JPS59150577A - Working method in existing pipe - Google Patents
Working method in existing pipeInfo
- Publication number
- JPS59150577A JPS59150577A JP58025744A JP2574483A JPS59150577A JP S59150577 A JPS59150577 A JP S59150577A JP 58025744 A JP58025744 A JP 58025744A JP 2574483 A JP2574483 A JP 2574483A JP S59150577 A JPS59150577 A JP S59150577A
- Authority
- JP
- Japan
- Prior art keywords
- pipe
- pressure
- existing pipe
- pig
- branch
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title abstract description 6
- 229920005989 resin Polymers 0.000 claims abstract description 15
- 239000011347 resin Substances 0.000 claims abstract description 15
- 238000004891 communication Methods 0.000 claims description 16
- 238000010276 construction Methods 0.000 claims description 9
- 241000282887 Suidae Species 0.000 abstract description 4
- 230000008439 repair process Effects 0.000 abstract description 4
- 239000000049 pigment Substances 0.000 abstract 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000009545 invasion Effects 0.000 abstract 1
- 239000011248 coating agent Substances 0.000 description 32
- 238000000576 coating method Methods 0.000 description 13
- 230000007423 decrease Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 239000011800 void material Substances 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/10—Means for stopping flow in pipes or hoses
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pipe Accessories (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
Description
【発明の詳細な説明】
本発明は、主と1ノで水道管、ガス着などの既設管内に
おいて、ビグを移動する過程で、例えば管内壁にコーテ
ィング剤を塗布する既設管における施工法に関するもの
である。DETAILED DESCRIPTION OF THE INVENTION The present invention mainly relates to a construction method for existing pipes such as water pipes and gas pipes, in which a coating agent is applied to the inner wall of the pipe during the process of moving the VIG. It is.
この種の管内面の補修方法として、第1図にみられるよ
うな方式が知られている。づなわち、既設管への管内に
、互いに連結索3で連繋された前後一対のビグ1.2を
、両ビグ間にコーティング剤Bを充填した状態で内装し
、後方ピグ2に気圧P1を加えることによってビグ1,
2を移1hさぜつつ、後方ピグ2の周面よりコーティン
グ剤を押し出1ノで、既設管への内周面に塗膜Cを塗布
させるのである。As a method for repairing this type of pipe inner surface, the method shown in FIG. 1 is known. That is, a pair of front and rear pigs 1.2 connected to each other by a connecting cable 3 is installed inside the pipe leading to the existing pipe, with coating agent B filled between the two pipes, and atmospheric pressure P1 is applied to the rear pig 2. By adding big 1,
The coating film C is applied to the inner circumferential surface of the existing pipe by extruding the coating agent from the circumferential surface of the rear pig 2 and stirring it for 1 hour.
この場合、問題になるのは、まず、ビグ1,2の移動に
より両ビグ間に充填されたコーティング剤Bの充填艙が
減少すると、その上部に空隙りが生じ、これににり管内
面の上部に未塗布部分が生じることである。また、既に
コーティング剤Bを塗布して塗膜Cが形成されている処
理領域に圧力P1が働いていることで、既設管△の内面
に腐蝕孔などが存在する時、未硬化のコーティング剤が
そこから漏洩して塗膜Cが破れ、あるいは薄くなること
があり、内面処理の本来の意義が失われる結采を招くお
それがある。In this case, the problem is that when the filling capacity of the coating agent B filled between the two Vigs decreases due to the movement of the Vigs 1 and 2, a void is created in the upper part of the Vig, and this causes the inner surface of the tube to This results in an uncoated area at the top. In addition, since pressure P1 is applied to the treatment area where coating agent B has already been applied and coating film C has been formed, if there are corrosion holes etc. on the inner surface of the existing pipe There is a possibility that the coating film C may be torn or thinned due to leakage, which may lead to a build-up that would lose the original purpose of the inner surface treatment.
そこで、ビグの移動によりコーティング剤の充1眞吊が
減少しても、充+it′i部」一方に空隙が生じること
がなく、またコーティング処理された側がらビグに対(
)て圧力を加え<> <ても、コーティング剤に所要の
押1ノ出しに必要な圧力が加わる。tこうに1ノで、管
内面全域にコーティング剤の塗膜が的確に形成できるよ
うに1ノだ既設管における施工法が既に提唱されている
。Therefore, even if the filling of the coating agent decreases due to the movement of the coating agent, a void will not be formed on one side of the filling part, and the coated side will not have a gap (
) and apply pressure <><, the pressure necessary for the required extrusion is applied to the coating agent. A construction method for existing pipes has already been proposed so that a film of coating agent can be accurately formed on the entire inner surface of the pipe in just one step.
