JPS58155134A - Manufacture of positioning jig - Google Patents
Manufacture of positioning jigInfo
- Publication number
- JPS58155134A JPS58155134A JP3792582A JP3792582A JPS58155134A JP S58155134 A JPS58155134 A JP S58155134A JP 3792582 A JP3792582 A JP 3792582A JP 3792582 A JP3792582 A JP 3792582A JP S58155134 A JPS58155134 A JP S58155134A
- Authority
- JP
- Japan
- Prior art keywords
- positioning jig
- jig
- laser beam
- hardening
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/06—Surface hardening
- C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
Description
【発明の詳細な説明】
〔発明の技術分計〕
不発明は椀状被加ニーに切削・穿孔等の加工を施すため
に被加工物を取付ける位置決め治具の製造方法に関する
。DETAILED DESCRIPTION OF THE INVENTION [Technical Summary of the Invention] The present invention relates to a method for manufacturing a positioning jig for mounting a workpiece to perform processing such as cutting and drilling on a bowl-shaped workpiece knee.
回転電機のブラケット等の椀状被加工物の切削・穿孔等
の加工は第1図のように@状被加工物(1)を位置決め
治具(2)の鉄台III(31矢印のように下けて嵌合
# (3) K威合させて位置決めし加工工具(4)に
よって切削加工勢を行う。位置決め治具(カには異なる
椀状被加工物(1)の径に合わせてIl数の嵌合#1I
(3)が設けである。For processing such as cutting and drilling of bowl-shaped workpieces such as brackets of rotating electric machines, position the @-shaped workpiece (1) using the iron stand III (31 arrow) of the positioning jig (2) as shown in Figure 1. Lower and fit # (3) Position by aligning the K and perform the cutting force using the processing tool (4). Number of mating #1I
(3) is a provision.
第2図は椀状被加工物(1)と位置決め治具(2)との
関係を示し、椀状被加工物(1)の端部はいんろうに″
なってお砂威合溝り3)に挿入されている。この嵌合@
131の1点鎖線で示す接触向(5)は繰シ返して椀状
被加工物(1)を着脱するため耐摩耗性でToOl一般
に位−決め治A(2+全体を焼入れするか、ま九紘接触
向(5)を^周波焼入を施すなどの方法で高硬度にして
いる。Figure 2 shows the relationship between the bowl-shaped workpiece (1) and the positioning jig (2).
It is inserted into the sand groove 3). This mating @
The contact direction (5) shown by the one-dot chain line in 131 is wear resistant because the bowl-shaped workpiece (1) is repeatedly attached and detached. The hardness of the contact surface (5) is made high by a method such as frequency hardening.
しかしながら、前者の位置決め治具(2)全体を焼入す
る楊曾は熱flKよって変形するのは避けられず、変形
を見込んで仕上加工代を大きくし、かつ仕上加工時間が
長く喪する。また後者の接触面(5)を^周波焼入する
場合は、全体焼入に比べて金祉小さいが、嵌合溝(3)
の側壁のうち上向に近い部分しか焼入加工が行えないの
で、溝全体として対摩耗性に乏しく寿命が燦かいなどの
欠点があった。However, the former method, in which the entire positioning jig (2) is hardened, is unavoidably deformed by the heat flK, and in anticipation of the deformation, the finishing machining allowance is increased, and the finishing machining time becomes long. In addition, when frequency hardening the latter contact surface (5), the cost is lower than that of whole hardening, but the fitting groove (3)
Since only the upper part of the side wall of the groove can be hardened, the groove as a whole has poor wear resistance and a short service life.
本発#iは上記欠点に鑑みなされたもので、嵌合溝のみ
を硬化させて耐摩耗性に優れ他の部分に影譬を与えない
位置決め治具の製造方法を提供することを目的とする。This invention #i was developed in view of the above-mentioned drawbacks, and aims to provide a method for manufacturing a positioning jig that hardens only the fitting groove and has excellent wear resistance and does not affect other parts. .
すなわち表向硬化の手段としてレーザ光を照射するとと
Kよ少所望の部分に4tP1!な硬さの金属層を生成す
るもので、狭部の部分焼入れかでi!−熱歪もわずかで
再仕上加工は不要である。In other words, if laser light is irradiated as a means of surface hardening, the desired area will be 4tP1! It produces a metal layer with high hardness, and can be partially quenched in narrow areas. -Thermal distortion is minimal and refinishing is not required.
以下本発明を図面に示す一実施例について説明する。第
3図において複数本の嵌合溝を機械加工し九位置決め治
具(2)を図示してない駆動部で回転自在な回転テーブ
ル(6)の上に固定し、上方よりビーザ光(7)t−図
示してないレーザ光発射装置より嵌合II(31の表面
近傍に同って照射する。このときレーザのエネルギーを
有効に作用させるために、−叡には被加工部分の入面に
熱吸収部材を塗布してレーザ光の反射を防止する。この
状態から回転テーブル16+を矢印方向に回転させ、レ
ーザ光(7)を位置決め治具(2)上を一周させ所望の
部分を照射する。An embodiment of the present invention shown in the drawings will be described below. In Fig. 3, a plurality of fitting grooves are machined and a positioning jig (2) is fixed on a rotary table (6) which can be rotated by a drive unit (not shown), and a beam beam (7) is applied from above. A laser beam emitting device (not shown) simultaneously irradiates the vicinity of the surface of the fitting II (31). At this time, in order to effectively apply the laser energy, A heat absorbing material is applied to prevent reflection of the laser beam.From this state, the rotary table 16+ is rotated in the direction of the arrow, and the laser beam (7) goes around the positioning jig (2) to irradiate the desired area. .
