JPS59207221A - Panel manufacturing apparatus - Google Patents

Panel manufacturing apparatus

Info

Publication number
JPS59207221A
JPS59207221A JP8305083A JP8305083A JPS59207221A JP S59207221 A JPS59207221 A JP S59207221A JP 8305083 A JP8305083 A JP 8305083A JP 8305083 A JP8305083 A JP 8305083A JP S59207221 A JPS59207221 A JP S59207221A
Authority
JP
Japan
Prior art keywords
heads
original plate
press
cutting
blank plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8305083A
Other languages
Japanese (ja)
Other versions
JPH022415B2 (en
Inventor
Nobuo Watanabe
渡辺　信雄
Yuzo Yamamoto
山本　勇三
Takeshi Tanaka
健 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP8305083A priority Critical patent/JPS59207221A/en
Publication of JPS59207221A publication Critical patent/JPS59207221A/en
Publication of JPH022415B2 publication Critical patent/JPH022415B2/ja
Granted legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D99/00—Subject matter not provided for in other groups of this subclass
    • B29D99/001—Producing wall or panel-like structures, e.g. for hulls, fuselages, or buildings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B29C63/04—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Punching Or Piercing (AREA)

Abstract

PURPOSE:To manufacture a ceiling panel of a bath room and the like that requires many working processes on a continuous line production system and at a short working time by arranging a corner cutting apparatus and a four-side forming apparatus provided respectively with two cutting heads and two bending heads. CONSTITUTION:Four corners 8a-8d of a blank plate 4 are cut sequentially by a corner cutting apparatus with two cutting heads and fitting holes etc. are provided by a press to be sent to a four side forming apparatus. A turn table is provided between two bending heads to bend both short sides of the blank plate 4, then, both long sides thereof or to finish four bent sides of the blank plate 4. Then, an inspection hole 17 is provided by the 2nd press, a vertical flange 9 is provided on the circumferential edge, adhesive agent is sprayed to the flange and then heat insulating material and wooden frames, etc. are stuck to it complete a ceiling panel A, etc. and to put a cover 28 on the hole 17.

Description

【発明の詳細な説明】 本発明Ｇｊ浴室の天井パネル等を製造する場合に使用し
て好適なパネル製造装置に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a panel manufacturing apparatus suitable for use in manufacturing ceiling panels and the like for Gj bathrooms.

本発明の目的は、加工工程の多いこの種パネルを一貫の
生産ラインで製造することができるようになし、加工時
間の短縮による生産性の向上および作業員の削減を計る
ことができるものである。An object of the present invention is to enable this type of panel, which requires many processing steps, to be manufactured on an integrated production line, thereby improving productivity by shortening processing time and reducing the number of workers. .

以下本発明の構成を実施例（こつき図面に基づいて説明
する。The configuration of the present invention will be described below based on embodiments (explanatory drawings).

第１図目本発明に係る浴室等の天井パネル製造装置の一
貫されたライン（１）を示す。FIG. 1 shows an integrated line (1) of a manufacturing apparatus for ceiling panels for bathrooms, etc. according to the present invention.

ライン（１）の始端にパレット台（２）が設けられ、該
パレット台上に（ｊ原板（４）を積載している。原板（
４）ｆコ塩ビ被覆鋼板等で、製品面（天井パネルの場合
【Ｊ室内にあたる面）を上をこして積載する。A pallet stand (2) is provided at the starting end of the line (1), and (j original plates (4) are loaded on the pallet stand. Original plates (
4) Load with a PVC-coated steel plate, etc., with the product side (in the case of a ceiling panel [the side corresponding to room J) facing up.

