JPH1128582A - Friction stir welding equipment - Google Patents
Friction stir welding equipmentInfo
- Publication number
- JPH1128582A JPH1128582A JP18125297A JP18125297A JPH1128582A JP H1128582 A JPH1128582 A JP H1128582A JP 18125297 A JP18125297 A JP 18125297A JP 18125297 A JP18125297 A JP 18125297A JP H1128582 A JPH1128582 A JP H1128582A
- Authority
- JP
- Japan
- Prior art keywords
- probe
- joining members
- joining
- members
- friction stir
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
- B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
- B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
- B23K20/126—Workpiece support, i.e. backing or clamping
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
(57)【要約】
【課題】 接合部材の変形を確実に防止することのでき
る摩擦撹拌接合装置を提供すること。
【解決手段】 2個の接合部材1、2の突合せ部3又は
重合せ部に回転するプローブ12を挿入し、プローブとの
接触部を摩擦熱にて軟化させ撹拌しながら、プローブ挿
入状態で、プローブ12を突合せ部又は重合せ部に沿って
移動させ、あるいはプローブ12が順次突合せ部3又は重
合せ部を通過するように接合部材1、2を移動させるこ
とにより、接合部材1、2の突合せ接合又は重ね接合を
行うものとなされた摩擦撹拌接合装置である。この摩擦
撹拌接合装置には、プローブ12により接合された接合部
4を加圧して歪みを除去する矯正ローラ50が設けられて
いる。
(57) [Problem] To provide a friction stir welding apparatus capable of reliably preventing deformation of a welding member. SOLUTION: A rotating probe 12 is inserted into an abutting portion 3 or an overlapping portion of two joining members 1 and 2, and a contact portion with the probe is softened by frictional heat and stirred while the probe is inserted. The joining of the joining members 1 and 2 is performed by moving the probe 12 along the butting portion or the overlapping portion, or by moving the joining members 1 and 2 so that the probe 12 sequentially passes through the butting portion 3 or the overlapping portion. This is a friction stir welding apparatus that performs welding or lap welding. The friction stir welding apparatus is provided with a straightening roller 50 that presses the joint 4 joined by the probe 12 to remove distortion.
Description
【0001】[0001]
【発明の属する技術分野】この発明は、アルミニウム材
等の金属材からなる接合部材の突合せ接合又は重ね接合
に用いられる摩擦撹拌接合装置に関し、更に詳しくは、
複数個の板状等の接合部材の突合せ接合又は重ね接合を
行って、床材、壁材、天井材、足場材等の大型の接合品
を製作するために好適に用いられる摩擦撹拌接合装置に
関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a friction stir welding apparatus used for butt joining or lap joining of joining members made of a metal material such as an aluminum material.
The present invention relates to a friction stir welding apparatus which is preferably used to produce a large-sized joint product such as a floor material, a wall material, a ceiling material, and a scaffold material by performing butt joining or lap joining of a plurality of plate-like joining members. .
【0002】なお、この明細書において、「アルミニウ
ム」の語はその合金を含む意味において用いる。[0002] In this specification, the term "aluminum" is used to include its alloy.
【0003】[0003]
【従来の技術】固相接合法の一つである摩擦撹拌接合法
として、次のような方法が提案されている。即ち、図5
に示すように、径大の円柱状回転子(111)と、該回
転子(111)の端部軸線(Q)上に突出して設けられ
接合部材(101)(102)よりも硬質の径小のピン
状プローブ(112)とを有する接合工具(110)を
用い、前記回転子(111)を高速で回転させつつ、突
き合わせた2枚の金属製板状接合部材(101)(10
2)の突合せ部(103)又はその近傍に前記プローブ
(112)を挿入する。挿入は、プローブ(112)の
先端が両接合部材(101)(102)のプローブ挿入
側の面と反対側の面の近傍に到達するまで行う。同図で
は、このときに回転子(111)のプローブ側平坦面か
らなる肩部(111a)が両接合部材(101)(10
2)に当接した状態になっている。そして、プローブ挿
入状態のまま突合せ部(103)に沿ってプローブ(1
12)を移動させる。プローブ(112)の回転により
発生する摩擦熱、あるいはさらに回転子(111)の肩
部(111a)と接合部材(101)(102)との摺
動に伴い発生する摩擦熱により、プローブ(112)と
の接触部分近傍において接合部材(101)(102)
は軟化しかつプローブ(112)により撹拌されるとと
もに、プローブ(112)の移動に伴って、軟化撹拌部
分がプローブ(112)の進行圧力を受けてプローブの
通過溝を埋めるようにプローブ(112)の進行方向後
方へと回り込む態様で塑性流動したのち摩擦熱を急速に
失って冷却固化される。この現象がプローブ(112)
の移動に伴って順次繰り返されていき、最終的に両接合
部材(101)(102)が突合せ部(103)におい
て接合一体化されるものである。(104)は、前記プ
ローブ(112)により接合された両接合部材(10
1)(102)の接合部である。2. Description of the Related Art The following method has been proposed as a friction stir welding method, which is one of the solid-state welding methods. That is, FIG.
As shown in the figure, a large-diameter cylindrical rotor (111) and a small-diameter rotor that is provided to protrude on the end axis (Q) of the rotor (111) and that is harder than the joining members (101) and (102). Using a joining tool (110) having a pin-shaped probe (112), the two metal plate-shaped joining members (101) (10) abutted against each other while rotating the rotor (111) at high speed.
The probe (112) is inserted into or near the butt portion (103) of 2). The insertion is performed until the tip of the probe (112) reaches the vicinity of the surface of the joining members (101) and (102) on the side opposite to the probe insertion side. In this figure, at this time, the shoulder (111a) consisting of a flat surface on the probe side of the rotor (111) is connected to the two joining members (101) (10).
It is in contact with 2). Then, the probe (1) is moved along the butting portion (103) with the probe inserted.
12) is moved. The probe (112) is generated by frictional heat generated by the rotation of the probe (112), or by frictional heat generated by sliding between the shoulder (111a) of the rotor (111) and the joining members (101) and (102). Members (101) and (102) near the contact portion with
Is softened and agitated by the probe (112), and the probe (112) is moved so that the softened and agitated portion receives the advance pressure of the probe (112) and fills the passage groove of the probe. After flowing plastically in such a manner as to wrap backward in the direction of travel, the heat of friction is rapidly lost and the solidified material is cooled and solidified. This phenomenon is the probe (112)
Is repeated sequentially with the movement of the joint, and finally the two joining members (101) and (102) are joined and integrated at the butting portion (103). (104) is the two joining members (10) joined by the probe (112).
1) The junction of (102).
【0004】また、図示していないが、突合せ部(10
3)に前記プローブ(112)を挿入して、プローブ挿
入状態のままで、プローブ(112)が順次突合せ部
(103)を通過するように両接合部材(101)(1
02)を移動させることにより、両接合部材(101)
(102)の突合せ接合を行うこともできる。[0004] Although not shown, the butting portion (10
3) Insert the probe (112) into the two joining members (101) (1) so that the probe (112) sequentially passes through the butting portion (103) while the probe is inserted.
02), the two joining members (101) are moved.
Butt joining of (102) can also be performed.
【0005】また、このような摩擦撹拌接合法は、同図
に示すような突合せ接合の他、重ね接合等にも用いられ
ている。[0005] Such a friction stir welding method is used not only for butt welding as shown in FIG.
【0006】このような摩擦撹拌接合によれば、固相接
合であるため、接合部材(101)(102)である金
属材の種類に制限を受けないとか、MIGやTIG等と
いった溶融溶接と比較して接合時の熱歪みによる変形が
少ない、等の利点がある。According to such friction stir welding, since it is a solid phase welding, there is no restriction on the type of metal material used as the joining members (101) and (102), or it is compared with fusion welding such as MIG or TIG. In addition, there is an advantage that deformation due to thermal distortion at the time of joining is small.
