JPH1180751A - Production method of non-carcinogenic aromatic hydrocarbon oil by solvent extraction method - Google Patents

Production method of non-carcinogenic aromatic hydrocarbon oil by solvent extraction method

Info

Publication number
JPH1180751A
JPH1180751A JP28629297A JP28629297A JPH1180751A JP H1180751 A JPH1180751 A JP H1180751A JP 28629297 A JP28629297 A JP 28629297A JP 28629297 A JP28629297 A JP 28629297A JP H1180751 A JPH1180751 A JP H1180751A
Authority
JP
Japan
Prior art keywords
extraction
oil
solvent
temperature
stage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP28629297A
Other languages
Japanese (ja)
Other versions
JP3658155B2 (en
Inventor
Takashi Fujita
巍 藤田
Taira Sugimoto
平 杉本
Masami Shibata
雅美 柴田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fuji Kosan Co Ltd
Original Assignee
Fuji Kosan Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Fuji Kosan Co Ltd filed Critical Fuji Kosan Co Ltd
Priority to JP28629297A priority Critical patent/JP3658155B2/en
Publication of JPH1180751A publication Critical patent/JPH1180751A/en
Application granted granted Critical
Publication of JP3658155B2 publication Critical patent/JP3658155B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

(57)【要約】 【課題】従来より使用されているゴム用プロセスオイル
と同等の性能を有し、且つ発ガン性の多環芳香族化合物
を含まない、非発ガン性の安全で環境を汚さない石油系
芳香族炭化水素油の製造法を提供する。 【解決手段】石油系炭化水素混合物から、先ず第1段階
の多環芳香族化合物を選択的に抽出除去する溶剤抽出操
作によって、芳香族炭素含有量12%以上で且つ多環芳
香族化合物含有量1.6%未満の抽出残油を得、該抽出
残油を第2段階の抽出操作で更に抽出処理する事で、芳
香族炭素含有量26%以上で且つ多環芳香族化合物含有
量3%未満の芳香族炭化水素油を抽出油として得る。 【効果】こうして得られた芳香族炭化水素油は、従来よ
り使用されてきたゴム用プロセスオイルと同等の性能を
有し、且つ非発ガン性の安全性を備えており、タイヤ等
多くのゴム製品の製造に適している。
(57) [Summary] [PROBLEMS] To provide a non-carcinogenic, safe and environmentally-friendly, non-carcinogenic polycyclic aromatic compound-free compound that has the same performance as conventionally used rubber process oils. Provided is a method for producing a petroleum-based aromatic hydrocarbon oil that does not pollute. A solvent extraction operation for selectively extracting and removing a polycyclic aromatic compound in a first stage from a petroleum-based hydrocarbon mixture by first extracting and removing an aromatic carbon content of 12% or more and a polycyclic aromatic compound content An extraction residue of less than 1.6% is obtained, and the extraction residue is further subjected to an extraction treatment in the second stage of extraction operation to obtain an aromatic carbon content of 26% or more and a polycyclic aromatic compound content of 3%. Less than aromatic hydrocarbon oil is obtained as the extraction oil. [Effect] The aromatic hydrocarbon oil thus obtained has the same performance as that of a conventionally used rubber process oil and has non-carcinogenic safety. Suitable for product manufacturing.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、多環芳香族化合物
をほとんど含まない、実質的に非発ガン性の芳香族炭化
水素油の製法に関する。特に本発明は、ゴム、インク製
品等の製造に使用される石油系芳香族炭化水素油の製法
に関し、多環芳香族化合物をほとんど含まない、実質的
に非発ガン性の芳香族炭化水素油の製法に関する。
The present invention relates to a process for producing a substantially non-carcinogenic aromatic hydrocarbon oil containing substantially no polycyclic aromatic compounds. In particular, the present invention relates to a method for producing a petroleum-based aromatic hydrocarbon oil used in the production of rubber, ink products, and the like, and relates to a substantially non-carcinogenic aromatic hydrocarbon oil containing almost no polycyclic aromatic compound. Related to the production method.

【0002】[0002]

【従来の技術】一般に石油系芳香族炭化水素油が、原油
の精製に於ける減圧蒸留より得られる沸点範囲260〜
650℃の潤滑油製造留分の溶剤抽出精製法において、
芳香族炭化水素化合物を豊富に含む留分として製造され
ている事は当業者によく知られている。従って、原油の
種類、抽出精製法の条件によって石油系芳香族炭化水素
油は、その性状、化学的組成を異なるものの、基本的に
組成成分として芳香族炭化水素化合物を相当量含んでい
る事を特徴とする。
2. Description of the Related Art Generally, a petroleum-based aromatic hydrocarbon oil has a boiling point range of from 260 to 260 obtained by vacuum distillation in the refining of crude oil.
In the solvent extraction purification method of a lubricating oil production fraction at 650 ° C.,
It is well known to those skilled in the art that it is produced as a fraction rich in aromatic hydrocarbon compounds. Therefore, although petroleum-based aromatic hydrocarbon oils differ in their properties and chemical composition depending on the type of crude oil and the conditions of the extraction and refining method, they basically contain a considerable amount of aromatic hydrocarbon compounds as constituent components. Features.

【0003】この石油系芳香族炭化水素油が、タイヤ等
に使用される天然ゴムやSBR等のゴム用加工油及び原
料SBRの伸展油として有用に使用されている事は当業
者によく知られている。即ち、これら石油系芳香族炭化
水素油は、上記ゴムへの相溶性を利用して、ゴムの加工
に於ける一連の作業性の改善及び加硫後の最終ゴム製品
の物理的性質を改善するために添加されている。
It is well known to those skilled in the art that this petroleum-based aromatic hydrocarbon oil is usefully used as a processing oil for rubber such as natural rubber or SBR used for tires and the like, and as an extension oil for raw SBR. ing. That is, these petroleum-based aromatic hydrocarbon oils utilize the compatibility with the rubber to improve a series of workability in rubber processing and improve physical properties of a final rubber product after vulcanization. Has been added for.

【0004】このゴムとの相溶性を発現するために、こ
れら石油系芳香族炭化水素油は典型的に ASTM D 2140
に規定される組成分析法で、実質的に芳香族化合物含有
量を意味する芳香環を形成する炭素含有量(以下芳香族
炭素含有量、Ca%という事がある)を27〜55%含
んでいる。
[0004] In order to exhibit compatibility with the rubber, these petroleum-based aromatic hydrocarbon oils are typically used in ASTM D 2140.
In the composition analysis method defined in the above, the carbon content (hereinafter, sometimes referred to as aromatic carbon content, sometimes referred to as Ca%) which forms an aromatic ring, which substantially means the aromatic compound content, is 27 to 55%. I have.

【0005】[0005]

【発明が解決しようとする問題点】しかしながら、これ
ら石油系芳香族炭化水素油は、成分として含む芳香族炭
化水素化合物の中に、更に成分として15〜28%の多
環芳香族化合物(以下PCA(Polycyclic aromatics)
ということがある)を含んでいる。近年EU指令によ
り、この多環芳香族化合物を3%以上含む石油製品は発
ガン性ありと勧告された事から、世界的に石油製品の多
環芳香族化合物低減の努力がなされている。
However, these petroleum-based aromatic hydrocarbon oils contain, as an additional component, 15 to 28% of a polycyclic aromatic compound (hereinafter referred to as PCA) among the aromatic hydrocarbon compounds contained as components. (Polycyclic aromatics)
May be included). In recent years, according to the EU directive, petroleum products containing 3% or more of this polycyclic aromatic compound have been suggested to be carcinogenic, and efforts have been made worldwide to reduce the amount of polycyclic aromatic compounds in petroleum products.