（５）が第１生産工程シこ設けた切除装置であり、該切
除装置の前方に【Ｊ挿入コンベア（６）が、後方ＧこＧ
ｊ送出コンベア（７）がそれぞれ配設されている。切除
装置（５）でＧｊ矩形状の原板（４）のｌ隅角部をカッ
トする。カット部分を（ｌｒａ）　　＜Ｉ　ｂ）　（Ｊ
’　Ｑ）　　（Ｊ’ａ）で示している。後述する工程で
原板（４）のび辺が折曲げ成形されるため、該成形の幅
分だけｌ隅角部をカットしておくのである。切除装置（
５）にＧｊ切除ヘツ′）−″（ｊａ）（５ｂ）が２頭備
えられている。(5) is the cutting device provided in the first production process, and in front of the cutting device, a
j delivery conveyors (7) are respectively provided. The l corner of the Gj rectangular original plate (4) is cut using the cutting device (5). The cut part is (lra) <I b) (J
'Q) It is shown as (J'a). Since the extended side of the original plate (4) will be bent and formed in a process to be described later, the L corner portion is cut by the width of the forming process. Excision device (
5) is equipped with two Gj resection heads')-''(ja)(5b).

挿入コンベア（６）で送られた原板（４）の先端両隅角
部（ｇＦＬ）（ざｂ）を切除ヘッド（５ａ）（ｊｂ）で
ますカットする。この両隅角部（、ｆｆ’ａ）　　ｌ’
ｂ）のカットを行った後、原板（４）が切除ヘッド（夕
ａ）（５ｂ）を通過せられる。一旦切除ヘッド（ｊａ）
（５ｂ）を通過させた原板（４）が送出コンベア（７）
の後退によって逆送される。しかる後、原板（４）の後
端両隅角部＜ｇＱ＞　　（、ｒｄ）を切除ヘッド（ｊａ
）（５ｂ）でカットする。Cutting heads (5a) (jb) cut both tip corners (gFL) (zab) of the original plate (4) sent by the insertion conveyor (6). Both corners (, ff'a) l'
After making the cut in b), the master plate (4) is passed through the cutting head (a) (5b). Once the resection head (ja)
The original plate (4) that has passed through (5b) is transferred to the delivery conveyor (7).
is reversed by the retreat of After that, the cutting head (ja
) (5b).

このよう【こｌｌ隅角部をカットされた原板（４）　ｆ
ｊ第１プレスｔｌｉｌｌ　Ｆこ送らイ］て所定の位置に
取付番づ用穴等が形成される。（／／ａ）（／／ｂ）ｉ
−Ｊ第１ブレス００）の前後番こ配設した搬送用コンベ
アである。The original board with the corners cut like this (4) f
By pressing the first press, holes for mounting numbers, etc. are formed at predetermined positions. (//a) (//b)i
-J first breath 00) is a conveyor with front and rear bars.

第１プレス（１■を通過された原板（４）ｔｊｌＩ−辺
成形機（ロ）１こ送られる。該グ辺成形機（Ｊ対向する
２頭の折曲ヘッド（／３ａ）（／３ｂ）が間隔をおいて
平行管こ配設され、該両折的ヘッド間に（ｊ原板（４）
を７０度正逆回動させるターンテーブル０５）が設けら
れている。対向している折曲ヘッド（／３ａ）　（／Ｊ
ｂ）ｉ′ｊ、、原板（４）の長辺側と短辺側のそれぞれ
の距離１こ適合させるため、その対向間隔を拡大、縮小
することができるよう【こなされている。折曲ヘッド（
／３ａ）（／３ｂ）の間に原板（４）を挿入し、該折曲
ヘッドの間隔を原板（４）の長辺＜’ｌ　ａ）の畏さＧ
こ適合するように調整した後、原板（４）の両知辺（！
１ｂ）（／／、ｂ）を折曲ヘッド（／３ａ）（／３ｂ）
で折曲げ成形する。しかる後、ターンテーブル゛０５）
で原板（４）をｑｏ度回動させ、折曲ヘッド（／３ａ）
　（／３ｂ）の間隔を原板（４）の短辺（ｌｌｂ）の長
さに適合するよう番こ調整し、原板（４）の両長辺（４
ａ）（４’ａ）を折曲ヘッド（／３ａ）（／３ｂ）で折
曲げ成形する。こうして原板（４）のｔ辺が折曲げ成形
されるのである。The original plate (4) passed through the first press (1) is sent to the side forming machine (B) 1. The side forming machine (J has two opposing bending heads (/3a) (/3b) parallel tubes are arranged at intervals, and between the two-fold heads (j original plate (4)
A turntable 05) is provided that rotates the camera forward and backward by 70 degrees. Opposing bending heads (/3a) (/J
b) i'j, In order to adapt the distance of 1 to each of the long side and short side of the original plate (4), the opposing interval can be expanded or reduced. Bending head (
Insert the original plate (4) between /3a) (/3b), and adjust the interval between the bending heads to the length G of the long side of the original plate (4) <'l a)
After adjusting this to fit, both sides of the original plate (4) (!
1b) (//, b) bend head (/3a) (/3b)
Fold and form. After that, turntable ゛05)
Rotate the original plate (4) by qo degrees with the bending head (/3a)
(/3b) to match the length of the short side (llb) of the original plate (4), and
a) (4'a) is bent and formed using the bending head (/3a) (/3b). In this way, the t side of the original plate (4) is bent and formed.

