JPS5885152A - Non-destructive self-running inspection device for flow detection inner face of hole - Google Patents
Non-destructive self-running inspection device for flow detection inner face of holeInfo
- Publication number
- JPS5885152A JPS5885152A JP56182524A JP18252481A JPS5885152A JP S5885152 A JPS5885152 A JP S5885152A JP 56182524 A JP56182524 A JP 56182524A JP 18252481 A JP18252481 A JP 18252481A JP S5885152 A JPS5885152 A JP S5885152A
- Authority
- JP
- Japan
- Prior art keywords
- machine frame
- sensor
- hole
- inspection device
- mentioned
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q9/00—Arrangements for supporting or guiding portable metal-working machines or apparatus
- B23Q9/0014—Portable machines provided with or cooperating with guide means supported directly by the workpiece during action
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/26—Arrangements for orientation or scanning by relative movement of the head and the sensor
- G01N29/265—Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は1例えば、筒体や管体勢の内孔面(内周壁面)
の電装や欠陥部を探傷して検査する内孔面探傷用の非破
壊自走検査装置に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention provides 1, for example, an inner hole surface (inner peripheral wall surface) of a cylindrical body or a tube body.
The present invention relates to a non-destructive self-propelled inspection device for internal hole surface flaw detection for detecting and inspecting electrical equipment and defective parts.
従来、ζOIlの内孔面探傷用の非破壊検査装置は、第
1@に示されるように、被検査体Wの外がわに位置する
機枠1にエンコーターbを備えた駆動装置Cを設置し、
この駆動装[cの一側に回転しながら軸方向に往復動す
る駆動軸dを水平に附設し、この駆動軸dの一端sd1
に複数(J箇)の転動ローラーeを備えた保持体fを設
け、この保持体tK、例えば 超音波探触子や渦流探触
用グローブコイル又は漏洩磁束用センサ等によるセンサ
gzを有するセンサ本体gを保持体fと一緒に回転し得
るようKして設けたものである。Conventionally, in a non-destructive inspection device for flaw detection on the inner hole surface of ζOIl, a drive device C equipped with an encoder b is installed in a machine frame 1 located on the outside of the object W to be inspected, as shown in 1st @. death,
A drive shaft d that reciprocates in the axial direction while rotating is horizontally attached to one side of this drive device [c, and one end of this drive shaft sd1
A holder f is provided with a plurality of (J) rolling rollers e, and this holder tK is a sensor having a sensor gz such as an ultrasonic probe, a globe coil for eddy current probe, or a sensor for leakage magnetic flux. The main body g is provided at a angle K so that it can rotate together with the holder f.
従って、上述した内孔面探傷用の非破壊検査装置は、予
め、管体又は筒体岬による被検套体VO孔W1内にセン
サg1を有するセンナ本体1を挿入する0次に、上記被
検査体Wの外がわに位置する駆動装置Cを駆動すること
Kより、この駆動装置Cは駆動軸dを回転しながら軸方
向に一定の速度で上記孔内W1に挿入される。すると、
上記伝動軸dと一体をなす保持体fが転勤ローラー・に
支承されながら回転するので、この保持体fK設けられ
たセンサネ体gのセンサg菫が内孔面W1の亀裂や欠陥
部を探傷すると同時に、前記エンコ−ダーbが上記セン
サg1で検査した内孔面における欠陥部の位置を検出し
て記録するよう罠なっているヵ
又一方、菖コ図に示される他の内孔面探傷用の非破壊検
査装置は、駆動装置cKよって伝1iIll軸在を軸方
向へ往後動するようにし、他方、上記保持体fK原勅機
りを設置し、この原動機りの出力軸菖、にスリ、プリン
グを内蔵し九パルス検出器1を設けた4のである。Therefore, the above-mentioned non-destructive testing device for internal hole surface flaw detection first inserts the senna main body 1 having the sensor g1 into the test mantle VO hole W1 formed by the pipe body or the cylindrical cape. By driving the drive device C located outside the inspection object W, this drive device C is inserted into the hole W1 in the axial direction at a constant speed while rotating the drive shaft d. Then,
Since the holder f, which is integral with the transmission shaft d, rotates while being supported by the transfer roller, when the sensor g of the sensing body g provided with the holder fK detects cracks or defects in the inner hole surface W1, At the same time, the encoder b is configured to detect and record the position of the defective part on the bore surface inspected by the sensor g1. In this non-destructive inspection device, the drive unit cK moves the transmission shaft back and forth in the axial direction, and on the other hand, the above-mentioned holder fK is installed, and a slot is inserted into the output shaft of the motor. , 4, which has a built-in puller and a nine-pulse detector 1.