【0006】ゴム用プロセス油及び伸展油も例外でな
く、多くの提案がなされているが、例えば日本特表平6
−50524(GB2252978,US550413
5,EP575400)号では、粘度が32〜50cS
t.で、ASTM D 2007 に規定されるクレイ−ゲル法によ
る芳香族成分が30〜55重量%、飽和炭化水素成分が
40〜65重量%、且つIP346法で測定される多環
芳香族化合物即ちPCAが3%未満の石油系炭化水素油
を提案しているが、このクレイ−ゲル法による芳香族成
分範囲では、ASTM D 2140 に規定される芳香族炭素含有
量(Ca%)は26%に達せず、ゴムとの相溶性及び親
和性を発現する事ができないため、従来より使用されて
きた石油系芳香族炭化水素油の代替としては不適当なも
のであり、また特にSBRや天然ゴムに対しては全く使
用に耐えないものであった。
[0006] Process oils and extender oils for rubber are no exception and many proposals have been made.
-50524 (GB2252978, US550413
5, EP575400), the viscosity is 32 to 50 cS.
t. The aromatic component is 30 to 55% by weight, the saturated hydrocarbon component is 40 to 65% by weight, and the polycyclic aromatic compound or PCA measured by the IP346 method is 30 to 55% by weight according to the clay-gel method specified in ASTM D 2007. Although a petroleum hydrocarbon oil of less than 3% is proposed, the aromatic carbon content (Ca%) specified in ASTM D2140 does not reach 26% in the range of aromatic components by the clay-gel method. , Because it cannot exhibit compatibility and affinity with rubber, it is unsuitable as a substitute for petroleum-based aromatic hydrocarbon oils that have been conventionally used, and especially for SBR and natural rubber. Was unusable at all.

【0007】更に、EP04179801号では、クレ
イ−ゲル法による芳香族含有量50重量%以上、IP3
46試験法によるPCA含有量3%未満のゴム用プロセ
スオイルを、石油系潤滑油留分から2段階抽出法で製造
する方法、即ち第1段階の抽出で主として芳香族成分を
豊富に富む留分(有用なプロセスオイル留分とPCA留
分を含む)を抽出し、該抽出油を第2段階の抽出でPC
A留分を抽出除去して、抽出残油としてプロセスオイル
を製造する方法を提案している。この方法は本発明に類
似しているが、以下の点に於いて基本的に異なるもので
ある。
[0007] Further, in EP04179801, an aromatic content of 50% by weight or more and an IP3
A process for producing a process oil for rubber having a PCA content of less than 3% from a petroleum-based lubricating oil fraction by a two-stage extraction method according to the 46th test method, that is, a fraction mainly rich in aromatic components in the first stage extraction ( (Including useful process oil fractions and PCA fractions), and extracting the extracted oil with PC in a second stage extraction
A method has been proposed in which the A fraction is extracted and removed to produce process oil as an extraction residue. This method is similar to the present invention, but differs fundamentally in the following points.

【0008】一つはこの方法によると、第1段階の抽出
で石油系潤滑油留分から有用なプロセスオイル留分とP
CA留分の両方を抽出しなければならず、相応量の抽出
溶剤を必要とし、且つ第1抽出塔より得られる該抽出油
と溶剤の混合物は、第2段階の抽出塔に提供する前に、
含まれる溶剤の回収もしくは調整を行う事を必要とす
る。この事はプロセスとして煩雑になると共に余分なコ
ストを強いられる。
One is that according to this method, a useful process oil fraction and a P are extracted from a petroleum-based lubricating oil fraction in the first stage of extraction.
Both CA fractions must be extracted, requiring a corresponding amount of extraction solvent, and the mixture of the extracted oil and solvent obtained from the first extraction column before being provided to the second stage extraction column. ,
It is necessary to recover or adjust the contained solvent. This complicates the process and imposes extra costs.

【0009】本発明は、第1段階でPCAのみを抽出す
る方法によるため、この段階での抽出溶剤量は少量で済
み、且つ第2段階へ供出する抽出残油は極少量の抽出溶
剤を含むだけであるから、特別溶剤回収や溶剤量の調整
を要しない点、プロセスとして有利である。
Since the present invention is based on the method of extracting only PCA in the first step, only a small amount of extraction solvent is required in this step, and the extraction residual oil supplied to the second step contains a very small amount of extraction solvent. This is advantageous as a process in that no special solvent recovery or solvent amount adjustment is required.

【0010】もう一つはEP04179801号の方法
によると、第2段階の抽出でPCAの抽出除去を行って
いるが、すでに極性の似た芳香族化合物が豊富になった
抽出油を対象とすると、溶解抽出に於けるPCAの溶解
選択性が減じる事となり、必然的に抽出残油として製造
される有用なプロセスオイルの収率が低くなり、プロセ
スコストを引き上げる事となる。
According to the method of EP04179801, PCA is extracted and removed in the second stage of extraction. However, if the target oil is an oil which is already rich in aromatic compounds having similar polarities, The dissolution selectivity of PCA in the dissolution extraction will be reduced, which inevitably lowers the yield of useful process oils produced as extraction resid and increases process costs.

【0011】本発明は第1段階でPCAを抽出する工程
であるため、PCAの溶解選択性を妨げず、技術的にコ
スト的に有利にPCA3%以下のプロセスオイルを製造
する事ができる。
Since the present invention is a step of extracting PCA in the first stage, it does not hinder the dissolution selectivity of PCA, and it is technically advantageous to produce a process oil with a PCA of 3% or less in terms of cost.

【0012】また日本特表平7−501346号では、
独自の突然変異誘発性指数と物理的特性の関数的な関係
を確立し、それに基づくプロセス条件で、炭化水素常圧
蒸留残油フィードストックから非発ガン性のブライトス
トック抽出物または脱れき油を製造する方法が提案され
ているが、この発明では実質的にPCA3%未満のEU
指令を達しているとは言い難い。
[0012] In Japanese Patent Publication No. 7-501346,
Establish a unique relationship between mutagenicity indices and physical properties, and use the process conditions to extract non-carcinogenic bright stock extracts or deoiled oils from hydrocarbon atmospheric distillate resid feedstocks. Although a manufacturing method has been proposed, the present invention provides a EU of substantially less than 3% of PCA.
It is hard to say that the order has been reached.

【0013】他にも、DE4038458号では臨界抽
出法による方法、WO9528458号では空気酸化作
用による方法など提案されているが、いずれも芳香族含
有量が低くてゴムとの親和性を欠き、現行のゴム用プロ
セスオイルの代替に向かないものや、技術的及びプロセ
ス的にコストがかかり過ぎる等、その性能とEU指令に
よる発ガン性勧告即ちPCA3%以下を同時に満足す
る、石油系芳香族炭化水素油の技術的にもコスト的にも
有利な製造方法は提案されていない。これより非発ガン
性の石油系芳香族炭化水素油の簡単且つ経済的な製造に
対する強い要求がある。
[0013] In addition, DE 4038458 proposes a method based on a critical extraction method, and WO 9528458 proposes a method based on an air oxidation effect. Petroleum-based aromatic hydrocarbon oil that satisfies the performance and the carcinogenicity recommendation by the EU Directive, that is, PCA 3% or less at the same time, such as those that are not suitable for the replacement of process oils for rubber and that are too costly in terms of technology and process. No production method which is advantageous in terms of both technology and cost has been proposed. There is a strong demand for simple and economical production of non-carcinogenic petroleum aromatic hydrocarbon oils.

【0014】[0014]

【発明の目的】よって本発明の目的は、PCAを含む現
行の石油系芳香族炭化水素油と、ゴム用プロセスオイル
として同等の性能を有する、非発ガン性の石油系芳香族
炭化水素油の新規な製造法を提供する事によって、この
要求を満足させる事である。
SUMMARY OF THE INVENTION Accordingly, an object of the present invention is to provide a non-carcinogenic petroleum-based aromatic hydrocarbon oil having the same performance as that of a process oil for rubber, and a petroleum-based aromatic hydrocarbon oil containing PCA. It is to satisfy this requirement by providing a new manufacturing method.

