JPS59185902A - Pickling method for boiler evaporation tubes - Google Patents

Pickling method for boiler evaporation tubes

Info

Publication number
JPS59185902A
JPS59185902A JP6053283A JP6053283A JPS59185902A JP S59185902 A JPS59185902 A JP S59185902A JP 6053283 A JP6053283 A JP 6053283A JP 6053283 A JP6053283 A JP 6053283A JP S59185902 A JPS59185902 A JP S59185902A
Authority
JP
Japan
Prior art keywords
pickling
boiler
scale
pyrosulfate
sulfuric acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6053283A
Other languages
Japanese (ja)
Inventor
敬一 三輪
正忠 山下
浜尾 良雄
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
Ishikawajima Harima Heavy Industries Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ishikawajima Harima Heavy Industries Co Ltd filed Critical Ishikawajima Harima Heavy Industries Co Ltd
Priority to JP6053283A priority Critical patent/JPS59185902A/en
Publication of JPS59185902A publication Critical patent/JPS59185902A/en
Pending legal-status Critical Current

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  • Heat Treatment Of Water, Waste Water Or Sewage (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明はボイラ蒸発管の酸洗作業を容易ならしめ、かつ
酸洗廃液処理コストの低減を可能ならしめるボイラ蒸発
管の酸洗方法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for pickling boiler evaporator tubes, which facilitates the pickling work of boiler evaporator tubes and reduces the cost of treating pickling waste liquid.

気水分離器を持たない貫流タイプの亜臨界圧及び超臨界
圧ボイラはスケール除去に使用する薬液がオーステナイ
ト系ステンレス鋼で構成された配管や機器にまで直接浸
入する場合がある。このため、スケール洗浄剤としてC
1−を含まない有機酸(クエン酸、ギ酸等)を主体とす
る薬液が一般に使用されている。
In once-through type subcritical and supercritical pressure boilers that do not have a steam separator, the chemical solution used for scale removal may directly infiltrate piping and equipment made of austenitic stainless steel. For this reason, C as a scale cleaning agent.
A chemical solution mainly composed of an organic acid (citric acid, formic acid, etc.) that does not contain 1- is generally used.

しかし、有機酸を使用することは、薬液自体のCOD値
が高(、酸洗廃液の処理コストを増大させ、かつスケー
ル溶解にはso’c前後の温度と0.15m / se
cの最小流速が必要となり、酸洗費用が無機酸(HCl
)洗浄の場合の約1.5倍に上昇する。
However, the use of organic acids increases the COD value of the chemical solution itself (increases the processing cost of pickling waste liquid, and requires a temperature of around SO'C and a temperature of 0.15 m/se for scale dissolution).
A minimum flow rate of c is required, and the pickling cost is reduced by inorganic acid (HCl
) The increase is approximately 1.5 times that in the case of washing.

無機酸である塩酸は不ケールの溶解力が大きく、自然循
環ボイラ蒸発管の酸洗には一般に用Aられてbる酸であ
るが、系統内にオーステナイト系ステンレス鋼を含む部
分がある場合には、SCCの発生原因となるため、洗浄
範囲を縮少する一方、残留Ct−濃度をきびしく管理し
なければならない。
Hydrochloric acid, which is an inorganic acid, has a large ability to dissolve inkale and is generally used for pickling evaporation tubes of natural circulation boilers. Since this causes SCC, the cleaning range must be reduced and the residual Ct concentration must be strictly controlled.

