JPH11350247A - High-strength polyethylene fiber - Google Patents

High-strength polyethylene fiber

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Publication number
JPH11350247A
JPH11350247A JP15621898A JP15621898A JPH11350247A JP H11350247 A JPH11350247 A JP H11350247A JP 15621898 A JP15621898 A JP 15621898A JP 15621898 A JP15621898 A JP 15621898A JP H11350247 A JPH11350247 A JP H11350247A
Authority
JP
Japan
Prior art keywords
temperature
dispersion
fiber
polymer
strength
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP15621898A
Other languages
Japanese (ja)
Other versions
JP3738873B2 (en
Inventor
Yasuo Ota
康雄 大田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo Co Ltd
Original Assignee
Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to JP15621898A priority Critical patent/JP3738873B2/en
Application filed by Toyobo Co Ltd filed Critical Toyobo Co Ltd
Priority to CA002334015A priority patent/CA2334015C/en
Priority to AU39539/99A priority patent/AU3953999A/en
Priority to DE69912160T priority patent/DE69912160T2/en
Priority to PCT/JP1999/002766 priority patent/WO1999063137A1/en
Priority to EP99922494A priority patent/EP1193335B1/en
Priority to CN99809336A priority patent/CN1107127C/en
Publication of JPH11350247A publication Critical patent/JPH11350247A/en
Priority to US09/727,673 priority patent/US6669889B2/en
Priority to CN03106030.7A priority patent/CN1233890C/en
Priority to US10/435,198 priority patent/US6689462B2/en
Application granted granted Critical
Publication of JP3738873B2 publication Critical patent/JP3738873B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a high-strength polyethylene fiber with extremely slight change in their physical properties even if subjected to temperature change, therefore suitable to various applications. SOLUTION: This high-strength polyethylene fiber is such one as to consist mainly of ethylene component, having the following physical properties: intrinsic viscosity [ηF]: >=5, tenacity: >=25 g/d, modulus: >=800 g/d, the peak temperature of the loss modulus of γ-dispersion in the temperature dispersion measurement for dynamic viscoelasticity: <=-110 deg.C, and the peak temperature of the loss modulus of α-dispersion: >=100 deg.C.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、各種ロープ、釣り
糸、土木・建築等のネット・シート材、化学フィルター
やセパレータ用の布帛・不織布、防弾チョッキを始めと
する防護衣料やスポーツ衣料、あるいはヘルメットや耐
衝撃性コンポジット,スポーツ用コンポジット用の補強
材料など、広く産業資材やテキスタイル用途に使用可能
な高強度ポリエチレン繊維であり、温度変化の大きい環
境下で使用される条件下でその性能の温度に対する変
化、特に強度や弾性率などの力学特性において温度変化
の少ない高強度ポリエチレン繊維に関する。
BACKGROUND OF THE INVENTION The present invention relates to protective clothing and sports clothing, such as various ropes, fishing lines, nets and sheet materials for civil engineering and construction, fabrics and nonwoven fabrics for chemical filters and separators, bulletproof vests, helmets and the like. High-strength polyethylene fiber that can be used widely in industrial materials and textile applications, such as impact-resistant composites and reinforcing materials for sports composites, and its performance changes with temperature under conditions where it is used in environments with large temperature changes. More particularly, the present invention relates to a high-strength polyethylene fiber having little temperature change in mechanical properties such as strength and elastic modulus.

【0002】[0002]

【従来の技術】超高分子量ポリエチレンを原料にして高
強度・高弾性率繊維を得ようとする試みは、近年活発で
あり、非常に高い強度・弾性率を有する繊維が報告され
ている。例えば、特開昭56−15408号公報には、
超高分子量ポリエチレンを溶剤に溶解し得られたゲル状
の繊維を高倍率に延伸する、いわゆる「ゲル紡糸法」の
技術が開示されている。
2. Description of the Related Art In recent years, attempts have been made to obtain high-strength and high-modulus fibers from ultrahigh-molecular-weight polyethylene as a raw material, and fibers having very high strength and elastic modulus have been reported. For example, JP-A-56-15408 discloses that
There is disclosed a so-called "gel spinning method" in which a gel fiber obtained by dissolving ultrahigh molecular weight polyethylene in a solvent is drawn at a high magnification.

【0003】「ゲル紡糸法」により得られた高強度ポリ
エチレン繊維は有機繊維としては非常に高い強度・弾性
率を有し、さらには耐衝撃性が非常に優れる事が知られ
ており、各種用途においてその応用が広がりつつある。
この様な高強度繊維を得る目的において、前出の特開昭
56−15408号公報によれば、極めて高い強度と弾
性率を有する素材を提供する事が可能であると開示され
ている。しかしながら一方で、高強度ポリエチレン繊維
は温度による性能の変化が非常に大きいことで知られて
いる。例えば、−150℃付近から温度を変化させてそ
の引っ張り強度を測定すると、低温から温度上昇と共に
徐々にその低下が観察され、特に室温以上、なかでも結
晶分散と呼ばれる緩和機構が観察される80℃付近から
その性能の低下が著しい。このような温度による性能の
変化は本素材の温度変化の大きい環境下での使用を困難
なものにしていた。
[0003] It is known that high-strength polyethylene fibers obtained by the "gel spinning method" have very high strength and elastic modulus as organic fibers, and are also extremely excellent in impact resistance. Its applications are expanding.
For the purpose of obtaining such high-strength fibers, Japanese Patent Application Laid-Open No. 56-15408 discloses that it is possible to provide a material having extremely high strength and elastic modulus. On the other hand, however, high-strength polyethylene fibers are known to have a very large change in performance with temperature. For example, when the tensile strength is measured by changing the temperature from around -150 ° C., the decrease is gradually observed as the temperature rises from a low temperature, and especially at room temperature or higher, especially a relaxation mechanism called crystal dispersion is observed. The performance declines remarkably from the vicinity. Such a change in performance due to temperature has made it difficult to use this material in an environment where the temperature changes greatly.

【0004】従来、このような高強度ポリエチレン繊維
の温度変化に因る力学特性の変化を制御するこころみと
して、特開平7−166414号公報に開示されている
ごとく、特定の分子量を持つ超高分子量ポリエチレン原
料とその得られる繊維の分子量とを適正な範囲にするこ
とで、−100℃以下でのいわゆる極低温領域での振動
吸収性を向上させる試みが示唆されているが、基本的に
当該技術においては極低温での力学分散を大きくする。
つまり、むしろ弾性率の変化を大きくする試みであり、
本発明の目指す、力学特性の低下を少なくする試みとは
相反するものであった。
Conventionally, as an attempt to control a change in mechanical properties of such a high-strength polyethylene fiber due to a temperature change, as disclosed in JP-A-7-166414, an ultra-high molecular weight having a specific molecular weight has been disclosed. Attempts have been made to improve the vibration absorption in the so-called cryogenic region at -100 ° C or lower by adjusting the molecular weight of the polyethylene raw material and the resulting fiber to an appropriate range. In, the mechanical dispersion at extremely low temperatures is increased.
In other words, it is rather an attempt to increase the change in elastic modulus,
This was contrary to the attempt of the present invention to reduce the decrease in mechanical properties.