【0015】特に本発明の目的は、石油系炭化水素混合
物から、2段階のそれぞれ厳密に設計された抽出法を用
いて、簡単で且つ経済的に有利な非発ガン性の石油系芳
香族炭化水素油の新規な製造法を提供する事である。
In particular, it is an object of the present invention to provide a simple and economically advantageous non-carcinogenic petroleum aromatic hydrocarbon using a two-stage, individually designed extraction process from a petroleum hydrocarbon mixture. It is to provide a new method for producing hydrogen oil.

【0016】[0016]

【問題を解決するための手段】従来よりゴム用プロセス
オイルとして使用されている石油系芳香族炭化水素油と
同等の性能を有し、且つ発ガン性を有すIP346試験
法による多環芳香族化合物を3%未満に減じた、安全で
環境を汚さない新規な石油系芳香族炭化水素油は、厳密
に設計された本発明の2段階の抽出工程を経て製造され
る。
Means for Solving the Problems Polycyclic aromatic hydrocarbons having the same performance as petroleum aromatic hydrocarbon oils conventionally used as rubber process oils and having carcinogenicity according to the IP346 test method. Novel and environmentally friendly new petroleum aromatic hydrocarbon oils with less than 3% compounds are produced through a strictly designed two-stage extraction process of the present invention.

【0017】本発明に供される原料油は、従来の石油系
芳香族炭化水素油を製造する際に使用される、沸点26
0〜650℃の減圧蒸留後の潤滑油留分が適用される。
また、減圧蒸留残さよりプロパン等の軽質炭化水素によ
り、アスファルト物質を除去された脱れき油も、本発明
の原料油として好適に用いる事ができる。
The feedstock oil used in the present invention has a boiling point of 26 which is used for producing a conventional petroleum aromatic hydrocarbon oil.
The lubricating oil fraction after vacuum distillation at 0-650 ° C is applied.
Also, deasphalted oil from which asphalt substances have been removed from lightly distilled hydrocarbon residues such as propane can be suitably used as the feedstock oil of the present invention.

【0018】本発明はこれらの原料油を用いて厳密に設
計された2段階の抽出操作を行う事によって達成され
る。
The present invention is accomplished by performing a strictly designed two-stage extraction operation using these feedstocks.

【0019】本発明の抽出操作に於ける溶剤は、芳香族
化合物を選択的に溶解するフルフラール、フェノール、
n−メチルピロリドン等の極性溶剤が適用される。これ
らの溶剤は単独で用いられても良いし、二種以上の混合
溶剤として用いる事もできる。
The solvent in the extraction operation of the present invention is furfural, phenol, or phenol, which selectively dissolves aromatic compounds.
A polar solvent such as n-methylpyrrolidone is applied. These solvents may be used alone or as a mixed solvent of two or more.

【0020】しかしながら、第1段階と第2段階に用い
られる溶剤は、これらの溶剤をどのような態様で用いる
にしても、同一の溶剤を用いる事が好ましい。これは第
1段階の抽出残油を第2段階の抽出操作に供するのに、
溶剤回収等何ら余分な操作をしないで移行する事ができ
るため、プロセスコスト上有利になる。
However, it is preferable to use the same solvent as the solvent used in the first step and the second step regardless of how these solvents are used. This is because the first-stage extraction residue is subjected to the second-stage extraction operation.
The process can be performed without any extra operation such as solvent recovery, which is advantageous in process cost.

【0021】先ず第1段階の抽出工程では、抽出操作は
厳密に多環芳香族化合物即ちPCAの選択的抽出条件を
もって操作される。即ち一般に使用されている向流接触
型の抽出塔が使用でき、その塔頂塔底で規定される抽出
温度を制御し、且つ原料流量に対する溶剤の流量即ち溶
剤比を抽出温度に対して相関的に制御する事によって達
成される。
First, in the first stage of the extraction step, the extraction operation is carried out under strictly selective extraction conditions for polycyclic aromatic compounds, ie, PCA. That is, a generally used countercurrent contact type extraction column can be used, the extraction temperature defined at the top and bottom of the column is controlled, and the flow rate of the solvent with respect to the raw material flow rate, that is, the solvent ratio is correlated with the extraction temperature. Is achieved by controlling

【0022】塔頂温度は、45〜70℃の範囲で、より
好ましくは45〜60℃の範囲である。
The top temperature is in the range of 45 to 70 ° C, more preferably 45 to 60 ° C.

【0023】塔頂温度は、抽出操作に於ける溶解量並び
に溶解する留分の極性即ち溶剤への溶解性を決定する重
要な因子で、45℃未満だとIP346試験法に規定さ
れる多環芳香族化合物の溶解量が極端に減少し、第2段
階へ供出される抽出残油のIP346試験法によるPC
A値を1.6重量%未満にする事が難しくなる。また7
0℃を越えると多環芳香族化合物のみならず芳香族化合
物の溶解量も増大し、第2段階へ供出される抽出残油の
IP346試験法によるPCA値は1.6重量%より大
幅に減じられるものの、含まれる芳香族化合物の減少が
大きく、芳香族炭素含有量が12%以下となり、第2段
階の抽出操作で有用なプロセスオイルを収率良く製造す
る事が難しくなる。従って塔頂温度は45〜70℃の範
囲、更に好適には45〜60℃の範囲が望ましい。
The overhead temperature is an important factor which determines the solubility in the extraction operation and the polarity of the dissolved fraction, that is, the solubility in the solvent. PC of the extracted residual oil which is extremely reduced in the amount of dissolved aromatic compound and is supplied to the second stage by the IP346 test method
It becomes difficult to make the A value less than 1.6% by weight. 7
When the temperature exceeds 0 ° C., the dissolution amount of not only the polycyclic aromatic compound but also the aromatic compound increases, and the PCA value of the extracted residual oil supplied to the second stage by the IP346 test method is significantly reduced from 1.6% by weight. However, the amount of aromatic compounds contained is greatly reduced, and the aromatic carbon content becomes 12% or less, and it becomes difficult to produce useful process oil with high yield in the second stage extraction operation. Therefore, the top temperature is preferably in the range of 45 to 70 ° C, more preferably 45 to 60 ° C.

【0024】塔底温度は40〜50℃の範囲が望まし
く、且つ塔頂温度より低い温度でなければならない。塔
底温度は塔頂温度との差を利用して、溶質の内部環流即
ち塔頂で溶剤に溶解したものが塔底のより低い温度で溶
出し、塔内を環流する事による抽出操作の溶質選択性に
重要な因子となっている。
The bottom temperature is desirably in the range of 40 to 50 ° C. and must be lower than the top temperature. Using the difference between the bottom temperature and the top temperature, the internal reflux of the solute, that is, the one dissolved in the solvent at the top elutes at a lower temperature at the bottom of the solute, and the solute in the extraction operation by refluxing in the column It is an important factor in selectivity.

【0025】この意味では、塔底温度はより低い温度を
採用し、塔頂との温度勾配を大きく取る方が有利である
が、温度勾配を大きく取りすぎると内部環流が大きくな
りすぎ、フラッディング等の現象を引き起こし抽出操作
ができなくなるので問題である。
In this sense, it is advantageous to adopt a lower temperature for the bottom of the column and to take a large temperature gradient from the top of the column, but if the temperature gradient is too large, the internal reflux will be too large, and flooding and the like will occur. This is a problem because it causes the phenomenon described above and the extraction operation cannot be performed.