従って、この種の内孔面探傷用の非破壊検査装置は、上
記駆動装置0及び原動機りを駆動するととKよシ、上述
した具体例と同じように、保持体fと一体をなすセンサ
本体1のセンサg1を回転すると共#IC1軸方向に移
動させ、このセンナg1によりて内孔面W!を探傷しな
がら、上記エンコーダー)で内孔面vl Kおける欠陥
部の位置を検出して記録するようにな9ている。Therefore, in this type of non-destructive inspection device for internal hole surface flaw detection, when the drive device 0 and the prime mover are driven, the sensor body is integrated with the holder f, as in the above-mentioned specific example. When the sensor g1 of No. 1 is rotated, it is moved in the direction of the #IC1 axis, and this sensor g1 moves the inner hole surface W! While testing, the position of the defective part on the inner hole surface vlK is detected and recorded using the encoder (9).
しかしながら、上述した従来の各内孔面探傷用の非破壊
検査装置は、被検査体Wの外部からセンナ本体1のセン
? g 1を駆動するようKなっているため、上記伝動
軸d自体が撓みや捩れを生じるおそれがあシ、被検責体
Wの亀裂や欠V@部の大きさや位置を正確に探−して検
出することが離しいはかりでなく、探傷漏洩の生じるふ
−それもあ夛。However, the above-described conventional non-destructive inspection equipment for inspecting inner hole surfaces is difficult to inspect the senna body 1 from the outside of the object W to be inspected. Since the drive shaft d is designed to drive the transmission shaft d, there is a risk that the transmission shaft d itself may be bent or twisted. It is not easy for the scale to detect flaws, and there is a risk of flaw detection leakage.
さらに、エンコーター1と実際の探傷位置との間にTh
差を生じ、縄軸皺の検★を施すことが困難である。Furthermore, there is a Th between encoder 1 and the actual flaw detection position.
This makes it difficult to inspect rope wrinkles.
さらに又、上記センサ本体gのセンサg1は各転動ロー
ラーeとeとのjl、ijに配設されている関係上、先
行する転勤ローラーeが内孔面W1の欠陥部に落ち込ん
だとき、センサ支持体を損傷することも予演jされる7
本発明は上述した事情に鑑みてなされたものであって1
機枠の下部に自走用の履帯を設け、上記機枠の先端部に
センサを備えたセンサ支持体を回転自在に設け これに
よって、被検査体の内孔面を軸方向に自走しなから 上
記センサで内孔面の亀裂や欠陥部の大きさ及び位置を自
動的に探傷するようにしたことを目的とする内孔面探傷
用の非破壊自走横置装置を提供するものである。Furthermore, since the sensor g1 of the sensor body g is disposed at jl and ij between the rolling rollers e and e, when the preceding transfer roller e falls into the defective part of the inner hole surface W1, It is predicted that the sensor support may be damaged.7 The present invention has been made in view of the above-mentioned circumstances.1
A self-propelled crawler track is provided at the bottom of the machine frame, and a sensor support with a sensor is rotatably provided at the tip of the machine frame. The present invention provides a non-destructive self-propelled horizontal device for detecting cracks and defects on the inner hole surface, the purpose of which is to automatically detect the size and position of cracks and defects on the inner hole surface using the above-mentioned sensor. .
即ち1本発明O特徴は、機枠の下部に一対O支持杆を設
け、この両支持杆に各スプロケットを軸装し、この両ス
プロケットに履帝を巻装し、上記機枠の先端部に保持体
を回転自在に軸装し、この保持体にセンチを備えたセン
サ支持体を設け、上記機枠に内蔵された原動機によって
上記履帯及び上記保持体を駆動し得るように構成したも
のである。That is, 1. The feature of the present invention is that a pair of O support rods are provided at the bottom of the machine frame, each sprocket is mounted on both support rods, a rotor is wound around both sprockets, and A holding body is rotatably mounted on a shaft, a sensor support body equipped with a centimeter is provided on the holding body, and the crawler track and the holding body are driven by a prime mover built in the machine frame. .
以下1本発明を図示の一実施例について説明する。The present invention will be described below with reference to an illustrated embodiment.
