JPS59219452A - Permanent magnet material and its production - Google Patents
Permanent magnet material and its productionInfo
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- JPS59219452A JPS59219452A JP58090038A JP9003883A JPS59219452A JP S59219452 A JPS59219452 A JP S59219452A JP 58090038 A JP58090038 A JP 58090038A JP 9003883 A JP9003883 A JP 9003883A JP S59219452 A JPS59219452 A JP S59219452A
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Abstract
Description
【発明の詳細な説明】
本発明はFeBR系をベースとする永久磁石材料及びそ
の製造方法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a permanent magnet material based on FeBR system and a method for manufacturing the same.
従来、永久磁石の1要な材料としては、アルニコ、フェ
ライト等の磁石が主流であったが近イ(−エレク)・ロ
ニクスの発達とともに小型軽旦化の要求が急激に増大し
てきた。Conventionally, magnets such as alnico and ferrite have been mainstream as one of the essential materials for permanent magnets, but with the recent development of electronics, the demand for smaller and lighter magnets has rapidly increased.
そのような要求を満たす永久磁石材料として高残留磁束
密度、高保磁力を有する希土類(R)コノ<ルト磁石が
開発され実用化されてきている。以下本発明においてR
は希土類金属を示す。As a permanent magnet material that satisfies such requirements, rare earth (R) conort magnets having high residual magnetic flux density and high coercive force have been developed and put into practical use. In the following, in the present invention, R
indicates rare earth metal.
しか17ながら、届土類コ/ヘルド磁石はSm、 Y−
\゛)1R花−V類のような高価な希土類と高価なコパ
ル)を多量に含有するため製品価格が非常に高く、アル
ニコ、フェライi・と置き換えるのに大きな障害となっ
てきている。However, the delivered earth/held magnet is Sm, Y-
\゛) 1R Flower - Because it contains a large amount of expensive rare earths such as Class V and expensive copal, the product price is very high, and this has become a major obstacle to replacing Alnico and Ferrai i.
イ、土類磁石がもっと広い分野で安価で、且つ多量に使
われるためには、高価なコバルトを含まず且つ希土類元
素の中では量的に豊富なNd、 Pr、等の軽希土類を
主成分とすることが必要とされ、そのような永久磁石体
を得るためのさまざまな試みがなされている。B. In order for earth magnets to be used in a wider range of fields at low cost and in large quantities, they must be made mainly of light rare earths such as Nd and Pr, which do not contain expensive cobalt and are quantitatively abundant among rare earth elements. Various attempts have been made to obtain such a permanent magnet.
例えば、クラーク(A、 E、 C1ark)は、スパ
ッタリングによりTbFe2アモルファスを作製し4.
2°にで28.5MGOeのエネルギー積をもち、30
0〜500°Cで熱処理をすると、室温で保磁力Hc=
3.4KOe、最大エネルギー積(BH) mtax=
7HGOeを示すことを見い出した。同様な研究は5I
IFe2についても行われ、77°にで9.28GOe
を示すことが報告されている。For example, Clark (A, E, C1ark) fabricated TbFe2 amorphous by sputtering and 4.
It has an energy product of 28.5 MGOe at 2° and 30
When heat treated at 0 to 500°C, coercive force Hc =
3.4KOe, maximum energy product (BH) mtax=
7HGOe. Similar research is 5I
It was also carried out for IFe2, and 9.28 GOe at 77°
It has been reported that
また、クーン(N、 C,Koon)等は0.9(Fe
、 B)−0,05Tb−0,05Laのリボンを超急
冷法により作製した後、 875°” i’j近テ焼鈍
すると)lcは9KOeをこえることを見い出した。但
しこの場合磁化曲線の角形性と当然のことなから配向性
が悪く、(BH)+oaxは低い(N、 C,Koon
他、Appl、 Phys、 Lett。In addition, Kuhn (N, C, Koon) etc. are 0.9 (Fe
We found that when a ribbon of B)-0,05Tb-0,05La was prepared by an ultra-quenching method and then annealed to 875°", the lc exceeded 9 KOe. However, in this case, the square shape of the magnetization curve As a matter of course, the orientation is poor, and (BH) + oax is low (N, C, Koon
et al., Appl, Phys, Lett.
3s(xo)、 [381,840〜842 FL、T
EEE Transactionon Magne
tics、Vol、MAG−18,No、8.!982
.1448 〜1450頁→ 。3s(xo), [381,840-842 FL, T
EEE Transactionon Magne
tics, Vol. MAG-18, No. 8. ! 982
.. Pages 1448-1450→.
さらにクローh (J、 J、、 Croat)および
カバコツ(L、 Kabacoff)等はPrFeおよ
びNd F e組成について超急冷法によりリボンを作
製し、室温において8KOe近い値を報告している(L
、 Kabacoff他、J。Furthermore, Croat et al. (J, J., Croat) and Kabacoff et al. (L, 2003) fabricated ribbons using an ultra-quenching method for PrFe and NdFe compositions, and reported a value close to 8 KOe at room temperature (L).
, Kabacoff et al., J.
jlpp I。Phys、 53(3)1!381.2
255〜2257頁、J、 J。jlpp I. Phys, 53(3)1!381.2
pp. 255-2257, J.J.
Croat IEEE Vol、I8 No、6144
2〜1447頁)、。Croat IEEE Vol. I8 No. 6144
2-1447).
これらのFeBR系超急冷リボン又はRFe系スパッタ
薄膜からは任意の形状・寸法を有するバルク永久磁石体
を得ることは出来ず、実用永久磁石材料どはなり難い。Bulk permanent magnet bodies having arbitrary shapes and dimensions cannot be obtained from these FeBR-based ultra-quenched ribbons or RFe-based sputtered thin films, and it is difficult to use them as practical permanent magnet materials.
これまでに報告されたFeBR系リボンの磁化曲線は角
形性が悪く、従来慣用の磁石に対抗できる実用永久磁石
とはみなされえない。また、−1−記スパンタ薄膜及び
超急冷リボンは、いずれも本質上等方性であり、これら
から磁気異方性の実用永久磁石を得ることは、本実上不
可能である。The magnetization curves of FeBR ribbons reported so far have poor squareness, and cannot be considered as practical permanent magnets that can compete with conventional magnets. Moreover, the spunter thin film and the ultra-quenched ribbon described in -1- are both essentially isotropic, and it is practically impossible to obtain a practical permanent magnet with magnetic anisotropy from them.
このように、これまで希土類鉄系合金の永久磁石を得る
ため従来試みられた方法はいずれも実用永久磁石材料を
得るには不適当であった7本発明は、かかる従来法の困
難を打開せんとするものであり、既述の通り、Fe、
Rを用いた永久磁石材料において、Rとして軽希土類を
上として用いることができ、従来のハードフェライI・
と同等以上の優れた磁気特性を有し、資源的に希少なに
0を用いる必要のない新規な永久磁石材料及びその製造
方法を提供することを基本的目的とする。As described above, all of the methods conventionally attempted to obtain permanent magnets of rare earth iron alloys were unsuitable for obtaining practical permanent magnet materials.7 The present invention overcomes the difficulties of such conventional methods. As mentioned above, Fe,
In permanent magnet materials using R, a light rare earth element can be used as R, and conventional hard ferrite I.