【0026】また使用される抽出塔の構造によって差異
はあるが、向流接触型の抽出塔では原料油の塔内への投
入が塔底より行われるため、原料油の投入温度が塔底温
度の実質的な制御を行うが、本発明の原料油では投入温
度が40℃未満となると、原料油の流動粘度上昇のた
め、ポンプアップに多大な動力を要すると共に、抽出塔
内での接触効率を上げるための原料油の分散に対する撹
拌動力も大きくなり、プロセスコストを引き上げること
となり問題である。また50℃を越えると塔頂との温度
差が小さくなり溶質選択性を落とし、抽出残油のPCA
値を1.6重量%未満にする事が難しくなる。よって塔
底温度は40〜50℃の範囲が望ましく、且つ塔頂温度
より低い温度でなければならない。
Although there is a difference depending on the structure of the extraction tower used, in a countercurrent contact type extraction tower, the feed oil is introduced into the tower from the bottom of the tower. However, when the feed temperature of the feedstock of the present invention is lower than 40 ° C., the flow viscosity of the feedstock increases, so that a large amount of power is required for pumping up and the contact efficiency in the extraction column is increased. In addition, the stirring power for the dispersion of the feedstock oil for increasing the oil content is increased, and the process cost is increased, which is a problem. On the other hand, if the temperature exceeds 50 ° C., the temperature difference from the top decreases, solute selectivity decreases, and PCA
It becomes difficult to make the value less than 1.6% by weight. Therefore, the bottom temperature is desirably in the range of 40 to 50 ° C., and must be lower than the top temperature.

【0027】原料流量に対する溶剤流量の比を溶剤比と
いい、抽出温度と共に抽出溶解量を決定する重要な因子
である。即ち溶剤比が大きいと、PCA留分のみならず
有用な芳香族化合物をも溶解し、逆に溶剤比が小さすぎ
ると目的のPCA留分の抽出除去が十分にできない。
The ratio of the flow rate of the solvent to the flow rate of the raw material is referred to as the solvent ratio, and is an important factor that determines the amount of extraction and dissolution together with the extraction temperature. That is, if the solvent ratio is large, not only the PCA fraction but also useful aromatic compounds are dissolved, and if the solvent ratio is too small, the target PCA fraction cannot be sufficiently extracted and removed.

【0028】溶剤比は1.2〜3.0が好ましい。3.
0を越えるとPCA留分のみならず有用な芳香族化合物
も溶解し、第2段階の抽出塔へ供出する抽出残油の AST
M D2140 に規定される組成分析法による芳香族化合物を
形成する炭素含有量が12%以下となり、結果として第
2段階の抽出操作で芳香族炭素含有量26%以上の有用
な芳香族炭化水素油を得ることができない。1.2未満
だと、PCA留分の抽出除去が十分でなく、第2段階の
抽出塔へ供出する抽出残油のPCA含有量が1.6%を
越えてしまい、結果として第2段階の抽出操作でPCA
含有量3%未満の非発ガン性の芳香族炭化水素油を得る
事ができない。
The solvent ratio is preferably from 1.2 to 3.0. 3.
If it exceeds 0, not only the PCA fraction but also useful aromatic compounds will be dissolved, and the AST of the extracted residual oil to be supplied to the second stage extraction tower will be dissolved.
The carbon content forming an aromatic compound by the composition analysis method specified in MD2140 is 12% or less, and as a result, a useful aromatic hydrocarbon oil having an aromatic carbon content of 26% or more in the second stage extraction operation. Can not get. If it is less than 1.2, extraction and removal of the PCA fraction will not be sufficient, and the PCA content of the extraction residual oil supplied to the second-stage extraction tower will exceed 1.6%. PCA in extraction operation
A non-carcinogenic aromatic hydrocarbon oil having a content of less than 3% cannot be obtained.

【0029】更に重要な事は、溶剤比は原料PCA含有
量及び塔頂温度と相関的に1.2〜3.0の範囲を取る
事にあり、即ち原料油のPCA含有量が多ければ、塔頂
温度を上げると共に溶剤比も3.0迄の範囲で大きくす
る。また逆にPCA含有量の少ない原料油を供する時
は、塔頂温度も溶剤比も減じる方向で操作条件を相関的
に変動させ、得られる抽出残油のPCA含有量1.6%
以下で且つ芳香族炭素含有量12%以上となる溶剤比と
塔頂温度を相関的に操作する。
More importantly, the solvent ratio is in the range of 1.2 to 3.0 in correlation with the raw material PCA content and the overhead temperature, that is, when the PCA content of the raw material oil is large, As the temperature at the top of the column is increased, the solvent ratio is increased within the range up to 3.0. On the other hand, when a feedstock with a low PCA content is supplied, the operating conditions are correlated in a direction in which the tower top temperature and the solvent ratio are reduced, and the PCA content of the obtained extracted resid is 1.6%.
The solvent ratio at which the aromatic carbon content is 12% or higher and the overhead temperature are controlled in a correlated manner.

【0030】かくして第2段階へ供出する抽出残油とし
て、芳香族炭素含有量12%以上で且つPCA含有量
1.6%未満を得る。
Thus, as the extraction residual oil to be supplied to the second stage, an aromatic carbon content of 12% or more and a PCA content of less than 1.6% are obtained.

【0031】この抽出残油の芳香族炭素含有量12%以
上は本発明にとって必須の要件であり、12%未満だと
第2段階の抽出操作に於いて、有用な芳香族炭素含有量
26%以上の芳香族炭化水素油を得る事ができない。
An aromatic carbon content of at least 12% in the extraction residue is an essential requirement for the present invention, and if it is less than 12%, a useful aromatic carbon content of 26% in the second stage extraction operation. The above aromatic hydrocarbon oil cannot be obtained.

【0032】この抽出残油のPCA含有量1.6%未満
も必須の要件であり、1.6%以上だと第2段階の抽出
操作に於いて、PCA含有量3%未満の非発ガン性芳香
族炭化水素油を得る事ができない。
A PCA content of less than 1.6% in this extraction residue is also an essential requirement, and if it is 1.6% or more, non-carcinogens having a PCA content of less than 3% in the second stage extraction operation. Aromatic hydrocarbon oil cannot be obtained.

【0033】ここで更に重要な事は、この抽出残油は第
1段階の処理溶剤を極少量含むに過ぎないので、第2段
階の抽出操作に供するに、溶剤回収や溶剤量調整等の余
分な操作を何ら施す事なくそのまま第2抽出塔に投入で
きる事にある。最初にPCA留分の抽出除去を行う事の
優位性がここにあり、この意味に於いて第1第2抽出塔
とも同一の溶剤を使用する事が特に好適である。
More importantly, since this extraction residue contains only a very small amount of the solvent used in the first stage, the extraction residue used in the second stage must be subjected to extra processing such as solvent recovery and solvent amount adjustment. That is, it can be directly charged into the second extraction column without performing any operation. The advantage here is that the PCA fraction is first extracted and removed. In this sense, it is particularly preferable to use the same solvent for the first and second extraction columns.

【0034】第2段階の抽出操作に於いては、芳香族炭
素含有量26%以上で且つPCA含有量3%未満の許さ
れる範囲で、収率良く有用な芳香族炭化水素油を得る事
を目的とする。
In the second extraction step, a useful aromatic hydrocarbon oil is obtained in good yield with an aromatic carbon content of 26% or more and a PCA content of less than 3%. Aim.