第参図乃至m7図において、符号/は、被検査体Wの孔
内に挿入し得るようにして形成された細長い機枠(フレ
ーム)であって、この機枠7の両端下部には一対をなす
支持杆コが各回転軸3によって回動自在に軸装されてお
シ、シかも、この両支持杆コは1通常は、一時的に固定
されて回転軸Jの周υに回動しないように保持されてい
る。又。In Figures 7 to 7, the symbol / indicates a long and narrow machine frame that can be inserted into the hole of the object W to be inspected. The supporting rods 1 may be rotatably mounted on each rotating shaft 3, but these supporting rods 1 are usually temporarily fixed and do not rotate around the circumference υ of the rotating shaft J. It is maintained as such. or.
この両支持杆λの各端部には各スプロケット<4が各回
転軸jKよって軸装されており、この両スゲロケ、ト弘
には1例えに、タイミングベルトのような履物6が巻装
されている。又、上記支持杆λの21!!:hの直上に
位置する上記機枠に設けられた放射状O1?!rIk杆
7には、第弘図及び第6図に示されるように、各−λJ
Yなす転勤ローラーlが、上紀被検査体WO内孔面Wi
kこ対して、上記履帯4と共に3点で支持し倚るよう
になっている。Each sprocket <4 is mounted on each end of both support rods λ by each rotating shaft jK, and footwear 6 such as a timing belt is wrapped around both of these sprockets and tohiro, for example. ing. Also, the support rod λ is 21! ! : Radial O1 installed on the above machine frame located directly above h? ! As shown in Fig. 6 and Fig. 6, each -λJ
The Y egg transfer roller l is the inner hole surface Wi of the upper inspection object WO.
On the other hand, it is supported and supported at three points together with the crawler belt 4.
一方、上記機枠/には例えば、ノくルスモークのような
原m槍7炉内蔵されており、この原動機りの出力軸Pa
には回転軸10が接手l/な介して接続されており、こ
の回転軸IOにはウオームギヤl−及び−J4L/、7
が共軸一体に設けられている。又、上記−ルlu1%噛
合しておυ、この回転軸3に軸装された大歯車/jは上
記スプロケットtと共軸一体の小論車14に噛合してい
る。(謝6図釦照)。On the other hand, the above-mentioned machine frame has a built-in 7-gen furnace such as Nokuru Smoke, and the output shaft of this prime mover Pa
A rotating shaft 10 is connected to the rotating shaft IO through a joint l/, and worm gears l- and -J4L/, 7 are connected to the rotating shaft IO.
are coaxially integrated. Further, the above-mentioned wheels are in mesh with each other by 1%, and the large gear /j mounted on the rotary shaft 3 is meshed with a small wheel 14 which is integrally coaxial with the above-mentioned sprocket t. (Xie 6, picture 6).
従って、上記原動機りな駆動すると、この原動機?の出
力4u ’/ aが回転するので、この出力軸21に接
手l/を介して接続された回転1!bI10のウオーム
キャ/−か回転し、このウオームギヤノコに一合するウ
オームη・イールlダは1転軸3と一体をなす犬歯車/
1を回転する。そして、この大−車/jK噛合する小−
車14のスゲロケット4が回転するから、仁のスプロケ
ット参に巻装された履帯6は被検査体Wの孔の長さ方向
に走行するようになっている。Therefore, if the above prime mover is driven, this prime mover? Since the output 4u'/a rotates, the rotation 1! connected to this output shaft 21 via the joint l/! The worm gear of bI10 is rotated by the worm gear saw, and the worm gear η and the rotor are connected to the worm gear saw by a canine gear integrated with the rotating shaft 3.
Rotate 1. And this large car/jK meshing small car
Since the sprocket rocket 4 of the wheel 14 rotates, the crawler track 6 wrapped around the sprocket 4 runs in the length direction of the hole in the object W to be inspected.