【0007】[0007]
【発明が解決しようとする課題】しかしながら、上記の
摩擦撹拌接合といえども、回転するプローブ(12)と
の接触により生じる摩擦熱等に起因して、接合部(10
4)に僅かな歪みを生じ、接合部材(1)(2)が僅か
ながら変形して捩じれたり反ってしまう場合があった。
とくに接合部材(101)(102)が薄肉長尺である
ときには、変形が生じ易かった。However, even in the above-mentioned friction stir welding, the joint (10) is caused by frictional heat generated by contact with the rotating probe (12).
There was a case where slight distortion was caused in 4), and the joining members (1) and (2) were slightly deformed and twisted or warped.
In particular, when the joining members (101) and (102) were thin and long, deformation was likely to occur.
【0008】この発明は、このような問題を解消するた
めになされたものであって、接合部材の厚さや長さに関
係なく接合部材の変形を確実に防止することのできる摩
擦撹拌接合装置を提供することを目的とする。SUMMARY OF THE INVENTION The present invention has been made to solve such a problem, and an object of the present invention is to provide a friction stir welding apparatus capable of reliably preventing deformation of a joining member regardless of the thickness and length of the joining member. The purpose is to provide.
【0009】[0009]
【課題を解決するための手段】上記目的を達成するた
め、この発明は、2個の接合部材の突合せ部又は重合せ
部に回転するプローブを挿入し、プローブとの接触部を
摩擦熱にて軟化させ撹拌しながら、プローブ挿入状態
で、プローブを突合せ部又は重合せ部に沿って移動さ
せ、あるいはプローブが順次突合せ部又は重合せ部を通
過するように接合部材を移動させることにより、接合部
材の突合せ接合又は重ね接合を行うものとなされた摩擦
撹拌接合装置であって、前記プローブにより接合された
接合部を加圧してその歪みを除去する矯正ローラが設け
られていることを特徴とするものである。According to the present invention, a rotating probe is inserted into a butt portion or an overlap portion of two joining members, and a contact portion with the probe is frictionally heated. While softening and agitating, the probe is moved along the butt portion or the overlapping portion while the probe is inserted, or the joining member is moved so that the probe sequentially passes through the butting portion or the overlapping portion. A friction stir welding apparatus configured to perform butt welding or lap welding, wherein a straightening roller is provided to press the welded portion joined by the probe and remove distortion thereof. It is.
【0010】これによれば、接合部材は、突合せ状態又
は重合せ状態に配置され、その突合せ部又は重合せ部に
前記接合工具の回転するプローブが挿入され、このプロ
ーブ挿入状態のままで、前記プローブが突合せ部又は重
合せ部に沿って移動して、あるいはプローブが突合せ部
又は重合せ部を通過するように接合部材が移動して、突
合せ部又は重合せ部におけるプローブが通過した位置に
接合部が連続的に形成される。この接合部は、プローブ
との接触により生じた摩擦熱によって温度上昇状態にな
ったのち室温に戻るという温度変化を受けるので、その
内部に、温度降下に伴う体積収縮により生じた収縮応力
が残留して歪みが発生した状態になっている。このよう
な局部的な残留応力により接合部材は変形しようとする
が、前記矯正ローラによって歪みが除去され、接合部材
の変形が矯正される。この矯正ローラによる矯正が、接
合部の形成に伴って順次遂行されていき、最終的に、接
合部材が接合部全域において矯正される。[0010] According to this, the joining member is arranged in a butted state or a superposed state, and the rotating probe of the joining tool is inserted into the butted or superposed part. The probe moves along the butted or overlapped portion, or the joining member moves so that the probe passes through the butted or overlapped portion, and is joined at the position where the probe passed in the butted or overlapped portion The portions are formed continuously. This joint undergoes a temperature change in which the temperature rises and then returns to room temperature due to the frictional heat generated by contact with the probe.Therefore, shrinkage stress caused by volume shrinkage due to the temperature drop remains inside the joint. Distortion occurs. Although the joining member tends to deform due to such local residual stress, the distortion is removed by the straightening roller, and the deformation of the joining member is corrected. The straightening by the straightening roller is sequentially performed along with the formation of the joint, and finally, the joint member is straightened over the entire joint.
【0011】[0011]
【発明の実施の形態】以下、この発明を図1〜図3に示
した一実施形態を参照して説明する。この実施形態は、
この発明に係る摩擦撹拌接合装置を用い、2個の長尺な
板状接合部材(1)(2)の突合せ接合を行うことによ
って、大型の船舶フロア用パネルを製作しようとするも
のである。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to an embodiment shown in FIGS. This embodiment is
By using the friction stir welding apparatus according to the present invention, two long plate-shaped joining members (1) and (2) are butt-joined to produce a large marine floor panel.
【0012】前記各接合部材(1)(2)は、図1に示
すように、帯状平板部(1a)(2a)と、その裏面の
幅方向中間部において長さ方向に沿って垂設された脚片
部(1b)(2b)とを有するアルミニウム押出型材か
らなる。そして、天地が反転されて幅方向の一端面同士
が突き合わされた状態になっている。As shown in FIG. 1, each of the joining members (1) and (2) is vertically extended along the length direction at a widthwise middle portion of the back surface of the band-shaped flat plate portion (1a) (2a). And an extruded aluminum member having leg portions (1b) and (2b). Then, the top and bottom are reversed and one end surfaces in the width direction are in a state of abutting each other.
【0013】このように突合せ状態に配置した2個の接
合部材(1)(2)は、この実施形態の摩擦撹拌接合装
置によって、突合せ部(3)において摩擦撹拌接合され
るものである。以下に、この摩擦撹拌接合装置について
説明する。The two joining members (1) and (2) arranged in the butt state are friction stir welded at the butt portion (3) by the friction stir welding apparatus of this embodiment. Hereinafter, the friction stir welding apparatus will be described.
【0014】図1〜図3において、(20)は両接合部
材(1)(2)を下方から支持する円柱状の支持ローラ
である。上記のように突き合わされた両接合部材(1)
(2)は、その厚さ方向の一方の面である平板部(1
a)(2a)下面をこの支持ローラ(20)の周面に当
接させる態様に、かつ支持ローラ(20)の長さ方向に
直交する態様にして配置される。この支持ローラ(2
0)の長さは、突き合わされた両接合部材(1)(2)
の幅よりも若干く長く設定され、両接合部材(1)
(2)を確実に支持し得るものとなされている。更に、
この支持ローラ(20)は、回転駆動されるものであっ
て、図示しない駆動機構を備え、支持した両接合部材
(1)(2)を両接合部材(1)(2)の長さ方向の一
方向側に移動させる駆動ローラとしても機能するものと
なされている。In FIG. 1 to FIG. 3, reference numeral (20) denotes a cylindrical support roller for supporting the joining members (1) and (2) from below. Both joining members (1) butted as described above
(2) is a flat plate portion (1) which is one surface in the thickness direction.
a) (2a) They are arranged in such a manner that the lower surface is brought into contact with the peripheral surface of the support roller (20) and in a mode orthogonal to the length direction of the support roller (20). This support roller (2
0) The length of the butted joining members (1) (2)
Is slightly longer than the width of the two joining members (1)
(2) can be reliably supported. Furthermore,
The support roller (20) is rotatably driven and includes a drive mechanism (not shown). The support members (1) and (2) supported by the support rollers (1) and (2) are moved in the longitudinal direction. It also functions as a drive roller for moving in one direction.