【0035】第2段階の抽出塔では、塔頂温度は90〜
125℃の範囲が好ましい。塔頂温度は第1段階の抽出
操作と同様に溶解量と溶質の選択性に関連するが、第2
段階の抽出操作ではより多くの芳香族炭化水素油を抽出
する事を目的とするため、温度は高い方がより望ましい
が、125℃以上になると非芳香族炭化水素化合物も溶
解抽出してしまうので、芳香族炭素含有量26%以上の
抽出油を得る事が難しくなり問題である。また90℃以
下になると溶解量が低くなり、抽出油収率が低くなりプ
ロセスコストを上げると同時に、PCA含有量が3%以
上になり、非発ガン性の芳香族炭化水素油を得る事が難
しくなる。
In the second stage of the extraction column, the top temperature is 90 to
A range of 125 ° C. is preferred. The overhead temperature is related to the amount dissolved and the selectivity of the solute as in the extraction operation of the first stage.
In order to extract a larger amount of aromatic hydrocarbon oil in the extraction operation of the stage, the higher the temperature, the more desirable. However, when the temperature exceeds 125 ° C., the non-aromatic hydrocarbon compound is dissolved and extracted. However, it is difficult to obtain an extracted oil having an aromatic carbon content of 26% or more. When the temperature is lower than 90 ° C., the dissolution amount decreases, the yield of the extracted oil decreases, and the process cost increases. At the same time, the PCA content increases to 3% or more, and a non-carcinogenic aromatic hydrocarbon oil can be obtained. It becomes difficult.

【0036】塔底温度は、塔頂温度との差を利用して、
溶質の内部環流即ち塔頂で溶剤に溶解したものが塔底の
より低い温度で溶出し、塔内を環流する事による抽出操
作の溶質選択性に重要な因子となっている。
The bottom temperature is calculated by utilizing the difference from the top temperature.
The internal reflux of the solute, ie, that dissolved in the solvent at the top of the column, elutes at a lower temperature at the bottom of the column, which is an important factor in the selectivity of the solute in the extraction operation by reflux in the column.

【0037】この意味では塔底温度はより低い温度を採
用し、塔頂との温度勾配を大きく取る方が有利である
が、温度勾配を大きく取り過ぎると内部環流が大きくな
りすぎ、フラッディング等の現象を引き起こし、抽出操
作ができなくなり問題である。
In this sense, it is advantageous to adopt a lower temperature for the bottom of the tower and to take a large temperature gradient with the top of the tower. However, if the temperature gradient is too large, the internal reflux will be too large and flooding etc. This causes a phenomenon that the extraction operation cannot be performed.

【0038】本発明の第2段階の抽出操作では、塔頂と
の温度勾配を30〜40℃に取った時、最も安定的に抽
出操作が達成された。よって塔底温度は塔頂温度と相関
的に、即ち温度勾配を30〜40℃とする様に、60〜
85℃の範囲で適用される事が好ましい。
In the extraction operation of the second stage of the present invention, the extraction operation was most stably achieved when the temperature gradient from the top of the column was 30 to 40 ° C. Therefore, the bottom temperature is correlated with the top temperature, that is, 60 to 40 ° C. so that the temperature gradient is 30 to 40 ° C.
It is preferably applied in the range of 85 ° C.

【0039】溶剤比は2.0〜5.0が好ましい。溶剤
比が2.0より小さいと、芳香族化合物の溶解量が減少
し、芳香族炭化水素油の収率を下げプロセスコストを上
げると同時に、PCA含有量3%未満の非発ガン性の芳
香族炭化水素油を得る事が難しくなる。また溶剤比が
5.0を越えると、非芳香族化合物まで溶解抽出し、芳
香族炭素含有量26%以上の有用な芳香族炭化水素油を
得ることが難しくなると共に、抽出溶剤の回収に余分な
コストがかかりプロセスコスト上問題である。
The solvent ratio is preferably from 2.0 to 5.0. When the solvent ratio is less than 2.0, the amount of the aromatic compound dissolved decreases, the yield of the aromatic hydrocarbon oil is reduced, the process cost is increased, and at the same time, the non-carcinogenic fragrance having a PCA content of less than 3% is obtained. It is difficult to obtain group hydrocarbon oils. If the solvent ratio exceeds 5.0, it is difficult to dissolve and extract non-aromatic compounds to obtain a useful aromatic hydrocarbon oil having an aromatic carbon content of 26% or more. Cost is high, and this is a problem in terms of process cost.

【0040】かくして得られる本発明の芳香族炭素含有
量26%以上で且つPCA含有量3%未満の石油系芳香
族炭化水素油は、従来より使用されているゴム用プロセ
スオイルやインク配合油と同等の性能を有し、且つ安全
で環境を汚さない非発ガン性の石油系芳香族炭化水素油
となる。
The thus obtained petroleum aromatic hydrocarbon oil having an aromatic carbon content of 26% or more and a PCA content of less than 3% according to the present invention is compatible with conventionally used rubber process oils and ink compounding oils. It is a non-carcinogenic petroleum aromatic hydrocarbon oil that has the same performance and is safe and does not pollute the environment.

【0041】特に芳香族炭素含有量26%以上は、26
%未満だとゴムとの親和性及び溶解性が不足し、それを
使用したゴム製品の物性、特に引張強度の低下と伸びの
低下を引き起こし、添加量を増すとブリードするという
点に於いて、本発明の芳香族炭化水素油に必須の要件で
ある。
Particularly, when the aromatic carbon content is 26% or more,
%, The affinity and solubility with the rubber are insufficient, and the physical properties of the rubber product using the same, particularly, a decrease in tensile strength and a decrease in elongation are caused. This is an essential requirement for the aromatic hydrocarbon oil of the present invention.

【0042】以下に本発明の実施例を示す。発明は、発
明の一層顕著な特徴を示す操作条件から得られるデータ
と、比較例として示すデータの、以下の実施例によって
更に明解に説明され、完全に理解されるであろう。しか
し本発明はこれらの実施例に何等限定されるものではな
い。
Examples of the present invention will be described below. The invention will be more clearly illustrated and fully understood by the following examples of data obtained from operating conditions that exhibit more salient features of the invention, and data provided as comparative examples. However, the present invention is not limited to these examples.

【0043】[0043]

【実施例】【Example】

【表1】 表1に本発明で用いた原料油の性状を示す。原料油とし
て用いられる脱れき油及び減圧蒸留後の潤滑油留分は、
原油の種類、蒸留精製法の過酷度あるいは脱れき操作の
条件によって変動し、その性状はこの3種に限定されな
いが、概ねそれらを代表するものである。原料油の性状
値は、密度はJIS K 2249(原油及び石油製品−密度試験
方法及び密度・質量・容量換算表)の5.振動式密度試
験方法、粘度はJIS K 2283(原油及び石油製品−動粘度
試験方法及び粘度指数算出方法)、屈折率はJIS C 2101
(電気絶縁油試験方法)の14.4アッベ屈折計による
場合、アニリン点はJIS K2256(石油製品アニリン点及
び混合アニリン点試験方法)によって測定した。
[Table 1] Table 1 shows the properties of the feedstock oil used in the present invention. Degreasing oil used as a feedstock and lubricating oil fraction after vacuum distillation are:
It varies depending on the type of crude oil, the severity of the distillation refining method, or the conditions of the stripping operation, and its properties are not limited to these three, but are generally representative of them. The properties of the feedstock are as follows: JIS K 2249 (Crude oil and petroleum products-Density test method and density / mass / volume conversion table). Vibration density test method, viscosity is JIS K 2283 (crude oil and petroleum products-kinematic viscosity test method and viscosity index calculation method), refractive index is JIS C 2101
The aniline point was measured in accordance with JIS K2256 (Petroleum product aniline point and mixed aniline point test method) using a 14.4 Abbe refractometer of (Electrical insulating oil test method).

