JPS5936432B2 - Manufacturing method of semiconductor device - Google Patents

Manufacturing method of semiconductor device

Info

Publication number
JPS5936432B2
JPS5936432B2 JP55116562A JP11656280A JPS5936432B2 JP S5936432 B2 JPS5936432 B2 JP S5936432B2 JP 55116562 A JP55116562 A JP 55116562A JP 11656280 A JP11656280 A JP 11656280A JP S5936432 B2 JPS5936432 B2 JP S5936432B2
Authority
JP
Japan
Prior art keywords
polycrystalline silicon
region
layer
pattern
silicon
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55116562A
Other languages
Japanese (ja)
Other versions
JPS5740975A (en
Inventor
芳高 佐々木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toshiba Corp
Original Assignee
Tokyo Shibaura Electric Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tokyo Shibaura Electric Co Ltd filed Critical Tokyo Shibaura Electric Co Ltd
Priority to JP55116562A priority Critical patent/JPS5936432B2/en
Priority to US06/294,749 priority patent/US4407059A/en
Priority to DE19813133548 priority patent/DE3133548A1/en
Publication of JPS5740975A publication Critical patent/JPS5740975A/en
Publication of JPS5936432B2 publication Critical patent/JPS5936432B2/en
Expired legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D30/00Field-effect transistors [FET]
    • H10D30/01Manufacture or treatment
    • H10D30/021Manufacture or treatment of FETs having insulated gates [IGFET]
    • H10D30/0223Manufacture or treatment of FETs having insulated gates [IGFET] having source and drain regions or source and drain extensions self-aligned to sides of the gate
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D48/00Individual devices not covered by groups H10D1/00 - H10D44/00
    • H10D48/30Devices controlled by electric currents or voltages
    • H10D48/32Devices controlled by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H10D48/34Bipolar devices
    • H10D48/345Bipolar transistors having ohmic electrodes on emitter-like, base-like, and collector-like regions
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/01Manufacture or treatment
    • H10D84/0112Integrating together multiple components covered by H10D8/00, H10D10/00 or H10D18/00, e.g. integrating multiple BJTs
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10DINORGANIC ELECTRIC SEMICONDUCTOR DEVICES
    • H10D84/00Integrated devices formed in or on semiconductor substrates that comprise only semiconducting layers, e.g. on Si wafers or on GaAs-on-Si wafers
    • H10D84/01Manufacture or treatment
    • H10D84/02Manufacture or treatment characterised by using material-based technologies
    • H10D84/03Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology
    • H10D84/038Manufacture or treatment characterised by using material-based technologies using Group IV technology, e.g. silicon technology or silicon-carbide [SiC] technology using silicon technology, e.g. SiGe
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P14/00Formation of materials, e.g. in the shape of layers or pillars
    • H10P14/60Formation of materials, e.g. in the shape of layers or pillars of insulating materials
    • H10P14/63Formation of materials, e.g. in the shape of layers or pillars of insulating materials characterised by the formation processes
    • H10P14/6302Non-deposition formation processes
    • H10P14/6304Formation by oxidation, e.g. oxidation of the substrate
    • H10P14/6306Formation by oxidation, e.g. oxidation of the substrate of the semiconductor materials
    • H10P14/6308Formation by oxidation, e.g. oxidation of the substrate of the semiconductor materials of Group IV semiconductors
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P32/00Diffusion of dopants within, into or out of wafers, substrates or parts of devices
    • H10P32/10Diffusion of dopants within, into or out of semiconductor bodies or layers
    • H10P32/14Diffusion of dopants within, into or out of semiconductor bodies or layers within a single semiconductor body or layer in a solid phase; between different semiconductor bodies or layers, both in a solid phase
    • H10P32/1408Diffusion of dopants within, into or out of semiconductor bodies or layers within a single semiconductor body or layer in a solid phase; between different semiconductor bodies or layers, both in a solid phase from or through or into an external applied layer, e.g. photoresist or nitride layers
    • H10P32/1414Diffusion of dopants within, into or out of semiconductor bodies or layers within a single semiconductor body or layer in a solid phase; between different semiconductor bodies or layers, both in a solid phase from or through or into an external applied layer, e.g. photoresist or nitride layers the applied layer being silicon, silicide or SIPOS, e.g. polysilicon or porous silicon
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10PGENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P32/00Diffusion of dopants within, into or out of wafers, substrates or parts of devices
    • H10P32/10Diffusion of dopants within, into or out of semiconductor bodies or layers
    • H10P32/17Diffusion of dopants within, into or out of semiconductor bodies or layers characterised by the semiconductor material
    • H10P32/171Diffusion of dopants within, into or out of semiconductor bodies or layers characterised by the semiconductor material being group IV material