【0015】前記支持ローラ(20)の上方における両
接合部材(1)(2)の突合せ部(3)が通過する位置
には、径大の円柱状回転子(11)と、該回転子(1
1)の端部軸線(Q)上に一体に設けられた径小のピン
状プローブ(12)とを有する接合工具(10)が、前
記プローブ(12)を支持ローラ(20)の周面に近接
させる態様にして配置されている。前記接合工具(1
0)は、前記回転子(11)を回転させることによりプ
ローブ(12)も回転させうるものとなされており、ま
た前記プローブ(12)及び回転子(11)は、両接合
部材(1)(2)よりも硬質でかつ接合時に発生する摩
擦熱に耐えうる耐熱材料によって形成されている。ま
た、プローブ(12)の周面には、突合せ部(3)の撹
拌用凹凸(図示せず)が形成されている。なお、(11
a)は、回転子(11)のプローブ側平坦面からなる肩
部である。At a position above the support roller (20) where the butting portion (3) of the two joining members (1) and (2) passes, a large-diameter cylindrical rotor (11) and the rotor ( 1
A joining tool (10) having a small-diameter pin-like probe (12) integrally provided on the end axis (Q) of (1) attaches the probe (12) to the peripheral surface of the support roller (20). They are arranged in such a manner that they approach each other. The joining tool (1)
0) is such that the probe (12) can also be rotated by rotating the rotor (11), and the probe (12) and the rotor (11) are connected to both joining members (1) ( It is made of a heat-resistant material that is harder than 2) and can withstand frictional heat generated during joining. Further, on the peripheral surface of the probe (12), irregularities for stirring (not shown) of the butting portion (3) are formed. Note that (11
(a) is a shoulder formed of a flat surface on the probe side of the rotor (11).
【0016】このように支持ローラ(20)と接合工具
(10)のプローブ(12)とを配置することによっ
て、上記のように突き合わされた両接合部材(1)
(2)は、支持ローラ(20)とプローブ(12)との
間に介在されて、両接合部材(1)(2)の下面が前記
支持ローラ(1)(2)の周面に当接支持されるととも
に、突合せ部(3)に前記プローブ(12)が挿入され
る態様となされる。By arranging the support roller (20) and the probe (12) of the joining tool (10) in this manner, the two joining members (1) butted as described above.
(2) is interposed between the support roller (20) and the probe (12), and the lower surfaces of the joining members (1) and (2) abut against the peripheral surfaces of the support rollers (1) and (2). The probe (12) is inserted into the butting portion (3) while being supported.
【0017】ここで、前記接合工具(10)のプローブ
(12)を、その先端と支持ローラ(20)の周面との
距離が0.05〜0.4mmの範囲になるように固定配
置するのが望ましい。かかる距離が0.05mm未満で
は、プローブ(12)の先端と支持ローラ(20)の周
面とが不本意に接触して支持ローラ(20)やプローブ
(12)を疵付けてしまう虞があり、一方0.4mmを
超えると、前記支持ローラ(1)(2)の周面に当接支
持される両接合部材(1)(2)下面との距離が長くな
り過ぎて、プローブ(12)が挿入された両接合部材
(1)(2)の突合せ部(3)における下面近傍が軟化
撹拌されなくなり、この部分において接合不良となる虞
があるからである。Here, the probe (12) of the joining tool (10) is fixedly arranged so that the distance between the tip thereof and the peripheral surface of the support roller (20) is in the range of 0.05 to 0.4 mm. It is desirable. If the distance is less than 0.05 mm, the tip of the probe (12) and the peripheral surface of the support roller (20) may unintentionally come into contact with each other and damage the support roller (20) and the probe (12). On the other hand, if it exceeds 0.4 mm, the distance between the lower surfaces of the joining members (1) and (2) abutted and supported on the peripheral surfaces of the support rollers (1) and (2) becomes too long, and the probe (12) This is because the vicinity of the lower surface of the butting portion (3) of the two joining members (1) and (2) into which is inserted is not softened and agitated, and there is a risk of poor joining at this portion.
【0018】さらに、前記接合工具(10)は、図2に
示すように、その回転子(11)の軸線(Q)を、支持
ローラ(20)の周面における両接合部材(1)(2)
下面との当接部に対向する方向(P)から、両接合部材
(1)(2)の移動方向側に傾斜角(θ)だけ傾ける態
様にして配置され、これにより回転子(11)の肩部
(11a)における両接合部材(1)(2)の移動方向
側の部分が、前記支持ローラ(20)に支持される両接
合部材(1)(2)の上面に接触する状態となる一方、
回転子(11)の肩部(11a)における両接合部材
(1)(2)の移動方向反対側の部分が、両接合部材
(1)(2)の上面から浮上した状態となるものとなさ
れている。このように接合工具(10)を配置すること
によって、次のような作用を奏するものとなる。すなわ
ち、肩部(11a)における両接合部材(1)(2)の
移動方向側の部分が、両接合部材(1)(2)の上面に
接触する状態となることにより、接合時に軟化部分の素
材の飛散を防止し、更に加圧して均一な接合状態を確実
に実現し得るとともに、両接合部材(1)(2)上面と
肩部(11a)との摺動による摩擦熱を生ぜじめて、プ
ローブ(12)との接触部あるいはその近傍の軟化を促
進し、さらに両接合部材(1)(2)上面の凹凸形成が
防止されて、接合部(4)上面が平滑になり得る。一
方、肩部(11a)における両接合部材(1)(2)の
移動方向反対側の部分が、両接合部材(1)(2)の上
面から僅かに浮上した状態となることにより、両接合部
材(1)(2)の移動の際に、肩部(11a)における
両接合部材(1)(2)の移動方向反対側の部分のコー
ナー部が、両接合部材(1)(2)上面に存在すること
のある微細な凹凸に引っ掛かってしまうことを防止し得
て、プローブ(12)が両接合部材(1)(2)の突合
せ部(3)をスムーズに通過するように両接合部材
(1)(2)を移動させ得るものとなる。Further, as shown in FIG. 2, the joining tool (10) is arranged so that the axis (Q) of the rotor (11) is aligned with the joining members (1) (2) on the peripheral surface of the support roller (20). )
It is arranged in such a manner that it is inclined by an inclination angle (θ) from the direction (P) facing the contact portion with the lower surface toward the moving direction side of the two joining members (1) and (2). The portion of the shoulder (11a) on the moving direction side of the two joining members (1) and (2) comes into contact with the upper surfaces of the two joining members (1) and (2) supported by the support roller (20). on the other hand,
A portion of the shoulder (11a) of the rotor (11) opposite to the moving direction of the two joining members (1) and (2) floats from the upper surfaces of the two joining members (1) and (2). ing. By arranging the joining tool (10) in this manner, the following operation is achieved. That is, the portion of the shoulder (11a) on the moving direction side of the two joining members (1) and (2) comes into contact with the upper surfaces of the two joining members (1) and (2). The material can be prevented from being scattered and further pressurized to ensure a uniform joining state, and frictional heat is generated due to sliding between the upper surfaces of both joining members (1) and (2) and the shoulder (11a). As a result, the softening of the contact portion with the probe (12) or the vicinity thereof is promoted, and the formation of unevenness on the upper surfaces of both the joining members (1) and (2) is prevented, so that the upper surface of the joining portion (4) can be smooth. On the other hand, the portion of the shoulder (11a) on the opposite side in the moving direction of the two joining members (1) and (2) slightly floats from the upper surfaces of the two joining members (1) and (2), so that the two joining members are joined. When the members (1) and (2) are moved, the corners of the shoulder (11a) on the opposite side of the moving direction of the two joining members (1) and (2) form upper surfaces of the two joining members (1) and (2). To prevent the probe (12) from being caught by the fine irregularities that may be present in the joint member (1) and (2) so that the probe (12) can smoothly pass through the butted portion (3). (1) and (2) can be moved.
【0019】前記傾斜角(θ)は、1〜6゜の範囲であ
ることが望ましい。1゜未満では、肩部(11a)にお
ける両接合部材(1)(2)の移動方向反対側の部分の
コーナー部が、両接合部材(1)(2)上面の微細な凹
凸に引っ掛かってしまう虞があり、6゜を超えると、肩
部(11a)による両接合部材(1)(2)上面の削り
代が大きくなってバリが発生し易くなるからである。It is desirable that the inclination angle (θ) is in the range of 1 to 6 °. When the angle is less than 1 °, the corners of the shoulder (11a) on the opposite side of the moving direction of the two joining members (1) and (2) are caught by fine irregularities on the upper surfaces of the two joining members (1) and (2). If it exceeds 6 °, there is a large amount of shaving on the upper surfaces of the joining members (1) and (2) by the shoulders (11a), and burrs are likely to occur.
