JPS58210522A - Equipment for measuring molten metal level - Google Patents
Equipment for measuring molten metal levelInfo
- Publication number
- JPS58210522A JPS58210522A JP9366482A JP9366482A JPS58210522A JP S58210522 A JPS58210522 A JP S58210522A JP 9366482 A JP9366482 A JP 9366482A JP 9366482 A JP9366482 A JP 9366482A JP S58210522 A JPS58210522 A JP S58210522A
- Authority
- JP
- Japan
- Prior art keywords
- wire
- molten metal
- electrode
- molten steel
- constant
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/24—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid
- G01F23/245—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring variations of resistance of resistors due to contact with conductor fluid with a probe moved by an auxiliary power, e.g. meter, to follow automatically the level
Landscapes
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Fluid Mechanics (AREA)
- General Physics & Mathematics (AREA)
- Measurement Of Levels Of Liquids Or Fluent Solid Materials (AREA)
- Continuous Casting (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は連続鋳造機のモールド等、溶融金属が収納され
る容器類における溶融金属レベルを測定する装置に関す
る。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an apparatus for measuring the level of molten metal in containers containing molten metal, such as molds of continuous casting machines.
安定した連続鋳造機操業を行わせ、品質を安定化する上
でモールド内溶鋼レベルを一定にすべく制御することは
極めて重要であり、このためにはそのレベル測定が不可
欠である。このレベル測定には一般には放射線を利用し
たものが用いられているが、作業安全上好ましくないの
で、渦電流、マイクロ波を利用したもの、温度計を利用
したもの或は本願発明におけると同様、ワイヤを溶鋼へ
送込み、その湯面までの抵抗値変化を測定することによ
ってレベル変動を知るようにしたもの等が開発されてい
る。Controlling the molten steel level in the mold to a constant level is extremely important for stable continuous casting machine operation and stabilizing quality, and for this purpose, it is essential to measure the level. Generally, radiation is used to measure the level, but this is not preferable in terms of work safety, so methods that use eddy current, microwaves, a thermometer, or similar to the present invention, A device has been developed that detects level fluctuations by feeding a wire into molten steel and measuring the change in resistance up to the surface of the molten steel.
特公昭55−46268号に係る連続鋳造の湯面検出装
置はその特許請求の範囲に示されたとおり「検出中にワ
イヤを連続的に湯面に送り込み、ワイヤに一定電圧の電
気を流し、ワイヤの固定された給電点と湯面までのワイ
ヤの長さの変化に伴う電気抵抗の変化による電流値を検
出して、湯面の高さを制御する連続鋳造における湯面検
出装置」を要旨とするものであるが、この装置による場
合はワイヤに対する給電点部分の接触抵抗の影響が大き
く、シかも接触抵抗が変動するので十分な測定精度が得
られない。The continuous casting hot water level detection device according to Japanese Patent Publication No. 55-46268, as indicated in its claims, ``During detection, a wire is continuously sent to the hot water surface, electricity of a constant voltage is passed through the wire, The abstract is ``a metal level detection device for continuous casting that controls the height of the metal surface by detecting the current value due to the change in electrical resistance due to the change in the length of the wire between the fixed power supply point and the metal surface.'' However, when using this device, the influence of the contact resistance at the feeding point with respect to the wire is large, and the contact resistance also fluctuates, making it impossible to obtain sufficient measurement accuracy.
本発明は斯かる事情に鑑みてなされたものであって、上
述の如き測定精度低下要因を排した高精度の溶融金属レ
ベル測定装置を提供することを目的とする。The present invention has been made in view of the above circumstances, and it is an object of the present invention to provide a highly accurate molten metal level measuring device that eliminates the factors that reduce measurement accuracy as described above.
以下木発131Jをその実施例を示す図面に基いて詳述
する。第1図は本発明装置の全体構成を示す模式図であ
る。The Kibatsu 131J will be described in detail below based on drawings showing examples thereof. FIG. 1 is a schematic diagram showing the overall configuration of the apparatus of the present invention.
10け連続鋳造機のモールドを示しており、図示しない
上側のタンディツシュから溶#411が注入される一方
、下側からは未凝固鋳片の形でモールド10から出てい
き、ピンチロール(図示せず)によって抽出される間所
要の冷却を施されて凝固していく。The mold of a 10-piece continuous casting machine is shown. Molten #411 is injected from the upper tundish (not shown), while it exits from the mold 10 in the form of unsolidified slabs from the lower side, and is passed through the pinch rolls (not shown). During the extraction process, it undergoes the necessary cooling and solidifies.