を辺成形機θ２）から送出された１京板（４１＋−］第
２プレス（ｌ［ｌ）　Ｆこ挿入される。該第２プレス０
６）でＣｊ点検口用用穴ηが形成される。０（へ）（ｊ
搬送コンベアで、川＆」原板（４）を方向転換させる方
向転換用コンベアである。is inserted into the second press (l[l) F, sent out from the side forming machine θ2).The second press 0
In step 6), the Cj inspection hole η is formed. 0 (to) (j
This is a conveyor for changing the direction of the original board (4).

また、（／９ａ）（／ｑｂ）Ｇ：第２プレス（１６）の
前後に配設された搬送コンベアである。(/9a)(/qb)G: Conveyor conveyor disposed before and after the second press (16).

図示していないが、第２プレス０６）Ｇゴ筒型ボンギを
備え、該ポンチの下端内周部に切り刃部が、ト端りを周
部に曲げ刃部がそれぞれ形成されており、該ポンチに対
応するダイスとして、切断用ダイスと曲げ用ダイスが備
えらねたものである。このように溝我された＠２プレス
０６）で目、原板（４）の中程に点検口用穴α力が形成
さｔすると同時【こ該穴の川縁に立ち上がり片（９）が
ル成さ！］る。Although not shown, the second press 06) is equipped with a cylinder-type bongi, and has a cutting edge on the inner periphery of the lower end of the punch, and a bending edge on the periphery of the top edge. A cutting die and a bending die are provided as dies corresponding to the punch. With the grooved @2 press 06), an inspection hole hole is formed in the middle of the original plate (4), and at the same time a piece (9) rises on the edge of this hole. difference! ] Ru.

なお、図中の符号Ｃ４＋）　＋＊メス曲げ成形化とであ
り、メス曲げの必要に応じて原板（４）をオフラインさ
せて該メス曲げ成形機に移し、加工後に原板（４）を再
び元のライン（１）にもどす。In addition, the symbol C4+) +*female bending in the figure means that when female bending is necessary, the original plate (4) is taken offline and transferred to the female bending machine, and after processing, the original plate (4) is returned to its original form. Return to line (1).

また、図中の符号（イ）（・ｊ］へ３プレスであり、似
に乾燥機用の穴！！Ｉをノ１梃成する必要のあるとき、
原板（４）をオフラインさせて該プレスで穴あけ力Ｕ工
を行う。穴あけ力ロエの後、原板（４１ＧＪ再び元のラ
イン（１）にもどさ第１る。Also, when it is necessary to press 3 to the symbol (a) (・j) in the figure, and similarly to make a hole for the dryer!!
The original plate (4) is taken off-line and a drilling force U process is performed using the press. After drilling, the original plate (41GJ) is returned to the original line (1).