【0020】かかる接合工具(10)は、図示しない昇
降装置に取り付けられて上下方向に移動し得るものとな
されており、この昇降装置を操作することでプローブ
(12)先端と支持ローラ(20)周面との距離を微調
節したり、プローブ(12)の挿入・引抜きを行ったり
することができるようになっている。The joining tool (10) is attached to an elevating device (not shown) and can move up and down. By operating the elevating device, the tip of the probe (12) and the support roller (20) are moved. The distance to the peripheral surface can be finely adjusted, and the probe (12) can be inserted and withdrawn.
【0021】また、図1及び図2に示すように、両接合
部材(1)(2)の移動方向における前記支持ローラ
(20)の前後には、図示しない駆動機構により回転駆
動される、前記支持ローラ(20)と同形・同寸の円柱
状駆動ローラ(21)(22)が、支持ローラ(20)
と並行に配置されている。これら前後の駆動ローラ(2
1)(22)は、前記支持ローラ(20)に支持された
両接合部材(1)(2)を両接合部材(1)(2)の長
さ方向の一方向側に移動させる駆動装置を構成するもの
である。また、これら前後の駆動ローラ(21)(2
2)及び前記支持ローラ(20)は、互いに周速度が同
一になるように回転駆動するようになっている。As shown in FIGS. 1 and 2, before and after the supporting roller (20) in the moving direction of the two joining members (1) and (2), the driving member (not shown) is driven to rotate. A cylindrical drive roller (21) (22) having the same shape and the same size as the support roller (20) is used as the support roller (20).
And are arranged in parallel. These front and rear drive rollers (2
1) and (22) are a drive device for moving the joining members (1) and (2) supported by the support roller (20) in one direction in the longitudinal direction of the joining members (1) and (2). Make up. In addition, the front and rear drive rollers (21) (2)
2) and the support roller (20) are driven to rotate so that the peripheral speeds thereof are the same.
【0022】また、両接合部材(1)(2)の移動方向
における前記プローブ(12)の前後には、図示しない
加圧機構を備えた、互いに同径・同寸の回転自在な押え
ローラ(30)(31)が、前記前後の駆動ローラ(2
1)(22)と両接合部材(1)(2)の平板部(1
a)(2a)厚さ方向に対向する態様にして配置されて
いる。これら前後の押えローラ(30)(31)は、前
記支持ローラ(20)に支持された両接合部材(1)
(2)を前記前後の駆動ローラ(21)(22)の周面
に押し付けるためものである。一方、支持ローラ(20)
とプローブ(12)の間に介在されて、下面が前記支持ロ
ーラ(1)(2)の周面に当接支持されるとともに、突
合せ部(3)にプローブ(12)が挿入される態様とな
された両接合部材(1)(2)は、この状態を保持した
まま、これら前後の押えローラ(30)(31)によっ
て、前記前後の駆動ローラ(21)(22)の周面に押
し付けられて、スリップを生じることなく移動方向の駆
動力が付与されるものとなされる。また、これら前後の
押えローラ(30)(31)は、回転自在であることか
ら、両接合部材(1)(2)の移動に伴って、その周面
を両接合部材(1)(2)の平板部(1a)(2a)上
面に圧接させながら回転するものとなされている。Further, before and after the probe (12) in the direction of movement of the two joining members (1) and (2), a rotatable pressing roller (having a pressing mechanism (not shown) having the same diameter and the same size) is provided. 30) and (31) correspond to the front and rear drive rollers (2).
1) (22) and the flat plate portions (1) of both joining members (1) and (2).
a) (2a) They are arranged so as to face each other in the thickness direction. These front and rear pressing rollers (30) and (31) are composed of two joining members (1) supported by the supporting roller (20).
This is for pressing (2) against the peripheral surfaces of the front and rear drive rollers (21) and (22). Meanwhile, support rollers (20)
And the probe (12) is interposed between the support rollers (1) and (2), and the probe (12) is inserted into the abutting portion (3) while the lower surface is in contact with and supported by the peripheral surfaces of the support rollers (1) and (2). The two joining members (1) and (2) are pressed against the peripheral surfaces of the front and rear drive rollers (21) and (22) by the front and rear pressing rollers (30) and (31) while maintaining this state. Thus, a driving force in the moving direction is applied without causing a slip. Further, since the front and rear pressing rollers (30) and (31) are rotatable, the peripheral surfaces thereof are moved along with the movement of the two joining members (1) and (2). Are rotated while being pressed against the upper surfaces of the flat plate portions (1a) and (2a).
【0023】また、両接合部材(1)(2)の移動方向
の両側における前記プローブ(12)の前後には、図示
しない加圧機構を備えた、互いに同径・同寸の回転自在
な各一対の案内ローラ(40)(40)(41)(4
1)が、その周面を両接合部材(1)(2)の脚片部
(1b)(2b)外側面に圧接させる態様にして配置さ
れている。これら前後の案内ローラ(40)(40)
(41)(41)によって、両接合部材(1)(2)
は、その突合せ部(3)がプローブ(12)を通過する
位置に配置されると共に、突合せ方向に加圧される。ま
た、案内ローラ(40)(40)(41)(41)は、
回転自在であることから、両接合部材(1)(2)の移
動に伴って、その周面を両接合部材(1)(2)の脚片
部(1b)(2b)外側面に圧接させながら回転するも
のとなされている。Further, before and after the probe (12) on both sides in the moving direction of the two joining members (1) and (2), rotatable members having the same diameter and the same size and having a pressing mechanism (not shown) are provided. A pair of guide rollers (40) (40) (41) (4)
1) is arranged in such a manner that its peripheral surface is pressed against the outer surfaces of the leg pieces (1b) and (2b) of both joining members (1) and (2). These front and rear guide rollers (40) (40)
(41) According to (41), the two joining members (1) and (2)
Is arranged at a position where the butting portion (3) passes through the probe (12), and is pressed in the butting direction. The guide rollers (40), (40), (41), and (41)
Since it is rotatable, the peripheral surfaces thereof are pressed against the outer surfaces of the leg pieces (1b) (2b) of the two joining members (1) and (2) as the two joining members (1) and (2) move. It is made to rotate while.
【0024】また、前記プローブ(12)における両接
合部材(1)(2)の移動方向前方には、図示しない加
圧機構を備えた回転自在な上下一対の円柱状矯正ローラ
(50)(51)が、互いに両接合部材(1)(2)の
平板部(1a)(2a)の厚さ方向に対向する態様にし
て配置されている。この上下の矯正ローラ(50)(5
1)は、回転自在であることから、両接合部材(1)
(2)の移動に伴って、その周面を両接合部材(1)
(2)の平板部(1a)(2a)上下面に圧接させなが
ら回転し、前記接合工具(10)のプローブ(12)と
の距離が両接合部材(1)(2)の移動に関係なく一定
に保たれるものとなされている。また、この上下の矯正
ローラ(50)(51)は、両者の隙間が平板部(1
a)(2a)の厚さより若干小さく設定され、上下矯正
ローラ(50)(51)間に通される両接合部材(1)
(2)を軽く圧延し、両接合部材(1)(2)を接合部
(4)において矯正して平坦状にしうるものとなされて
いる。すなわち、両接合部材(1)(2)の接合部
(4)は、プローブ(12)との接触により生じた摩擦
熱によって温度上昇状態になったのち、プローブ(1
2)から矯正ローラ(50)(51)まで移動する間に
その温度が降下するので、その内部に、温度降下に伴う
体積収縮により生じた収縮応力が僅かに残留するが、こ
のような残留応力を有する両接合部材(1)(2)を前
記上下矯正ローラ(50)(51)間に通すことによ
り、両接合部材(1)(2)は、矯正ローラ(50)
(51)から加圧力を受け、この加圧力によって接合部
(4)の残留応力が分散されて歪みが除去され、変形力
が緩和されて平坦になる。こうした矯正ローラによる矯
正が、接合部(4)の形成に伴って、換言すれば両接合
部材(1)(2)の移動に伴って順次連続的に遂行され
ていき、最終的に、接合部材(1)(2)が接合部
(4)全域において矯正されて平坦状となる。A pair of upper and lower rotatable cylindrical correction rollers (50) (51) having a pressing mechanism (not shown) are provided in front of the probe (12) in the moving direction of the two joining members (1) and (2). ) Are arranged so as to face each other in the thickness direction of the flat plate portions (1a) and (2a) of both the joining members (1) and (2). The upper and lower straightening rollers (50) (5)
Since 1) is rotatable, both joining members (1)
With the movement of (2), the peripheral surface is joined to both joining members (1).