【0044】[0044]

【表2】 表2は本発明による第1段階の抽出処理の結果である。
実施例1は、原料油に脱れき油を用いて、溶剤としてフ
ルフラール、塔頂温度60℃、塔底温度40℃、溶剤比
2.3で抽出処理をし、芳香族炭素含有量(Ca)1
5.0%で且つPCA含有量0.6%の抽出油を得た。
実施例2は、原料油に潤滑油留分Aを用いて、溶剤とし
てフルフラール、塔頂温度55℃、塔底温度40℃、溶
剤比1.8で抽出処理し、芳香族炭素含有量(Ca)1
7.0%で且つPCA含有量1.4%の抽出油を得た。
実施例3は、原料油に潤滑油留分Bを用いて、溶剤とし
てフェノール、塔頂温度60℃、塔底温度45℃、溶剤
比2.8で抽出処理をし、芳香族炭素含有量(Ca)1
3.0%で且つPCA含有量1.2%の抽出油を得た。
[Table 2] Table 2 shows the results of the first stage extraction processing according to the present invention.
In Example 1, an extraction treatment was carried out by using deflaking oil as a raw material oil, furfural as a solvent, a tower top temperature of 60 ° C., a tower bottom temperature of 40 ° C., and a solvent ratio of 2.3 to obtain an aromatic carbon content (Ca). 1
An extraction oil with 5.0% and a PCA content of 0.6% was obtained.
In Example 2, a lubricating oil fraction A was used as a feed oil, furfural was used as a solvent, a tower top temperature was 55 ° C., a tower bottom temperature was 40 ° C., a solvent ratio was 1.8, and an aromatic carbon content (Ca) was obtained. ) 1
An extracted oil with a content of 7.0% and a PCA content of 1.4% was obtained.
In Example 3, a lubricating oil fraction B was used as a feed oil, phenol was used as a solvent, an extraction treatment was performed at a tower top temperature of 60 ° C., a tower bottom temperature of 45 ° C., and a solvent ratio of 2.8 to obtain an aromatic carbon content ( Ca) 1
An extracted oil with 3.0% and 1.2% PCA content was obtained.

【0045】[0045]

【表3】 表3は本発明によらない第1段階の抽出処理の結果であ
る。比較例1〜3は本発明による抽出条件、即ち溶剤比
1.2〜3.0、塔頂温度45〜70℃の範囲、塔底温
度40〜50℃の範囲の条件をはずれると、芳香族炭素
含有量12%以上またはPCA含有量1.6%未満のど
ちらか一方を満足できても、芳香族炭素含有量12%以
上で且つPCA含有量1.6%未満の、第2段階抽出操
作に供出する中間油を得ることができない。
[Table 3] Table 3 shows the results of the first-stage extraction processing not according to the present invention. In Comparative Examples 1 to 3, the extraction conditions according to the present invention, that is, a solvent ratio of 1.2 to 3.0, a top temperature of 45 to 70 ° C., and a bottom temperature of 40 to 50 ° C. deviate from aromatics. A second stage extraction operation with an aromatic carbon content of 12% or more and a PCA content of less than 1.6%, even if either the carbon content is 12% or more or the PCA content is less than 1.6%. Cannot obtain the intermediate oil to be supplied.

【0046】[0046]

【表4】 表4は本発明による第2段階の抽出操作の結果を示す。
実施例4は、実施例1で得られた抽出残油を用いて、塔
頂温度121℃、塔底温度82℃、溶剤比3.2で抽出
処理を行った結果、芳香族炭素含有量34.5%で且つ
PCA含有量2.4%の芳香族炭化水素油を得る事がで
きた。実施例5は、実施例2で得られた抽出残油を用い
て、塔頂温度115℃、塔底温度78℃、溶剤比2.8
で抽出処理を行った結果、芳香族炭素含有量37.0%
で且つPCA含有量2.8%の芳香族炭化水素油を得る
事ができた。実施例6は、実施例3で得られた抽出残油
を用いて、塔頂温度96℃、塔底温度64℃、溶剤比
4.5 で抽出処理を行った結果、芳香族炭素含有量3
5.5%で且つPCA含有量2.9%の芳香族炭化水素
油を得る事ができた。
[Table 4] Table 4 shows the results of the second stage extraction operation according to the present invention.
In Example 4, as a result of performing an extraction treatment at a tower top temperature of 121 ° C., a tower bottom temperature of 82 ° C., and a solvent ratio of 3.2 using the extraction residual oil obtained in Example 1, the aromatic carbon content was 34. An aromatic hydrocarbon oil having a content of 0.5% and a PCA content of 2.4% was obtained. In Example 5, the extraction residual oil obtained in Example 2 was used, and the top temperature was 115 ° C., the bottom temperature was 78 ° C., and the solvent ratio was 2.8.
As a result of performing the extraction treatment, the aromatic carbon content was 37.0%.
Thus, an aromatic hydrocarbon oil having a PCA content of 2.8% was obtained. In Example 6, the extraction residual oil obtained in Example 3 was subjected to an extraction treatment at a tower top temperature of 96 ° C., a tower bottom temperature of 64 ° C., and a solvent ratio of 4.5.
An aromatic hydrocarbon oil having 5.5% and a PCA content of 2.9% was obtained.

【0047】[0047]

【表5】 表5は本発明によらない第2段階抽出操作の結果を示
す。比較例4〜6は、本発明による抽出操作によって得
られた中間油を原料として用い、抽出操作の条件を本発
明によらない条件で適用した結果を示す。結果は、本発
明による抽出残油を原料としても、本発明による第2段
階の抽出操作の条件即ち溶剤比2.0〜5.0、塔頂温
度90〜125℃、塔底温度60〜85℃の範囲を外れ
ると、芳香族炭素含有量26%以上で且つPCA含有量
3%未満の非発ガン性の有用な芳香族炭化水素油を得ら
れない事を示す。比較例7〜9は、本発明によらない抽
出操作によって得られた中間油を原料として用い、第2
段階の抽出操作の条件を本発明の条件で適用した結果を
示す。結果は、本発明によらない抽出残油を原料とする
と、本発明による第2段階の抽出操作の条件即ち溶剤比
2.0〜5.0、塔頂温度90〜125℃、塔底温度6
0〜85℃の範囲を適用しても、芳香族炭素含有量26
%以上で且つPCA含有量3%未満の非発ガン性の有用
な芳香族炭化水素油を得られない事を示す。
[Table 5] Table 5 shows the results of the second stage extraction operation not according to the invention. Comparative Examples 4 to 6 show the results of using the intermediate oil obtained by the extraction operation according to the present invention as a raw material and applying the conditions of the extraction operation under conditions not according to the present invention. The results show that, even when the extraction resid according to the present invention is used as a raw material, the conditions of the second stage extraction operation according to the present invention, ie, the solvent ratio is 2.0 to 5.0, the tower top temperature is 90 to 125 ° C, and the tower bottom temperature is 60 to 85. When the temperature is out of the range, a non-carcinogenic useful aromatic hydrocarbon oil having an aromatic carbon content of 26% or more and a PCA content of less than 3% cannot be obtained. Comparative Examples 7 to 9 use the intermediate oil obtained by the extraction operation not according to the present invention as a raw material,
The result of applying the conditions of the stage extraction operation under the conditions of the present invention is shown. The results show that, if the extraction residual oil not according to the present invention is used as a raw material, the conditions of the second-stage extraction operation according to the present invention, ie, the solvent ratio is 2.0 to 5.0, the top temperature is 90 to 125 ° C., and the bottom temperature is 6
Even when the range of 0 to 85 ° C. is applied, the aromatic carbon content 26
% Indicates that a non-carcinogenic useful aromatic hydrocarbon oil having a PCA content of less than 3% and a PCA content of less than 3% cannot be obtained.

【0048】[0048]

【表6】 [Table 6]

【表7】 表6は本発明によって得られた芳香族炭化水素油をゴム
用プロセスオイルとして検討した結果を示す。表7は本
発明によらない芳香族炭化水素油と従来より使用されて
いる芳香族系ゴム用プロセスオイルの検討結果を示す。
[Table 7] Table 6 shows the results of studying the aromatic hydrocarbon oil obtained by the present invention as a process oil for rubber. Table 7 shows the results of studies on aromatic hydrocarbon oils not according to the present invention and conventionally used process oils for aromatic rubbers.