本発明は上記Q、従来技術の欠点を解決し、ボイラ蒸発
管の酸洗作業を容易ならしめかつ酸洗廃液処理コストの
低減を可能ならしめるボイラ蒸発管の酸洗方法を提供す
るもので、その要旨とするところは、ボイラの蒸発管内
面のスケールを洗浄液で溶解除去するボイラー蒸発管の
酸洗方法において、硫酸0.5〜5 wt/vo1%、
硫酸0.1〜22Wt/vo1%にピロ硫酸塩0−1〜
10 wt/volを加えたものおよび硫酸0.1〜2
5 wt/vol To K−e性硫酸塩0.1〜12
.4%を加えたものの中のいずれか1つを含む洗浄液を
用いて室温から80°Cの温度範囲で上記のスケール溶
解を行なうことを特徴とするボイラ蒸発管の酸洗方法、
にある。
The present invention provides a method for pickling boiler evaporator tubes that solves the drawbacks of the prior art, facilitates the pickling work of boiler evaporator tubes, and reduces the cost of treating pickling waste liquid. The gist is that in the boiler evaporator tube pickling method, which dissolves and removes scale on the inner surface of the boiler evaporator tube with a cleaning liquid, sulfuric acid 0.5 to 5 wt/vo1%,
Sulfuric acid 0.1-22Wt/vo1% and pyrosulfate 0-1~
10 wt/vol plus sulfuric acid 0.1-2
5 wt/vol To K-e sulfate 0.1-12
.. A method for pickling a boiler evaporator tube, characterized in that the scale is dissolved as described above in a temperature range from room temperature to 80 ° C using a cleaning solution containing any one of the following:
It is in.

すなわち、本発明は従来使用していた有機酸(クエン酸
モノアンモニウム、ギ酸、ヒドロキシ酢酸、EDTA等
)に代えて無機酸の硫酸単独、硫酸ニヒロ硫酸塩(Na
、に塩)を加えたものおよび硫酸に酸性硫酸塩(Na、
に塩)を加えたものの中のいずれか1つの抑制溶液(抑
制とはインヒビター添加を意味する)を用いてボイラの
蒸発管、過熱器管の管内面に付着したスケールを溶解除
去する方法である。
That is, the present invention uses inorganic acids such as sulfuric acid alone, sulfuric acid nihyrosulfate (Na
, salt) and sulfuric acid with acidic sulfate (Na,
This is a method of dissolving and removing scale attached to the inner surfaces of boiler evaporation tubes and superheater tubes using one of the inhibitor solutions (suppression means addition of an inhibitor) containing salt). .

第1図Hクエン酸モノアンモニウム(5%)。Figure 1 H Monoammonium citrate (5%).

硫酸(5係)、塩酸(5係)の各スケール溶解液を用い
た実機蒸発管(実機超臨界圧ボイラ蒸発管使用)での流
速とスケール除去量との関係を示すグラフである。
It is a graph showing the relationship between the flow rate and the amount of scale removed in an actual evaporation tube (using an actual supercritical pressure boiler evaporation tube) using scale dissolving solutions of sulfuric acid (5th section) and hydrochloric acid (5th section).

第1図において、スケール溶解液として、FI2SO。In FIG. 1, FI2SO is used as a scale dissolving solution.

+ピロfA e N a+ゼインビターを用いると、洗
浄温度を従来の有機酸使用の場合の80°Cから600
Cに低減でき、かつスケール溶解力が大きいことから、
流速も塩酸使用時の流速と同程度(0,05m/s)も
しくはそれ以下に低減することができる。
+ Pyro fA e Na + Zein Bitter allows the cleaning temperature to be increased from 80°C when using conventional organic acids to 600°C.
Since it can be reduced to C and has a large scale dissolving power,
The flow rate can also be reduced to the same level (0.05 m/s) or lower than the flow rate when using hydrochloric acid.

第2図は5係硫酸(インヒビター添加)と同程度のスケ
ール溶解力をもつ0.5%硫酸+1%ピロ1eNai+
インヒビター溶液の洗浄時の母材腐食量と流速との関係
を示すグラフである。この場合の試験片は5TBA20
 (ASME 5A213T−2)、洗浄温度は60°
C1洗浄時間は6時間である。母材腐食防止用のインヒ
ビターとしては有機酸用、すなわち、Sを含むインヒビ
ターであればよく、たとえば住友化学イピットー30D
、30AR等である。
Figure 2 shows 0.5% sulfuric acid + 1% pyro1eNai+, which has the same scale-dissolving power as 5% sulfuric acid (inhibitor added).
It is a graph showing the relationship between the amount of base material corrosion and the flow rate during washing with an inhibitor solution. In this case, the test piece is 5TBA20
(ASME 5A213T-2), cleaning temperature is 60°
C1 cleaning time is 6 hours. The inhibitor for preventing base metal corrosion may be one for organic acids, that is, an inhibitor containing S, such as Sumitomo Chemical Ipitto 30D.
, 30AR, etc.