The flat part (1a) (2a) of (2) rotates while being pressed against the upper and lower surfaces, and the distance of the welding tool (10) from the probe (12) is independent of the movement of both welding members (1) and (2). It is to be kept constant. The upper and lower straightening rollers (50) and (51) have a gap between the flattening portions (1).
a) Both joining members (1) set to be slightly smaller than the thickness of (2a) and passed between the upper and lower straightening rollers (50) and (51)
(2) is lightly rolled so that the two joining members (1) and (2) can be corrected and flattened at the joining portion (4). That is, the joint (4) of the two joining members (1) and (2) is brought into a temperature rising state by frictional heat generated by contact with the probe (12), and then the probe (1)
Since the temperature decreases during the movement from 2) to the correction rollers (50) and (51), shrinkage stress generated due to volume shrinkage due to the temperature drop slightly remains therein. The two joining members (1) and (2) are passed between the upper and lower straightening rollers (50) and (51) so that the two joining members (1) and (2) become straightening rollers (50).
A pressing force is received from (51), and the pressing force disperses the residual stress in the joint portion (4), removes distortion, reduces the deformation force, and makes the joint flat. The straightening by the straightening roller is performed successively and continuously with the formation of the joint (4), in other words, with the movement of the two joining members (1) and (2). (1) and (2) are corrected and flattened over the entire joint (4).
【0025】さらに、両接合部材(1)(2)の移動方
向における前記上矯正ローラ(50)の後方近傍には、
冷却装置の冷却媒体噴射用ノズル(60)が、その噴射
口を接合部(4)に向ける態様にして固定配置されてい
る。摩擦熱により温度上昇状態になった両接合部材
(1)(2)の接合部(4)は、このノズル(60)か
ら噴射される冷却ガス(61)や冷却水等の冷却媒体に
より、強制的に冷却されてその温度が例えば室温付近ま
で低下するものとなる。このように両接合部材(1)
(2)の接合部(4)を強制冷却することにより、両接
合部材(1)(2)が矯正ローラ(50)(51)間に
通される前に、予め接合部(4)に温度降下に伴う収縮
応力の大部分を発生させておくことができる。そして、
このような状態になった両接合部材(1)(2)を矯正
ローラ(50)(51)間に通すことにより、両接合部
材(1)(2)は、矯正ローラ(50)(51)からの
加圧力によって歪みが除去され、変形が緩和されて平坦
となる。ここで、両接合部材(1)(2)は、上述のよ
うに、矯正ローラ(50)(51)間に通される前に、
接合部(4)に、温度降下に伴う収縮応力の大部分が発
生した状態になっているので、矯正ローラ(50)(5
1)通過後においても、温度降下による変形が殆ど生じ
ず、平坦状態が維持される。Further, in the vicinity of the rear of the upper straightening roller (50) in the moving direction of the two joining members (1) and (2),
The cooling medium injection nozzle (60) of the cooling device is fixedly arranged with its injection port facing the joint (4). The joining portion (4) of the two joining members (1) and (2), which have been heated by frictional heat, is forced by a cooling medium such as a cooling gas (61) or cooling water injected from the nozzle (60). And the temperature is lowered, for example, to around room temperature. Thus, both joining members (1)
By forcibly cooling the joint (4) of (2), before the two joining members (1) and (2) are passed between the straightening rollers (50) and (51), a temperature is previously applied to the joint (4). Most of the contraction stress accompanying the descent can be generated. And
By passing the two joining members (1) and (2) in such a state between the straightening rollers (50) and (51), the two joining members (1) and (2) become straightening rollers (50) and (51). The distortion is removed by the pressing force from, the deformation is reduced, and the surface becomes flat. Here, as described above, before the two joining members (1) and (2) are passed between the straightening rollers (50) and (51),
Since most of the shrinkage stress due to the temperature drop is generated at the joint (4), the straightening rollers (50) (5)
1) Even after passing, deformation due to temperature drop hardly occurs, and a flat state is maintained.
【0026】次に、上記摩擦撹拌接合装置を用いて摩擦
撹拌接合を行う場合について説明する。Next, a case where friction stir welding is performed using the above friction stir welding apparatus will be described.
【0027】まず、プローブ(12)を支持ローラ(2
0)の上方離間位置に待機させた状態で、突合せ状態に
配置した両接合部材(1)(2)の長さ方向の一端部を
回転駆動している駆動ローラ(22)と押えローラ(3
1)との間に通す。このとき、両接合部材(1)(2)
は、その脚片部(1b)(2b)外側面が案内ローラ
(41)(41)の周面に圧接された状態となされて、
その突合せ部(3)がプローブ(12)を通過する位置
に配置されると共に、突合せ方向に加圧された状態とな
る。First, the probe (12) is supported by the support roller (2).
In the state of waiting at the upper separated position of (0), the driving roller (22) and the pressing roller (3) for rotating one end in the length direction of the two joining members (1) and (2) arranged in abutting state.
1). At this time, both joining members (1) and (2)
The outer surfaces of the leg portions (1b) and (2b) are pressed against the peripheral surfaces of the guide rollers (41) and (41).
The butting portion (3) is arranged at a position passing through the probe (12), and is in a state of being pressed in the butting direction.
【0028】駆動ローラ(22)と押えローラ(31)
との間に通された両接合部材(1)(2)は、押えロー
ラ(31)により駆動ローラ(22)の周面に押し付け
られて駆動ローラ(31)から駆動力が付与され、この
駆動力によって支持ローラ(20)とプローブ(12)
との間に向かって移動する。Driving roller (22) and holding roller (31)
The two joining members (1) and (2) passed through are pressed against the peripheral surface of the driving roller (22) by the pressing roller (31), and a driving force is applied from the driving roller (31). Support roller (20) and probe (12) by force
To move between.
【0029】両接合部材(1)(2)の突合せ部(3)
の接合開始予定位置が、支持ローラ(20)の周面上に
到達したとき、両接合部材(1)(2)の移動を一旦停
止する。そして、プローブ(12)を回転させながら下
降させる。プローブ(12)の先端が両接合部材(1)
(2)の突合せ部(3)に接触すると、該接触部は摩擦
熱によって軟化するため、さらにプローブ(12)を下
降させて突合せ部(3)に挿入し、プローブ(12)先
端と支持ローラ(20)の周面の距離が0.05〜0.
4mmとなる状態でプローブ(12)を停止固定する。Butt (3) of both joining members (1) and (2)
When the expected joining start position reaches the peripheral surface of the support roller (20), the movement of the joining members (1) and (2) is temporarily stopped. Then, the probe (12) is lowered while rotating. The tip of the probe (12) has two joining members (1)
When the butt portion (3) comes into contact with the butt portion (3), the contact portion softens due to frictional heat. Therefore, the probe (12) is further lowered and inserted into the butt portion (3). The distance of the peripheral surface of (20) is 0.05-0.
The probe (12) is stopped and fixed in a state of 4 mm.