ここでは、前後のビグを連結索で連繋4ると共に、上記
連結索を通して上記ピグ間で移動できる可動ビグを設け
、可動ビグと後方ビグとの間にコーティング剤を充填し
、前方ビグを牽引ロープおよび前方空間にかける負圧で
移!11る時、可動ビグを介して」−記コーティング剤
に所望の圧力が加わるJ、うにしている。Here, the front and rear vig are connected by a connecting rope, a movable vig that can be moved between the pigs through the connecting rope is provided, a coating agent is filled between the movable vig and the rear vig, and the front vig is connected to a tow rope. And transfer by applying negative pressure to the front space! 11, the desired pressure is applied to the coating agent via the movable vibrator.
本発明は1.に記の施工においT1コーティング剤が、
既設管より分岐する枝分は管に流入して枝分【ノ管を閉
塞する不都合を解消することを目的とするもので、特に
上記施工にあたり前方ビグに負圧がかけられる点に名目
し、枝分は管内の気圧変化を検知することで、ビグ間の
樹脂が上記枝分は管の分岐連通部分を通過し終る間は、
少なくともj−記樹脂にかかる充填圧より高い気圧を上
記枝分は管に加えて置ぎ、枝分は管への樹脂の侵入を防
止できるようにした既設管における施工法を提供しよう
とするものである。The present invention consists of 1. In the construction described below, the T1 coating agent
The purpose is to eliminate the inconvenience of branches branching from the existing pipe flowing into the pipe and clogging the branch pipe.In particular, this is because negative pressure is applied to the front big pipe during the above construction. By detecting changes in the pressure inside the pipe, the branch branches detect changes in the pressure inside the pipe, and while the resin between the big branches passes through the branch communication part of the pipe,
An object of the present invention is to provide a construction method for an existing pipe in which an air pressure higher than the filling pressure applied to the resin described in J- is applied to the pipe in the branch, and the branch can prevent the resin from entering the pipe. It is.
この目的のため、本発明は、可動ビグと後方ビグ間に樹
脂を充填し、上記ビグを所要の既設管に通し、前方ピグ
の前方空間に負圧をかけると共に牽引して−F記既設管
内を移11+ シ、管内の補修を行なうものにおいて、
上記既設管から供給先に分岐する枝分は管に小さい大気
連通部を設け、前方ビグが上記枝分は管の分岐連通部を
通過する前の負圧状態から大気圧へ変化する時、これを
検知して所要の気圧を枝分は管にかけ、少なくとも後方
ビグが通過し終るまでその状態を維持させることを特徴
どするものである。For this purpose, the present invention fills the space between the movable pig and the rear pig with resin, passes the said big into the required existing pipe, applies negative pressure to the front space of the front pig, and pulls it into the existing pipe. 11 + C, for those who carry out repairs within the pipe,
The branch that branches from the existing pipe to the supply destination has a small atmospheric communication part in the pipe, and when the front big branch changes from the negative pressure state to atmospheric pressure before passing through the branch communication part of the pipe, this It is characterized by detecting the pressure, applying the required pressure to the branch pipe, and maintaining that state at least until the rear VIG finishes passing.
以下、本発明の一実施例を、第2図ないし第4図を参照
して具体的に説明する、ここでは、既設管Δに挿入され
る前接一対のビグ11.12は、連結索13で連繋され
ると共に、前方のビグ11は牽引索14、あるいは負圧
で、前方へと牽引されるようになっている。また1、J
1記ビグ11.12間には、j」結索13に対して摺動
自在に、ぞの索13を挿通する挿通孔15を中央に用油
させた可動ビグ16が配置されており、」−記可動ビグ
16と後方ビグ12との間には、熱硬化性樹脂、例えば
エポキシ樹脂などのコーティング剤Bが充填されている
。上記前hビグ11および可動ビグ1Gは、既設管Aの
内面に対し気密を保って移動し得る外径を有し、これに
対して後方ビグ12は外径が若干小さく、管内面との間
にコーティング剤Bの流出間隙Gが形成されている。Hereinafter, one embodiment of the present invention will be described in detail with reference to FIGS. 2 to 4. Here, the front pair of bigs 11. At the same time, the front big 11 is towed forward by a tow rope 14 or negative pressure. Also 1, J
1. A movable wire 16 is arranged between the wires 11 and 12 and has an insertion hole 15 in the center that allows the rope 13 to be inserted therethrough so as to be slidable relative to the rope 13. - A coating agent B such as a thermosetting resin such as an epoxy resin is filled between the movable vig 16 and the rear vig 12. The front h-vig 11 and the movable vig 1G have outer diameters that allow them to move airtightly against the inner surface of the existing pipe A. On the other hand, the rear vig 12 has a slightly smaller outer diameter and has a gap between the inner surface of the pipe and the inner surface of the pipe. An outflow gap G for the coating agent B is formed in the gap G.
