JPS583664B2 - How to make kamaboko - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for producing kamaboko that forms a striped pattern on the surface of the kamaboko to give it the appearance of peeled shrimp or the like.

In the past, various methods have been devised to produce kamaboko with an appearance such as crab legs on the surface, but a typical method involves applying colored surimi to a film using a spray nozzle to form a thin film with the desired pattern on the film. There is a method in which this thin film is transferred to the core material, but with this method, the spray nozzle may become clogged, making it difficult to maintain a constant spray amount and spray pattern, and it is not possible to obtain kamaboko with high commercial value. Moreover, the work process is complicated.

This invention was made with the above points in mind,
Next, the present invention will be explained based on the accompanying drawings showing embodiments thereof.

First, to explain the first invention, the method for manufacturing kamaboko of this invention involves continuously coating the surface of a rotating roller with colored surimi, and intermittently bringing a continuously moving film into contact with the surface of the roller. A striped thin film of colored surimi is formed on the film, and a core material is placed on the thin film surface of the film and cut to a required length to form a kamaboko material.The kamaboko material is heated to form the thin film. is transferred onto the surface of the core material, and is constructed, for example, as follows.

That is, as shown in FIGS. 1 and 2, a film 1 of polyethylene or the like wound into a roll is folded back at the tip of a bag making machine 5 through guide rollers 2, 3 and a contact/separation roller body 4. , both side edges of the film 1 are brought together and pinched by knurls 6, and continuously fed out by rotation of the knurls 6.

The width of the film 1 may be determined as appropriate depending on the size of the kamaboko, but it is usually desirably about 10 cm.

The approaching/separating roller body 4 is constructed by arranging rollers 4a in a cylindrical shape, and each roller 4a may be rotatable or fixed.

A freely rotatable roller 7 is provided opposite to the approaching/separating roller body 4, and it is desirable that this roller 7 is made of a highly elastic material such as sponge.

A conveyor belt 9 whose lower end is immersed in a container 8 containing colored surimi a of fish meat is brought into contact with the roller 7, and the colored surimi a is applied to the surface of the roller 7 via the belt 9.

The thickness of the coating layer is appropriately determined using a blade 10 or the like.

The belt 9 is made up of a plurality of ropes made of silicone rubber or the like arranged in a row, and is looped between the upper and lower pulleys 11 and 12. By rotating one of the pulleys 11 or 12 with a drive machine or the like, the inside of the container 8 is The surimi a adheres to the belt 9, is pulled upward, and is applied to the surface of the roller 7, which rotates in the opposite direction to the belt 9.

A contact/separation roller body 4 is attached to a roller 7 whose circumferential surface is coated with surimi a.
Due to the rotation of the rollers 4a, each roller 4a intermittently comes into contact with and separates from the roller 4a.
The surimi a adheres to the film 1 upon contact with the film 1.

That is, the contact/separation roller body 4 repeats the states shown in FIGS. 1 and 3, and each roller 4a comes into contact with the roller 7 intermittently with the film 1 interposed therebetween, and the surface of the film 1 is colored. A striped thin film of surimi a is formed.

Incidentally, since the thin film is formed along the center of the film 1, the guide roller 3 is shaved off at the center so that the thin film does not come into contact with each other, as shown in FIG.

The film 1 that has reached the tip of the bag making machine 5 is folded back with the thin film inside by a U-shaped folding tool 13, and in the same way as the folding operation, the film 1 is wrapped in a color different from that of the surimi a fed out from the pipe 14 etc., e.g. A core material 15 made of uncolored minced fish meat is placed on the thin film surface of the film 1.

The film 1 on which the core material 15 is placed is made into a cylindrical shape by knurling 6 and cut into a required length to form a kamaboko material,
This kamaboko material is heated with steam and the thin film of film 1 is applied to the core material 1.
5, to obtain kamaboko A having the appearance of peeled shrimp or the like as shown in FIG.

Note that the pattern of the thin film and its shading can be varied by changing the spacing, size, and inclination of each roller 4a, the degree of pressure contact of the contact/separation roller body 4, etc.

Further, the rotational speed of the approaching/separating roller body 4 may be appropriately determined depending on the interval of the striped pattern to be obtained, the width of the lines, the film feeding speed, etc.;
In the case of m/min, about 120 rpm is preferable.