【0005】又、特開平1−156508号公報や特開
平1−162816号公報には上記のゲル紡糸法におい
て過酸化物や紫外線照射などの手段により、高強度ポリ
エチレン繊維のクリープを低減する試みが開示されてい
る。基本的に本手法によれば前述のγ分散の力学分散が
低くなることが記され本発明の述べる好ましい方向では
あるが、両発明は高強度ポリエチレン繊維のクリープを
改良するのが目的であり、力学特性の温度変化による変
化を低減するものでは無かった。特に、通常γ分散にお
ける緩和強度が小さくなると、その緩和が起こる温度も
高温にシフトするのが通例であり、従来の手法では本発
明が目指すより温度の変化に対して力学特性の変化が少
ないこと、すなわちγ分散温度はより低温へかつα分散
は高温であることが好ましいことからは逆の方向であっ
た。
Further, JP-A-1-156508 and JP-A-1-162816 have attempted to reduce the creep of high-strength polyethylene fibers by means of peroxide or ultraviolet irradiation in the above gel spinning method. It has been disclosed. Basically, according to the present method, the dynamic dispersion of the above-mentioned γ dispersion is described to be low, which is a preferred direction described by the present invention, but both inventions aim to improve the creep of high-strength polyethylene fibers, It did not reduce the change in mechanical properties due to temperature changes. In particular, when the relaxation strength in the normal γ dispersion decreases, the temperature at which the relaxation occurs usually shifts to a high temperature, and the conventional method requires that the change in mechanical properties with respect to the change in temperature is smaller than the target of the present invention. In other words, it was the opposite direction because the γ dispersion temperature is preferably lower and the α dispersion is preferably higher.

【0006】[0006]

【発明が解決しようとする課題】以上の観点に基づき、
本発明は、常温で極めて優れた力学特性を有してかつ、
温度変化による強度や弾性率などの力学特性において変
化の少ない高強度ポリエチレン繊維を提供することを目
的とする。
SUMMARY OF THE INVENTION Based on the above viewpoints,
The present invention has extremely excellent mechanical properties at room temperature, and
It is an object of the present invention to provide a high-strength polyethylene fiber having little change in mechanical properties such as strength and elastic modulus due to temperature change.

【0007】[0007]

【課題を解決するための手段】即ち本発明は、繊維状態
での極限粘度[ηF ]が5以上のエチレン成分を主体と
するポリエチレン繊維であり、その強度が25g/d以
上、弾性率が800g/d以上であり、かつその繊維の
動的粘弾性の温度分散測定におけるγ分散の損失弾性率
のピーク温度が−110℃以下であり、さらにα分散の
損失弾性率のピーク温度が100℃以上であることを特
徴とする高強度ポリエチレン繊維である。
That is, the present invention relates to a polyethylene fiber mainly composed of an ethylene component having an intrinsic viscosity [ηF] of 5 or more in a fiber state, having a strength of 25 g / d or more and an elastic modulus of 800 g. / D or more, and the peak temperature of the loss elastic modulus of γ dispersion in the temperature dispersion measurement of the dynamic viscoelasticity of the fiber is −110 ° C. or less, and the peak temperature of the loss elastic modulus of α dispersion is 100 ° C. or more. It is a high-strength polyethylene fiber characterized by the following.

【0008】本発明における超高分子量ポリエチレンと
は、その繰り返し単位が実質的にエチレンであることを
特徴とし、少量の他のモノマー例えばα−オレフィン,
アクリル酸及びその誘導体,メタクリル酸及びその誘導
体,ビニルシラン及びその誘導体などとの共重合体であ
っても良いし、これら共重合物どうし、あるいはエチレ
ン単独ポリマーとの共重合体、さらには他のα−オレフ
ィン等のホモポリマーとのブレンド体であってもよい。
特にプロピレン,ブテンー1などのαオレフィンと共重
合体を用いることで短鎖分岐をある程度含有させること
は本繊維を製造する上で紡糸・延伸において安定性を与
えることとなり、より好ましい。しかしながらエチレン
以外の含有量が増えすぎると延伸の阻害要因となる。従
って、高強度・高弾性率繊維を得るという観点からはモ
ノマー単位で5mol%以下であることが好ましい。も
ちろんエチレン単独のホモポリマーであっても良い。
The ultrahigh molecular weight polyethylene in the present invention is characterized in that its repeating unit is substantially ethylene, and a small amount of another monomer such as α-olefin,
Copolymers with acrylic acid and its derivatives, methacrylic acid and its derivatives, vinylsilane and its derivatives, and the like, or copolymers of these copolymers, or copolymers with ethylene homopolymer, and other α -It may be a blend with a homopolymer such as an olefin.
In particular, it is more preferable to use a copolymer with an α-olefin such as propylene or butene-1 so as to contain short-chain branches to some extent, because this gives stability in spinning and drawing when producing the present fiber. However, if the content other than ethylene is excessively increased, it becomes a hindrance factor of stretching. Accordingly, from the viewpoint of obtaining high-strength and high-modulus fibers, the content is preferably 5 mol% or less in monomer units. Of course, a homopolymer of ethylene alone may be used.

【0009】本発明の骨子は、繊維状態で測定の動的粘
弾性特性の温度分散におけるγ分散の損失弾性率のピー
ク温度が−110℃以下、好ましくは−115℃以下で
あり、さらにα分散の損失弾性率のピーク温度が100
℃以上、好ましくは105℃以上であることを特徴とす
る。かかる特徴を有する高強度ポリエチレン繊維は常温
での力学特性が極めて高くかつ、広い温度範囲において
その力学特性の変化が小さい。
The skeleton of the present invention has a peak temperature of a loss elastic modulus of γ dispersion in temperature dispersion of dynamic viscoelastic properties measured in a fiber state of −110 ° C. or less, preferably −115 ° C. or less, Peak temperature of loss modulus of
C. or higher, preferably 105.degree. C. or higher. High-strength polyethylene fibers having such characteristics have extremely high mechanical properties at room temperature and little change in the mechanical properties over a wide temperature range.

【0010】本繊維の温度による性能の変化が少ないこ
とは、2種の力学分散すなわち、αおよびγ分散の温度
で確実に定義することができる。すなわち、力学分散の
起こる温度域では通常、弾性率の著しい低下が観察され
る。高強度ポリエチレン繊維の場合、通常−100℃付
近にγ分散がまた、85℃付近にα分散が観察される。
この両者の温度を挟んで繊維を使用した場合、通常温度
がこの両付近を通過するたびに極めて大きな弾性率およ
び強度の変化をもたらし、各種製品設計上好ましくな
い。従って、通常はγ分散温度以上およびα分散温度以
下で、ある程度余裕を配慮して温度領域を設定し、その
使用温度領域が決定される。したがって、γ分散温度は
より低温へ、α分散温度はより高温であることは、上記
の使用温度領域を広げる意味で非常に有意義である。
The small change in performance of the present fiber due to the temperature can be definitely defined by two kinds of mechanical dispersion temperatures, namely, α and γ dispersion temperatures. That is, a remarkable decrease in the elastic modulus is usually observed in a temperature range where the mechanical dispersion occurs. In the case of a high-strength polyethylene fiber, a γ dispersion is usually observed around -100 ° C, and an α dispersion is observed around 85 ° C.
When the fiber is used with the temperature between the two, the ordinary temperature causes an extremely large change in the elastic modulus and the strength every time the temperature passes through the vicinity thereof, which is not preferable in designing various products. Therefore, the temperature region is usually set above the γ dispersion temperature and below the α dispersion temperature with some allowance taken into consideration, and the use temperature region is determined. Therefore, it is very significant that the γ dispersion temperature is lower and the α dispersion temperature is higher in the sense of expanding the above-mentioned use temperature range.