The basic object of the present invention is to provide a new permanent magnet material and a method for producing the same, which have magnetic properties as good as or better than those of the present invention, and which do not require the use of scarce resources.
さらに、本発明は、先に本発明者が開発し出願したFe
BR三元素の永久磁石に対し、本発明の好ましい態様に
おいて、さらに優れた保磁力を付与することを併せて目
的とする。Furthermore, the present invention is based on Fe, which was previously developed and filed by the present inventor.
In a preferred embodiment of the present invention, it is also an object of the present invention to impart even more excellent coercive force to the BR three-element permanent magnet.
即ち、本発明によれば、
原子百分比にて、8〜30%のR(但しRはYを包含す
る希土類元素の少なくとも一種)、2〜2HのB、所定
2の添加元素Mの一種又は二種以上、
(ここに所定鬼の添加元素Mは
Ti 4.5%以下、 Ni 8.0%以下、
Bi 5.0%以下、 ■ 8.5%以下、Nb
12.5 %以下、 Ta 10.5%以下、C
r ”El、5%以下、 Mo 8.5%以下、
W 9.5X以下、 Mn 8.0%以下、A
I 9.5%以下、 Sb 2.5%以下、G
e 7.O%以ド、 Sn 3.5%以下、Z
r 5.5%以下、
及び)If 5.5%以下をいう)
但しMの含量は含有するMの当該各元素のうち最大値を
有するものの原子百分比以下、及び残部Fe及び製造上
不可避の不純物からなる組成(以下FeBRM組成とい
う)を有し0.3〜80pmの平均粒度を有する合金粉
末を成形し、還元性または非酸化性雰囲気中において8
00〜1200℃で焼結することにより、FeBRM系
永久磁石材料が製造される。That is, according to the present invention, in terms of atomic percentage, 8 to 30% of R (where R is at least one kind of rare earth element including Y), B of 2 to 2H, and one or two of the predetermined two additive elements M. (Here, the specified additive elements M are Ti 4.5% or less, Ni 8.0% or less,
Bi 5.0% or less, ■ 8.5% or less, Nb
12.5% or less, Ta 10.5% or less, C
r”El, 5% or less, Mo 8.5% or less,
W 9.5X or less, Mn 8.0% or less, A
I 9.5% or less, Sb 2.5% or less, G
e7. O% or less, Sn 3.5% or less, Z
r 5.5% or less, and) If 5.5% or less) However, the content of M is less than the atomic percentage of the maximum value of each element of M contained, and the remainder is Fe and impurities unavoidable in manufacturing. (hereinafter referred to as FeBRM composition) and an average particle size of 0.3 to 80 pm, and
A FeBRM permanent magnet material is manufactured by sintering at 00 to 1200°C.
以下合金組成に関し、他に明示ない限り、%は原子百分
比を表わす。Regarding alloy compositions below, unless otherwise specified, % represents atomic percentage.
本発明は主として磁気異方性の・永久磁石材料を少なく
とも含む。The present invention includes at least a primarily magnetically anisotropic/permanent magnetic material.
本発明者は、希土類鉄系合金磁石の製造においてFeR
に加えてBを含む一定の上記FeBRM組成範囲に限り
一定の条件下で粉末冶金的に製造されたとき、従来ある
アルニコ、フェライトおよび希土類磁石と同等、または
それ以上の磁気特性が得られるだけでなく、任意の形状
および実用寸法に成形出来ることを詳細な研究の結果具
い出した。The present inventor has developed FeR in the production of rare earth iron alloy magnets.
When manufactured by powder metallurgy under certain conditions within the above FeBRM composition range containing B in addition to B, magnetic properties equivalent to or better than conventional alnico, ferrite, and rare earth magnets can be obtained. As a result of detailed research, we have discovered that it can be molded into any shape and practical size.
以下異方性の場合を基本として説明する。The following explanation will be based on the case of anisotropy.
すなわち本発明の製造方法を用い゛ればこの永久磁石材
料は、本発明による上記FeBRM組成範囲においてハ
ードフェライトと同等以上の磁気特性を有する、工業上
有用な永久磁石材料となる。That is, by using the manufacturing method of the present invention, this permanent magnet material becomes an industrially useful permanent magnet material that has magnetic properties equivalent to or better than hard ferrite in the FeBRM composition range described above according to the present invention.
保磁力1)1c IKOe以上を満たすためBは2z以
上とし、ハードフェライトの残留磁束密度Br約4KG
以上とするためにBは28%以下とする。Rは保磁力I
KOe以上を満たすためには8%以上必要であり、また
燃えやすく工業的取扱い、製造上の困難のため (かつ
高価であるため) 、 30 %以下とする。軽希土類
をHの主成分(即ち全R中、軽希土類50原子X以上)
トL、11〜24XR13〜27%B、残部(Fe+M
)の組成は最大エネルギー積(OH)max 7MGO
e以上とす るために好ましい範囲である。Coercive force 1) In order to satisfy 1c IKOe or more, B should be 2z or more, and the residual magnetic flux density of hard ferrite Br should be about 4KG.
In order to achieve the above, B is set to 28% or less. R is coercive force I
In order to satisfy KOe or higher, it is required to be 8% or more, and because it is easily flammable and difficult to handle and manufacture industrially (and is expensive), it is set to 30% or less. Light rare earth is the main component of H (i.e. 50 atoms or more of light rare earth in all R)
L, 11~24XR13~27%B, balance (Fe+M
) is the maximum energy product (OH) max 7MGO
This is a preferable range for achieving a value of e or more.
最も好ましくは、軽希土類をHの主成分とし、12〜2
0XR14〜24%B、残部(Fe十M)の組成であり
、最大エネルギー積(BH)wax 10 MGOe以
上を可能とし、(BH)waxは最高33MGOe以上
に達する。Most preferably, the main component of H is a light rare earth, and 12 to 2
It has a composition of 0XR 14 to 24% B and the balance (Fe 10M), which enables a maximum energy product (BH) wax of 10 MGOe or more, and (BH) wax reaches a maximum of 33 MGOe or more.
最近永久磁石はますます過酷な環境(たとえば磁石の薄
型化にともなう強い反磁界、コイルや他の磁石によって
加えられる強い逆磁界、これらに加え機器の高速化金高
負荷による高温度の環境)にさらされることが多くなり
、多くの用途において特性安定化のために一層の高保磁
力化が必要とされる。Recently, permanent magnets have been subjected to increasingly harsh environments (for example, strong demagnetizing fields due to thinner magnets, strong reverse magnetic fields applied by coils and other magnets, and high temperature environments due to high-speed equipment and heavy metal loads). In many applications, even higher coercive force is required to stabilize the properties.