タンディツシュから垂下するスライディングノズル(図
示せず)の位置を外した部分にはワイヤ案内部12が固
定されており、ワイヤ供給都13から繰出されたワイヤ
14はこの案内部12を通って溶鋼ll内へ略鉛直に挿
入されていく。A wire guide part 12 is fixed to the part where the sliding nozzle (not shown) hanging down from the tundish is removed, and the wire 14 fed out from the wire supply cap 13 passes through this guide part 12 and enters the molten steel. It is inserted almost vertically.
ワイヤ供給部131/′iワイヤ14を巻回したワイヤ
ドラム131、ワイヤ141Pc出し用のピンチロール
132、ビンチロール駆動用のモータ133、モータ1
33からピンチロール132へ減速伝動するギヤ群13
4等からなり、モータ133と駆動用電源15との間に
はスイッチ16が介装されている。電源15には調速用
の回路が設けられており、設定速度でモータ133を躯
Uノすることによってピンチロール132が対応速度で
[ff1l>され、ワイヤ14が定速度で溶鋼11内へ
挿入されていく。ワイヤ14け溶鋼11内で直ちに溶融
することけ言うまでもない。なおワイヤ14としては溶
鋼に溶融しても影響が少く、且つ高抵抗のものがよく、
一般的にはステンレス真直線を用いるのがよい。Wire supply unit 131/'i Wire drum 131 wound with wire 14, pinch roll 132 for taking out wire 141Pc, motor 133 for driving pinch roll, motor 1
Gear group 13 that transmits deceleration from 33 to pinch roll 132
A switch 16 is interposed between the motor 133 and the driving power source 15. The power supply 15 is provided with a speed regulating circuit, and by running the motor 133 at a set speed, the pinch roll 132 is moved at a corresponding speed [ff1l>, and the wire 14 is inserted into the molten steel 11 at a constant speed. It will be done. Needless to say, the wire 14 melts immediately within the molten steel 11. The wire 14 is preferably one that has little effect even if melted into molten steel and has high resistance.
Generally, it is best to use straight stainless steel.
ワイヤ案内部12はワイヤ14を安定に送出するための
嘴部121と電極部122とからなっており、両者は図
示の如く一体構成としても、また両者を別体構成とし、
両者聞を可撓チューブにて連結する構成としてもよい。The wire guide section 12 consists of a beak section 121 and an electrode section 122 for stably sending out the wire 14, and both may be configured as an integral structure as shown in the figure, or both may be configured as separate bodies.
A configuration may also be adopted in which both are connected by a flexible tube.
電極部122においてはワイヤ14の通過域に向けて2
つの電w1.17.18が対設されており、ワイヤ14
の通過域に向けてばね等によって付勢されて両電極17
.18夫々とワイヤ14との接触を確実ならしめている
。また電極17と電極18とけワイヤ14との接点以外
は電気的には絶縁物で絶縁されている。In the electrode part 122, there are two
Two electric wires w1.17.18 are installed opposite each other, and wire 14
Both electrodes 17 are biased by a spring or the like toward the passage area of
.. 18 and the wire 14 are ensured to be in contact with each other. Further, the parts other than the contact between the electrode 17 and the electrode 18 and the wire 14 are electrically insulated with an insulator.
電極17Fi定電流電源19の正極に接続されている。The electrode 17Fi is connected to the positive electrode of the constant current power source 19.
定電流電源19の負極は、モールドIOにおいて溶鋼1
1と電気的に導通する部分、換言すれば溶鋼11と実質
的に等電位となる部分、例えばモールドフレームに接続
される。電極18I′i電圧測定回路20の一端に接続
され電圧測定回路20の他端は定電流電源19とモール
ド10との接続点21に接続されている。The negative electrode of the constant current power supply 19 is connected to the molten steel 1 in the mold IO.
In other words, it is connected to a portion that is electrically conductive to the molten steel 11, in other words, a portion that has substantially the same potential as the molten steel 11, for example, a mold frame. The electrode 18I'i is connected to one end of a voltage measurement circuit 20, and the other end of the voltage measurement circuit 20 is connected to a connection point 21 between the constant current power supply 19 and the mold 10.