Furthermore, the blending of colored surimi is, for example, as follows.

・Frozen pollock surimi 10 kg・Starch 0.4 kg・Salt
0.25kg・egg white
0.5kg・Chemical seasoning 0.2kg・Edible vermilion
Add a little ice water to adjust the softness.

Next, the second invention will be explained. In the first invention, a striped pattern is formed by the contact and separation between the contact and separation roller body 4 and the roller 7, but in the second invention, as shown in FIGS. As shown in Figure 5, a fixed inner cylinder 17 with an axial slit 16
A plurality of axial slits 18 are rotatably fitted to the outside of the inner cylinder 17 and formed at required intervals in the circumferential direction.
A movable outer cylinder 19 is provided, and the colored surimi a is press-fitted into the inner cylinder 17 while rotating the outer cylinder 19, and continuously moved to the surface of the outer cylinder 19 at a position where the slits 16 and 18 of both cylinders coincide. The film 1 is brought into continuous contact with an appropriate pressing force, and the colored surimi a is intermittently squeezed out from the matching slits 16 and 18 to form a striped pattern thin film of the colored surimi a on the film 1. Similarly to the first invention described above, a core material 15 is placed on the thin film surface of the film 1 and cut to a required length to form a kamaboko material, and by heating this kamaboko material, the thin film is converted into a core material. 15 to obtain kamaboko A as shown in FIG.

In this second invention as well, the pattern of the thin film and its pattern can be changed by appropriately selecting the interval, size and inclination of each slit 18, the relative position between the film 1 and the slit 18, the rotation direction of the outer cylinder, etc. Various shadings can be used.

In the embodiment, the outer cylinder 19 and the film 1 are moved in opposite directions, and the contact point of the film 1 is directed slightly upward.

The feed speed of the film 1 and the rotation speed of the outer cylinder 19 are, for example, 10 m/min and 60 rpm.

As described above, according to the method for manufacturing kamaboko of the present invention, the film is intermittently brought into contact with and separated from the roller coated with colored surimi, or the colored surimi is intermittently applied from the coincident slits of two cylinders in contact with the film. A striped pattern of colored surimi is formed on the film by extrusion.Furthermore, a core material is placed on the thin film surface of the film and cut to the required length to form a kamaboko material, and this kamaboko material is heated. By doing this, the thin film is transferred to the surface of the core material, so that it is possible to obtain kamaboko with an extremely simple structure that has the appearance of peeled shrimp or the like.

[Brief explanation of the drawing]

1 to 3 show an embodiment of the first invention of the method for producing kamaboko according to the present invention, in which FIG. 1 is a schematic side view, FIG. 2 is a schematic front view, and FIG. FIG. 4 is a side view of the main part of the roller body in a non-contact state with the roller, FIG. 4 is a cutaway side view of the main part of the embodiment of the second invention, FIG. 5 is a perspective view of the inner and outer cylinders of the second invention, and FIG. 6 FIG. 1 is a front view of essential parts of kamaboko produced by the production method of the present invention. DESCRIPTION OF SYMBOLS 1...Film, 4...Contact/separation roller body, 5...Bag making machine, 7...Roller, 15
... core material, 16, 18 ... slit,
17...Inner cylinder, 19...Outer cylinder.

Claims (1)

[Claims] 1. Colored surimi is continuously applied to the surface of a rotating roller, and a continuously moving film is intermittently brought into contact with the roller surface to form a striped thin film of colored surimi on the film. A core material is placed on the thin film surface of the film and cut to a required length to form a kamaboko material, and the thin film is transferred to the surface of the core material by heating this kamaboko material. A distinctive method of manufacturing kamaboko. 2. A fixed inner cylinder having an axial slit and a movable outer cylinder rotatably fitted to the outside of the inner cylinder and having a plurality of axial slits formed at required intervals in the circumferential direction. The colored surimi is pressed into the inner cylinder while rotating the cylinder, and a continuously moving film is brought into continuous contact with the surface of the outer cylinder at the position where the slits of both cylinders coincide, and the colored surimi is intermittently pressed through the matching slits. A striped thin film of colored surimi is formed on the film, a core material is placed on the thin film surface of the film, the kamaboko material is cut to the required length, and the kamaboko material is heated. A method for producing kamaboko, characterized in that the thin film described above is transferred onto the surface of a core material.