このFeBRM系永久磁石は上記特定の添加元素Mの一
種または二種以上を含有することにより、FeBR三元
系永久磁石よりもさらに高いiHcを与えることが可能
である(第4図参照)。但し、これらの添加元素Mの添
加は夫々の態様において残留磁化Brの漸次の低下を招
くことも明らかとなった。従って添加元素Mの含有量は
、少なくとも残留磁化Brが、従来の/\−ドフエライ
トの残留磁化Brと同等以上の範囲で、かつ高保磁力を
示すものが対象となる。By containing one or more of the above specific additive elements M, this FeBRM permanent magnet can provide a higher iHc than the FeBR ternary permanent magnet (see FIG. 4). However, it has also become clear that the addition of these additive elements M causes a gradual decrease in the residual magnetization Br in each aspect. Therefore, the content of the additive element M should be such that at least the residual magnetization Br is equal to or higher than the residual magnetization Br of the conventional /\-doferrite and exhibits a high coercive force.
次に添加元素Mの夫々の添加の効果を明らかにするため
その添加量を変化させて実験によりBrの変化を測定し
、その結果を第1図〜第3図に示す。Bi、 Mn、旧
を除く他の添加元素M(Ti、V。Next, in order to clarify the effect of each addition of the additive element M, changes in Br were measured by experiments by varying the amount added, and the results are shown in FIGS. 1 to 3. Bi, Mn, other additive elements M (Ti, V.
Nb、 Ta、 Cr、 No、 W、 AI、 Sb
、 Ge、 Sn、 Zr、 Hf)の添加量の上限は
、第1図〜第3図に示す通り、ハードフェライトのBr
約4 KGと同等以上の範囲として定められる。さらに
、好ましい範囲は、Brを8.5.8. l0KG等の
段階をもって区画することにより夫々第1図〜第3図か
ら明らかに読むことができる。Nb, Ta, Cr, No, W, AI, Sb
, Ge, Sn, Zr, Hf), as shown in Figures 1 to 3.
It is defined as a range equivalent to or greater than approximately 4 kg. Furthermore, a preferable range is 8.5.8. The division into stages such as 10KG can be clearly read from FIGS. 1 to 3, respectively.
Mn、旧は多量に添加すると、iHcが減少するがNi
は強磁性元素であるため、Brは余り低下しない(第2
図参照)。そのため、Niの上限はiHCの観点から8
zとし、同様の観点から4.5z以下が好ましい。When adding a large amount of Mn and old, iHc decreases, but when Ni
is a ferromagnetic element, so Br does not decrease much (second
(see figure). Therefore, the upper limit of Ni is 8
z, and from the same viewpoint, 4.5z or less is preferable.
Mn添加はBr減少に与える影響はNiより大であるが
急激ではない。かくて、肚の上限はIHcの観1点から
8zどし、同様の観点から3.5z以ドが好ましい。Although Mn addition has a greater effect on Br reduction than Ni, it is not drastic. Thus, the upper limit of the angle is preferably 8z from the point of view of IHc, and preferably 3.5z or more from the same point of view.
Biについては、その蒸気圧が極めて高<Bi5%を超
える合金の製造が事実上不可能であり 5z以ドとする
。二種以」ニの添加元素を含む合金の場合、Br 4K
G以上の条件を満たすためには、」二連の各元素の添加
量の上限のうち、最大の値(t)以下であることが必要
である。Regarding Bi, it is virtually impossible to manufacture an alloy in which the vapor pressure is extremely high and exceeds 5% Bi, so it is set at 5z or higher. In the case of alloys containing two or more additive elements, Br 4K
In order to satisfy the condition of G or higher, it is necessary that the amount of addition of each element be less than or equal to the maximum value (t) of the two upper limits of each element added.
Rとしては資源的に豊富な、軒昂」二類を用いることが
でき、必ずしもSrsを必要とせず、あるいはSmを主
体とする必要もないので原料が安価であり、きわめて有
用である。本発明の永久磁石に用いる希土類元素RはY
を包含し軽希土類及び重希土類を包含する希土類元素で
あり、そのうち一種以上を用いる。即ちこのRとしては
Nd、 Pr、 La。As R, it is possible to use a resource-rich type 2 species, and since it does not necessarily require Srs or mainly Sm, the raw material is inexpensive and extremely useful. The rare earth element R used in the permanent magnet of the present invention is Y
It is a rare earth element that includes light rare earths and heavy rare earths, and one or more of them is used. That is, this R includes Nd, Pr, and La.
Ce、 Tb+ Dy、 Ho、 Er、 Eu、 5
ffl、 Gd、 Pm、 Tm、 Yb。Ce, Tb+ Dy, Ho, Er, Eu, 5
ffl, Gd, Pm, Tm, Yb.
Lu、及びYが包含される。Rとしては軽希土類をもっ
て足り特にNd、 Prが望ましい。また通例Rのうち
一種をもって足りるが、実用上は二種以上の混合物(ミ
ツシュメタル、ジジム等)を入手上の便宜等の理由によ
り用いることができる。なおRは純希土類元素でなくと
もよく工業上入手可能な範囲で製造り不可避な不純物を
含有するもので差支えない。S!Q、 Y、 La、
Ce、 Gd等は他の軽希土類との混合物として使用で
きる。Lu, and Y are included. As R, a light rare earth element is sufficient, and Nd and Pr are particularly preferable. Further, one type of R is usually sufficient, but in practice, a mixture of two or more types (Mitsuhmetal, didymium, etc.) can be used for reasons such as convenience of availability. Note that R does not have to be a pure rare earth element, and may be one that is produced within an industrially available range and contains unavoidable impurities. S! Q, Y, La,
Ce, Gd, etc. can be used as a mixture with other light rare earths.
Bとしては純ポロン又はフェロボロンを用いることがで
き、不純物としてAI、 Si、 C等を含むものも用
いることができる。As B, pure poron or ferroboron can be used, and materials containing AI, Si, C, etc. as impurities can also be used.
本発明の永久磁石材料には製造上不可避な不純物の存在
を許容できる。C,S、 P、 Gu等を所定限度内で
含むこともでき製造」二の便宜、低価格化に資する。C
は有機結合剤から、S、 P、 Gu等は原料、製造工
程からも含有されることがある。In the permanent magnet material of the present invention, the presence of impurities that are unavoidable during manufacturing can be tolerated. It can also contain C, S, P, Gu, etc. within a predetermined limit, which contributes to convenience in manufacturing and cost reduction. C
may be contained from organic binders, and S, P, Gu, etc. may be contained from raw materials and manufacturing processes.
G 4.0 %以下、P 3.5 % 以下、52.5
%以下、Cu3.5%以下、但しこれらの合計は、各
成分のうち最大値以下では実用可能である。G 4.0% or less, P 3.5% or less, 52.5
% or less, Cu3.5% or less, but the total of these is practical if it is less than the maximum value of each component.
本発明に係る永久磁石材料の高特性を発現さゼるにはそ
の製造方法が肝要である
以下本発明の製造方法について詳細に説明する。The manufacturing method of the permanent magnet material according to the present invention is essential for exhibiting high properties.The manufacturing method of the present invention will be explained in detail below.
一般に希土類金属は化学的に非常に活性であり、空気中
の酸素と結びつきやすく容易に酸素と反応し希土類酸化
物をつくるので、溶解、粉砕、成形、焼結等の各工程を
還元性雰囲気または非酸化性雰囲気中で行うことが必要
である。In general, rare earth metals are chemically very active and easily combine with oxygen in the air and easily react with oxygen to create rare earth oxides. It is necessary to carry out in a non-oxidizing atmosphere.