他方、上記機枠lの先端部/aには軸受/’iが嵌装さ
れてお〉、この軸受/lKは平歯車itと一体をなす保
持体/lが回転自在に軸装されており、この平歯車/l
は上記−車/Jにビニオン〃を介して噛合するよう和し
て設けられている。又、上記保持体/を内にはスリップ
リンクによるパルス検出器コlが設けられておル、この
パルス検出器コ/は上配被検査体WCI内周面W1の位
置を検出し得るようKなっている。さらに又、上記保持
体/?の端部にはセンサーを備えたセンナ支持体−が寮
質的に一体に設けられておシ、このセンサ支持体nは上
記保持体lツと共に回転するよう罠なっている。なお、
上記センサーの近傍のセンナ支持体nKはガイドローラ
ーコクが附設されている。さらに、上記センサ支持体n
の端面hksKは、第7図に示されるように1条孔Uが
!!直方向圧穿設されており、この条孔訂の−kには被
検査体Wの孔径表示目盛ムが刻設さtIている。又、上
記条孔訂には示標コクが突設されておシ、この示標コア
は、上記被検査体Wの孔径に基つき、上記絢支持杆−を
各回転軸Joil)K回動して一時的に固定した位置で
、上記表示目&ムを指示し得るよう罠なっている。On the other hand, a bearing /'i is fitted in the tip /a of the machine frame l, and a holder /l integral with a spur gear it is rotatably mounted on this bearing /lK. , this spur gear/l
is provided so as to mesh with the above-mentioned wheel/J via a pinion. Further, a pulse detector using a slip link is provided inside the holder, and this pulse detector is configured to detect the position of the inner circumferential surface W1 of the upper inspected object WCI. It has become. Furthermore, the above-mentioned holding body/? A sensor support body equipped with a sensor is integrally provided at the end of the sensor support body n, and this sensor support body n is configured to rotate together with the above-mentioned holder l. In addition,
A guide roller body is attached to the senna support nK near the sensor. Furthermore, the sensor support n
The end face hksK has a single hole U as shown in Fig. 7! ! A hole diameter indicating scale of the object W to be inspected is engraved at -k of this hole. In addition, an indicator core is protruding from the above-mentioned hole correction, and this indicator core rotates the above-mentioned Aya support rod on each rotation axis (Joil) based on the hole diameter of the above-mentioned object W to be inspected. It is a trap so that the above-mentioned display eyes and arms can be indicated at a temporarily fixed position.
以下1本発明の構成による作用について説明するO
本発明は、予め、内径を測定した管体又は筒体勢による
被検査体Wに挿入される。The effects of the configuration of the present invention will be described below. The present invention is inserted into an object W to be inspected in the form of a tube or cylinder whose inner diameter has been measured in advance.
次に、原動機りを駆動すると、前述したようにウオーム
ギヤlコ、ウオームホイール/41.大−車/j及び小
歯車7番を介してスプロケット6を回転するから、この
スゲロケットvに巻装された履帯6は被桧査定体Wの孔
の長さ方向に自走する。他方。Next, when the prime mover is driven, the worm gear l, worm wheel/41. Since the sprocket 6 is rotated via the large wheel /j and the small gear No. 7, the crawler belt 6 wound around the sedge rocket v is self-propelled in the length direction of the hole in the body W to be evaluated. On the other hand.
上記回転軸1ook車13はビニオン〃を介して平歯車
/Itを回転するので、この平麹車/gと一体をなす保
持体/9が軸受/?の筒シに回転する。さらに、この保
持体19のセンサ支持体nが共に回転するから、とのセ
ンサ支持体−のセンサーは被検査体Wの内孔面W1を一
゛転じながら、孔の長さ方向に移動す1−ら、内孔面W
lにおける欠陥部を検出すると共に、スリップリンクに
よるパルス検出器Uによりて欠陥部の位置を自走しなが
ら検出し得るようKなっている。Since the rotary shaft 1ook wheel 13 rotates the spur gear /It via the pinion, the holder /9 integral with the flat gear /g is the bearing /? It rotates into a cylinder. Furthermore, since the sensor support n of this holder 19 rotates together, the sensor of the sensor support n moves in the length direction of the hole while turning the inner hole surface W1 of the object W to be inspected. - et al., inner hole surface W
In addition to detecting the defective part at 1, the position of the defective part can be detected by the pulse detector U using a slip link while moving on its own.