【0030】こうして、両接合部材(1)(2)を、支
持ローラ(20)とプローブ(12)との間に介在させ
て、プローブ(12)が突合せ部(3)に挿入されると
ともに、突合せ部(3)の裏面が支持ローラ(20)の
周面に当接支持された態様となす。なお、プローブ(1
2)を予め下降させておき、プローブ(12)と支持ロ
ーラ(20)との間に両接合部材(1)(2)を強制的
に通すことにより、接合部材(1)(2)の移動方向前
端面において、プローブ(12)が側方から突合せ部
(3)にもぐり込んで、挿入状態となるようにしても良
い。In this manner, the probe (12) is inserted into the butting portion (3) with the two joining members (1) and (2) interposed between the support roller (20) and the probe (12). The back surface of the butting portion (3) is supported in contact with the peripheral surface of the support roller (20). The probe (1
2) is lowered in advance, and the joining members (1) and (2) are forcibly passed between the probe (12) and the support roller (20) to move the joining members (1) and (2). At the front end face in the direction, the probe (12) may be inserted into the butting portion (3) from the side to be in the inserted state.
【0031】次に駆動ローラ(21)(22)及び支持
ローラ(20)を再駆動する。突合せ部(3)にプロー
ブ(12)が挿入された両接合部材(1)(2)は、支
持ローラ(20)から駆動力が更に付与され、駆動ロー
ラ(21)及び支持ローラ(20)の駆動力によって、
下面が支持ローラ(20)の周面に当接支持されかつ突
合せ部(3)にプローブ(12)が挿入された状態で、
突合せ部(3)が順次プローブ(12)を通過するよう
に移動しながら、駆動ローラ(21)と押えローラ(3
0)との間に通されていく。また、接合工具(10)は
僅かに傾斜しているから、回転子(11)の肩部(11
a)における両接合部材(1)(2)の移動方向側の部
分が、両接合部材(1)(2)の上面に接触した状態と
なると共に、回転子(11)の肩部(11a)における
両接合部材(1)(2)の移動方向と反対側の部分が、
両接合部材(1)(2)の上面から僅かに浮上した状態
となっている。Next, the drive rollers (21) and (22) and the support roller (20) are driven again. The two joining members (1) and (2) in which the probe (12) is inserted into the butting portion (3) are further provided with a driving force from the support roller (20), so that the drive roller (21) and the support roller (20) are moved. By driving force,
In a state where the lower surface is abutted on the peripheral surface of the support roller (20) and the probe (12) is inserted into the butting portion (3),
The driving roller (21) and the pressing roller (3) are moved while the butting portion (3) sequentially passes through the probe (12).
0). Also, since the joining tool (10) is slightly inclined, the shoulder (11) of the rotor (11) is
The portion on the moving direction side of both joining members (1) and (2) in a) comes into contact with the upper surfaces of both joining members (1) and (2), and the shoulder (11a) of the rotor (11). The part on the opposite side to the moving direction of both joining members (1) and (2) in
It is in a state of slightly rising from the upper surfaces of both joining members (1) and (2).
【0032】駆動ローラ(21)と押えローラ(30)
との間に通された両接合部材(1)(2)は、押えロー
ラ(21)により駆動ローラ(30)の周面に押し付け
られて駆動ローラ(30)から駆動力が更に付与され、
駆動ローラ(22)(21)及び支持ローラ(20)の
駆動力によって、案内ローラ(40)(40)側に向か
って移動し、もって脚片部(1b)(2b)外側面が案
内ローラ(40)(40)の周面に圧接された状態とな
る。Driving roller (21) and press roller (30)
The two joining members (1) and (2) passed through are pressed against the peripheral surface of the driving roller (30) by the pressing roller (21), and the driving force is further applied from the driving roller (30).
The guide rollers (40) and (40) move toward the guide rollers (40) and (40) by the driving forces of the drive rollers (22) and (21) and the support roller (20). 40) It is in a state of being pressed against the peripheral surface of (40).
【0033】そして、両接合部材(1)(2)は、ノズ
ル(60)から噴射された冷却ガス(61)によりその
接合部(4)が強制冷却されながら、上下矯正ローラ
(50)(51)間に通され、接合部(4)において加
圧され矯正されて平坦になる。The joining members (1) and (2) are forced to cool their joints (4) by the cooling gas (61) injected from the nozzle (60), and the upper and lower straightening rollers (50) and (51). ) And pressurized and straightened at the joint (4).
【0034】このように、突合せ部(3)が順次プロー
ブ(12)を通過するように両接合部材(1)(2)が
移動することによって、プローブ(12)との接触部が
摩擦熱にて順次軟化撹拌されて両接合部材(1)(2)
は突合せ部(3)において接合一体化される。すなわ
ち、プローブ(12)の回転により発生する摩擦熱、あ
るいは更に回転子(11)の肩部(11a)と両接合部
材(1)(2)の上面との摺動に伴い発生する摩擦熱に
より、プローブ(12)との接触部分近傍において両接
合部材(1)(2)は軟化し、かつ撹拌されるととも
に、両接合部材(1)(2)の移動に伴って、軟化撹拌
部分がプローブ(12)の通過溝を埋めるように塑性流
動したのち、摩擦熱を急速に失って冷却固化される。こ
の現象が両接合部材(1)(2)の移動に伴って順次繰
り返されていき、最終的に両接合部材(1)(2)が突
合せ部(3)において接合一体化される。As described above, when the two joining members (1) and (2) move so that the butting portion (3) sequentially passes through the probe (12), the contact portion with the probe (12) generates frictional heat. The two joining members (1) and (2) are sequentially softened and agitated.
Are joined and integrated at the butting portion (3). That is, the frictional heat generated by the rotation of the probe (12) or the frictional heat generated by the sliding between the shoulder (11a) of the rotor (11) and the upper surfaces of the two joining members (1) and (2). The two joining members (1) and (2) are softened and agitated in the vicinity of the contact portion with the probe (12), and the softened and agitated portion is moved by the probe as the two joining members (1) and (2) move. After plastic flow so as to fill the passage groove of (12), frictional heat is rapidly lost and solidified by cooling. This phenomenon is repeated sequentially with the movement of the two joining members (1) and (2), and finally the two joining members (1) and (2) are joined and integrated at the butt portion (3).
【0035】また、回転子(11)の肩部(11a)に
おける両接合部材(1)(2)の移動方向側の部分が、
両接合部材(1)(2)の上面に接触する状態のもと
で、両接合部材(1)(2)が移動するので、軟化部分
の素材の飛散が防止されかつ加圧されて均一な接合状態
が確実に実現されるとともに、両接合部材(1)(2)
上面の凹凸形成が防止されて、接合部(4)上面が平滑
になる。The portion of the shoulder (11a) of the rotor (11) on the moving direction side of the two joining members (1) and (2) is
Since the two joining members (1) and (2) move under the state of being in contact with the upper surfaces of the two joining members (1) and (2), scattering of the material in the softened portion is prevented and uniform pressure is applied. The joining state is reliably realized, and both joining members (1) and (2)
The formation of unevenness on the upper surface is prevented, and the upper surface of the joint (4) becomes smooth.
【0036】また、プローブ(12)の先端から支持ロ
ーラ(20)の周面までの距離は、支持ローラ(20)
が回転しても一定であることから、両接合部材(1)
(2)は、プローブ(12)の先端と下面との距離が常
に一定値を採るように移動して、接合状態が均質にな
る。The distance from the tip of the probe (12) to the peripheral surface of the supporting roller (20) is
Since both are constant even when they rotate, both joining members (1)
In (2), the distance between the tip and the lower surface of the probe (12) is moved so as to always take a constant value, and the joining state becomes uniform.