いまワイヤとして5US304真直線の1.0’mのも
のを使用し、電tfi17,18から溶鋼湯面迄の基準
距離を200mとし、定電流電源19からの通電電流を
IAとする場合は、電極18と接続点21との間の電圧
は溶鋼レベル測定範囲を±50+mとすると0.15〜
0.25V程度となり、この程度の範囲の電圧を高精度
測定できるものを電圧測定回路20として用いる。なお
電圧測定回路20中には遮断周波数可変のローパスフィ
ルタを設け、湯面の短周期の変動による測定電圧の変動
を排除して、瞬時的な溶鋼レベルによる制御が行われる
ことがないようにしている。Now, if we use 5US304 straight wire of 1.0'm, the standard distance from the electric TFI17, 18 to the molten steel surface is 200m, and the current from the constant current power supply 19 is IA, the electrode The voltage between 18 and connection point 21 is 0.15 to 0.15, assuming the molten steel level measurement range is ±50+m.
The voltage is about 0.25V, and the voltage measurement circuit 20 is capable of measuring voltages in this range with high precision. A low-pass filter with a variable cut-off frequency is provided in the voltage measurement circuit 20 to eliminate fluctuations in the measured voltage due to short-term fluctuations in the molten metal level, thereby preventing control based on instantaneous molten steel levels. There is.
第2図は本発明装置の測定系の等価回路図である。定電
浦、電源19から通電される電流値を■。FIG. 2 is an equivalent circuit diagram of the measurement system of the device of the present invention. The value of the current flowing from Saddenura and power supply 19 is ■.
その正極に連なる電極17とワイヤ14との接物1匙抵
抗をr2、ワイヤ14への通電のだめの抵抗(定電流電
#、19正祿から電4fi17迄の配線及び接続点21
から定電流電源19負極迄の配線の抵抗)をr、とし、
また電圧測定回路20側の通電電流をItとし、更に電
極18の接触抵抗をr;、この回路20側のその他の抵
抗(主として回路20の内部抵抗)をryとする。更に
ワイヤ14への通電電流をIxとし、その抵抗(電極1
8から〆鋼湯面迄の抵抗、より厳密には接続点21迄の
抵抗)をXとする。そうすると
1 = Ix+ IE ・・・(1)であり、ま
た電圧測定回路20の内部抵抗ryは極めて大きい、つ
まり
fv −)−f二 −b 00 ン>x =
・(2)であるから
IE中O
I中IX
となるので電圧測定回路20の測定@EけE = IX
@ X ・・・(3)となるから
X = E / I ・・・(4)となる。The contact resistance between the electrode 17 connected to the positive electrode and the wire 14 is r2, and the resistance for energizing the wire 14 (constant current voltage, wiring from 19 positive wire to electric wire 4fi17 and connection point 21
The resistance of the wiring from to the negative electrode of the constant current power supply 19) is set as r,
Furthermore, the current flowing through the voltage measuring circuit 20 side is It, the contact resistance of the electrode 18 is r;, and the other resistance on the circuit 20 side (mainly the internal resistance of the circuit 20) is ry. Furthermore, the current flowing through the wire 14 is Ix, and its resistance (electrode 1
Let X be the resistance from 8 to the final steel surface (more precisely, the resistance up to the connection point 21). Then, 1 = Ix + IE (1), and the internal resistance ry of the voltage measurement circuit 20 is extremely large, that is, fv-)-f2-b00n>x=
・Since (2) is O in IE and IX in I, measurement of voltage measurement circuit 20 @E ke E = IX
@X...(3), so X = E/I...(4).
Xはワイヤ14の電極18から溶鋼湯面までの長さに比
例する値であり、電流lは一定であ・るから、電圧測定
回路20の測定値Eが溶鋼レベルを与える値となる。Since X is a value proportional to the length of the wire 14 from the electrode 18 to the molten steel level, and the current l is constant, the measured value E of the voltage measuring circuit 20 is a value giving the molten steel level.
第3図は前述の特公昭55−46268号の湯面検出装
置の測定系の等価回路図である。FIG. 3 is an equivalent circuit diagram of the measurement system of the hot water level detection device disclosed in Japanese Patent Publication No. 55-46268 mentioned above.
定電圧電源31の出力電圧をE1通電電流(測定電流)
を■、ワイヤ32とこれに接触するコンタクトチューブ
33との接触抵抗をr2、ワイヤ32への通電のだめの
抵抗(電流計34の内部抵抗及び配線の抵抗)をrl、
ワイヤ32の抵抗をXとする・と、この場合は
I = E/ (x+r++rz) =−
(5)となり、ワイヤの長さ又は溶鋼レベルを表す抵抗
Xは
となる。The output voltage of the constant voltage power supply 31 is the E1 current (measurement current).