まず、所定組成の合金組成の合金粉末を調製する。−例
として、上記FeBRM組成範囲内で原木′1を所定の
組成に秤量配合した後、高周波誘導炉等により溶解を行
いインゴットとじ、次いで粉砕する。粉末平均粒度0.
3〜80g、mの範囲で保磁力(iHc)はl KOe
以−1−となる。平均粒度が0.3 pmより小さくな
ると酸化が急激に進行し、目的とする合金が得られ難く
なるため本発明の永久磁石材料の高性能品の安定的製造
−し好ましくない。また粉末粒径80gmを越えると保
磁力iHcはl KOe以下となり磁石材料の性能保持
上好ましくない。上記範囲内の粒度を有する粉末におい
て本発明の組成範囲内で組成の異なる二種類似−Lの粉
末を組成の調整または焼結時の緻密化を促進させるため
に混合して用いることもできる。First, an alloy powder having a predetermined alloy composition is prepared. - For example, raw wood '1 is weighed and blended to a predetermined composition within the above FeBRM composition range, then melted in a high frequency induction furnace or the like to form an ingot, and then crushed. Powder average particle size 0.
Coercive force (iHc) is l KOe in the range of 3 to 80 g, m
This becomes -1-. If the average particle size is smaller than 0.3 pm, oxidation will proceed rapidly and it will be difficult to obtain the desired alloy, which is not preferable for the stable production of high-performance permanent magnet materials of the present invention. Further, if the powder particle size exceeds 80 gm, the coercive force iHc becomes less than 1 KOe, which is not preferable in terms of maintaining the performance of the magnetic material. In the powder having a particle size within the above range, two types of similar powders having different compositions within the composition range of the present invention may be mixed and used in order to adjust the composition or promote densification during sintering.
なお粉砕は湿式で行うことが好ましく、アルコール系溶
媒、ヘキサン、トリクロルエタン、トリクロルエチレン
、キシ17ン、トルエン、フッ素系溶媒、パラフィン系
溶媒などを用いることができる。The pulverization is preferably carried out in a wet manner, and alcohol solvents, hexane, trichloroethane, trichloroethylene, xylene, toluene, fluorine solvents, paraffin solvents, and the like can be used.
」二記FeBRM組成範囲内で、例えば原料をNd 1
5原子%、8B原子IVI原子2残部Feの組成に秤量
した後、溶解を行ないインゴットを得た。"Within the FeBRM composition range described in Section 2, for example, the raw material is Nd 1
After weighing to a composition of 5 atomic %, 8 B atoms, IVI atoms, and 2 balance Fe, melting was performed to obtain an ingot.
このインゴットの粉砕にあたって、粉末粒度が0.3〜
137 ILmの範囲になるように粉砕条件を調整した
。ここで粉末粒度はフィッシャー社のサブシーブサイザ
ーを用いて測定した平均粒度を示す。尚、粒度が40μ
2m以−1−の粉末はJIS標準ふるい又はマイクロシ
ーブを用いた。When crushing this ingot, the powder particle size is 0.3~
The grinding conditions were adjusted to fall within the range of 137 ILm. The powder particle size here refers to the average particle size measured using a Fischer subsieve sizer. In addition, the particle size is 40μ
For powders with a size of 2 m or more, a JIS standard sieve or microsieve was used.
得られた粉末を10 KOeの磁界中テ2 TOII
/crri’、 cl)圧力をかけ成形体を作り、 A
r 200 Torr雰囲気中で1080℃および11
00°Cの各温度で1時間焼結を行った。The obtained powder was heated in a magnetic field of 10 KOe.
/crri', cl) Apply pressure to make a molded body, A
r 1080 °C and 11 in 200 Torr atmosphere
Sintering was performed at each temperature of 00°C for 1 hour.
粉砕後の粉末粒度と、得られた焼結体での保磁力(i)
Ic)の関係を第5図に示す。Powder particle size after crushing and coercive force (i) of the obtained sintered body
The relationship of Ic) is shown in FIG.
次いで得られた所定の粒度を有する合金粉末を成形する
。成形時の圧力は0.5〜F3 Ton/ crn′の
範囲で行うことが好ましい、 0.5 Ton /cr
n’未満の圧力では、成形体の充分な強度が得られず永
久磁石材料としての実用上その取扱いが極めて困難とな
る。また8 Ton/crn’をこえると成形体の強度
は非常にあがりその取扱いの上で好ましくはなるが、プ
レスのパンチ、ダイス金型の強度の点で連続的に成形を
行う時に問題となるので好ましくない。The obtained alloy powder having a predetermined particle size is then molded. The pressure during molding is preferably in the range of 0.5 to F3 Ton/crn', 0.5 Ton/cr
If the pressure is less than n', the molded product will not have sufficient strength and will be extremely difficult to handle in practical use as a permanent magnet material. In addition, if it exceeds 8 Ton/crn', the strength of the molded product will greatly increase, which is preferable in terms of handling, but it will cause problems when continuously molding in terms of the strength of the press punch and die mold. Undesirable.
但し成形圧力は限定的ではない。さらに加圧成形時、磁
気的異方性の磁石材料を製造する場合には加圧成形を行
う時に磁界中で行うのであるが、その時の磁界は凡そ7
〜13KOeの磁界中で行うことが好ましい。However, the molding pressure is not limited. Furthermore, when producing magnetically anisotropic magnet materials during pressure molding, pressure molding is performed in a magnetic field, and the magnetic field at that time is approximately 7.
Preferably, it is carried out in a magnetic field of ~13 KOe.
得られた成形体は800〜1200℃の温度、好ましく
は1000〜1180°Cで焼結する。The obtained compact is sintered at a temperature of 800-1200°C, preferably 1000-1180°C.
焼結温度が800°C未満では永久磁石材料としての十
分な密度が得られず又所要の磁束密度が得られない。ま
た1200℃を越えると焼結体が変形し、配向がくずれ
磁束密度の低下と角形性の低下を来たし好ましくない。If the sintering temperature is less than 800°C, sufficient density as a permanent magnet material cannot be obtained, and the required magnetic flux density cannot be obtained. If the temperature exceeds 1200°C, the sintered body will be deformed, the orientation will be lost, and the magnetic flux density and squareness will be lowered, which is not preferable.
また焼結時間は5分以上あればよいが余り長時間になる
と量産性に問題があるので好ましい焼結時間は30分〜
8時間である。Also, the sintering time should be at least 5 minutes, but if it is too long, there will be problems with mass production, so the preferred sintering time is 30 minutes or more.
It is 8 hours.
焼結は還元性ないし非酸化性雰囲気で行う。焼結雰囲気
として不活性ガス雰囲気を用いる場合は定圧又は加圧雰
囲気でもよいが焼結体の緻密化を図る方法として減圧雰
囲気或いは減圧不活性雰囲気で行うことも可能である。Sintering is performed in a reducing or non-oxidizing atmosphere. When an inert gas atmosphere is used as the sintering atmosphere, it may be a constant pressure or pressurized atmosphere, but it is also possible to perform the sintering in a reduced pressure atmosphere or a reduced pressure inert atmosphere as a method of densifying the sintered body.