第3図は抑制H2So、溶液係と母材腐食量との関係を
示すグラフである。この場合の試験片は炭素鋼ATST
AIOIO1洗浄時間は6時間、流速はQm/sである
FIG. 3 is a graph showing the relationship between suppression H2So, solution ratio, and base metal corrosion amount. The test piece in this case is carbon steel ATST.
The AIOIO1 cleaning time was 6 hours, and the flow rate was Qm/s.

第4図は抑制H2−8O4溶液のスケール溶解に必要な
温度と時間との関係を示すグラフである。
FIG. 4 is a graph showing the relationship between temperature and time required for scale dissolution in a suppressed H2-8O4 solution.

第1表 抑制スケール溶解液によるスケール除去効果*
   2 : SUS 304 試験片ニスケール付着量201v/CIn2超臨界圧ボ
イラ蒸発管 温度二600C 流 速:静置浸漬、流速ζ0 処理時間から見て、試験片/l61Oのものがよい。
Table 1: Scale removal effect by suppressing scale solution*
2: SUS 304 test piece Niscale adhesion amount 201v/CIn2 supercritical pressure boiler evaporator tube temperature 2600C Flow rate: static immersion, flow rate ζ0 Judging from the processing time, the test piece/l 61O is better.

第1表に、本発明の洗浄液である硫酸単独、硫酸にピロ
硫酸塩を加えたもの、および硫酸に硫酸水素塩を加えた
ものの3種の洗浄液(いずれにもインヒビターを加えで
ある。)の各濃度におけるスケール除去効果を示す。試
鋼片m1.2.3.4゜5.6.10が実施例であり、
一方試験片7,8,9゜11、12.13が比較例に相
当する。
Table 1 shows three types of cleaning solutions of the present invention: sulfuric acid alone, sulfuric acid with pyrosulfate added, and sulfuric acid with hydrogen sulfate added (all of which contain inhibitors). The scale removal effect at each concentration is shown. Test specimen m1.2.3.4゜5.6.10 is an example,
On the other hand, test pieces 7, 8, 9°11, and 12.13 correspond to comparative examples.

本発明の効果は次の通りである。The effects of the present invention are as follows.

(1)スケール溶解薬剤として、H,So、単独、 H
2SO。
(1) As a scale dissolving agent, H, So, alone, H
2SO.

+ピロ硫酸塩、H2So4+酸性硫酸塩のめずれかを使
用することで、洗浄温度を従来の80°C(有機酸の場
合)から60°C以下に、かつ流速は0.3 m/se
c (有機酸の場合)から0.05m/sec以下にそ
れぞれ低減できる。
By using either + pyrosulfate or H2So4 + acidic sulfate, the cleaning temperature can be reduced from the conventional 80°C (for organic acids) to 60°C or less, and the flow rate is 0.3 m/se.
c (in the case of organic acids) to 0.05 m/sec or less.

(2)スケールの溶解にCODの高い有機酸を用Aない
ので、酸洗廃液処理コストが低減できる。
(2) Since organic acids with high COD are not used to dissolve scale, the cost of treating pickling waste liquid can be reduced.

(3)  溶解薬剤はCt−を含まないので、洗$範囲
を縮小する必要もなく、又残留Ct−濃度についてもき
びしく管理する必要もない。従って、水洗水量の節約が
可能である。
(3) Since the dissolved drug does not contain Ct-, there is no need to reduce the cleaning range, and there is no need to strictly control the residual Ct- concentration. Therefore, it is possible to save the amount of water used for washing.