, r2 is the contact resistance between the wire 32 and the contact tube 33 that comes in contact with it, rl is the resistance of the current flow to the wire 32 (internal resistance of the ammeter 34 and resistance of the wiring),
Let the resistance of the wire 32 be X. In this case, I = E/ (x+r++rz) =-
(5), and the resistance X representing the length of the wire or the level of molten steel is as follows.
(4)式と(6)式との比較から明らかな如く、上記公
知技術によ不場合は変1fdJ著しい接触抵抗r2の影
響を受け、正確な測定が不可能であるのに対し、本願発
明による場合は実質的にその影Mが皆無である。As is clear from the comparison between equations (4) and (6), the above-mentioned known technology would otherwise be affected by a significant contact resistance r2 of 1fdJ, making accurate measurement impossible, whereas the present invention In this case, there is virtually no shadow M at all.
以上のように本発明による場合は連続鋳造機のモールド
内溶鋼等のレベルを正確に測定することが可能となり、
従ってそのレベル制御精度が向上することとなり、本発
明が連続鋳片の品質同上に寄与する処大である。なお本
発明はモールド内レベルに限らず他の溶融金属の取鍋、
精錬炉等におけるレベル測定にも利用可能であることは
言う壕でもない。As described above, according to the present invention, it is possible to accurately measure the level of molten steel, etc. in the mold of a continuous casting machine,
Therefore, the accuracy of level control is improved, and the present invention greatly contributes to the quality of continuous slabs. Note that the present invention is not limited to the level inside the mold, but can also be applied to other molten metal ladles,
It is no secret that it can also be used to measure levels in smelting furnaces, etc.
第1図は本発明装置の模式図、第2図は測定系の等価回
路図、第3図は従来公知の装置の等価回路図である。
10・・・モールド 11・・・溶#l 14・・・ワ
イヤ17.18・・・電極 19・・・定電流電源 2
0・・・電圧測定回路
特 許 出 願 人 住友金属工業株式会社代理人
弁理士 河 野 登 夫FIG. 1 is a schematic diagram of the device of the present invention, FIG. 2 is an equivalent circuit diagram of the measurement system, and FIG. 3 is an equivalent circuit diagram of a conventionally known device. 10... Mold 11... Melt #l 14... Wire 17.18... Electrode 19... Constant current power supply 2
0...Voltage measurement circuit patent applicant: Sumitomo Metal Industries Co., Ltd. agent Patent attorney Noboru Kono
Claims (1)
介して溶融金属に一定電流を通電する手段と、線材の適
宜部位と溶融金属と実質的に等電位である点との間の電
圧を測定する手段とを備え、該電圧に基き溶融金属のレ
ベルを求めるようにしたことを特徴とする溶融金属のレ
ベル測定装置。l. A means for feeding a conductive wire into the molten metal, a means for passing a constant current through the molten metal through the wire, and a point between an appropriate part of the wire and a point substantially equipotential with the molten metal. 1. A molten metal level measuring device, characterized in that the molten metal level measuring device is characterized in that the molten metal level is determined based on the voltage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9366482A JPS58210522A (en) | 1982-05-31 | 1982-05-31 | Equipment for measuring molten metal level |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9366482A JPS58210522A (en) | 1982-05-31 | 1982-05-31 | Equipment for measuring molten metal level |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS58210522A true JPS58210522A (en) | 1983-12-07 |
Family
ID=14088656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9366482A Pending JPS58210522A (en) | 1982-05-31 | 1982-05-31 | Equipment for measuring molten metal level |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58210522A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6228618A (en) * | 1985-07-31 | 1987-02-06 | ドイツチエ・ゲゼルシヤフト・フユ−ル・ウイ−デルアウフアルバイトウング・フオン・ケルンブレンシユトツフエン・ミト・ベシユレンクテル・ハフツング | Method and device for continuously measuring filling height of radioactive glass melt |
-
1982
- 1982-05-31 JP JP9366482A patent/JPS58210522A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6228618A (en) * | 1985-07-31 | 1987-02-06 | ドイツチエ・ゲゼルシヤフト・フユ−ル・ウイ−デルアウフアルバイトウング・フオン・ケルンブレンシユトツフエン・ミト・ベシユレンクテル・ハフツング | Method and device for continuously measuring filling height of radioactive glass melt |
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