【0011】本繊維のようにα分散の温度が高いにも関
わらずγ分散のピーク温度が逆に非常に低温にあること
は従来常識からは、極めて驚くべきことである。すなわ
ち、γ分散にはもともと非晶と結晶との寄与があること
が知られている。従来高強度ポリエチレン繊維において
は、延伸倍率を高くしたり、結晶化を促進させたりする
と、α分散を比較的容易に高温へ移行させることは可能
である。このことは糸の微細構造がより結晶構造リッチ
になることを示唆している。この場合、γ分散を支配す
る構造も非晶から結晶に移ることになり、γ分散の温度
も高温にシフトすることが通常であった。つまり、本発
明で提供する繊維は微細構造的にも従来の常識とは反す
るものであると言える。さらに本繊維のα分散のピーク
温度は上記の延伸等の手段で得られる従来の高強度ポリ
エチレン繊維のそれが高々95℃程度であったのと比べ
て少なくとも100℃以上、好ましくは105℃以上と
非常に高温である。また、γ分散においても上記のよう
な高いα分散温度を持つ繊維でなくても通常90℃以上
を有する結晶性の高い繊維では、−110℃より低温で
あることは困難であった。一部、例えばα分散温度が8
5℃程度の繊維の場合、γ分散温度が−110℃以下を
示す場合があるが、これは繊維の構造がより非晶的にな
ったためであり、本発明の目指す高結晶性(α分散温度
が高い)でありながらγ分散温度もなおかつ低いという
新規な繊維とは明確に区別することができる。
It is extremely surprising from the common sense that the peak temperature of γ dispersion is extremely low, contrary to the fact that the α-dispersion temperature is high as in the present fiber. That is, it is known that the amorphous dispersion and the crystal contribution originally contribute to the γ dispersion. In conventional high-strength polyethylene fibers, it is possible to relatively easily shift α-dispersion to a higher temperature by increasing the draw ratio or promoting crystallization. This suggests that the fine structure of the yarn becomes more crystalline. In this case, the structure governing the γ dispersion also shifts from amorphous to crystalline, and the temperature of the γ dispersion usually shifts to a high temperature. In other words, it can be said that the fiber provided in the present invention is contrary to conventional common sense also in microstructure. Further, the peak temperature of the α-dispersion of the present fiber is at least 100 ° C. or higher, preferably 105 ° C. or higher as compared with that of the conventional high-strength polyethylene fiber obtained by the above-described stretching or the like, which was at most about 95 ° C. Very hot. Even in the case of the γ-dispersion, it is difficult to lower the temperature below −110 ° C. in the case of a fiber having a high crystallinity usually having a temperature of 90 ° C. or higher, even if the fiber does not have the above-mentioned high α-dispersion temperature. Partly, for example, when the α dispersion temperature is 8
In the case of a fiber of about 5 ° C., the γ dispersion temperature may be −110 ° C. or less, which is because the fiber structure becomes more amorphous, and the high crystallinity (α dispersion temperature Is high) but the gamma dispersion temperature is still low and can be clearly distinguished.

【0012】さて本発明に係る繊維を得る手法は当然な
がら新規でかつ慎重な手法を必要とするが、もちろん以
下に示す例に限定されるものでは無い。すなわち本繊維
を得る手法としては、前述の「ゲル紡糸法」が実際的手
法とて有効であるが、超高分子量ポリエチレンを成形し
て従来知られている高強度ポリエチレン繊維を得る手法
であれば特に基本となる製糸技術は問わない。本発明に
おいてまず重要なのは原料となるポリマーである。
The method for obtaining the fiber according to the present invention naturally requires a new and careful method, but is not limited to the following examples. That is, as a method for obtaining the present fiber, the above-mentioned "gel spinning method" is effective as a practical method, but any method for forming ultra-high molecular weight polyethylene to obtain a conventionally known high-strength polyethylene fiber can be used. In particular, the basic yarn-making technique is not limited. The important thing in the present invention is a polymer as a raw material.

【0013】すなわち、本発明においては、2種の超高
分子量ポリエチレンを用いることが推奨される。この
際、主となるポリマーは極限粘度が5以上、好ましくは
10以上でありかつ、40未満であり、かつポリマーを
常温固体でかつ融点が100℃未満の固形パラフィンに
均一に溶解して10%溶液とした時の0.001sec
−1および0.01sec−1のせん断速度で測定され
たせん断粘度の比(すなわち前者を後者で割った値を以
下本発明においては粘度指数と称する)が5以下、好ま
しくは3.5以下のポリマー(A)を90重量部以上9
9.9重量部未満、極限粘度が20以上、好ましくは2
5以上、さらにこのましくは30以上を有するより高分
子量のポリエチレン(B)を0.1重量部以上10重量
部未満含有してなる混合物を100重量部に対して、該
ポリマー混合物を実質可溶な溶剤を100重量部以上添
加して加熱して機械的混合を加えて溶解し、紡糸したの
ち延伸する手法により、最も効率的に上記目的に促した
繊維を得ることができる。
That is, in the present invention, it is recommended to use two kinds of ultrahigh molecular weight polyethylene. At this time, the main polymer has an intrinsic viscosity of 5 or more, preferably 10 or more and less than 40, and is obtained by dissolving the polymer uniformly in solid paraffin having a solid at room temperature and a melting point of less than 100 ° C. 0.001sec when made into solution
The ratio of the shear viscosities measured at a shear rate of -1 and 0.01 sec-1 (i.e., the value obtained by dividing the former by the latter, hereinafter referred to as "viscosity index") is 5 or less, preferably 3.5 or less. 90 parts by weight or more of polymer (A) 9
Less than 9.9 parts by weight, intrinsic viscosity 20 or more, preferably 2
5 parts or more, more preferably 30 parts or more, of a mixture containing 0.1 to 10 parts by weight of a higher molecular weight polyethylene (B), and 100 parts by weight of the polymer mixture, By adding a soluble solvent in an amount of 100 parts by weight or more, heating the mixture, adding mechanical dissolution, dissolving, spinning, and then drawing, the fiber promoted for the above purpose can be obtained most efficiently.