また焼結密度を上げる別の方法としては、還元性ガスで
あるH2ガス雰囲気中で行うことも用いられる。以上の
各工程を経て高磁束密度で磁気特性のすぐれた磁気的に
異方性の永久磁石材料を得ることができる。Another method for increasing the sintering density is to conduct the sintering in an atmosphere of H2 gas, which is a reducing gas. Through each of the above steps, a magnetically anisotropic permanent magnet material with high magnetic flux density and excellent magnetic properties can be obtained.
本発明の永久磁石材料は焼結体として得られ、焼結体の
密度は理論密度の95 %以上が81気特性上好ましく
、さらに好ましくは88を以上であり、最高89%以上
にも達する。The permanent magnet material of the present invention is obtained as a sintered body, and the density of the sintered body is preferably 81% or more of the theoretical density, more preferably 88 or more, and reaches a maximum of 89% or more.
以下本発明の態様及び効果について、実施例に従って説
明する。但し実施例及び記載の態様は、本発明をこれら
に限定するものではない。Hereinafter, aspects and effects of the present invention will be explained according to examples. However, the present invention is not limited to the examples and described aspects.
(1)出発原料はFeとして純度89.9%C重量2、
以下原料純度について同じ)の電解鉄、Bとし”C7x
ロポCI7合金(19,38%B、 5.32%AI
。(1) The starting material is Fe with a purity of 89.9% C weight 2,
The same applies to raw material purity below) electrolytic iron, B and “C7x”
Ropo CI7 alloy (19.38%B, 5.32%AI
.
0.74$Si、 0.03XG、残部Fe)、RトL
テ純度H%以上(′不純物は主として他の希土類金属)
を使用。0.74$Si, 0.03XG, balance Fe), R to L
Te purity H% or more ('Impurities are mainly other rare earth metals)
use.
Goは純度89.9%の電解COを使用した。As Go, electrolytic CO with a purity of 89.9% was used.
Mとしては純度99XのTi、 Mo、 Bi、 Mn
、 Sb。M is Ti, Mo, Bi, Mn with a purity of 99X.
, Sb.
Ni、 Ta、 Ge、88%のW 、 99.9%c
7)AI、Sn、85%の)If、またVとして81.
2%のVを含むフェロバナジウム、Nbとして87.8
%のNbを含むフェロニオブ、CrとしてEil、9%
のCrを含むフェロクロムおよびZrとして75.5%
のZrを含むフェロジルコニウムを使用した。Ni, Ta, Ge, 88% W, 99.9% C
7) AI, Sn, 85%)If, also V as 81.
Ferrovanadium with 2% V, 87.8 as Nb
Ferroniobium with % Nb, Eil as Cr, 9%
75.5% as ferrochrome and Zr containing Cr
Ferrozirconium containing Zr was used.
(2)磁石原料を高周波誘導を用いて溶解を行った。そ
の際ルツボとしてはアルミナルツボを用い水冷銅鋳型中
に鋳込みインゴットを使った。(2) Magnet raw materials were melted using high frequency induction. At that time, an alumina crucible was used as the crucible, and an ingot cast into a water-cooled copper mold was used.
(3)溶解で得られたインゴットを搗砕し一35mes
hにしたのち、更にボールミルにより0.3〜80IL
mのものが得られるように粉砕を行った。(3) Crush the ingot obtained by melting to 35 mes
h, then further milled by ball mill to 0.3 to 80IL.
Grinding was carried out to obtain m.
(4)粉末を7〜13KOeの磁界中で0.5〜8To
n/ctn’の圧力で成形した。(但し等方性磁石を製
造する場合は磁界をかけないで成形した。)
(5)成形体は800°C−1200°Cの温度で焼結
を行った。その際の雰囲気は還元性のガス、不活性ガス
、又は真空中で行った。焼結時間は15分〜8時間の範
囲で行った。(4) Powder is 0.5-8To in a magnetic field of 7-13KOe.
Molding was performed at a pressure of n/ctn'. (However, when producing an isotropic magnet, it was molded without applying a magnetic field.) (5) The molded body was sintered at a temperature of 800°C to 1200°C. The atmosphere at that time was a reducing gas, an inert gas, or a vacuum. The sintering time was in the range of 15 minutes to 8 hours.
実施例 l
原子百分率組成(以下同じ)で76Fe・8B・15N
d#ITi なる合金を粉砕して平均粒度37Lm粉末
とし、10KOeの磁界中で37on/cm’c))圧
力をかけ成形体をつくりAr大気圧雰囲気中で各温度2
時間焼結を行った時の焼結密度と特性は下表のようにな
った。Example 1 Atomic percentage composition (same below): 76Fe, 8B, 15N
The alloy d#ITi was ground into a powder with an average particle size of 37 Lm, and a compact was made by applying pressure of 37 on/cm'c)) in a magnetic field of 10 KOe, and the powder was heated at various temperatures of 2 in an Ar atmospheric pressure atmosphere.
The sintered density and properties when time-sintered were as shown in the table below.
実施例 2
組成73Fe1110BΦ15Nd・2vなる合金を粉
砕して平均粒度5gmの粉末とし、1OKOeの磁界中
で1.5 Ton/ crrfの圧力をかけ成形体をつ
くり l×10’−”torrの真空中で各温度1時間
焼結を行った時の焼結密度と特性は下表のようになった
。Example 2 An alloy having a composition of 73Fe1110BΦ15Nd.2v was ground into a powder with an average particle size of 5 gm, and a molded body was made by applying a pressure of 1.5 Tons/crrf in a magnetic field of 1 OKOe and in a vacuum of 1 x 10'-''torr. The sintered density and properties when sintered at each temperature for 1 hour are as shown in the table below.
実施例 3
組成78Fe 拳8B ・15Nd−INbなる合金を
粉砕して平均粒度2p、raの粉末とし、10KOeの
磁界中で2 Ton/crrfの圧力をかけ成形体をつ
くり Ar 200Torr雰囲気中で各温度1時間焼
結を行った時の焼結密度と特性は下表のようになった。Example 3 An alloy with a composition of 78Fe, 8B, and 15Nd-INb was ground into powder with an average particle size of 2p and ra, and a molded body was made by applying a pressure of 2 Ton/crrf in a magnetic field of 10 KOe, and at various temperatures in an Ar atmosphere of 200 Torr. The sintered density and properties after sintering for 1 hour were as shown in the table below.
実施例 4
組成74Fe・8B・17Ndl+lTaなる合金を粉
砕して平均粒度37tmの粉末とし、10 KOeの磁
界中で1、.5 Ton/ Cm’の圧、力をかけ成形
体をつくりAr大気圧雰囲気中で各温度3時間焼結を行
った時の焼結密度と特性は下表のようになった。Example 4 An alloy having the composition 74Fe, 8B, 17Ndl+lTa was ground into powder with an average particle size of 37 tm, and pulverized in a magnetic field of 10 KOe. A molded body was made by applying a pressure of 5 Ton/cm' and sintered at each temperature for 3 hours in an Ar atmospheric pressure atmosphere.The sintered density and properties were as shown in the table below.