しかして既設管A内で、牽引索14の牽引および負圧に
より前後のビグ11および12を移動させる。In the existing pipe A, the front and rear vigs 11 and 12 are moved by the traction of the tow rope 14 and negative pressure.
この時、ビグ11.12の移動によって、可動ビグ16
はその移動抵抗P3により後方へ移動し、可動ビグ16
と後方ビグ12どの間に充填されているコーティング剤
Bに対してPlの押圧力を作用させるので、これにより
コーティング剤Bは後方ビグ12の周囲間隙Gより押1
ノ出され、ビグ12の通過後における既設管への内面に
塗布されて、管内面に塗膜5−
Cが形成されるのである。At this time, by moving the big 11 and 12, the movable big 16
moves backward due to the movement resistance P3, and the movable big 16
Since the pressing force of Pl is applied to the coating agent B filled between the rear big 12 and the rear big 12, the coating agent B is pushed more than the peripheral gap G of the rear big 12.
It is sprayed out and applied to the inner surface of the existing pipe after passing through the Vig 12, forming a coating film 5-C on the inner surface of the pipe.
この場合、コーティング剤Bには、ビグ11.12の移
動中に可動ビグ16を介して押圧力P、が作用している
ので、コーティング処理の進行によりコーティング剤の
充)U aが減少しても、イの充填部上方に空隙が生じ
ることがなく、管内面全域にわたり均一厚の塗膜Cを形
成することができる。また、ビグ12の通過した後の既
設管への内部には、正圧は加わっていないので、既設管
A内面に、仮りに腐蝕孔があったとしても、塗膜Cは、
その腐蝕孔を閉塞しI、:状態で硬化されるので、塗膜
Cが破れることもなく、また薄くなることもない。In this case, since the pressing force P is acting on the coating agent B through the movable vig 16 while the vig 11 and 12 are moving, the coating agent charge (Ua) decreases as the coating process progresses. Also, no voids are formed above the filled part (A), and a coating film C having a uniform thickness can be formed over the entire inner surface of the tube. Furthermore, since no positive pressure is applied inside the existing pipe after the Vig 12 has passed, even if there is a corrosion hole on the inner surface of the existing pipe A, the coating film C will be
Since the corrosion pores are closed and the coating is cured in the state I, the coating film C will not be torn or thinned.
このJ:うに()て、既設管A内でビグ11.12.1
6を移動させつつコーティングを実現している一方、上
記@膜管Aから分岐された供給管などの枝分は管(上記
供給管は、多数分岐されて各戸の需要家のガスメータに
連結される)17では次のような処置がなされでいる。This J: Uni (), big 11.12.1 in the existing pipe A
On the other hand, branches such as the supply pipe branched from the above @membrane pipe A are pipes (the above supply pipe is branched into many branches and connected to the gas meter of each consumer). ) 17, the following actions are taken.
すなわち上記枝分は管17には、側方に絞りを有する大
気連通部18を設け、また、パルプ19を介してコンプ
レッサ20が連通され、ま6−
た、上記人気連通部18と対向して圧力検知器21が設
()られている。ト記圧力検知器21は、f′lrFを
指示り゛る段階ではバルブ19を開放する信号を出さず
、所定の負圧指示値から大気圧指定値に変化ηる段階で
バルブ10の間hり信号が出され、更に再び所定の大気
圧への圧力低下指示値に変化する段階でバルブ19を閉
塞する信シシを出A1ノギコレータ22に連繋されてい
る。まl、:、このバルブ閉塞4g号を受けIS後、タ
イマー23が働いて一定時間の遅れを持って、1−記し
ギ]レータ22を働かせ、バルブ19の閉塞タイミング
を)イら−Uるように1ノでいる。That is, the branch tube 17 is provided with an atmosphere communication section 18 having a restriction on the side, and is connected to a compressor 20 via the pulp 19. A pressure detector 21 is provided. The pressure sensor 21 does not issue a signal to open the valve 19 at the stage when f'lrF is indicated, and the pressure sensor 21 does not issue a signal to open the valve 19 at the stage when the specified negative pressure indicates the atmospheric pressure. A signal is issued, and a signal is connected to the output A1 calipulator 22, which closes the valve 19 when the pressure decreases to a predetermined atmospheric pressure. After receiving this valve occlusion No. 4g, the timer 23 operates and after a certain time delay, the 1-marker 22 is activated to change the timing for closing the valve 19. Like, I'm at 1no.