第２プレス（１６）で点検口用穴ａカが形成さ第１に後
、原板ｆ４）　ｔｊ搬送コンベア（／　９　ｂ”）で反
転機は◆に送られる。該反転機により原ＦＦｉ、（４＋
　ｉｊ裏返しされてスラットコンベアＨ＋こ移される。After the inspection hole a is formed in the second press (16), the original plate f4) is sent to ◆ by the reversing machine on the conveyor (/9 b'').The reversing machine transports the original FFi, ( 4+
ij is turned over and transferred to the slat conveyor H+.

該スラットコンベア（２４１にＧ；ｌｌ接着剤吹き付け
７’　−ス（ハ）が設けらねており、スラットフンボア
（ハ）で換送される原板（４）の所定の箇所に該ブース
内で自動的に接着剤を吹き付ける。The slat conveyor (241) is equipped with an adhesive spray 7'-s (c), and the original plate (4) to be transferred by the slat feed bore (c) is sprayed at a predetermined location in the booth. Sprays adhesive automatically.

接着剤を吹き付けらねた原板ｆ４＋Ｇｊ７リーコンベア
（→１こ移され、該フリーコンベアをこ載置された原板
（４）に発泡スチロール等の断汐（材や木枠（ホ）等を
貼り付けて゛天井パネル（Ａ）が完成する。完成された
天井パネル（Ａ）　ｉ：］　Ｍ品載置装パレット（図示
せず）に移され、点検口用穴ａηに蓋（ハ）が被せられ
る。The original plate f4+Gj7 on which no adhesive was sprayed was transferred to the original plate (4) and the free conveyor was placed on the original plate (4). The ceiling panel (A) is completed.The completed ceiling panel (A) i:] is transferred to the M product loading device pallet (not shown), and the inspection opening hole aη is covered with a lid (c).

なお、パレット台（２）から原板（４）を挿入コンベア
（６）に移す場合、第１プレス（１０ヲこ原板（４）を
クランプする場合、第１プレス（１０）からＩＩ　：Ｉ
ＪＪ成形機Ｅこ原板（４）を移す場合等（）人手によっ
て行うか、又（Ｊ自動化装置によって行われてもよいが
、オフラインして原板（４）をメス曲げ成形機■υある
いｉｌｌ第３プレス＠に移す場合等ｉ′ｊそれぞれ人手
【こよって行う。In addition, when transferring the original plate (4) from the pallet stand (2) to the insertion conveyor (6), when clamping the first press (10 ゲ) original plate (4), from the first press (10) to II:I
When transferring the original plate (4) to the JJ forming machine E, it can be done manually or by automated equipment, but it can be done offline and the original plate (4) is transferred to the female bending machine ■υ or ill. When transferring to the third press @, etc., each step is performed manually.

なお、本実施例目浴室等の天井パネルの製造【こついて
説明したが、壁パネルや床パネル等の他のパネルの製造
にも本発明に係る装置を適用することができる。Although this embodiment has been explained in detail, the apparatus according to the present invention can also be applied to the production of other panels such as wall panels and floor panels.

以上説明した如く、本発明に係る浴室等の本邦パネル製
造装置＋−Ｊ　Ｓ隅角部切除装置と、グ辺成形機とを配
設したものであるから、単独プレス等シこよる成形１こ
比してパネルの一枚当り生産する加工時間が知２５’ａ
され、生産に従事する人員を大幅に削減することができ
る上（こ、隅角部切除装置およびｔ辺成形機１３そわぞ
１１２頭の切除ヘッドおよび折曲ヘッドを備えるのみで
よく設備費用も大幅に少なくすることができる。As explained above, since the Japanese panel manufacturing apparatus for bathrooms, etc. according to the present invention is equipped with the JS corner cutting device and the edge forming machine, only one forming process such as a single press is required. In comparison, the processing time required to produce one panel is 25'a.
This allows for a significant reduction in the number of personnel engaged in production (in addition, it only requires a corner cutting device and a t-side forming machine, 13 wafers, 112 cutting heads, and a bending head, resulting in a significant equipment cost. can be reduced to