実施例 5
組成?5.5Fe ・l0B−14Nd eO,5Cr
なる合金を粉砕して平均粒度2.8μmの粉末とし、1
0 KOeの磁界中で27on/cm’の圧力をかけ成
形体をつくり、lXl0 Torrの真空中で名温度
4時間焼結を行った時の焼結密度と特性は下表のように
なった。Example 5 Composition? 5.5Fe ・10B-14Nd eO,5Cr
The alloy was ground into powder with an average particle size of 2.8 μm,
A compact was made by applying a pressure of 27 on/cm' in a magnetic field of 0 KOe, and sintered at the nominal temperature for 4 hours in a vacuum of 1X10 Torr. The sintered density and properties were as shown in the table below.
実施例 6
組成?eFe番8B拳15Nde1Moなる合金を粉砕
して3.5 p、 raの平均粒度の粉末とし、1OK
Oeの磁界中で37on/crrfの圧力をかけ成形体
をつくり 60TorrのAr中で各温度2時間焼結を
行った時の焼結密度と特性はF表のようになった。Example 6 Composition? Grind the alloy called eFe No. 8B Fist 15Nde1Mo to powder with an average particle size of 3.5p, ra, 1OK
A compact was made by applying a pressure of 37 on/crrf in a magnetic field of Oe, and sintered in Ar at 60 Torr for 2 hours at each temperature. The sintered density and properties were as shown in Table F.
実施例 7
組成75.5Fe 争7B ・17Ndl10.5Wな
る合金を粉砕して平均粒度3.8#L11の粉末とし1
.0 KOeの磁界中で37on/crn’の圧力をか
け成形体をつくり、Ar大気圧雰囲気中で各温度1時間
焼結を行った時の焼結密度と特性は下表のようになった
。Example 7 An alloy with a composition of 75.5Fe and 7B 17Ndl10.5W was ground into powder with an average particle size of 3.8#L11.
.. A compact was made by applying a pressure of 37 on/crn' in a magnetic field of 0 KOe, and sintered in an Ar atmospheric pressure atmosphere at each temperature for 1 hour. The sintered density and properties were as shown in the table below.
実施例 8
組成7BFe・8B・14Nd・IMnなる合金を粉砕
して平均粒度4.Ograの粉末とし、10KOeの磁
界中で1.57on/crn’の圧力をかけ成形体をつ
くり Ar200 Torr雰囲気中で各温度2時間焼
結を行った時の焼結密度と特性は下表のようになった。Example 8 An alloy having a composition of 7BFe, 8B, 14Nd, and IMn was ground to obtain an average particle size of 4. The sintered density and properties of the sintered powder when it was made into a powder of Ogra, applied a pressure of 1.57 on/crn' in a magnetic field of 10 KOe, and sintered for 2 hours at each temperature in an Ar200 Torr atmosphere are as shown in the table below. Became.
実施例 9
組成7ft、5Fe ・7B ・1BNd ・0.5N
iなる合金を粉砕して平均粒度4.OILmの粉末とし
、10 KOeの磁界中で27on/crn’の圧力を
かけ成形体をつくり、1、 X 10−’ Torrの
真空中で各温度1時間焼結を行った時の焼結密度と特性
は下表のようになった。Example 9 Composition 7ft, 5Fe・7B・1BNd・0.5N
An alloy with an average particle size of 4. The sintered density was obtained by applying a pressure of 27 on/crn' in a magnetic field of 10 KOe to a molded body of OILm powder, and sintering it for 1 hour at each temperature in a vacuum of 1. The characteristics are as shown in the table below.
実施例 10
組Jflu8Fe @8B φ15Nd ・IAIなる
合金を粉砕して平均粒度2.57Lmの粉末とし、1O
KOeの磁界中で1.5 Ton/cm″の圧力をかけ
成形体をつくり、Ar 40OTorr中で各温度2時
間焼結を行った時の焼結密度と特性は下表のようになっ
た。Example 10 An alloy called Jflu8Fe @8B φ15Nd ・IAI was ground into powder with an average particle size of 2.57Lm, and 1O
A compact was made by applying a pressure of 1.5 Ton/cm'' in a KOe magnetic field, and sintered in Ar 40 O Torr at each temperature for 2 hours. The sintered density and properties were as shown in the table below.
実施例 11
組成?4.5Fe ・13B ・11Jd 110.5
Geなる合金を粉砕して平均粒度3.5JLmの粉末と
し、10KOeの磁界中で7.57on/cm’の圧力
をかけ成形体をつくり八「大気圧雰囲気中で各温度2時
間焼結を行った時の焼結密度と特性は下表のようになっ
た。Example 11 Composition? 4.5Fe ・13B ・11Jd 110.5
An alloy of Ge was ground into a powder with an average particle size of 3.5 JLm, a molded body was made by applying a pressure of 7.57 on/cm' in a magnetic field of 10 KOe, and sintering was performed at each temperature for 2 hours in an atmospheric pressure atmosphere. The sintered density and properties are as shown in the table below.
実施例 12
組成78Fe・8B・14Nd・ISnなる合金を粉砕
して平均粒度4.0ルmの粉末とし、10KOeの磁界
中で2.57on/crn’の圧力をかけ成形体をつく
り Ar80 Torrで各温度1時間焼結を行った時
の焼結密度と特性は下表のようになった。Example 12 An alloy with a composition of 78Fe, 8B, 14Nd, ISn was ground into powder with an average particle size of 4.0 lm, and a compact was made by applying a pressure of 2.57 on/crn' in a magnetic field of 10 KOe at Ar80 Torr. The sintered density and properties when sintered at each temperature for 1 hour are as shown in the table below.
実施例 13
組成75Fe ψ9B Q15Nd @ISbなる合金
を粉砕して平均粒度3.Lpmの粉末とし、10KOe
、の磁界中で1.57on/crn’の圧力をかけ成形
体をつくり1×IQ−’Torrの真空中で各温度1.
5時間焼結を行った時の焼結密度と特性は下表のように
なった。Example 13 An alloy with a composition of 75Fe ψ9B Q15Nd @ISb was ground and the average particle size was 3. Lpm powder, 10KOe
A molded body was made by applying a pressure of 1.57 on/crn' in a magnetic field of , and then heated at each temperature of 1.
The sintered density and properties after sintering for 5 hours are as shown in the table below.
実施例 14
組成75Fe轡7B・17Nd・IBiなる合金を粉砕
して平均粒度2.IILmの粉末とし、LOKOeの磁
界中で2.57on/crn”の圧力をかけ成形体をつ
くりArTorr中で各温度0.5時間焼結を行った時
の焼結密度と特性は下表のようになった。Example 14 An alloy with a composition of 75Fe, 7B, 17Nd, and IBi was ground to obtain an average particle size of 2. The sintered density and properties of IILm powder were made into compacts by applying a pressure of 2.57 on/crn in the magnetic field of LOKOe, and sintered in ArTorr for 0.5 hours at each temperature, as shown in the table below. Became.