(4)ピロ硫酸塩及び酸性硫酸塩を使用するので、スケ
ールを溶解させるために必要な硫酸濃度を低く抑えるこ
とができ、そのため、母材の腐食量も非常に小さくなる
(第1表)。
(4) Since pyrosulfate and acidic sulfate are used, the concentration of sulfuric acid required to dissolve scale can be kept low, and therefore the amount of corrosion of the base material is also extremely small (Table 1).

(5)通常FfCtやクエン酸などで溶解しにくb過熱
器管の水蒸気酸化スケールについても、10係ピロ硫酸
溶液で除去可能である(第、1表*l。
(5) Steam oxidation scale on superheater tubes, which is normally difficult to dissolve with FfCt or citric acid, can also be removed with a 10% pyrosulfuric acid solution (Table 1 *l).

2)d 本発明は次の分野において適用される。すなわち、 (1)超、臨界圧及び亜臨界圧貫流ボイラ(節炭器。2)d The present invention is applicable in the following fields. That is, (1) Ultra, critical pressure, and subcritical pressure once-through boilers (energy savers).

蒸発管、過熱器管)、 (2)  自然循環ボイラのCr−Mo鋼及びSUS材
で構成される過熱器管、 (3)  自然循環ボイラ蒸発管、 等の実機酸洗浄に使用される。
(2) natural circulation boiler superheater tubes made of Cr-Mo steel and SUS materials, (3) natural circulation boiler evaporation tubes, etc.

【図面の簡単な説明】[Brief explanation of drawings]

91f、x図tdクエン酸モノアンモニウム(5%)、
硫f(5%)、塩e(5% ) 、 0.5 q6a2
so、 +1%ピロ硫酸Na+インヒビターを実機蒸発
管に用いた場合の流速とスケール除去量の関係を示す曲
線図、第2図は抑制値11(5%)、0.5 % Ht
 804+1%ピロ硫酸Na+インヒビター溶液の流速
と腐食量との関係を示す曲線図、第3図は仰制御(、S
O4溶液を用いた場合のH,S O,壬と母材腐食箇の
関係を示す曲線図、第4図は抑制H,So4溶液のスケ
ール溶解に必要な温度と時間との関係を示す曲線図であ
る。 特許出願人 石川島播ば重工業株式会社代 理 人 白
   川   義    直魂 1 図 流速α/5ec) H,504(幻 草lf−図 2    6    10     (20’r   
15fl(ay)
91f, x figure td monoammonium citrate (5%),
Sulfur f (5%), salt e (5%), 0.5 q6a2
So, a curve diagram showing the relationship between the flow rate and the amount of scale removed when +1% Na pyrosulfate + inhibitor is used in an actual evaporation tube. Figure 2 shows the suppression value of 11 (5%) and 0.5% Ht.
A curve diagram showing the relationship between the flow rate of 804 + 1% Na pyrosulfate + inhibitor solution and the amount of corrosion.
A curve diagram showing the relationship between H, SO, and base metal corrosion when using an O4 solution. Figure 4 is a curve diagram showing the relationship between the temperature and time required for scale dissolution in the suppressed H, So4 solution. It is. Patent applicant: Ishikawajima Hariba Heavy Industries Co., Ltd. Agent: Yoshi Shirakawa, Naotama 1 Fig. Flow velocity α/5ec) H, 504 (Genso lf - Fig. 2 6 10 (20'r)
15fl(ay)

Claims (4)