【0014】本発明による新規な高強度ポリエチレン繊
維は、前述のごとく温度による性能の変化が少ないこと
が特徴であり、この特徴は2種の力学分散すなわち、α
およびγ分散の温度で確実に定義することができる。通
常γ分散は分子末端や側鎖などの局所的な分子鎖構造の
欠陥に由来すると考えられてきた。通常、その分子鎖構
造としてほとんど側鎖を有しない超高分子量ポリエチレ
ンの場合、この寄与は主に分子鎖末端により影響される
と考えられる。分子鎖末端が結晶構造の中あるいは周辺
においてどのような分布を有するのかは学術的にも良く
判明していない。当該発明者の検討によると、2種の超
高分子量ポリエチレンを用いることが上記目的の達成の
ために推奨される。即ち、まずその極限粘度が5以上、
好ましくは10以上でありかつ、40未満であり、その
ポリマーを想定される溶解条件に準じて固形パラフィン
に溶解して10%溶液とした時の粘度指数が5以下、好
ましくは3.5以下のポリマー(A)を少なくとも90
重量部以上99.9重量部未満含有し、これと極限粘度
が20以上、好ましくは25以上、さらに好ましくは3
0以上を有する、より高分子量のポリエチレン(B)を
0.1重量部以上、10重量部未満含有してなる混合物
を100重量部に対して、該ポリマー混合物を実質可溶
な溶剤を100重量部以上添加して加熱して機械的混合
を加えて溶解し、紡糸したのち延伸する事により、上記
γ分散温度を低温に維持したままで、α分散温度を高く
できることを見出し本発明に到達した。
The novel high-strength polyethylene fiber according to the present invention is characterized by a small change in performance with temperature, as described above, and this feature is characterized by two types of mechanical dispersion, namely α.
And the temperature of γ dispersion. Generally, it has been thought that γ dispersion originates from defects in local molecular chain structures such as molecular terminals and side chains. Usually, in the case of ultrahigh molecular weight polyethylene having almost no side chains as its molecular chain structure, it is considered that this contribution is mainly affected by molecular chain ends. The distribution of the molecular chain terminals in or around the crystal structure has not been well understood scientifically. According to the study of the inventor, it is recommended to use two kinds of ultra-high molecular weight polyethylene to achieve the above object. That is, first the intrinsic viscosity is 5 or more,
It is preferably 10 or more and less than 40, and has a viscosity index of 5 or less, preferably 3.5 or less when the polymer is dissolved in solid paraffin to obtain a 10% solution according to assumed dissolution conditions. Polymer (A) at least 90
To 99.9 parts by weight and an intrinsic viscosity of 20 or more, preferably 25 or more, and more preferably 3 or more.
100 parts by weight of a mixture containing 0.1 to 10 parts by weight of a higher molecular weight polyethylene (B) having 0 or more, and 100 parts by weight of a solvent substantially soluble in the polymer mixture The present invention was found to be able to increase the α-dispersion temperature while maintaining the above-mentioned γ-dispersion temperature at a low temperature, by adding and heating at least one part, heating and dissolving by adding mechanical mixing, spinning, and then stretching. .

【0015】その理由は推定でしかないが、粘度指数が
5以下、好ましくは3.5以下であることは、せん断変
形下での粘度のせん断速度の依存性が極めて小さいこと
を示唆する。このことは逆に言えば、緩和時間の非常に
均一な分子が溶液流れ中に存在するする(緩和時間分布
が狭い)ことを示唆し結局、糸に成形される際に分子鎖
がより均一に配列し分子末端構造が結晶中あるいはその
近傍に均一に整列するのが原因ではないかと考えられ
る。通常のポリエチレンにおいては結晶化度が大きくな
るほど、あるいは延伸倍率が大きくなるほどγ分散温度
は高くなることが一般的に知られている。これは分子鎖
末端等が結晶内部に取り込まれ、その運動が抑制される
ことを示唆すると考えれば、本繊維のγ分散温度が比較
的低温に維持されることは上記の機構を考えるに示唆的
である。すなわち、何らかの分子の特異な整列機構によ
りポリエチレンの局所欠陥、主に分子鎖末端は結晶化や
延伸とともに結晶内部に取り込まれること無く、むしろ
その周辺に偏在するのではないかと考えられる。このこ
とは、結晶分散を表わすα分散の温度が非常に高温にな
ることもそれを指示するものであり、結晶内部に分子末
端のような欠陥部が非常に少なく、結晶構造がより完全
なものに近づいたことを示唆する。
Although the reason is only presumed, the fact that the viscosity index is 5 or less, preferably 3.5 or less suggests that the dependence of the viscosity under shear deformation on the shear rate is extremely small. Conversely, this suggests that molecules with a very uniform relaxation time are present in the solution flow (narrow distribution of the relaxation time), which results in a more uniform molecular chain when formed into a yarn. It is considered that the cause is that the molecules are arranged and the molecular terminal structure is uniformly arranged in or near the crystal. It is generally known that in ordinary polyethylene, the higher the crystallinity or the higher the draw ratio, the higher the γ dispersion temperature. Considering that this suggests that the molecular chain ends and the like are taken into the inside of the crystal and that its movement is suppressed, it is suggested that the γ dispersion temperature of this fiber is maintained at a relatively low temperature considering the above mechanism. It is. In other words, it is considered that local defects of polyethylene, mainly molecular chain terminals, are not taken into the interior of the crystal with crystallization or elongation, but rather are unevenly distributed around the periphery due to a specific alignment mechanism of some molecules. This also indicates that the temperature of α-dispersion, which represents crystal dispersion, becomes very high, which means that there are very few defects such as molecular ends inside the crystal and the crystal structure is more complete. Suggests that you have approached.

【0016】本発明により粘度指数が5以下好ましくは
3.5以下の超高分子量のポリマーを準備することは複
数の手段により達成することができる。先ず第一は分子
量分布の非常に少ないポリマーを用いることであり、例
えば分子量分布Mw/Mnが5以下のポリマーのなかか
ら最適なポリマーを選択することができる。さらに好ま
しくはMw/Mnは3以下であり、この場合は、例えば
メタロセン触媒を用いて一段と分子量分布の狭いポリマ
ーを用いても良い。さらに言えば分子量分布のMw/M
nが5を超えるような、いわゆる通常のチグラー・ナッ
タ系触媒を用いたポリマーであっても、該ポリマーの溶
解時において、そのポリマーのもともとの極限粘度[η
A]、および繊維状態になった後の極限粘度[ηF]が次の
式を満足するときほぼ本発明の要請する流動指数を満足
することができる。
The preparation of an ultrahigh molecular weight polymer having a viscosity index of 5 or less, preferably 3.5 or less according to the present invention can be achieved by a number of means. First, a polymer having a very small molecular weight distribution is used. For example, an optimum polymer can be selected from polymers having a molecular weight distribution Mw / Mn of 5 or less. More preferably, Mw / Mn is 3 or less. In this case, for example, a polymer having a much narrower molecular weight distribution using a metallocene catalyst may be used. Furthermore, Mw / M of molecular weight distribution
Even in the case of a polymer using a so-called ordinary Ziegler-Natta catalyst in which n exceeds 5, when the polymer is dissolved, the intrinsic intrinsic viscosity of the polymer [η
A] and the intrinsic viscosity [ηF] after the fiber state satisfies the following formula, can almost satisfy the flow index required by the present invention.