【0037】また、両接合部材(1)(2)は、案内ロ
ーラ(40)(40)(41)(41)により突合せ方
向に加圧されているから、突合せ部(3)における軟化
部分が容易に密着変形して、突合せ部(3)に形成され
た隙間が消滅し、該隙間に存在する空気は接合部(4)
外部へ逃げ、接合部(4)への空気の巻込みが防止され
る。Since the two joining members (1) and (2) are pressed in the butting direction by the guide rollers (40), (40), (41) and (41), the softened portion of the butting portion (3) is reduced. The gap formed in the butting portion (3) disappears due to the close contact deformation, and the air existing in the gap disappears from the joining portion (4).
Escape to the outside and entrainment of air into the joint (4) is prevented.
【0038】さらに、両接合部材(1)(2)は、ノズ
ル(60)から噴出された冷却ガス(61)により接合
部(4)が強制冷却されながら、上下矯正ローラ(5
0)(51)間に通されることから、その接合部(4)
が温度降下に伴う収縮応力の大部分が発生した状態で上
下矯正ローラ(50)(51)間に通される。そして、
両接合部材(1)(2)は、矯正ローラ(50)(5
1)から加圧力を受け、この加圧力によって接合部
(4)の残留応力が分散されて歪みが除去され、変形力
が緩和されて平坦になる。この矯正ローラ(50)(5
1)による矯正が、接合部(4)の形成に伴って順次遂
行されていき、最終的に、接合部材(1)(2)が接合
部(4)全域において矯正されて捩れや反りのない平坦
状となる。ここで、両接合部材(1)(2)は、矯正ロ
ーラ(50)(51)間に通される前に、接合部(4)
に、温度降下に伴う収縮応力の大部分が発生した状態に
なっているので、矯正ローラ(50)(51)通過後に
おいても、温度降下による変形が殆ど生じず、平坦状態
が維持される。Further, the two joining members (1) and (2) are forcedly cooled by the cooling gas (61) ejected from the nozzle (60) at the joint (4), and the upper and lower straightening rollers (5) are joined together.
0) and (51), so that the joint (4)
Is passed between the upper and lower straightening rollers (50) and (51) in a state where most of the shrinkage stress accompanying the temperature drop is generated. And
Both joining members (1) and (2) are provided with straightening rollers (50) and (5).
A pressing force is applied from 1), and the pressing force disperses the residual stress in the joint portion (4), removes distortion, relaxes the deformation force, and becomes flat. This straightening roller (50) (5
The correction according to 1) is sequentially performed along with the formation of the joint (4), and finally, the joint members (1) and (2) are corrected throughout the joint (4) so that there is no twist or warpage. It becomes flat. Here, before the two joining members (1) and (2) are passed between the straightening rollers (50) and (51), the joining portion (4) is formed.
Since most of the shrinkage stress is generated due to the temperature drop, even after passing through the straightening rollers (50) and (51), there is almost no deformation due to the temperature drop, and the flat state is maintained.
【0039】こうして両接合部材(1)(2)は、接合
一体化されると共に、その接合部(4)全域において矯
正されて、接合状態が均質で、かつ接合部(4)に空気
の巻込みの少ない従って接合欠陥が少なく、しかも高い
平坦性を有する船舶フロア用パネルとなる。In this manner, the two joining members (1) and (2) are joined and integrated, and the entire joining portion (4) is corrected so that the joining state is uniform and air is wound around the joining portion (4). Thus, a marine floor panel having a small flattening and therefore having a small number of joint defects and a high flatness can be obtained.
【0040】さらに、この実施形態の摩擦撹拌接合装置
は、次のような付随的効果を有している。Further, the friction stir welding apparatus of this embodiment has the following additional effects.
【0041】例えば、図4(イ)に示すように、接合部
材(1)(2)として、接合部の接合面積を増加させて
接合強度を向上させる等の目的のために、平板部(1
a)(2a)の相互突合せ部に厚肉部(1c)(2c)
を形成したものが用いられる場合がある。このような接
合部材(1)(2)を用いて、上記のような摩擦撹拌接
合により突合せ接合を行うと、接合部材(1)(2)
は、接合工具(10)のプローブ(12)通過後に、同
図(ロ)に示すように、その厚肉部(1c)(2c)に
回転子(11)の肩部(11a)による略円弧状の削り
痕(5)が形成されて、外観体裁が低下することがあ
る。しかしながら、この摩擦撹拌接合装置には、上記の
ような矯正ローラ(50)(51)を備えているので、
接合部材(1)(2)の接合部(4)は、この矯正ロー
ラ(50)(51)により軽く加圧されて、同図(ハ)
に示すように、前記削り痕(5)がほぼ消滅し、外観体
裁が維持されるものとなる。For example, as shown in FIG. 4A, as the joining members (1) and (2), a flat plate portion (1) is used for the purpose of increasing the joining area of the joining portion and improving the joining strength.
a) Thick portions (1c) (2c) at the butted portion of (2a)
May be used. When butt welding is performed by friction stir welding as described above using such joining members (1) and (2), the joining members (1) and (2)
After passing the probe (12) of the welding tool (10), as shown in FIG. 2 (b), the thick portions (1c) and (2c) are substantially circular by the shoulder (11a) of the rotor (11). An arc-shaped cutting mark (5) may be formed, and the appearance may be reduced. However, since this friction stir welding apparatus is provided with the straightening rollers (50) and (51) as described above,
The joints (4) of the joining members (1) and (2) are lightly pressed by the straightening rollers (50) and (51), and are shown in FIG.
As shown in (5), the shaving marks (5) almost disappear, and the appearance is maintained.
【0042】このように、矯正ローラ(50)(51)
は、接合部材(1)(2)におけるプローブ(12)挿
入側の面に形成された前記削り痕(5)等の接合痕をほ
ぼ消滅させて、得られる接合品の外観体裁を向上させる
ことができる。なお、矯正ローラ(50)(51)によ
る接合部(4)の加圧は、最大深さ0.2〜0.3mm
の削り痕(5)に対して最大深さ0.05mm以下(零
を含む)となる程度に行うのが良い。As described above, the correction rollers (50) and (51)
Is to substantially eliminate joint marks such as the above-mentioned cut marks (5) formed on the surface of the joint members (1) and (2) on the insertion side of the probe (12), and to improve the appearance of the joint article obtained. Can be. The pressing of the joint (4) by the straightening rollers (50) and (51) is performed at a maximum depth of 0.2 to 0.3 mm.
It is preferable that the maximum depth is 0.05 mm or less (including zero) with respect to the shaving marks (5).
【0043】以上、この発明の実施形態を説明したが、
この発明は、上記実施形態に限定されるものではない。
例えば、上記実施形態では、突合せ部(3)にプローブ
(12)を挿入して、このプローブ挿入状態のままで、
プローブ(12)が順次突合せ部(3)を通過するよう
に両接合部材(1)(2)を移動させることにより、両
接合部材(1)(2)を突合せ接合するものであるが、
この発明では、この他に、両接合部材(1)(2)を定
盤等の基台(図示せず)上に載置し、その突合せ部
(3)にプローブ(12)を挿入して、このプローブ挿
入状態のままで、プローブ(12)を突合せ部(3)に
沿って移動させることにより、両接合部材(1)(2)
を突合せ接合するものであっても良く、この場合には、
矯正ローラ(50)は、プローブ(12)とともに移動
して、プローブ(12)との距離が一定に保たれるもの
が好適に用いられる。また、上記実施形態は、突合せ接
合により接合部材を接合一体化するものであるが、この
発明は、この他に、重ね接合により接合部材を接合一体
化するものであっても良い。The embodiment of the present invention has been described above.
The present invention is not limited to the above embodiment.
For example, in the above embodiment, the probe (12) is inserted into the butting portion (3),
The two joining members (1) and (2) are butt-joined by moving the two joining members (1) and (2) so that the probe (12) sequentially passes through the butt portion (3).
In the present invention, in addition to this, the two joining members (1) and (2) are placed on a base (not shown) such as a surface plate and the probe (12) is inserted into the butting portion (3). By moving the probe (12) along the butting portion (3) with the probe inserted, the two joining members (1) and (2) are moved.