【特許請求の範囲】[Claims] (1)ボイラの蒸発管内面のスケールを洗浄液で溶解除
去するボイラ蒸発管の酸洗方法において、硫酸0.5〜
5’ W t /vol % 、 (jll酸0.1〜
22 wt /vo1%にピロ硫酸塩0.1〜10 w
t/vol %を加えたもの、および硫酸0.1〜25
 wt /vol qbに酸性硫酸塩0.1〜12.4
%を加えたものの中のいずれか1つを含む洗浄液を用い
て室温から80’Cの温度範囲で上記のスケール溶解を
行うことを特徴とするボイラ蒸発管の酸洗方法。
(1) In a boiler evaporation tube pickling method in which scale on the inner surface of a boiler evaporation tube is dissolved and removed using a cleaning solution, sulfuric acid 0.5~
5' W t /vol%, (jll acid 0.1~
22 wt/vo1% with pyrosulfate 0.1-10 w
t/vol% plus sulfuric acid 0.1-25
Acidic sulfate 0.1-12.4 wt/vol qb
A method for pickling boiler evaporation tubes, characterized in that the above-mentioned scale dissolution is carried out at a temperature range from room temperature to 80'C using a cleaning solution containing any one of the following.
(2)  前記ピロ硫酸塩はピロ硫酸ナトリウムまたは
ピロ硫酸カリウムである特許請求の範囲(1)に記載の
ボイラ蒸発管の酸洗方法。
(2) The method for pickling a boiler evaporator tube according to claim (1), wherein the pyrosulfate is sodium pyrosulfate or potassium pyrosulfate.
(3)  前記酸性硫酸塩は酸性硫酸ナトリウムまたは
酸性硫酸カリウムである特許請求の範囲(1)に記載の
ボイラ蒸発管の酸洗方法。
(3) The method for pickling a boiler evaporator tube according to claim (1), wherein the acidic sulfate is acidic sodium sulfate or acidic potassium sulfate.
(4)  前記洗浄温度Fi600Cである特許請求の
範囲(1)に記載のボイラ蒸発管の酸洗方法。
(4) The pickling method for boiler evaporation tubes according to claim (1), wherein the cleaning temperature is Fi600C.
JP6053283A 1983-04-06 1983-04-06 Pickling method for boiler evaporation tubes Pending JPS59185902A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6053283A JPS59185902A (en) 1983-04-06 1983-04-06 Pickling method for boiler evaporation tubes

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6053283A JPS59185902A (en) 1983-04-06 1983-04-06 Pickling method for boiler evaporation tubes

Publications (1)

Publication Number Publication Date
JPS59185902A true JPS59185902A (en) 1984-10-22

Family

ID=13145010

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6053283A Pending JPS59185902A (en) 1983-04-06 1983-04-06 Pickling method for boiler evaporation tubes

Country Status (1)

Country Link
JP (1) JPS59185902A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61268998A (en) * 1985-05-23 1986-11-28 Kobe Steel Ltd Cleaning of heat exchanging section of cooling dehumidifier
JPH01242792A (en) * 1988-03-23 1989-09-27 Ishikawajima Harima Heavy Ind Co Ltd Chemical decontaminating agent
JPH07222980A (en) * 1993-12-15 1995-08-22 Matsushita Electric Works Ltd Ionic water maker
JPH08173964A (en) * 1994-12-22 1996-07-09 Matsushita Electric Works Ltd Electrolytic water-producing apparatus

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5223980A (en) * 1975-08-19 1977-02-23 Eikou Seiki Sangyo Kk Radiant energy measuring system
JPS5268888A (en) * 1975-12-05 1977-06-08 Babcock Hitachi Kk Method of preparing flue gas treating agent from waste liquid from aci d washing of boilers
JPS5713792A (en) * 1980-06-30 1982-01-23 Kanegafuchi Chemical Ind Electric circuit device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5223980A (en) * 1975-08-19 1977-02-23 Eikou Seiki Sangyo Kk Radiant energy measuring system
JPS5268888A (en) * 1975-12-05 1977-06-08 Babcock Hitachi Kk Method of preparing flue gas treating agent from waste liquid from aci d washing of boilers
JPS5713792A (en) * 1980-06-30 1982-01-23 Kanegafuchi Chemical Ind Electric circuit device

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61268998A (en) * 1985-05-23 1986-11-28 Kobe Steel Ltd Cleaning of heat exchanging section of cooling dehumidifier
JPH01242792A (en) * 1988-03-23 1989-09-27 Ishikawajima Harima Heavy Ind Co Ltd Chemical decontaminating agent
JPH07222980A (en) * 1993-12-15 1995-08-22 Matsushita Electric Works Ltd Ionic water maker
JPH08173964A (en) * 1994-12-22 1996-07-09 Matsushita Electric Works Ltd Electrolytic water-producing apparatus

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