【図面の簡単な説明】[Brief explanation of drawings]

図面ＧＪ本発明をこ係るパネル製造装置の実施態様を示
すもので、第１図（ｊ装置の全体概略図、第２図をＪ原
板から製品１こ至るまでを工程順に示したｊＪＩＪ工説
明図、第３図（ＡＪ　（Ｂ）　＆ｊ切除装置におけるコ
ーナカット工程を示す説明図、第グ図（Ａ）（Ｂ）　（
ｏ）　ＧｊＩ７辺成形機【こおける折曲ヘッドの動きを
説明する図である。 （１）・・・生産ライン　　　　（２）・・・パレット
台（５）・・・切除装置ｉｄ　　　　　　　　σａ）　
＜ｓｂ）・・・切除ヘッドｕＵｌ・・・第１ブレス　　
　（ロ）・・・を辺我形機（１６）　”・第２　’７’
　ｌ／　ス（／３＆）　（、／３ｂ）　””ｆｉｒ曲ヘ
ッド（１５）・・・ターンテーブル 特許出願人　　積水化学工業株式会召−代表名″　藤沼
基利Drawing GJ shows an embodiment of the panel manufacturing apparatus according to the present invention, and FIG. , Fig. 3 (AJ (B) &j Explanatory diagram showing the corner cutting process in the cutting device, Fig. 3 (A) (B) (
o) GjI 7-side forming machine [This is a diagram explaining the movement of the bending head in this machine. (1)... Production line (2)... Pallet stand (5)... Cutting device id σa)
<sb)...Resection head uUl...First breath
(b) ... is a side-shaped machine (16) ”・2nd '7'
l/su(/3&) (,/3b) ""fir song head (15)...Turntable patent applicant Sekisui Chemical Co., Ltd. representative name" Mototoshi Fujinuma

Claims (1)

【特許請求の範囲】 υ　矩形状パネル原板の隅角部を切除する切除装置と、
原板の１辺を折曲げ成形するｔ辺成形機とが配設され、
前記の切除装置【コ２頭の切除ヘッドを備え、かつ、該
切除装置の送出側のコンベアが前進後退用能となされ、
また、ｑ辺成形機Ｃプ対向する２頭の折曲ヘッドが間隔
をおいて平行に配設され、該両折的ヘッドの間隔（ｊ原
板の長辺と短辺との距離に適合するように調整できるよ
う警こなされているととも昏こ、該両折的ヘッド間に原
板を９０度正逆回動させるターンテーブルが設けられた
ことを特徴とするパネル製造装置。[Claims] υ A cutting device that cuts out a corner of a rectangular panel original plate;
A t-side forming machine that bends and forms one side of the original plate is installed,
The cutting device is equipped with two cutting heads, and the conveyor on the delivery side of the cutting device is capable of moving forward and backward;
In addition, the two folding heads of the q-side forming machine C are arranged parallel to each other with an interval between them, and the interval between the two folding heads (j is adjusted to match the distance between the long side and the short side of the original plate). A panel manufacturing apparatus characterized in that a turntable for rotating an original plate forward and backward by 90 degrees is provided between the two-fold heads.
JP8305083A 1983-05-11 1983-05-11 Panel manufacturing apparatus Granted JPS59207221A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8305083A JPS59207221A (en) 1983-05-11 1983-05-11 Panel manufacturing apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8305083A JPS59207221A (en) 1983-05-11 1983-05-11 Panel manufacturing apparatus

Publications (2)

Publication Number Publication Date
JPS59207221A true JPS59207221A (en) 1984-11-24
JPH022415B2 JPH022415B2 (en) 1990-01-18

Family

ID=13791360

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8305083A Granted JPS59207221A (en) 1983-05-11 1983-05-11 Panel manufacturing apparatus

Country Status (1)

Country Link
JP (1) JPS59207221A (en)

Also Published As

Publication number Publication date
JPH022415B2 (en) 1990-01-18

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