しかして、上記枝分(j管17の分岐連通部がビグ11
の前方において既設管へに連通されている状況では(第
2図参照)、上記枝分は管17には負圧がかかり、人気
連通部18からの空気増大は、きわめて僅かであるから
、所要の0圧がかかった状態にある。このため、H−力
検知器21は負圧を検知しているので、バルブ19は閉
塞状態にある。Therefore, the above-mentioned branch (the branch communication part of the J pipe 17 is connected to the big 11
In the situation where the branch is connected to the existing pipe in front of the pipe (see Figure 2), negative pressure is applied to the pipe 17, and the increase in air from the popular communication part 18 is extremely small, so the necessary 0 pressure is applied. Therefore, since the H-force detector 21 is detecting negative pressure, the valve 19 is in a closed state.
次に、ビグ11が上記分岐連通部を通過すると、枝分は
管17にはビグ11の前方にかかる0圧が及ばないため
、大気連通部18からの大気で残留負圧を除去して1ノ
まい、バルブ19がレギュレータ22の働きで開放され
、正圧P4をコンプレツサ20から供給づる。この正圧
P+は樹脂にかかる圧力P3より若干大きいか、等しく
するとよい。このため、可動ピグ16と後方ピグ12の
間が上記分岐連通部を通過する時(第3図参照)、枝分
は管17には樹脂Bが侵入しないことになる。Next, when the VIG 11 passes through the branch communication section, the zero pressure applied to the front of the VIG 11 does not reach the pipe 17, so the residual negative pressure is removed with the atmosphere from the atmosphere communication section 18, and the branch Then, the valve 19 is opened by the action of the regulator 22, and the positive pressure P4 is supplied from the compressor 20. This positive pressure P+ is preferably slightly larger than or equal to the pressure P3 applied to the resin. Therefore, when the movable pig 16 and the rear pig 12 pass through the branch communication portion (see FIG. 3), the resin B does not enter the pipe 17 of the branch.
そして、」−記分岐連通部を後方ビグ12が通過し終る
と(第4図参照)、枝分は管17内に加わっている圧力
はV1段管A内に空気が放出されるため大気圧へ大幅に
低下される。これを圧力検知器21が検知し、レギユレ
ータ22に信号を送る。この時にタイマー23が働き、
レギユレータ22からの動作指示が遅らされてバルブ1
9に作用し、バルブ19が閉塞されるまでの間、空気流
が枝分番ノ管17から既設管A内に吹き出され、完全に
分岐連通部を既設管へに対して連通させた状態にしてそ
の周辺のコーティング剤の硬化を促進させ、確実な連通
状態の確保を図ることができる。Then, when the rear big 12 finishes passing through the branch communication section (see Fig. 4), the pressure in the branch pipe 17 is reduced to atmospheric pressure because air is released into the V1 stage pipe A. significantly reduced to The pressure detector 21 detects this and sends a signal to the regulator 22. At this time, timer 23 works,
The operation instruction from the regulator 22 is delayed and the valve 1
9 and until the valve 19 is closed, air flow is blown out from the branch pipe 17 into the existing pipe A, completely keeping the branch communication part in communication with the existing pipe. It is possible to accelerate the curing of the coating agent around it and ensure a reliable communication state.
なおJ= Kt!実施例τ・は、管内面のコーティング
を行なう場合に、本発明の施工法を適用すでいるが、管
継手部にお()るシール林への浸透剤の浸透、管継手部
へのパテ剤の充填などに、ビグによる樹脂充填バ付加を
行なう時にも採用できることは勿論である。Note that J=Kt! In Example τ, the construction method of the present invention is applied when coating the inner surface of a pipe. It goes without saying that this method can also be used when adding a resin filling bar using a vig for filling agents, etc.