【0049】検討に使用したゴム配合は、原料ゴムやカ
ーボンブラック及びプロセスオイル等の配合材料の検討
に使われる、JIS K 6383(合成ゴムSBRの試験方法)
の標準配合表No.1の非油添ゴム用配合に準じた配合
系を使用し、またゴム配合のロールによる混練方法も同
試験方法に記載されている方法によって行った。加硫条
件は日本合成ゴム製のキュラストメータによって測定し
た結果より決定し、プレス加硫機によって加硫した。製
品物性の測定は、硬さは JIS K 6301(加硫ゴム物理試
験方法)、引張強度と300%引張応力及び伸びは JIS
K 6251(加硫ゴムの引張試験方法)、引裂強度は JIS
K 6252(加硫ゴムの引裂試験方法)、オイルブリード性
については室温で48時間放置後の外観目視検査によっ
て行った。
The rubber compound used in the study is JIS K 6383 (test method for synthetic rubber SBR) used in the study of compounding materials such as raw rubber, carbon black and process oil.
No. in the standard recipe No. A compounding system according to the compounding method for non-oiled rubber of No. 1 was used, and a kneading method using a rubber compounding roll was also performed by the method described in the same test method. The vulcanization conditions were determined from the results measured with a Japan Synthetic Rubber Curastometer, and vulcanized with a press vulcanizer. For the measurement of product properties, hardness is JIS K 6301 (vulcanized rubber physical test method), tensile strength and 300% tensile stress and elongation are JIS.
K 6251 (Tensile test method for vulcanized rubber), tear strength is JIS
K 6252 (Tear test method for vulcanized rubber) and oil bleedability were carried out by visual inspection after standing at room temperature for 48 hours.

【0050】実施例7及び8は、本発明による芳香族炭
化水素油の検討結果で、比較例10の市販のプロセスオ
イルの結果と比較して全く遜色のない製品物性を示す事
が確認された。比較例11は本発明によらない炭化水素
油の検討結果で、比較例10の市販のプロセスオイルの
結果と比較して、引張強度及び伸びが極端に悪くなり、
プロセスオイル配合部数20部でオイルブリードが観察
され、使用に耐えないものである事が確認された。
Examples 7 and 8 are the results of investigations on the aromatic hydrocarbon oil according to the present invention, and it was confirmed that they exhibited product properties comparable to those of the commercially available process oil of Comparative Example 10. . Comparative Example 11 is a study result of a hydrocarbon oil not according to the present invention. Compared with the result of the commercially available process oil of Comparative Example 10, the tensile strength and elongation are extremely poor,
Oil bleed was observed in 20 parts of the process oil, and it was confirmed that the oil was not usable.

【0051】[0051]

【発明の効果】本発明は、以上に説明したように構成さ
れているので、以下に記載されるような効果を奏する。
本発明は、従来よりゴム用プロセスオイルとして使用さ
れている発ガン性の多環芳香族化合物を含む石油系芳香
族炭化水素油と同等の性能を有する、非発ガン性の石油
系芳香族炭化水素油を、石油系炭化水素混合物から、2
段階のそれぞれ厳密に設計された溶剤抽出法によって、
簡単で且つ経済的に有利に製造する方法を提供する。
Since the present invention is configured as described above, it has the following effects.
The present invention provides a non-carcinogenic petroleum-based aromatic hydrocarbon having the same performance as a petroleum-based aromatic hydrocarbon oil containing a carcinogenic polycyclic aromatic compound conventionally used as a rubber process oil. Hydrogen oil is converted from petroleum hydrocarbon mixture to 2
By strictly designed solvent extraction method of each step,
A simple and economically advantageous method of manufacture is provided.

【0052】[0052]

【図面の簡単な説明】[Brief description of the drawings]

【図1】図1は本発明による工程図である。FIG. 1 is a process chart according to the present invention.

【符号の説明】[Explanation of symbols]

1 第1段抽出塔溶剤ライン 2 第1段抽出塔原料油ライン 3 第1段抽出塔抽出残油ライン 4 第1段抽出塔抽出油 5 第2段抽出塔溶剤ライン 6 第2段抽出塔抽出残油 7 第2段抽出塔抽出油ライン 8 回収溶剤 9 芳香族炭化水素油 10 熱交換器 11 第1段抽出塔 12 第2段抽出塔 13 溶剤回収塔 DESCRIPTION OF SYMBOLS 1 First-stage extraction tower solvent line 2 First-stage extraction tower feed oil line 3 First-stage extraction tower extraction residual oil line 4 First-stage extraction tower extraction oil 5 Second-stage extraction tower solvent line 6 Second-stage extraction tower extraction Residual oil 7 Second-stage extraction tower extraction oil line 8 Recovery solvent 9 Aromatic hydrocarbon oil 10 Heat exchanger 11 First-stage extraction tower 12 Second-stage extraction tower 13 Solvent recovery tower

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 石油系炭化水素混合物から先ず第1段階
の溶剤抽出で、ASTMD 2140 に規定される組成分析法に
よる芳香族化合物を形成する炭素含有量12%以上で且
つIP346試験法による多環芳香族化合物含有量1.
6%未満の抽出残油を得、該抽出残油を更に第2段階の
溶剤抽出で、ASTM D 2140 の芳香族炭素含有量26%以
上で且つIP346試験法による多環芳香族化合物含有
量3%未満の非発ガン性の石油系芳香族炭化水素油を抽
出油として製造する方法。
1. A petroleum hydrocarbon mixture which is firstly subjected to a solvent extraction in the first stage by a composition analysis method specified in ASTM D 2140. Aromatic compound content
An extract residue of less than 6% is obtained, and the extract residue is further subjected to a second stage solvent extraction to an ASTM D 2140 having an aromatic carbon content of 26% or more and a polycyclic aromatic compound content of 3 according to the IP346 test method. % Of non-carcinogenic petroleum aromatic hydrocarbon oil as an extraction oil.
【請求項2】 溶剤抽出に用いられる溶剤が、第1段階
第2段階共、フルフラール、フェノール、n−メチルピ
ロリドンの極性溶剤から選ばれる一種の溶剤、または二
種以上の混合溶剤であり、且つ第1段階第2段階共同一
の溶剤を使用する事を特徴とする、特許請求の範囲第1
項記載の方法。
2. The solvent used in the solvent extraction is a solvent selected from polar solvents of furfural, phenol, and n-methylpyrrolidone, or a mixed solvent of two or more solvents in both the first step and the second step; and A first step and a second step, wherein a common solvent is used.
The method described in the section.
【請求項3】 第1段階の溶剤抽出法では、向流接触型
の抽出塔を用いて、溶剤比1.2〜3.0で、塔頂温度
45〜70℃の範囲、塔底温度40〜50℃の範囲で行
う事を特徴とする特許請求の範囲第1または2項記載の
方法。
3. The solvent extraction method of the first step uses a countercurrent contact type extraction column, a solvent ratio of 1.2 to 3.0, a top temperature of 45 to 70 ° C., and a bottom temperature of 40 ° C. The method according to claim 1 or 2, wherein the method is carried out at a temperature in the range of -50 ° C.
【請求項4】 第2段階の溶剤抽出法では、向流接触型
の抽出塔を用いて、溶剤比2.0〜5.0で、塔頂温度
90〜125℃の範囲及び塔底温度60〜85℃の範囲
で行う事を特徴とする、特許請求の範囲第1,2または
3項のいずれかに記載の方法。
4. The solvent extraction method of the second stage uses a countercurrent contact type extraction column at a solvent ratio of 2.0 to 5.0, a top temperature of 90 to 125 ° C. and a bottom temperature of 60 ° C. The method according to any one of claims 1 to 3, characterized in that the method is carried out at a temperature in the range of -85 ° C.
【請求項5】 石油系炭化水素混合物が、沸点範囲26
0〜650℃の潤滑油製造に用いられる留分である事を
特徴とする特許請求の範囲第1,2,3または4項のい
ずれかに記載の方法。
5. A petroleum hydrocarbon mixture having a boiling point range of 26.
5. The method according to claim 1, wherein the fraction is a fraction used for producing a lubricating oil at 0 to 650 [deg.] C.
【請求項6】 石油系炭化水素混合物が、減圧蒸留残さ
の脱れき油である事を特徴とする特許請求の範囲第1,
2,3,4または5項いずれかに記載の方法。
6. The method according to claim 1, wherein the petroleum hydrocarbon mixture is deoiled oil from vacuum distillation residue.
6. The method according to any one of items 2, 3, 4, and 5.
JP28629297A 1997-09-05 1997-09-05 Production of non-carcinogenic aromatic hydrocarbon oils by solvent extraction Expired - Fee Related JP3658155B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28629297A JP3658155B2 (en) 1997-09-05 1997-09-05 Production of non-carcinogenic aromatic hydrocarbon oils by solvent extraction