【0017】 [ηA]×0.60≦[ηF]≦[ηA]×0.85[ΗA] × 0.60 ≦ [ηF] ≦ [ηA] × 0.85

【0018】即ち、通常のチグラー・ナッタ系触媒によ
りほぼ限度まで分子量分布を狭く調整した超高分子量の
ポリエチレンをさらに溶解・押出しの工程で分子量を故
意に低下させることにより、実質分子量分布を非常に狭
くすることができる。この際、溶解工程で酸化防止剤を
用いないことは当然ながら、過酸化化合物などの分解促
進剤を添加したり、活性酸素を溶液に溶解するなどの処
方は効率的である。このように、工程において分子を故
意に劣化させると高分子量側がより切断される確率が高
く、統計的に分子量分布が狭くなることが期待できる。
一方、本発明での要請はその流動指数にあり、流動改質
剤や極少量のポリマーを添加して所望の流動指数を得て
もよく、イオン性の凝集剤やステアリン酸金属塩などの
流動改質剤は、それらの一例である。
That is, the ultra-high molecular weight polyethylene whose molecular weight distribution has been adjusted to almost the narrowest by a usual Ziegler-Natta catalyst is further deliberately reduced in the step of melting and extrusion to substantially reduce the substantial molecular weight distribution. Can be narrow. At this time, it is natural that a formulation such as adding a decomposition accelerator such as a peroxide compound or dissolving active oxygen in a solution is efficient, without using an antioxidant in the dissolving step. As described above, when the molecules are intentionally degraded in the process, the probability that the high molecular weight side is cut is high, and it can be expected that the molecular weight distribution is statistically narrowed.
On the other hand, the demand in the present invention lies in its fluidity index, and a fluidity modifier or a very small amount of polymer may be added to obtain a desired fluidity index, and a fluidity such as an ionic coagulant or a metal stearate may be obtained. Modifiers are one example of these.

【0019】さらに、本発明では上記主ポリマー(A)
に対して少量部の極限粘度が20以上、好ましくは25
以上、さらにこのましくは30以上を有する、より高分
子量のポリエチレンを添加する処方を推奨する。この主
旨は上記主ポリマーAだけでは温度に対する変化が少な
い繊維を得ることができても、高強度繊維を得ることが
困難であり、特に紡糸や延伸の過程において著しく分子
の延伸性が悪くなる。鋭意検討の結果、極限粘度が20
以上、好ましくは25以上、さらに好ましくは30以上
を有する、より高分子量のポリエチレンを0.1重量部
以上、10重量部未満のごく少量添加すると、著しく紡
糸や延伸での変形が良好になるばかりか、よりα分散の
温度も高くなり、力学特性、特に弾性率が大きく向上す
ることが判明し本発明に到達した。
Further, in the present invention, the main polymer (A)
With respect to the intrinsic viscosity of a small amount of 20 or more, preferably 25
As mentioned above, it is more preferable to add a high-molecular-weight polyethylene having 30 or more. The gist of this is that even if the main polymer A alone can be used to obtain a fiber with little change with respect to temperature, it is difficult to obtain a high-strength fiber, and in particular, the drawability of the molecule is significantly deteriorated in the spinning and drawing processes. As a result of intensive studies, the intrinsic viscosity was 20
Above, preferably 25 or more, more preferably 30 or more, when a very high molecular weight polyethylene having a very small amount of 0.1 part by weight or more and less than 10 parts by weight is added, the deformation by spinning and drawing becomes remarkably good. On the other hand, it has been found that the temperature of α-dispersion becomes higher, and the mechanical properties, particularly the elastic modulus, are greatly improved, and the present invention has been reached.

【0020】その原因は定かではないが、ごく少量の高
分子量成分Bが紡糸や延伸の過程において必要最低限の
応力伝播の役割を果たし、紡糸や延伸での分子の変形を
スムーズにしたからではないかと推定しているが定かで
はない。Bの成分は極少量で良く10重量部を超えると
逆に延伸等が極めて実施しにくくなるばかりか、溶解等
での不均一の原因となる。一方、0.1重量部未満で
は、その成形性を向上させたり、熱的に安定化させる効
果が十分でなくなる。
Although the cause is not clear, a very small amount of the high molecular weight component B plays a role of minimum stress propagation in the spinning and drawing process, and the smooth deformation of the molecule in the spinning and drawing is likely to occur. I presume it is not, but it is not clear. The component B may be used in a very small amount, and if it exceeds 10 parts by weight, it is extremely difficult to perform stretching or the like, and it causes non-uniformity in dissolution or the like. On the other hand, if the amount is less than 0.1 part by weight, the effect of improving the moldability and thermally stabilizing becomes insufficient.

【0021】上記製法等により得られた繊維は、繊維状
態での極限粘度[ηF ]が5以上、好ましくは10以
上、40未満であり、その強度が25g/d以上、好ま
しくは30g/d 以上、更に好ましくは35g/d 以上、ま
た弾性率が800g/d以上、好ましくは1000g/d
以上、更に好ましくは1200g/d 以上であり、上述の
力学分散特性との相乗効果により、実用面で従来にない
極めて優れた特性を有するポリエチレン繊維を提供する
ことを可能とした。
The fiber obtained by the above method or the like has an intrinsic viscosity [ηF] in a fiber state of 5 or more, preferably 10 or more and less than 40, and has a strength of 25 g / d or more, preferably 30 g / d or more. , More preferably at least 35 g / d, and the elastic modulus is at least 800 g / d, preferably at least 1000 g / d.
As described above, it is more preferably 1200 g / d or more, and the synergistic effect with the above-mentioned dynamic dispersion characteristics makes it possible to provide a polyethylene fiber having extremely excellent characteristics which has not been achieved conventionally in practical use.

【0022】[0022]

【実施例】以下に本発明における特性値に関する測定法
および測定条件を説明する。 (動的粘弾弾性測定)本発明における動的粘度測定は、
オリエンテック社製「レオバイブロンDDV−01FP
型」を用いて行った。繊維は全体として100デニール
±10デニールとなるように分繊あるいは合糸し、各単
繊維ができる限り均一に配列するように配慮して、測定
長(鋏金具間距離)が20mmとなるように繊維の両末
端をアルミ箔で包みセルロース系接着剤で接着する。そ
の際の糊代ろ長さは、鋏金具との固定を考慮して5mm
程度とする。各試験片は、20mmの初期幅に設定され
た鋏金具(チャック)に糸が弛んだり捩じれたりしない
ように慎重に設置され、予め60℃の温度、110Hzの
周波数にて数秒、予備変形を与えてから本実験を実施し
た。本実験では−150℃から150℃の温度範囲で約
1℃/分の昇温速度において110Hzの周波数での温
度分散を低温側より求めた。測定においては静的な荷重
を5gfに設定し、繊維が弛まない様に試料長を自動調
整させた。動的な変形の振幅は15μmに設定した。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The measuring method and measuring conditions relating to characteristic values in the present invention will be described below. (Dynamic Viscoelasticity Measurement) The dynamic viscosity measurement in the present invention is as follows.
Orientec's Leo Vibron DDV-01FP
Using a mold. The fibers are split or ligated so as to be 100 denier ± 10 denier as a whole, and the measurement length (distance between scissors metal fittings) is set to 20 mm in consideration of arranging each single fiber as uniformly as possible. Both ends of the fiber are wrapped with aluminum foil and adhered with a cellulosic adhesive. The glue margin length at that time is 5 mm in consideration of fixing with scissors metal fittings.
Degree. Each test piece was carefully set on a scissor fitting (chuck) set to an initial width of 20 mm so that the thread would not be loosened or twisted, and was preliminarily deformed for several seconds at a temperature of 60 ° C. and a frequency of 110 Hz. After that, this experiment was performed. In this experiment, the temperature dispersion at a frequency of 110 Hz was obtained from the lower temperature side at a rate of about 1 ° C./min in a temperature range of −150 ° C. to 150 ° C. In the measurement, the static load was set to 5 gf, and the sample length was automatically adjusted so that the fiber did not loosen. The amplitude of the dynamic deformation was set at 15 μm.

【0023】(強度・弾性率)本発明における強度,弾
性率は、オリエンティック社製「テンシロン」を用い、
試料長200mm、伸長速度100%/分の条件で歪ー
応力曲線を雰囲気温度20℃、相対湿度65%条件下で
測定し、曲線の破断点での応力を強度(g/d)、曲線
の原点付近の最大勾配を与える接線より弾性率(g/
d)を計算して求めた。なお、各値は10回の測定値の
平均値を使用した。
(Strength and Elastic Modulus) The strength and elastic modulus in the present invention were measured using "Tensilon" manufactured by Orientic.
A strain-stress curve was measured under the conditions of a sample length of 200 mm, an elongation rate of 100% / min, an atmosphere temperature of 20 ° C. and a relative humidity of 65%, and the stress at the break point of the curve was measured for strength (g / d). From the tangent line that gives the maximum gradient near the origin, the elastic modulus (g /
d) was calculated and determined. In addition, each value used the average value of 10 measured values.

【0024】(極限粘度)135℃のデカリンにてウベ
ローデ型毛細粘度管により、種々の希薄溶液の比粘度を
測定し、その粘度の濃度にたいするプロットの最小2乗
近似で得られる直線の原点への外挿点より極限粘度を決
定した。測定に際し、原料ポリマーのがパウダー状の場
合はその形状のまま、パウダーが塊状であったり糸状サ
ンプルの場合は約5mm長の長さにサンプルを分割また
は切断し、ポリマーに対して1wt%の酸化防止剤(商
標名「ヨシノックスBHT」吉富製薬製)を添加し、1
35℃で4時間撹はん溶解して測定溶液を調整した。
(Intrinsic viscosity) The specific viscosities of various dilute solutions were measured using an Ubbelohde capillary viscometer with decalin at 135 ° C., and the straight line obtained by the least squares approximation of a plot of the concentration of the viscosity was calculated. The intrinsic viscosity was determined from the extrapolated point. At the time of measurement, if the raw material polymer is in the form of a powder, the sample is kept in that shape, and if the powder is a lump or a fibrous sample, the sample is divided or cut into lengths of about 5 mm, and 1 wt% of the polymer is oxidized. Inhibitor (trade name "Yoshinox BHT" manufactured by Yoshitomi Pharmaceutical Co., Ltd.)
The measurement solution was prepared by stirring and dissolving at 35 ° C. for 4 hours.

【0025】(せん弾粘度測定および粘度指数の計算)
本特許におけるせん弾粘度測定方法について以下に詳し
くその方法を記述する。まず超高分子量固形ポリマーを
10重量部、および数平均分子量約500程度(融点が
常温より高くその数平均分子量が1000を超えなけれ
ば良い)の固形パラフィン(本特許では粉末状固形パラ
フィン:商標名「LUVAX1266」:日本製蝋
(株)製を使用した)を90重量部および、ポリマーに
対して実際に紡糸される条件の必要により1wt%の酸
化防止剤(商標名「ヨシノックスBHT」吉富製薬製)
を添加したものを、実際の紡糸における溶解条件にでき
るだけ準じて例えば2軸型混練り機等の装置を用いて、
高温で混合・溶解し、押し出したものをペレット状にカ
ットした。このようにして得られたペレットを2mmの
スペーサーを有する2対の平面金型内に充填し、予め1
60℃に設定した加熱型プレス機にて1時間放置後、さ
らに200kgf/cm2 の圧力を加えた状態で1時間
放置した後、氷水にて急冷しテスト片を作成した。この
テスト片をコーンプレート型の粘弾弾性測定装置(レオ
メトリックス社ARES)に充填可能なサイズに切断
し、160℃で動的モードにてせん断速度0.001s
ec−1および0.01sec−1での複素動的粘度を
それぞれ求め、前者を後者で割った価をその粘度指数と
して採用した。測定はそのプレスした試験辺より10個
所がランダムに選ばれ測定した結果の平均値である。
(Measurement of Shear Viscosity and Calculation of Viscosity Index)
The method for measuring the ballistic viscosity in this patent is described in detail below. First, 10 parts by weight of an ultrahigh molecular weight solid polymer and solid paraffin having a number average molecular weight of about 500 (the melting point is higher than room temperature and the number average molecular weight does not exceed 1000) (powder solid paraffin in this patent: trade name) 90 parts by weight of "LUVAX1266" (manufactured by Nippon Wax Co., Ltd.) and 1 wt% of an antioxidant (trade name "Yoshinox BHT" manufactured by Yoshitomi Pharmaceutical Co., Ltd.) depending on the conditions required for actually spinning the polymer )
Is added as much as possible to the dissolution conditions in actual spinning, for example, using a device such as a twin-screw kneader,
The mixture was mixed and dissolved at a high temperature, and the extruded material was cut into a pellet. The pellets thus obtained were filled into two pairs of flat molds having 2 mm spacers,
After leaving for 1 hour in a heating press machine set at 60 ° C., further leaving for 1 hour under a pressure of 200 kgf / cm 2 , it was quenched with ice water to prepare a test piece. This test piece is cut into a size that can be filled in a cone plate type viscoelasticity measuring device (ARES, Rheometrics), and the shear rate is 0.001 s in a dynamic mode at 160 ° C.
The complex dynamic viscosities at ec-1 and 0.01 sec-1 were determined, and the value obtained by dividing the former by the latter was adopted as the viscosity index. The measurement is an average value of the results obtained by randomly selecting and measuring 10 points from the pressed test side.

【0026】以下、実施例をもって本発明を説明する。 (実施例1)極限粘度が18.5でかつその分子量分布
Mw/Mn=5.5の超高分子量ポリマーの主成分ポリ
マー(C)を98重量部と極限粘度が30でかつその分
子量分布が約Mw/Mn=12.0のポリマー(D)を
2重量部加えたパウダー状の混合物が全量の15重量%
となるようにデカヒドロナフタレン85重量%を常温で
添加した。このポリマーを2軸型の混合押し出し機にて
200℃の温度条件および100rpmで溶解・押し出
しを実施した。尚この際、酸化防止剤は使用しなかっ
た。この操作を行う予備的な実験において前述のポリマ
ー(C)単体を10重量%および90重量%の固形パラ
フィンを2軸型混練り機で200℃で混合し同様のスク
リュー条件(温度および酸化防止剤を添加しないことを
準拠)にて押した後、冷却して造粒したペレットを前述
の評価法により粘度指数を計算したところ、その価は
3.2であった。
Hereinafter, the present invention will be described with reference to examples. (Example 1) 98 parts by weight of a main component polymer (C) of an ultrahigh molecular weight polymer having an intrinsic viscosity of 18.5 and a molecular weight distribution Mw / Mn of 5.5, an intrinsic viscosity of 30, and a molecular weight distribution of A powdery mixture containing 2 parts by weight of a polymer (D) having about Mw / Mn = 12.0 was 15% by weight of the total amount.
85% by weight of decahydronaphthalene was added at room temperature so that This polymer was melted and extruded with a biaxial mixing extruder at a temperature of 200 ° C. and 100 rpm. In this case, no antioxidant was used. In a preliminary experiment for performing this operation, 10% by weight and 90% by weight of the above-mentioned polymer (C) alone were mixed at 200 ° C. in a twin-screw kneader with solid paraffin at the same screw conditions (temperature and antioxidant). Was added, and the pellet was cooled and granulated, and the viscosity index was calculated by the above-described evaluation method, and the value was 3.2.

【0027】かかるポリマーを上記の条件にて溶解後、
0.8mm直径を有するオリフィスが48ホール設置さ
れた口金を用いて各ホールの吐出量が1.6g/min とな
るように押し出して後、直ちに約90℃の不活性ガスに
て溶剤を一部除去しつつ、90m/min の速度で引き取り
を実施した。引き取られた糸は直ちに120℃のオーブ
ンにて5倍延伸されて後、一旦巻き取り、さらに149
℃に調整されたオーブンにて4.5倍に延伸されて高強
度繊維を得た。得られた繊維の動的粘弾性特性を含む諸
物性を表1に示す。
After dissolving such a polymer under the above conditions,
The orifice having a diameter of 0.8 mm is extruded using a base provided with 48 holes so that the discharge rate of each hole is 1.6 g / min. While removing, pick-up was performed at a speed of 90 m / min. The drawn yarn is immediately stretched 5 times in an oven at 120 ° C., then wound up once, and then 149 times.
The film was drawn 4.5 times in an oven adjusted to a temperature of ° C. to obtain a high-strength fiber. Table 1 shows various physical properties of the obtained fiber, including dynamic viscoelastic properties.

【0028】(実施例2)実施例1における主成分ポリ
マーとして極限粘度が22のポリマー(E)を用いた他
は、同様の操作で延伸糸を得また、流動指数を評価し
た。実施例1に比べ、延伸が非常にスムーズであり、高
強度繊維が得ることができた。ポリマーEの粘度指数も
2.9と更に良好な値が得られた。
Example 2 A drawn yarn was obtained in the same manner as in Example 1 except that the polymer (E) having an intrinsic viscosity of 22 was used as the main component polymer, and the flow index was evaluated. Compared with Example 1, stretching was extremely smooth, and high-strength fibers could be obtained. The viscosity index of Polymer E was 2.9, which was a better value.

【0029】(実施例3)実施例1における主成分ポリ
マー(C)と超高分子量成分ポリマー(D)の比率を9
9.5重量部および0.5重量部に変更した他はほぼ同
等の操作で延伸糸を得た。ポリマーの流動指数は3.1
であり、実験誤差の範囲で実施例1と同等であった。表
1に示すように、若干、延伸性不良による強度の低下が
見られ、又γ分散温度も若干高めの値が得られたが相対
的には満足のいく結果が得られた。
Example 3 The ratio of the main component polymer (C) to the ultrahigh molecular weight component polymer (D) in Example 1 was 9
A drawn yarn was obtained by substantially the same operation except that the amount was changed to 9.5 parts by weight and 0.5 part by weight. The flow index of the polymer is 3.1
And was equivalent to Example 1 within the range of experimental error. As shown in Table 1, the strength was slightly lowered due to poor stretchability, and the γ dispersion temperature was slightly higher, but relatively satisfactory results were obtained.

【0030】(実施例4)実施例1の主成分ポリマーと
してジルコニウムメタロセンからなるエチレン重合体
で、その極限粘度が18.5、およびMw/Mn=2.
7のポリマー(F)を用いる他は実施例1と同様の操作
で延伸糸を得る実験を実施した。ポリマー(F)の流動
指数は1.9と極めて優れた特性を示し、かつ延伸糸の
物性は表1に示すごとく極めて優れたものが得られた。
その理由は良く分からないが実施例1に比べた場合、弾
性率が特に高い値を示した。動的粘弾性特性においても
極めて優れた結果となった。
(Example 4) An ethylene polymer comprising zirconium metallocene as a main component polymer in Example 1, having an intrinsic viscosity of 18.5 and Mw / Mn = 2.
An experiment was performed to obtain a drawn yarn by the same operation as in Example 1 except that the polymer (F) of No. 7 was used. The fluidity index of the polymer (F) was 1.9, which was an extremely excellent property, and the physical properties of the drawn yarn were as shown in Table 1.
Although the reason is not well understood, the elastic modulus showed a particularly high value when compared with Example 1. Very good results were also obtained in dynamic viscoelastic properties.

【0031】(実施例5)実施例4において、ポリマー
を溶解する際にブレンドポリマーの総量に対して1wt
%のBHTを添加した他は同様の操作で延伸糸を得る実
験を実施した。本添加剤を処方した溶解方法に準拠して
実施した流動指数は2.1と若干増加したが優れたもの
であった。得られた繊維の特性は実施例4に比較して低
下したものの、実施例4で見られた強度に対する弾性率
が高くなる傾向が見られた。又、動的粘弾弾性特性も優
れた結果が得られた。
Example 5 In Example 4, when the polymer was dissolved, 1 wt% was added to the total amount of the blended polymer.
An experiment was conducted to obtain a drawn yarn by the same operation except that BHT was added to the mixture. The flow index performed according to the dissolution method in which the additive was formulated was slightly increased to 2.1, but was excellent. Although the properties of the obtained fiber were lower than those in Example 4, the elastic modulus with respect to the strength seen in Example 4 tended to increase. Excellent results were also obtained for the dynamic viscoelastic properties.

【0032】(比較例1)実施例1の主成分ポリマー
(C)を用いた以外、高分子量物は添加しなかった。ポ
リマーCポリマーそのものの流動指数は当然実施例1と
同等良好であり、強度・弾性率等は優れた値が得られた
ものの、相対的にγ分散温度が高く、又α分散温度が低
く、本特許が目指す広範囲の温度での物性変化の少ない
繊維を得ることができなかった。
COMPARATIVE EXAMPLE 1 Except for using the main component polymer (C) of Example 1, no high molecular weight substance was added. Polymer C The flow index of the polymer itself was naturally as good as that of Example 1, and although excellent values were obtained in strength and elastic modulus, the γ dispersion temperature was relatively high, and the α dispersion temperature was relatively low. Fibers with little change in physical properties over a wide range of temperatures which the patent aimed at could not be obtained.

【0033】(比較例2)実施例4において主成分ポリ
マー(F)を用いた以外、高分子量物は添加しなかっ
た。ポリマーFそのものの流動指数は当然実施例4と同
等で極めて良好ではあるが、延伸や紡糸の過程で著しい
糸切れが発生し、満足のできる十分な長さ(仮に100
0m以上連続で巻き取れたことで判断する。)の延伸糸
が得られなかった。極く短時間巻き取ることが可能であ
った繊維の物性を表1に示す。強度・弾性率等はそこそ
この値が得られたものの、比較例1と同様にγ分散温度
が高く、又α分散温度が低く、本特許が目指す広範囲の
温度での物性変化の少ない繊維を得ることができなかっ
た。
Comparative Example 2 A high molecular weight compound was not added except that the main component polymer (F) was used in Example 4. The flow index of the polymer F itself is naturally very good, equivalent to that of Example 4. However, remarkable yarn breakage occurs in the process of drawing and spinning, and a sufficient length (for example, 100
Judgment is made based on continuous winding of 0 m or more. ) Was not obtained. Table 1 shows the physical properties of the fiber that could be wound for a very short time. Although the values of strength and elastic modulus were reasonable, a fiber having a high γ-dispersion temperature and a low α-dispersion temperature as in Comparative Example 1 and having little change in physical properties at a wide range of temperatures which this patent aims at is obtained. I couldn't do that.