本発明は、以上詳述したように、ピグ前方空間に負圧を
かけつつビグを牽引し、この移!FII過稈で前摸のピ
グ間に充填された樹脂に充填圧を加えて管内面の」−テ
ィングあるいは管継甲部補修などを行なう場合、既設管
から分岐された枝分は管への樹脂侵入を防止し、枝分は
管が樹脂で閉塞されるのを完全に防止できる。As described in detail above, the present invention tows the pig while applying negative pressure to the space in front of the pig, and performs this movement! When applying filling pressure to the resin filled between the previous pigs with FII overculm to repair the inner surface of the pipe or repair the pipe top, the branches branched from the existing pipe will be filled with resin to the pipe. Intrusion is prevented, and the branches can completely prevent the tube from being blocked with resin.
第1図は従来の既設管の管内コーティング施工の1例を
示J縦断側面図、第2図ないし第4図は本発明の施工法
を管内コーティング[[に適用した一実施例で、作業手
順の順に示しI、:縦断側面図である。
11・・・前方ピグ、12・・・後方ビグ、13・・・
連結索、159−
・・・挿通孔、16・・・可動ピグ、17・・・枝分は
管、18・・・大気連通部、19・・・バルブ、20・
・・コンプレツサ、21・・・圧力検知器、22・・・
レギュレータ、23・・・タイマー、△・・・既設管、
B・・・コーティング剤、C・・・塗膜。
特許出願人 株式会社 ハッコー代理人 弁理士
小 橋 信 浮
量 弁理士 村 片 進
10−Figure 1 shows an example of conventional pipe coating construction for an existing pipe, and Figures 2 to 4 show an example in which the construction method of the present invention is applied to pipe interior coating. It is shown in order of I: It is a longitudinal side view. 11...front pig, 12...rear big, 13...
Connecting cable, 159-... Insertion hole, 16... Movable pig, 17... Branch is pipe, 18... Atmospheric communication part, 19... Valve, 20...
...Compressor, 21...Pressure detector, 22...
Regulator, 23...Timer, △...Existing pipe,
B...Coating agent, C...Coating film. Patent applicant Hakko Co., Ltd. Agent Patent attorney Makoto Kobashi Ukiyo Patent attorney Susumu Murakata 10-
Claims (1)
!!設管内に通し、前方ビグの前方空間に負圧をかける
とバに牽引してJ−記既設管内を移動1ノつ“つ管内の
補修を行なうものにおいて、上記既設管から供給先に分
岐づ゛る枝分は管に小[]径の人気連通部を設け、前方
ビグが」−記枝分は管の分岐連通部を通過覆る前の負圧
状態から大気Itへ変化する時、これを検知して所要の
気圧を枝分は管にかけ、少なくとも後方ビグが通過1ノ
終るまでその状態を維持さt4ることを特徴とする既設
管における施工法。Fill the space between the front and rear Vigs with resin, and attach the above Vigs to the required number of parts.
! ! Pass it through the installed pipe, apply negative pressure to the space in front of the front big, and then be towed by a bar and move inside the existing pipe listed in J-. The branch is provided with a small [ ] diameter popular communication part in the pipe, and when the front branch passes through the branch communication part of the pipe and changes from the negative pressure state to the atmosphere It, A construction method for an existing pipe, characterized by detecting the required pressure, applying the required pressure to the branch pipe, and maintaining that state at least until the end of the passage of the rear big.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58025744A JPS59150577A (en) | 1983-02-18 | 1983-02-18 | Working method in existing pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58025744A JPS59150577A (en) | 1983-02-18 | 1983-02-18 | Working method in existing pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59150577A true JPS59150577A (en) | 1984-08-28 |
| JPS6154477B2 JPS6154477B2 (en) | 1986-11-22 |
Family
ID=12174328
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58025744A Granted JPS59150577A (en) | 1983-02-18 | 1983-02-18 | Working method in existing pipe |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59150577A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002233818A (en) * | 2001-02-06 | 2002-08-20 | Sadakuni Daiku | Method of repairing inside surface of pipe with pig |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4934017B2 (en) * | 2007-12-28 | 2012-05-16 | 東京瓦斯株式会社 | Resin lining method for pipes including joints |
-
1983
- 1983-02-18 JP JP58025744A patent/JPS59150577A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002233818A (en) * | 2001-02-06 | 2002-08-20 | Sadakuni Daiku | Method of repairing inside surface of pipe with pig |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6154477B2 (en) | 1986-11-22 |
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