実施例 15
組成?6Fe・8B・15Pr・IAIなる合金を粉砕
して平均粒度4.OJ7.IJjの粉末とし、1OKO
eの磁界中で 1.5 Ton/am’の圧力をかけ成
形体をつくりAr20OTorr中で各温度2時間焼結
を行った時の焼結密度と特性は下表のようになった。Example 15 Composition? An alloy of 6Fe, 8B, 15Pr, and IAI is crushed to have an average particle size of 4. OJ7. IJj powder and 1OKO
A compact was made by applying a pressure of 1.5 Ton/am' in a magnetic field of 1.5 m, and sintered in Ar20 O Torr at each temperature for 2 hours. The sintered density and properties were as shown in the table below.
実施例 16
組成73Fe・88−15Nd・2Dy・1vなる合金
を粉砕して平均粒度3.IJj、11の粉末とし、10
KOeの磁界中で2.OTon/cm’の圧力をかけ成
形体をつくりAr 100 Torr中で各温度1時間
焼結を行った時の焼結密度と特性は下表のようになった
。Example 16 An alloy having a composition of 73Fe, 88-15Nd, 2Dy, and 1v was ground to obtain an average particle size of 3. IJj, 11 powder, 10
2. In the magnetic field of KOe. A molded body was made by applying a pressure of Oton/cm' and sintered at each temperature for 1 hour in Ar 100 Torr.The sintered density and properties were as shown in the table below.
実施例 17
組成7θFee8B・15Nd−IAIなる合金を粉砕
して平均粒度3.Q4mの粉末とし、磁界をかけずに3
Ton/ctn’の圧力で成形体をつくりAr大気圧
中で各温度1時間焼結を行った時の焼結密度と特性は下
表のようになった。Example 17 An alloy with a composition of 7θFee8B・15Nd-IAI was ground to obtain an average particle size of 3. Q4m powder and 3 without applying a magnetic field.
A molded body was made at a pressure of Ton/ctn' and sintered at each temperature for 1 hour in Ar atmospheric pressure, and the sintered density and properties were as shown in the table below.
さらに、第6図に78.5Feや8B@15Nd・0.
5AI(本発明、異方性実施例1Oと同様にして作製)
の減磁曲線を、公知のアモルファスリボンのそれと対比
して示す。アモルファスリボン?0.5Fe@15.5
Be7Tb・7Laは、超急冷リボン化の後660″c
X15分熱処理されたものである(出典:J、J・Be
cker、 IEEE Transaction on
Magnetics Vol。Furthermore, Fig. 6 shows 78.5Fe, 8B@15Nd, 0.
5AI (produced in the same manner as the present invention, anisotropic example 1O)
The demagnetization curve of the present invention is shown in comparison with that of a known amorphous ribbon. Amorphous ribbon? 0.5Fe@15.5
Be7Tb・7La is 660″c after being made into an ultra-quenched ribbon.
It was heat-treated for 15 minutes (Source: J, J.Be
IEEE Transaction on
Magnetics Vol.
MAG−18No、J In2. P1451〜145
3)。MAG-18No, J In2. P1451-145
3).
以上の実施例にみられるごとく、FeBRM系永久磁石
相ネ゛lは本発明の粉末冶金的焼結法によって高性能か
つ任意の大きさの製品を作りだすことが出来、また安定
・安価に工業的に製造可能であり工業的に非常に有用で
ある。As seen in the above examples, FeBRM-based permanent magnet phase nails can be manufactured into high-performance products of any size by the powder metallurgical sintering method of the present invention, and can be stably and inexpensively manufactured into industrial products. It is very useful industrially.
なお、従来のスパッタリングや超急冷法などの製造方法
1こよっては高特性および任意の形状をつくることはで
きない。Note that it is not possible to create high properties and arbitrary shapes using conventional manufacturing methods such as sputtering and ultra-quenching.
第1〜3図は、本発明の実施例における残留磁化Br(
KG)と添加元素M(横軸、X原子t)との関係を丞す
グラフ、
第4図は、他の実施例についての動磁化減磁特性曲線を
比較例と共に示すグラフ、
第5図は、さらに他の実施例において、合金粉末の平均
粒度(横軸logスケールgm)と保磁力1Hc(KO
e)との関係を示すグラフ、第6図は、本発明代表例と
従来のFeBR系アモルファスリボンの減磁特性曲線の
対比を示すグラフ、
第7図は、焼結温度と磁気特性、密度との関係を示すグ
ラフ、
を夫々示す。
出願人 住友特殊金属株式会社
代理人 弁理士 加藤朝道
手続補正書(自発)
昭和59年2月28日
特許庁長官若杉和夫殿
7、−、、= H
1事件の表示
昭和58年特許願第90038号
(昭和58年5月24日出願)
2 発明の名称
永久磁石材料及びその製造方法
3 補正をする者
事件との関係 出願人
氏名 住友特殊金属株式会社
5 補止命令の日付 自発
6 補正の対象
明細書の発明の詳細な説明の欄
7 補止の内容
1、明細書の発明の詳細な説明の欄を次の通り補正する
。
(1)第8頁20行、「11」を「12」に訂正する。
(2)第12頁6行、「不純物」の後に「(他の希土類
元素、Ca、Mg、Fe、Ti、C,0等)」を加入す
る。
(3)第12頁13行及び15行、「等」の前にr 、
Ca、Mg、O,Si」を加入する。
(4)同頁18行、「但し」の前にrCa、Mg84%
以下、02%以下、St 5%以下」を加入する。
以 上1 to 3 show residual magnetization Br(
Figure 4 is a graph showing the relationship between KG) and additive element M (horizontal axis, , In yet another example, the average particle size of the alloy powder (horizontal axis log scale gm) and coercive force 1Hc (KO
Fig. 6 is a graph showing a comparison between the demagnetization characteristic curves of a representative example of the present invention and a conventional FeBR-based amorphous ribbon, and Fig. 7 is a graph showing the relationship between sintering temperature, magnetic properties, and density. Graphs showing the relationship between are shown, respectively. Applicant Sumitomo Special Metals Co., Ltd. Agent Patent Attorney Asami Kato Procedural Amendment (spontaneous) February 28, 1980 Mr. Kazuo Wakasugi, Commissioner of the Patent Office 7, -,, = H1 Case Indication 1988 Patent Application No. No. 90038 (filed on May 24, 1982) 2 Name of the invention Permanent magnet material and its manufacturing method 3 Relationship with the case of the person making the amendment Name of applicant Sumitomo Special Metals Co., Ltd. 5 Date of supplementary order Voluntary 6 Amendment Column 7 for detailed explanation of the invention in the subject specification Content 1 of the amendment: The column for detailed explanation of the invention in the specification is amended as follows. (1) On page 8, line 20, "11" is corrected to "12". (2) On page 12, line 6, add “(other rare earth elements, Ca, Mg, Fe, Ti, C, 0, etc.)” after “impurities”. (3) Page 12, lines 13 and 15, r before “etc.”