【0034】(比較例3)実施例1において、ポリマー
を溶解する際にブレンドポリマーの総量に対して1wt
%のBHTを添加した他は同様の操作で延伸糸を得る実
験を実施した。本添加剤を処方した溶解方法に準拠して
実施した流動指数は5.2と高い値が得られた。この流
動指数が示す通り、紡糸・延伸では非常に高い頻度で糸
切れが発生し、十分な長さの連続的な繊維を得ることが
できないばかりか短時間での採取も不可能であった。2
段延伸倍率を2.5倍に低減して、短時間で得られた繊
維の物性を表1に示す。強度・弾性率および動的粘弾性
特性共に、低いレベルの延伸糸しか得ることができなか
った。
Comparative Example 3 In Example 1, when the polymer was dissolved, 1 wt.
An experiment was conducted to obtain a drawn yarn by the same operation except that BHT was added to the mixture. A high flow index of 5.2 was obtained in accordance with the dissolution method in which the additive was formulated. As indicated by the fluidity index, spinning and drawing caused yarn breakage at a very high frequency, and it was not possible to obtain continuous fibers of a sufficient length, nor was it possible to collect them in a short time. 2
Table 1 shows the physical properties of the fibers obtained in a short time by reducing the step stretching ratio to 2.5 times. Only a low level of drawn yarn could be obtained in all of the strength, elastic modulus and dynamic viscoelastic properties.

【0035】[0035]

【表1】 [Table 1]

【0036】[0036]

【発明の効果】温度変化に対する繊維特性の変化が極め
て少ない各種用途に好適な高強度ポリエチレン繊維を提
供することを可能とした。
As described above, it has become possible to provide a high-strength polyethylene fiber suitable for various uses in which the change in fiber properties with temperature change is extremely small.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 繊維状態での極限粘度[ηF ]が5以上
のエチレン成分を主体とするポリエチレン繊維であり、
その強度が25g/d以上、弾性率が800g/d以上
であり、かつその繊維の動的粘弾性の温度分散測定にお
けるγ分散の損失弾性率のピーク温度が−110℃以下
であり、さらにα分散の損失弾性率のピーク温度が10
0℃以上であることを特徴とする高強度ポリエチレン繊
維。
1. A polyethylene fiber mainly composed of an ethylene component having an intrinsic viscosity [ηF] of 5 or more in a fiber state,
The strength is 25 g / d or more, the elastic modulus is 800 g / d or more, and the peak temperature of the loss elastic modulus of γ dispersion in the temperature dispersion measurement of the dynamic viscoelasticity of the fiber is −110 ° C. or less, and α The peak temperature of the loss modulus of dispersion is 10
A high-strength polyethylene fiber having a temperature of 0 ° C. or higher.
JP15621898A 1998-06-04 1998-06-04 High strength polyethylene fiber Expired - Fee Related JP3738873B2 (en)

Priority Applications (10)

Application Number Priority Date Filing Date Title
JP15621898A JP3738873B2 (en) 1998-06-04 1998-06-04 High strength polyethylene fiber
AU39539/99A AU3953999A (en) 1998-06-04 1999-05-26 High-strength polyethylene fiber and process for producing the same
DE69912160T DE69912160T2 (en) 1998-06-04 1999-05-26 HIGH-STRENGTH POLYETHYLENE FIBERS AND METHOD FOR THE PRODUCTION THEREOF
PCT/JP1999/002766 WO1999063137A1 (en) 1998-06-04 1999-05-26 High-strength polyethylene fiber and process for producing the same
EP99922494A EP1193335B1 (en) 1998-06-04 1999-05-26 High-strength polyethylene fiber and process for producing the same
CN99809336A CN1107127C (en) 1998-06-04 1999-05-26 High Tensile Polyethylene Fiber
CA002334015A CA2334015C (en) 1998-06-04 1999-05-26 High-strength polyethylene fibres and process for producing the same
US09/727,673 US6669889B2 (en) 1998-06-04 2001-03-13 Process of making high-strength polyethylene fibers
CN03106030.7A CN1233890C (en) 1998-06-04 2003-02-20 High strength polyethylene fibre manufacture
US10/435,198 US6689462B2 (en) 1998-06-04 2003-05-12 Process of making high-strength polyethylene fibers

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP15621898A JP3738873B2 (en) 1998-06-04 1998-06-04 High strength polyethylene fiber

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JPH11350247A true JPH11350247A (en) 1999-12-21
JP3738873B2 JP3738873B2 (en) 2006-01-25

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JP2006045753A (en) * 2003-12-12 2006-02-16 Toyobo Co Ltd High strength polyethylene fiber
JP2006089898A (en) * 2004-08-23 2006-04-06 Toyobo Co Ltd High strength polyethylene fiber
JP2006342463A (en) * 2005-06-09 2006-12-21 Toyobo Co Ltd Protective glove comprising high strength polyethylene fiber
JP2006342442A (en) * 2005-06-07 2006-12-21 Toyobo Co Ltd Rope made of high-tenacity polyethylene fiber
WO2007119480A1 (en) * 2006-04-07 2007-10-25 Toyo Boseki Kabushiki Kaisha Polyethylene fiber and method for production thereof
JP2010529319A (en) * 2007-06-08 2010-08-26 ハネウェル・インターナショナル・インコーポレーテッド Strong polyethylene thread
US7811673B2 (en) 2003-12-12 2010-10-12 Toyo Boseki Kabushiki Kaisha High strength polyethylene fiber
JP2013525623A (en) * 2010-04-30 2013-06-20 ハネウェル・インターナショナル・インコーポレーテッド Method and product of high strength UHMW-PE fiber

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006045753A (en) * 2003-12-12 2006-02-16 Toyobo Co Ltd High strength polyethylene fiber
US7811673B2 (en) 2003-12-12 2010-10-12 Toyo Boseki Kabushiki Kaisha High strength polyethylene fiber
JP2006089898A (en) * 2004-08-23 2006-04-06 Toyobo Co Ltd High strength polyethylene fiber
JP2006342442A (en) * 2005-06-07 2006-12-21 Toyobo Co Ltd Rope made of high-tenacity polyethylene fiber
JP2006342463A (en) * 2005-06-09 2006-12-21 Toyobo Co Ltd Protective glove comprising high strength polyethylene fiber
WO2007119480A1 (en) * 2006-04-07 2007-10-25 Toyo Boseki Kabushiki Kaisha Polyethylene fiber and method for production thereof
KR101363813B1 (en) * 2006-04-07 2014-02-14 디에스엠 아이피 어셋츠 비.브이. Polyethylene fiber and method for production thereof
JP2010529319A (en) * 2007-06-08 2010-08-26 ハネウェル・インターナショナル・インコーポレーテッド Strong polyethylene thread
JP2013525623A (en) * 2010-04-30 2013-06-20 ハネウェル・インターナショナル・インコーポレーテッド Method and product of high strength UHMW-PE fiber

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