嵌合溝(3)の側壁は第4図のように回転テーブル(6
;は図示してないテーブル傾斜装置によって任意の角[
#に設定してレーザ光(7)を上方より履射す。The side wall of the fitting groove (3) is connected to the rotary table (6) as shown in Figure 4.
; can be adjusted to any corner [
Set # to emit laser light (7) from above.
る。Ru.
次に作用をIi!明する。レーザ光(7)紘位置決め治
具(2)を回転することによって所要の部分の表面を照
射し硬化する。嵌合#1I(3)の***深部は回転テ
ーブル(6)を傾斜させることによって照射し硬化する
。レーザによる表面硬化はレーザ光(7)のエネルギm
[が極めて^いことから照射部分のみが蝮時間のうちに
組織の変成が行われるので他の部分への熱影響はほとん
ど現われず、金量もわずかで仕上加工を必要としない。Next, the effect is Ii! I will clarify. Laser light (7) is irradiated and hardened on the surface of the required portion by rotating the hole positioning jig (2). The deep part of the fitting #1I (3) is irradiated and hardened by tilting the rotary table (6). Surface hardening by laser requires energy m of laser light (7)
Since the temperature is extremely low, only the irradiated area undergoes structural metamorphosis within a short period of time, so there is almost no thermal effect on other areas, and the amount of gold is small, so finishing is not required.
また部分的な硬化が可能であるので比較的低価格の鋼材
を用いて治具を製作することも可能である。例えば54
5C材にレーザ光を照射して部分値化をし九結果、fI
&度はH鼠c52@度が得られ、治具としての機能を十
分に果すことができた。Furthermore, since it is possible to partially harden the jig, it is also possible to manufacture the jig using relatively inexpensive steel material. For example 54
Irradiate the 5C material with laser light to convert it into partial values, and the result is fI
A degree of 52 degrees was obtained, and the jig was able to function satisfactorily.
以上のように本発明によれに、位置決め治具の製造方法
として嵌合溝を機械加工した後に嵌合溝の表面にレーザ
光を照射して表°面硬化するようにし九ので、レーザ光
によシ所望の部分のみに必要な硬さの金属層を生成させ
ることができ、狭部の部分焼入が可能であシ、熱歪もわ
ずかなので再加工は不要である。ま九エネルギー密度が
高いので加工は極めて燦時間で行うことができ、生産性
が嶋いなどのすぐれ九効来がある。As described above, according to the present invention, as a method for manufacturing a positioning jig, after machining the fitting groove, the surface of the fitting groove is irradiated with laser light to harden the surface. It is possible to generate a metal layer with the required hardness only in the desired areas, it is possible to partially harden narrow areas, and there is no need for rework because there is only slight thermal distortion. Because it has a high energy density, it can be processed in a very short time, and has excellent effects such as low productivity.
#I1図は従来の位置決め治具を示す斜視−1第2図は
第1図の装部を示す縦断面図、第3図は本発明の位置決
め治具の製造方法の一実施例を示す位置決め治具を回転
したレーザ光の照射状態を示す縦断面図、第4図は位置
決め治具を傾斜して回転したレーザ光の熱射状mを示す
縦断面図である。
(2)・・・位置決め治具 (3)・・・嵌合溝(6
1・・・回転テーブル (7)・・・レーザ光代理人
弁理士 井 上 −男
第 1 因
第2図#I1 Figure is a perspective view showing a conventional positioning jig. Figure 2 is a vertical cross-sectional view showing the mounting part in Figure 1. Figure 3 is a positioning diagram showing an embodiment of the method for manufacturing the positioning jig of the present invention. FIG. 4 is a vertical cross-sectional view showing the irradiation state of the laser beam when the jig is rotated, and FIG. (2)...Positioning jig (3)...Fitting groove (6
1...Rotary table (7)...Laser light agent Patent attorney Inoue-Male 1st cause 2nd figure
Claims (1)
溝を機械加工して後に前記嵌合溝の表向にレーザ光を照
射してtRrjjJ硬化することをqIiillとする
位置決め治具の製造方法。 2、位置決め治具を回転してレーザ光を照射することを
特徴とする特許請求の範囲第1墳記載の位置決め治具の
製造方法。 3、位置決め治具を傾斜して回転しレーザ光を照射する
ことを特徴とする特許請求の範囲率1墳記載の位置決め
治具の製造方法。[Claims] 1. After machining a plurality of common fitting grooves in a bowl-shaped workpiece with N dimensions, tRrjjJ hardening is performed by irradiating a laser beam onto the surface of the fitting grooves. A method for manufacturing a positioning jig as qIiill. 2. A method for manufacturing a positioning jig as set forth in claim 1, which comprises rotating the positioning jig and irradiating it with laser light. 3. A method for manufacturing a positioning jig as set forth in claim 1, characterized in that the positioning jig is rotated at an angle and irradiated with a laser beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3792582A JPS58155134A (en) | 1982-03-12 | 1982-03-12 | Manufacture of positioning jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3792582A JPS58155134A (en) | 1982-03-12 | 1982-03-12 | Manufacture of positioning jig |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS58155134A true JPS58155134A (en) | 1983-09-14 |
Family
ID=12511122
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3792582A Pending JPS58155134A (en) | 1982-03-12 | 1982-03-12 | Manufacture of positioning jig |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58155134A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112621236A (en) * | 2020-11-19 | 2021-04-09 | 温州职业技术学院 | Check valve chamber check pipe milling device |
-
1982
- 1982-03-12 JP JP3792582A patent/JPS58155134A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112621236A (en) * | 2020-11-19 | 2021-04-09 | 温州职业技术学院 | Check valve chamber check pipe milling device |
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