Ca, Mg, O, Si” are added. (4) On the same page, line 18, before “However,” rCa, Mg84%
Hereinafter, 02% or less, St 5% or less" will be added. that's all
Claims (2)
包含する希土類元素の少なくとも−・種)、2〜28%
のB、所定%の添加元素Mの一種又は二種以上、 (ここに所定%の添加元素Mは Ti 4.5%以下、 Ni 8.0%以下、
Bi 5.0X以下、 V 9.5%以下、N
b 12.5 %以下、 Ta 10.5 %以下
、1;r 8.5%以下、 Mo 9.5X以
下、W 9.5%以ド、 Mn 8.(1%以
下、AI L5%以下、 Sb 2.5%以下
、Ge 7.0%以下、 Sn 3.5%以下
、Zr 5.5%以下。 及びHf 5.5%以下をいう) 但しMの含量は含有するMの当該各元素のうち最大値を
有するものの原子百分比以下、及び残部Fe及び製造上
不可避の不純物からなる組成を有し0.3〜80ILm
の平均粒度を有する合金粉末を成形し、900〜120
0°Cで焼結して成るFeBRM系永久磁石材料。(1) In terms of atomic percentage, 8 to 30% R (where R is at least a species of rare earth element including Y), 2 to 28%
B, one or more kinds of additive elements M in a predetermined percentage (herein, the additive elements M in a predetermined percentage include Ti 4.5% or less, Ni 8.0% or less,
Bi 5.0X or less, V 9.5% or less, N
b 12.5% or less, Ta 10.5% or less, 1; r 8.5% or less, Mo 9.5X or less, W 9.5% or less, Mn 8. (1% or less, AI L5% or less, Sb 2.5% or less, Ge 7.0% or less, Sn 3.5% or less, Zr 5.5% or less, and Hf 5.5% or less) However, M The content of M is less than the atomic percentage of the element having the maximum value among the M elements, and the remainder is Fe and impurities unavoidable during manufacturing, and the composition is 0.3 to 80 ILm.
The alloy powder with an average particle size of 900-120
FeBRM permanent magnet material made by sintering at 0°C.
包含する希土類元素の少なくとも一種)、2〜28駕の
B、所定%の添加元素Mの一種又は二種以上、 (ここに所定%の添加元素Mは Ti 4.5%以下、 Ni 8.02;以下
、Bi 5.0 % 以下、 V L5%以下
、Nb 12.5 %以下、 Ta 10.5 %
以下、Cr 、 8.5 %以下、 No 9.
5%以下、W 9.5X以下、 Mn 8.0
%以下、AI Ia、5%以下、 Sb 2.
5%以下、Ge 7.9%以下、 Sn 3.
5%以下、Zr 5.5%以下、 及びHf5.5%以下をいう) 但しMの含量は含有するMの当該各元素のうち最大値を
有するものの原子百分比以下、及び残部Fe及び製造−
ト不可避の不純物からなる組成を有し0.3〜80wl
11の平均粒度を有する合金粉末を成形し、還元、1・
ままたは非酸化、1恒雰囲気中においてSOO〜120
0°Cで焼結することを特徴とするFeBRM系永久磁
石材料の製造方法。(2) In terms of atomic percentage, 8 to 30% of R (where R is at least one kind of rare earth element including Y), 2 to 28 parts of B, and one or more kinds of additive elements M of a predetermined percentage; ( Here, the predetermined percentage of additive elements M are Ti: 4.5% or less, Ni: 8.02% or less, Bi: 5.0% or less, V L: 5% or less, Nb: 12.5% or less, Ta: 10.5%
Below, Cr, 8.5% or less, No. 9.
5% or less, W 9.5X or less, Mn 8.0
% or less, AI Ia, 5% or less, Sb 2.
5% or less, Ge 7.9% or less, Sn 3.
5% or less, Zr 5.5% or less, and Hf 5.5% or less) However, the content of M is not more than the atomic percentage of the element having the maximum value among the M contained elements, and the balance is Fe and manufacturing.
0.3~80wl with a composition consisting of unavoidable impurities
The alloy powder with an average particle size of 11 was compacted, reduced, 1.
Or non-oxidizing, SOO ~ 120 in constant atmosphere
A method for producing a FeBRM permanent magnet material, characterized by sintering at 0°C.
Priority Applications (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58090038A JPS59219452A (en) | 1983-05-24 | 1983-05-24 | Permanent magnet material and its production |
| US06/532,517 US4597938A (en) | 1983-05-21 | 1983-09-15 | Process for producing permanent magnet materials |
| CA000436907A CA1287750C (en) | 1983-05-21 | 1983-09-16 | Process for producing permanent magnet materials |
| EP83109509A EP0126179B2 (en) | 1983-05-21 | 1983-09-23 | Process for producing permanent magnet materials |
| DE8383109509T DE3378706D1 (en) | 1983-05-21 | 1983-09-23 | Process for producing permanent magnet materials |
| US06/880,018 US4684406A (en) | 1983-05-21 | 1986-06-30 | Permanent magnet materials |
| US07/051,370 US4975130A (en) | 1983-05-21 | 1987-05-19 | Permanent magnet materials |
| SG493/90A SG49390G (en) | 1983-05-21 | 1990-07-04 | Process for producing permanent magnet materials |
| HK685/90A HK68590A (en) | 1983-05-21 | 1990-08-30 | Process for producing permanent magnet materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58090038A JPS59219452A (en) | 1983-05-24 | 1983-05-24 | Permanent magnet material and its production |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2132462A Division JPH0649884B2 (en) | 1990-05-24 | 1990-05-24 | Alloy powder composition for permanent magnets |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59219452A true JPS59219452A (en) | 1984-12-10 |
| JPH044385B2 JPH044385B2 (en) | 1992-01-28 |
Family
ID=13987475
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58090038A Granted JPS59219452A (en) | 1983-05-21 | 1983-05-24 | Permanent magnet material and its production |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59219452A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59222564A (en) * | 1983-05-31 | 1984-12-14 | Sumitomo Special Metals Co Ltd | Rare earth-ferrous magnetic material and permanent magnet |
| JPS60224757A (en) * | 1984-04-23 | 1985-11-09 | Seiko Epson Corp | Permanent magnet alloy |
| JPS61227150A (en) * | 1985-03-30 | 1986-10-09 | Toshiba Corp | Manufacture of permanent magnet alloy and permanent magnet |
| JPS61238915A (en) * | 1985-04-16 | 1986-10-24 | Hitachi Metals Ltd | Permanent magnet alloy and its manufacture |
-
1983
- 1983-05-24 JP JP58090038A patent/JPS59219452A/en active Granted
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59222564A (en) * | 1983-05-31 | 1984-12-14 | Sumitomo Special Metals Co Ltd | Rare earth-ferrous magnetic material and permanent magnet |
| JPS60224757A (en) * | 1984-04-23 | 1985-11-09 | Seiko Epson Corp | Permanent magnet alloy |
| JPS61227150A (en) * | 1985-03-30 | 1986-10-09 | Toshiba Corp | Manufacture of permanent magnet alloy and permanent magnet |
| JPS61238915A (en) * | 1985-04-16 | 1986-10-24 | Hitachi Metals Ltd | Permanent magnet alloy and its manufacture |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH044385B2 (en) | 1992-01-28 |
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