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28629297A JP3658155B2 (en) 1997-09-05 1997-09-05 Production of non-carcinogenic aromatic hydrocarbon oils by solvent extraction

Publications (2)

Publication Number Publication Date
JPH1180751A true JPH1180751A (en) 1999-03-26
JP3658155B2 JP3658155B2 (en) 2005-06-08

Family

ID=17702495

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28629297A Expired - Fee Related JP3658155B2 (en) 1997-09-05 1997-09-05 Production of non-carcinogenic aromatic hydrocarbon oils by solvent extraction

Country Status (1)

Country Link
JP (1) JP3658155B2 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002538264A (en) * 1999-03-02 2002-11-12 ビーピー オイル インターナショナル リミテッド Oil treatment method
WO2006129616A1 (en) * 2005-05-31 2006-12-07 Idemitsu Kosan Co., Ltd. Process oil, process for production of deasphalted oil, process for production of extract, and process for production of process oil
WO2008013096A1 (en) * 2006-07-26 2008-01-31 Idemitsu Kosan Co., Ltd. Process oil for rubber
JP2010229316A (en) * 2009-03-27 2010-10-14 Jx Nippon Oil & Energy Corp Process for producing aromatic-containing base oil and aromatic-containing base oil
JP2010229317A (en) * 2009-03-27 2010-10-14 Jx Nippon Oil & Energy Corp Rubber compounding oil and method for producing the same
KR20120004407A (en) * 2009-03-27 2012-01-12 제이엑스 닛코닛세키에너지주식회사 Rubber compounding oil and aromatic containing base oil, and their manufacturing method
KR20120004408A (en) * 2009-03-27 2012-01-12 제이엑스 닛코닛세키에너지주식회사 Rubber compounding oil and preparation method thereof
CN106467762A (en) * 2015-08-19 2017-03-01 中国石化扬子石油化工有限公司 A kind of preparation method of environmentally-frierubber rubber filling oil

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013216805A (en) 2012-04-10 2013-10-24 Showa Denko Kk Rubber compounding oil and method for producing the same
JP2013241518A (en) 2012-05-21 2013-12-05 Showa Denko Kk Rubber compounding oil and method for manufacturing the same

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002538264A (en) * 1999-03-02 2002-11-12 ビーピー オイル インターナショナル リミテッド Oil treatment method
WO2006129616A1 (en) * 2005-05-31 2006-12-07 Idemitsu Kosan Co., Ltd. Process oil, process for production of deasphalted oil, process for production of extract, and process for production of process oil
US7972496B2 (en) 2005-05-31 2011-07-05 Idemitsu Kosan Co., Ltd. Process oil, process for production of deasphalted oil, process for production of extract, and process for production of process oil
US8758595B2 (en) 2005-05-31 2014-06-24 Idemitsu Kosan Co., Ltd. Process oil, process for production of deasphalted oil, process for production of extract, and process for production of process oil
WO2008013096A1 (en) * 2006-07-26 2008-01-31 Idemitsu Kosan Co., Ltd. Process oil for rubber
JP2008031211A (en) * 2006-07-26 2008-02-14 Idemitsu Kosan Co Ltd Process oil for rubber
JP2010229316A (en) * 2009-03-27 2010-10-14 Jx Nippon Oil & Energy Corp Process for producing aromatic-containing base oil and aromatic-containing base oil
JP2010229317A (en) * 2009-03-27 2010-10-14 Jx Nippon Oil & Energy Corp Rubber compounding oil and method for producing the same
KR20120004407A (en) * 2009-03-27 2012-01-12 제이엑스 닛코닛세키에너지주식회사 Rubber compounding oil and aromatic containing base oil, and their manufacturing method
KR20120004408A (en) * 2009-03-27 2012-01-12 제이엑스 닛코닛세키에너지주식회사 Rubber compounding oil and preparation method thereof
CN106467762A (en) * 2015-08-19 2017-03-01 中国石化扬子石油化工有限公司 A kind of preparation method of environmentally-frierubber rubber filling oil
CN106467762B (en) * 2015-08-19 2018-09-07 中国石化扬子石油化工有限公司 A kind of preparation method of environmentally-frierubber rubber filling oil

Also Published As

Publication number Publication date
JP3658155B2 (en) 2005-06-08

Similar Documents

Publication Publication Date Title
AU662115B2 (en) Non-carcinogenic bright stock extracts and deasphalted oils and process for the production thereof
JP5292017B2 (en) Method for producing rubber process oil
KR100917575B1 (en) Process oil and its manufacturing method
KR101671707B1 (en) Rubber compounding oil and method for producing same
US5039399A (en) Solvent extraction of lubricating oils
JPH1180751A (en) Production method of non-carcinogenic aromatic hydrocarbon oil by solvent extraction method
JP2010111882A (en) High-viscosity base oil and method for producing the same
JP5417009B2 (en) Method for producing aromatic-containing base oil
US20100243533A1 (en) Extraction of aromatics from hydrocarbon oil using n-methyl 2-pyrrolidone and co-solvent
TWI452128B (en) Feed mixtures for extraction process to produce rubber processing oil
JP4531907B2 (en) Process oil and method for producing the same
JP5124086B2 (en) Process oil production method
JP5781262B2 (en) Production method of petroleum products
TWI472569B (en) Rubber blend oil and aromatic base oil, and the like
JP4480292B2 (en) Process oil, high-viscosity base oil, and production method thereof
JP3902841B2 (en) Production of non-carcinogenic aromatic hydrocarbon oils by solvent extraction and hydrorefining
JP3079091B2 (en) Rubber process oil and method for producing the same
JP5390233B2 (en) Rubber compounding oil and method for producing the same
JP2000063849A (en) Method for producing non-carcinogenic aromatic hydrocarbon oil
RU2669936C1 (en) Method for obtaining plasticisers
JP2010126665A (en) Property adjusting method of process oil
CN106010631A (en) Solvent refining method of rubber plasticizer
US5178747A (en) Non-carcinogenic bright stock extracts and deasphalted oils
WO2021080454A1 (en) Method for producing a plasticizer
JP2004107560A (en) Improved aromatic rubber compounding oil

Legal Events

Date Code Title Description
A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20031202

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20040129

RD02 Notification of acceptance of power of attorney

Free format text: JAPANESE INTERMEDIATE CODE: A7422

Effective date: 20040129

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20040129

A711 Notification of change in applicant

Free format text: JAPANESE INTERMEDIATE CODE: A711

Effective date: 20040507

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A821

Effective date: 20040507

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20050208

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20050311

R150 Certificate of patent or registration of utility model

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080318

Year of fee payment: 3

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090318

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090318

Year of fee payment: 4

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100318

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20100318

Year of fee payment: 5

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110318

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20110318

Year of fee payment: 6

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120318

Year of fee payment: 7

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

S533 Written request for registration of change of name

Free format text: JAPANESE INTERMEDIATE CODE: R313533

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20120318

Year of fee payment: 7

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130318

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20130318

Year of fee payment: 8

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140318

Year of fee payment: 9

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees