JPS58219968A - Formation of relief ratterned surface layer - Google Patents

Formation of relief ratterned surface layer

Info

Publication number
JPS58219968A
JPS58219968A JP10175882A JP10175882A JPS58219968A JP S58219968 A JPS58219968 A JP S58219968A JP 10175882 A JP10175882 A JP 10175882A JP 10175882 A JP10175882 A JP 10175882A JP S58219968 A JPS58219968 A JP S58219968A
Authority
JP
Japan
Prior art keywords
coating material
foamable
surface layer
coating
pattern
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10175882A
Other languages
Japanese (ja)
Other versions
JPH0310385B2 (en
Inventor
Hideo Motoki
英男 元木
Shigehiro Nagashitani
重博 流谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP10175882A priority Critical patent/JPS58219968A/en
Publication of JPS58219968A publication Critical patent/JPS58219968A/en
Publication of JPH0310385B2 publication Critical patent/JPH0310385B2/ja
Granted legal-status Critical Current

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  • Building Environments (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

PURPOSE:To obtain a gorgeous patterned surface layer having deep feeling, in a method for forming a surface pattern on the surface of a substrate through a mold material having a perforated pattern, by using an inorg. foamable coating material as a coating material. CONSTITUTION:A mold material having a perforated pattern comprising a material inferior in adhesiveness to an inorg. room temp. foamable coating material, for example, polyethylene is placed on or adhered to the surface of an arbitrary substrate such as concrete constituting a wall part of a ceiling part directly or after an under coat material is applied to said surface. In this state, when the inorg. room temp. foamable coating material is coated from above by a spray coating method or a trowel coating method, the hole parts of the mold material are coated and deposited with the aforementioned coating material. When the mold material is succeedingly removed before said coating material is dried or after foamed and cured, a foam layer having a thickness exceeding that of the mold material is obtained with the lapse of time.

Description

【発明の詳細な説明】 本発明は、断熱性を有する豪華な凹凸M様表面層の形成
工法に係るものであり、詳しくは常温下で発泡硬化し得
る無機質発泡性塗材を適宜模様の型材と組合わせて任意
の基材表面に順次施工し、よって該基材に豪華な模様表
面層を形成する工法に係るものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for forming a gorgeous uneven M-shaped surface layer having heat insulating properties, and more specifically, the present invention relates to a method for forming a luxurious uneven M-shaped surface layer having heat insulating properties. This relates to a construction method in which a gorgeously patterned surface layer is formed on the base material by sequentially applying it to the surface of an arbitrary base material in combination with the above.

従来より、建物の壁面や天井表面などに多種多様な表面
模様を形成するため種々の塗材を吹付、蜂、ローラーな
どの施工法によって塗付する方法□ が知られている。とりわ1け、凹凸模様を大柄にし且つ
整然とした形にするIl&には、適宜模様の型材(型紙
や型シート材など)を活用する方法がとられている。し
かしながら、係る目的に通常の塗材、即ち概ね未乾燥時
の容積と乾燥後の容積が同等又は未乾燥時の容積の方が
大きい塗材を使用する時には凹凸模様の重厚感がなく、
またそれ自体の比重が大きいために厚付性の豪華さが十
分ではなかった。
BACKGROUND ART Conventionally, methods have been known in which various coating materials are applied by spraying, bee coating, roller coating, etc. in order to form a wide variety of surface patterns on the walls and ceiling surfaces of buildings. In particular, for Il&, which has a large uneven pattern and an orderly shape, a method of making use of pattern material (paper pattern, pattern sheet material, etc.) with an appropriate pattern is taken. However, when a normal coating material is used for this purpose, that is, a coating material whose undried volume is approximately the same as the dried volume or whose undried volume is larger, the uneven pattern does not have a heavy feel;
Moreover, since the specific gravity of the material itself is large, the thickness and luxuriousness of the material are not sufficient.

本発明者らは、上記目的に常温下でそれ自体が発泡硬化
し得る無機質発泡性塗材を使用することを創作し、よっ
て本発明を完成し得たものである。
The present inventors have created the use of an inorganic foamable coating material that can be foamed and hardened by itself at room temperature for the above purpose, and have thus completed the present invention.

即ち、本発明は、任意の基材表面に直接又は下塗材を施
工した後以下の(a)〜(C1成分又は(a)〜(d)
 成分の組成を有する、もしくはセメントと下記(C)
 成分とセメントの硬化促進剤から成る無機質常温発泡
性塗材を、該発泡性塗材へ置又は貼着及び除去する工程
とを任意の順序に組合わせて成る凹凸模様形成工法に関
するものである・:(a)水可溶性アルカリ硅酸塩、(
b) セメント、シリカダスト、酸化亜鉛、高′i&脂
肪酸の二価以上の金属塩、カルボキシル基を有する水溶
性高分子物質の二価以上の金属塩、リン酸塩、二価金属
の硫酸塩又は亜硫酸塩及びホウ酸塩から選ばれる少くと
も一種である水可溶性アルカリ硅酸塩の硬化剤、(C)
金属系発泡剤、および(d)シリカゲル、タルク、ゼオ
ライト、活性炭、カーボンブラック、マイカ、パリゴル
スカイト、セビオライト及び界面活性剤から選ばれる少
くとも一種の発泡安定剤。
That is, the present invention provides the following (a) to (C1 components or (a) to (d) after applying an undercoat material directly to the surface of any base material or
having the composition of ingredients or cement and the following (C)
This relates to a method for forming an uneven pattern, which involves combining in any order the steps of placing or adhering an inorganic room-temperature foamable coating material consisting of a component and a cement hardening accelerator on the foamable coating material, and removing the same. : (a) water-soluble alkali silicate, (
b) Cement, silica dust, zinc oxide, divalent or higher valent metal salts of high i and fatty acids, divalent or higher valent metal salts of water-soluble polymer substances having carboxyl groups, phosphates, sulfates of divalent metals, or (C) a water-soluble alkali silicate curing agent which is at least one selected from sulfites and borates;
A metallic foaming agent, and (d) at least one foaming stabilizer selected from silica gel, talc, zeolite, activated carbon, carbon black, mica, palygorskite, seviolite, and a surfactant.

以下、本発明の実施工法について詳述する。本発明にお
ける任意の基材とは、通常建物のM部や天井部などを構
成するコンクリート、セメントモルタル、プラスター、
コンクリートブロック、石−綿スレート等々の下地材料
を意味する。係る基材表面は通常は清浄に処理された状
部で本発明工法マーなどと称されている下・材を該基材
表面に塗付した後又は塗付しないで、無機質常温発泡性
塗材とは付着性が良くないような型材、例えばポリエチ
レン、ポリプロピレンのようなオレフィン系プラスチッ
クスのごとき材質から成る型材又は表\ 当てるように載置し又は任意の接着剤を介して予め基材
にとめておく。前記型枠は、模様穴や条を有しているも
のでとりわけ大柄のものが好ましく、又当該プラスチッ
クスはテープ状の厚みでも良いが、ある程度の厚みを有
しているのが好ましく、発泡プラスチックスあるいは未
発泡プラスチックスなと自在のものを用いることができ
る。更に、基板表面上に型材が載置された状態で、無機
質常温発泡性塗材を、吹付塗り、I!塗り、ローラー塗
りなどの方法で塗付すると、型枠の模様穴部に該発泡性
塗材が塗着される。塗付方法については任意であるが、
概ね型枠の厚みに調整することが望ましく、吹付塗付を
使用するにせよ最後的に鏝又はローラーで発泡性塗材が
未発泡下にその表面をならすのが好ましい。引続いて、
該発泡性塗材の未乾燥中に又は発泡硬化後に、該型枠を
除去すると、時間の経過によって型枠の厚みを越えたう
な工法によって、型枠の・・穴・き模様の程度、型枠の
厚み、塗付器具の種類などによっても異なるが、施工さ
れた基材の表面には豪華な凹凸模様を有する発泡体層が
形成される。本発明におし1ては、上に例示した工法に
とどまらず、係る工法における各工程を分解して、■下
塗材料を下塗りする工程、■型材を載置又は貼着する工
程、■型、枠を除去する工程、■型枠の模様穴部に発泡
性塗材を塗付する工程及び■発泡性塗材を全面に均一に
塗付する工程などに分割し、これを施工順に従って説明
すると、 @ −>@ +@ −■の工程・・・・前述の工程■う
■ ラ■ ラOラQの工程・・・・凹凸模様プラス断熱
工法、 ■う■→■ う■中0→020の 工程・・・・凹凸模様プラス高断熱性工法、■−)[有
]→■うOの後に凹部のみ発泡性塗材を埋めるように塗
付する工程・・・・凹凸模様プラス断熱性工法、 などの工法が随時に組合わせて使用できるのである。
Hereinafter, the implementation method of the present invention will be explained in detail. In the present invention, arbitrary base materials include concrete, cement mortar, plaster, etc. that usually constitute the M section and ceiling of a building.
Refers to base materials such as concrete blocks, stone-cotton slate, etc. The surface of the base material is usually cleaned and treated with an inorganic room-temperature foaming coating material after or without applying a coating material called a coating material of the present invention method to the surface of the base material. means a mold material that does not have good adhesion, such as a mold material made of olefin plastics such as polyethylene or polypropylene, or a surface that is placed so that it touches the base material or is fixed to a base material in advance using an arbitrary adhesive. I'll keep it. The formwork has patterned holes or stripes, and is preferably large in size.Although the plastic may have a tape-like thickness, it is preferable that it has a certain degree of thickness. Any material such as foam or unfoamed plastic can be used. Furthermore, with the mold material placed on the surface of the substrate, an inorganic room-temperature foaming coating material is spray-coated with I! When applied by a method such as painting or roller coating, the foamable coating material is applied to the patterned hole portions of the formwork. The application method is optional, but
It is desirable to adjust the thickness to approximately the thickness of the formwork, and even if spray application is used, it is preferable to smooth the surface of the foamable coating material with a trowel or roller in the end without foaming it. Subsequently,
If the formwork is removed while the foamable coating material is not drying or after the foam has hardened, the thickness of the formwork will be exceeded over time, and the extent of the holes and patterns on the formwork will be reduced. Although it varies depending on the thickness of the frame, the type of application equipment, etc., a foam layer with a gorgeous uneven pattern is formed on the surface of the applied base material. In accordance with the present invention, the present invention is not limited to the construction method exemplified above, but also includes disassembling each step in the construction method, including: (1) a step of undercoating an undercoat material, (2) a step of placing or pasting a mold material, (4) a mold, The process is divided into steps such as removing the frame, ■ applying the foam coating material to the patterned holes in the formwork, and ■ applying the foam coating material uniformly to the entire surface, etc., and explains this process according to the construction order. , @ ->@ +@ -■ process...the aforementioned process ■U■ La■ LaOraQ process...uneven pattern plus insulation method, ■U■→■ U■ Medium 0→020 The process of... uneven pattern plus high heat insulation construction method, ■-) [Yes] →■ Process of applying the foam coating material to fill only the concave parts after O... uneven pattern plus heat insulation construction method , etc. can be used in combination at any time.

本発明に使用される無機質発泡性塗材の一つは既に本発
明者′らがその研究過程においてなし得た組成物の発明
に基づくものであって、これらは例えば、特開昭37−
g2/乙O号公報に詳しく開示されている。また、新組
セメント系発泡体として、セメント、金属系発泡剤及び
塩化カルシウム、半水石こう、水酸化アルカ1ハ無水笠
硝などのようなセメントの硬化促進剤を水の存在下に適
量配合して得られる常温発泡性塗材も本発明に使用でき
る。係る発泡性塗材は、顔料を配合して発泡体の着色体
を得ることもできるが、係る発泡体層被膜 拳の防水性や美装性を高める上においては、更に通常の
塗料や防水化粧塗材を被覆すると好ましい仕上げ暦が得
られるのである。
One of the inorganic foamable coating materials used in the present invention is based on a composition invention that the present inventors have already achieved in the course of their research, and these are, for example,
Details are disclosed in the g2/Otsu O publication. In addition, as a new cement-based foam, an appropriate amount of cement, a metal foaming agent, and a cement hardening accelerator such as calcium chloride, hemihydrate gypsum, alkali hydroxide, anhydrous kasa nitrate, etc. are blended in the presence of water. A room-temperature foamable coating material obtained by can also be used in the present invention. Such foamable coating materials can be blended with pigments to obtain colored foams, but in order to improve the waterproofness and beauty of the foam layer coating, it is necessary to use ordinary paints or waterproof makeup. A desirable finish can be achieved by coating the material.

本発明の工程によると、本発明発泡性塗料の未乾燥時の
容積に対して、乾燥時の発泡体の容積は概ねその2〜I
I倍になるため、従来の通常の塗材ではなし得なかった
大型の凹凸模様が得られ、その豪薄さは従来では得られ
なかった意匠性を発揮・11: するものであり、しかもこの発泡体層自体が高度の断熱
性を何しているために、工法的な組合わせ効果によって
、壁面や天井の断熱性を向上することにも大いに役立つ
ものである。以下、実験例を述べる。
According to the process of the present invention, the volume of the foam when dried is approximately 2 to I compared to the volume of the foamable paint of the present invention when not dried.
I times, it is possible to obtain a large uneven pattern that could not be achieved with conventional ordinary coating materials, and its extra thinness exhibits design properties that could not be obtained with conventional coating materials. Since the foam layer itself has a high degree of heat insulation, the combination of construction methods can greatly help improve the heat insulation properties of walls and ceilings. An experimental example will be described below.

実験例 第1図に示すような3mm厚のスチレンフオーム製シー
ト型材(幅/2+amで/ブロックの寸法lマ横/50
mm、縦75mm)を、表面が平滑なコンク1J−ト壁
面に接着剤を介して貼着し、次にその壁面全体に下記の
配合の発泡性塗材をほばJmm厚程度になるように吹付
塗りする。該塗材は混合後lO分間後位には発泡を開始
するので、その曲番こ吹付塗付された発泡性塗材をシー
ト型材厚みに合わせるよう金6で表面をならしておく。
Experimental example A 3 mm thick styrene foam sheet material as shown in Figure 1 (width/2+am/block size l square/50
mm, length 75 mm) was attached to a smooth concrete wall using adhesive, and then a foam coating material of the following composition was applied to the entire wall surface to a thickness of approximately J mm. Spray paint. Since the coating material starts to foam 10 minutes after mixing, the surface of the spray-applied foamable coating material is smoothed with gold 6 to match the thickness of the sheet material.

時間の経過と共に該塗材は発泡−硬化反応により軽量な
発泡体2 層を形成する。こうして約7+nm厚の発り体層が得型 ○発泡性塗材の調合 Siへ/Na1Oモル比2.5の硅酸ソーダ溶液(濃度
30%)700重量部、アルミナセメ2540重量部、
ポルトランドセメンヒフ0重貴部、AI粉3重量部及び
パリゴルスカイト粉SN転部を混合して使用する。
Over time, the coating material forms two lightweight foam layers through a foaming-curing reaction. In this way, a foam layer with a thickness of approximately 7+ nm was obtained. ○ Formulation of foamable coating material 700 parts by weight of a sodium silicate solution (concentration 30%) with a Si/Na1O molar ratio of 2.5, 2540 parts by weight of alumina cement,
A mixture of 0 parts by weight of Portland Semenhif, 3 parts by weight of AI powder, and SN transfer part of palygorskite powder is used.

上記によって得られる凹凸模様表面層の四部に約3mm
厚になるように更に上記発泡性塗材を塗付すると、係る
凹部は該塗材の発泡−硬化反応によって約77ml11
厚の凸部を形成し、凹凸模様が逆転した凹凸模様に、な
った。こうして2度の発泡性塗材塗付によって得られる
模様層は全コンクリート表面に形成されるので、壁面の
断熱性が著しく向上するとともに豪華な凹凸模様が得ら
れるのである。
Approximately 3 mm in four parts of the uneven pattern surface layer obtained as above.
When the above-mentioned foamable coating material is further applied to increase the thickness, the concave portion becomes approximately 77ml11 due to the foaming-curing reaction of the coating material.
Thick convex portions were formed, and the concave-convex pattern became an inverted concave-convex pattern. In this way, the pattern layer obtained by applying the foaming coating material twice is formed on the entire concrete surface, resulting in a marked improvement in the insulation properties of the wall surface and a luxurious uneven pattern.

引続き、上記断熱凹凸模様表面層の表面に市販弾性アク
リルゴム系防水化粧材「レナエクセレント」をその標f
fi厖工仕様にそって塗付した所、係る防水化粧材の密
着性は良好で所期の性能を発揮することが確認された。
Subsequently, a commercially available elastic acrylic rubber-based waterproof cosmetic material "Lena Excellent" was applied to the surface of the heat-insulating uneven pattern surface layer.
When applied in accordance with the FI manufacturing specifications, it was confirmed that the waterproof decorative material had good adhesion and exhibited the expected performance.

一方、発泡性塗材の配合を、ポルトランドセメント70
0重量部、AI粉3重量部及び塩化カルシウム5重量部
にし、これに水を加えて調合した発泡セメントを用いて
同じ工法実験をした所、同じ結果が得られた。
On the other hand, the composition of the foamable coating material was changed to Portland cement 70.
When the same method experiment was carried out using foamed cement prepared by adding 0 parts by weight, 3 parts by weight of AI powder, and 5 parts by weight of calcium chloride, and adding water, the same results were obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、本発明に便、用する穴あき模様を有する型材
の一模様例を示す。 以上 特許出願人  藤井 実
FIG. 1 shows an example of a pattern of a profile material having a perforated pattern which is used in the present invention. Patent applicant: Minoru Fujii

Claims (1)

【特許請求の範囲】 1、任意の基8表面に直接又は下塗材を施した後、無機
質常温発泡性塗材を、該発泡性塗材への付は貼着及び除
去する工程とを任意の順序に組合わせて成る凹凸模様表
面層の形成工法。 2、無機質常温発泡性塗材は、(a)水可溶、性アルカ
リ硅酸塩、(b)セメント、シリカダスト、鹸化亜鉛、
高級脂肪酸の二価以上の金属塩、リン酸塩、二価金属の
硫酸塩又は亜硫酸塩及びホウ酸塩から選ばれる少くとも
一種である水可溶性アルカリ硅酸塩の硬化剤、(C)金
属系発泡剤、および(d)シリカゲル、タルク、ゼオラ
イト、活性炭、カーボンブラック、マイカ、パリゴルス
カイト、セビオライト及び界面活性剤から選ばれる少く
とも一種の発泡安定剤から成る塗材、又は(8勺セメン
ト、(b勺金属系発泡剤、および(C′)セメントの硬
化促進剤から成る塗材である特許請求の範囲第1項記載
の凹凸模様表面層の形成工法。 詳
[Scope of Claims] 1. After applying an undercoating material directly to the surface of the arbitrary group 8, an inorganic cold-foamable coating material can be attached to the foamable coating material, and an optional step of removing it can be performed. A method of forming a surface layer with an uneven pattern that is assembled in an orderly manner. 2. Inorganic room-temperature foamable coating materials include (a) water-soluble, alkali silicates, (b) cement, silica dust, saponified zinc,
(C) a hardening agent of a water-soluble alkali silicate selected from divalent or higher metal salts of higher fatty acids, phosphates, sulfates or sulfites of divalent metals, and borates; (C) metal-based a foaming agent, and (d) at least one foaming stabilizer selected from silica gel, talc, zeolite, activated carbon, carbon black, mica, palygorskite, seviolite, and surfactants; The method for forming an uneven pattern surface layer according to claim 1, which is a coating material comprising a metal foaming agent and (C') a cement hardening accelerator.
JP10175882A 1982-06-12 1982-06-12 Formation of relief ratterned surface layer Granted JPS58219968A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10175882A JPS58219968A (en) 1982-06-12 1982-06-12 Formation of relief ratterned surface layer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10175882A JPS58219968A (en) 1982-06-12 1982-06-12 Formation of relief ratterned surface layer

Publications (2)

Publication Number Publication Date
JPS58219968A true JPS58219968A (en) 1983-12-21
JPH0310385B2 JPH0310385B2 (en) 1991-02-13

Family

ID=14309127

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10175882A Granted JPS58219968A (en) 1982-06-12 1982-06-12 Formation of relief ratterned surface layer

Country Status (1)

Country Link
JP (1) JPS58219968A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018501255A (en) * 2014-12-22 2018-01-18 クナウフ ギプス カーゲー COMPOSITION FOR PASTE FILLER MATERIAL, PASTE FILLER AND METHOD FOR PRODUCING PASTE FILLER MATERIAL

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4838131A (en) * 1971-09-14 1973-06-05
JPS5228842A (en) * 1975-08-29 1977-03-04 Nippon Gakki Seizo Kk Small signal amplification circuit

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4838131A (en) * 1971-09-14 1973-06-05
JPS5228842A (en) * 1975-08-29 1977-03-04 Nippon Gakki Seizo Kk Small signal amplification circuit

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018501255A (en) * 2014-12-22 2018-01-18 クナウフ ギプス カーゲー COMPOSITION FOR PASTE FILLER MATERIAL, PASTE FILLER AND METHOD FOR PRODUCING PASTE FILLER MATERIAL
JP2021066867A (en) * 2014-12-22 2021-04-30 クナウフ ギプス カーゲー Composition for pasty filler material, pasty filler, and method for producing pasty filler material

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