以上述べ良ように本発明によれば1m枠lの下部に一対
の支持杆コを設け、この両支持杆2に各スプロケット参
を軸装し、この両スゲロケット参に履帯4t−巻装し、
上記機枠/の先端部/aic保持体/デな回転自在に軸
装し、この保持体l?にセンサ躊備えたセンサ支持体V
を設吃上記−牧圧内鼠された原動機2によって、上記履
帯を及び上記保持体/9を駆動し得るよう和なっている
ので、被検膏体WO内孔面W1内を自y@1ながら、内
孔面の亀裂や欠陥部を正確に検出できるはかシでなく、
取扱い操作も簡単である等の優れた効果を有するもので
ある。As described above, according to the present invention, a pair of support rods are provided at the bottom of a 1m frame 1, each sprocket is mounted on both support rods 2, and 4 tons of crawler tracks are wrapped around both of the sprockets. ,
The tip of the machine frame/AIC holder/is rotatably mounted on the shaft, and this holder l? sensor support V with a sensor
Since the motor 2 installed in the above-mentioned pressurization can drive the crawler track and the holder/9, the inside of the inner hole surface W1 of the sample body WO is However, it is not a mechanism that can accurately detect cracks and defects on the inner hole surface.
It has excellent effects such as easy handling and operation.
第1図乃至#IJ図は従来の内孔面探傷用の非破壊検査
装置を説明するための各図、第参図は本発明による内孔
面探傷用の非破壊自走検査装置の側面図、第1図は同上
横断面図、第ぶ図は第V図中の鎖線B−BK沿う断面図
、第7図は本発明の正−面図である。
/−’−’−機枠、λ・・・支持杆、ダ・・・スプロケ
ット。
1・・・履帯、t・・・転動ローラー、り・・・原動機
、/コ・・・ウオームギヤ、 /4’・・・ウオームホ
イール、/9・・・保持体+J/・・・パルス検出器、
一番・・センサ、3・・・センサ支持体。Figures 1 to #IJ are diagrams for explaining conventional non-destructive testing equipment for internal hole surface flaw detection, and Figure 1 is a side view of the non-destructive self-propelled testing equipment for internal hole surface flaw detection according to the present invention. , FIG. 1 is a cross-sectional view of the same as above, FIG. 2 is a sectional view taken along the chain line B-BK in FIG. /-'-'- Machine frame, λ...support rod, da...sprocket. 1... Crawler track, t... Rolling roller, Ri... Prime mover, /Co... Worm gear, /4'... Worm wheel, /9... Holder + J/... Pulse detection vessel,
Number one...sensor, number three...sensor support.
Claims (1)
プ瞠ケットを軸装し、この両スズロケットに履帯を巻装
し、上記機枠の先端部に保持体を回転自在に軸装し、こ
の保持体にセンサを備えたセンサ支持体を設け、上記機
枠に内蔵された原動機によりて上記履帯及び上記保持体
を駆動し得るようKしたことを4I徴とする内孔面探傷
用の非破壊自走検査装置。A pair of support rods is provided at the bottom of the machine frame, each sprocket is mounted on both support rods, a crawler track is wrapped around both of these tin rockets, and a holder is rotatably attached to the tip of the machine frame. An inner hole surface characterized by 4I, in which a sensor support body equipped with a sensor is provided on the holding body, and the crawler track and the holding body are driven by a prime mover built in the machine frame. Non-destructive self-propelled inspection device for flaw detection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56182524A JPS5885152A (en) | 1981-11-14 | 1981-11-14 | Non-destructive self-running inspection device for flow detection inner face of hole |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP56182524A JPS5885152A (en) | 1981-11-14 | 1981-11-14 | Non-destructive self-running inspection device for flow detection inner face of hole |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS5885152A true JPS5885152A (en) | 1983-05-21 |
Family
ID=16119804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP56182524A Pending JPS5885152A (en) | 1981-11-14 | 1981-11-14 | Non-destructive self-running inspection device for flow detection inner face of hole |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5885152A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61142458A (en) * | 1984-12-15 | 1986-06-30 | Toshiba Corp | Inspector for circumferential wall of slotted hole |
| JPH05288719A (en) * | 1992-04-06 | 1993-11-02 | Ishikawajima Harima Heavy Ind Co Ltd | Eddy current flaw detector |
| JP2018009867A (en) * | 2016-07-13 | 2018-01-18 | 株式会社Ihi | Magnetic flux leakage inspection device |
-
1981
- 1981-11-14 JP JP56182524A patent/JPS5885152A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61142458A (en) * | 1984-12-15 | 1986-06-30 | Toshiba Corp | Inspector for circumferential wall of slotted hole |
| JPH05288719A (en) * | 1992-04-06 | 1993-11-02 | Ishikawajima Harima Heavy Ind Co Ltd | Eddy current flaw detector |
| JP2018009867A (en) * | 2016-07-13 | 2018-01-18 | 株式会社Ihi | Magnetic flux leakage inspection device |
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