May be butt-joined. In this case,
As the correction roller (50), one that moves together with the probe (12) and maintains a constant distance from the probe (12) is preferably used. In the above embodiment, the joining members are joined and integrated by butt joining. However, the present invention may be such that the joining members are joined and integrated by lap joining.
【0044】[0044]
【発明の効果】上述の次第で、この発明に係る摩擦撹拌
接合装置は、プローブにより接合された接合部を加圧し
てその歪みを除去する矯正ローラが設けられているの
で、接合部材をその接合部全域において矯正することが
できる。その結果、捩れ、反り等の変形のない接合品を
製作することができる。As described above, since the friction stir welding apparatus according to the present invention is provided with the straightening roller for pressing the welding portion joined by the probe to remove the distortion, the joining member is joined to the joining member. It can be corrected in all areas. As a result, it is possible to manufacture a joined product without deformation such as twisting and warping.
【図1】この発明に係る摩擦撹拌接合装置の一実施形態
を示す斜視図である。FIG. 1 is a perspective view showing an embodiment of a friction stir welding apparatus according to the present invention.
【図2】図1中のII−II線断面図である。FIG. 2 is a sectional view taken along line II-II in FIG.
【図3】図1中の接合部材及び上下両矯正ローラを示す
III −III 線断面図である。FIG. 3 shows a joining member and upper and lower correction rollers in FIG. 1;
FIG. 3 is a sectional view taken along line III-III.
【図4】接合部材の一変形例を示す部分断面図であっ
て、(イ)は接合前の状態、(ロ)はプローブ通過後の
状態、(ハ)は矯正ローラ通過後の状態を示すものであ
る。FIG. 4 is a partial cross-sectional view showing a modification of the joining member, wherein (a) shows a state before joining, (b) shows a state after passing a probe, and (c) shows a state after passing a straightening roller. Things.
【図5】摩擦撹拌接合方法を説明するための斜視図であ
る。FIG. 5 is a perspective view for explaining a friction stir welding method.
1、2…接合部材 3…突合せ部 4…接合部 10…接合装置 12…プローブ 20…支持ローラ(駆動ローラ) 21、22…駆動ローラ 30、31…押えローラ 40、41…案内ローラ 50、51…矯正ローラ 60…冷却媒体噴射用ノズル 1, 2 joining member 3 ... butting portion 4 ... joining portion 10 ... joining device 12 ... probe 20 ... support roller (drive roller) 21, 22 ... drive roller 30, 31 ... holding roller 40, 41 ... guide roller 50, 51 … Straightening roller 60… nozzle for cooling medium injection
Claims (1)
(3)又は重合せ部に回転するプローブ(12)を挿入
し、プローブとの接触部を摩擦熱にて軟化させ撹拌しな
がら、プローブ挿入状態で、プローブ(12)を突合せ部
又は重合せ部に沿って移動させ、あるいはプローブ(1
2)が順次突合せ部(3)又は重合せ部を通過するよう
に接合部材(1)(2)を移動させることにより、接合
部材(1)(2)の突合せ接合又は重ね接合を行うもの
となされた摩擦撹拌接合装置であって、 前記プローブ(12)により接合された接合部(4)を加
圧してその歪みを除去する矯正ローラ(50)が設けられ
ていることを特徴とする摩擦撹拌接合装置。1. A rotating probe (12) is inserted into a butt portion (3) or a superposed portion of two joining members (1) and (2), and a contact portion with the probe is softened by frictional heat and stirred. While the probe is being inserted, move the probe (12) along the butt portion or overlapped portion, or move the probe (1
The joining members (1) and (2) are moved so that the joining members (1) and (2) are sequentially moved through the butt portion (3) or the overlapping portion, thereby performing butt joining or lap joining of the joining members (1) and (2). A friction stir welding apparatus comprising a straightening roller (50) for pressing a joint (4) joined by said probe (12) to remove distortion thereof. Joining equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18125297A JP4008535B2 (en) | 1997-07-07 | 1997-07-07 | Friction stir welding apparatus and friction stir welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18125297A JP4008535B2 (en) | 1997-07-07 | 1997-07-07 | Friction stir welding apparatus and friction stir welding method |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| JPH1128582A true JPH1128582A (en) | 1999-02-02 |
| JPH1128582A5 JPH1128582A5 (en) | 2005-05-19 |
| JP4008535B2 JP4008535B2 (en) | 2007-11-14 |
Family
ID=16097460
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18125297A Expired - Lifetime JP4008535B2 (en) | 1997-07-07 | 1997-07-07 | Friction stir welding apparatus and friction stir welding method |
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| Country | Link |
|---|---|
| JP (1) | JP4008535B2 (en) |
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| US6352193B1 (en) | 2000-08-01 | 2002-03-05 | General Electric Company | Apparatus for joining electrically conductive materials |
| JP2002248581A (en) * | 2001-02-22 | 2002-09-03 | Nippon Light Metal Co Ltd | Method and apparatus for correcting welding width in friction stir welding |
| WO2002070187A1 (en) * | 2001-03-07 | 2002-09-12 | Honda Giken Kogyo Kabusihiki Kaisha | Friction agitation joining method, method for manufacturing joined butted members, and friction agitation joining apparatus |
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| JP2012115908A (en) * | 2012-02-13 | 2012-06-21 | Nippon Light Metal Co Ltd | Joining method |
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|---|---|---|---|---|
| US6352193B1 (en) | 2000-08-01 | 2002-03-05 | General Electric Company | Apparatus for joining electrically conductive materials |
| JP2002248581A (en) * | 2001-02-22 | 2002-09-03 | Nippon Light Metal Co Ltd | Method and apparatus for correcting welding width in friction stir welding |
| WO2002070187A1 (en) * | 2001-03-07 | 2002-09-12 | Honda Giken Kogyo Kabusihiki Kaisha | Friction agitation joining method, method for manufacturing joined butted members, and friction agitation joining apparatus |
| JP2002263865A (en) * | 2001-03-07 | 2002-09-17 | Honda Motor Co Ltd | Friction stir welding |
| JP2002263864A (en) * | 2001-03-07 | 2002-09-17 | Honda Motor Co Ltd | Friction stir welding method and friction stir welding device |
| US7028880B2 (en) | 2001-03-07 | 2006-04-18 | Honda Giken Kogyo Kabushiki Kaisha | Friction agitation joining method, method for manufacturing joined butted members and friction agitation joining apparatus |
| JP2008279509A (en) * | 2008-07-14 | 2008-11-20 | Showa Denko Kk | Method for manufacturing bonded joint |
| JP2013086137A (en) * | 2011-10-19 | 2013-05-13 | Mitsubishi Heavy Ind Ltd | Friction stirring and joining apparatus |
| US9079270B2 (en) | 2011-10-19 | 2015-07-14 | Mitsubishi Heavy Industries, Ltd. | Friction stirring and joining apparatus, and friction stirring and joining method |
| JP2012115908A (en) * | 2012-02-13 | 2012-06-21 | Nippon Light Metal Co Ltd | Joining method |
| JP2013091103A (en) * | 2012-12-28 | 2013-05-16 | Nippon Light Metal Co Ltd | Method for manufacturing heat transfer plate |
| WO2016047394A1 (en) * | 2014-09-24 | 2016-03-31 | 三菱重工業株式会社 | Joint processing method and dome member |
| EP3159091A4 (en) * | 2014-09-24 | 2017-08-23 | Mitsubishi Heavy Industries, Ltd. | Joint processing method and dome member |
| US10512985B2 (en) | 2014-09-24 | 2019-12-24 | Mitsubishi Heavy Industries, Ltd. | Joint processing method and dome member |
| CN106181020A (en) * | 2016-08-28 | 2016-12-07 | 兰州理工大学 | Trailing type improves the method for Al/Cu stir friction welding seam tissue |
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| JP4008535B2 (en) | 2007-11-14 |
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