Landscapes

  • Bipolar Transistors (AREA)
  • Bipolar Integrated Circuits (AREA)

Description

【発明の詳細な説明】 本発明は半導体装置の製造方法に関する。[Detailed description of the invention] The present invention relates to a method for manufacturing a semiconductor device.

一般に高周波用または高速スイッチング素子に適したバ
イポーラ・トランジスタにおいては、利得帯域幅積fT
を大きくすることが要求されている。
In general, in bipolar transistors suitable for high frequencies or high-speed switching devices, the gain bandwidth product fT
is required to increase.

そこでfTを大にするには素子寸法をできるだけ小さく
すると同時に、少数キャリアのベース走行時間を特に短
縮する必要がある。現在シリコントランジスタのほとん
どがプレーナ形であり、エミッタおよびベースは不純物
拡散によつて形成されている。この場合エミッタの寸法
が小さくなると、接合が曲面となり、実効的なベース走
行時間は単なるベース幅ではなく、コレクタ・ベース接
合深さがどの程度か、にも依存してくる。したがつて、
fTを改善するにはベース幅の縮少と同時にコレクタ・
ベース接合深さも同時に減少することも要求され、結局
浅い拡散接合をいかにして実現するかが問題となる。と
ころで、従来のバイポーラ型npnトランジスタは第1
図に示す構造になつている。
Therefore, in order to increase fT, it is necessary to reduce the element dimensions as much as possible and at the same time particularly shorten the base transit time of minority carriers. Currently, most silicon transistors are planar type, with emitters and bases formed by impurity diffusion. In this case, as the size of the emitter becomes smaller, the junction becomes a curved surface, and the effective base travel time depends not only on the base width but also on the depth of the collector-base junction. Therefore,
To improve fT, reduce the base width and at the same time
It is also required to reduce the base junction depth at the same time, and the problem becomes how to realize a shallow diffusion junction. By the way, the conventional bipolar type npn transistor
It has the structure shown in the figure.

即ち、第1図中の1はp−型シリコン基板であり、この
基板1にはn+型埋込層2が、更に同基板1上にはn型
エピタキシヤル層3が設けられている。このエピタキシ
ヤル層3には素子分離のためのp+アイソレーシヨン領
域4が設けられている。このアイソレーシヨン領域4で
分離された島状のエピタキシヤル層3にはp型のベース
領域5が、該領域5内にn+型のエミツタ領域6が、更
にエピタキシヤル層3の別の箇所には前記n+埋込層2
まで達するコレクタ接続用拡散層7が、夫々形成されて
いる。また、前記n型エピタキシヤル層3上には熱酸化
膜8が設けられており、かつ該熱酸化膜8上にはコンタ
クトホール91,92,93を介してエミツタ領域6、
ベース領域5及びコレクタ接続用拡散層Tと接続したア
ルミニウム電極10,11,12が設けられている。し
かしながら、かかる構造のトランジスタにおいて、ベー
ス領域5の深さを浅くすると、それに伴なつてベース抵
抗が大きくなつてしまう。とりわけ、ベース領域5が極
端に浅くなると、ベース抵抗はベースコンタクトホール
92の端とエミツタ領域6との間の距離に依存すること
になる。このエミツタ領域6の拡散窓とベースコンタク
トホール92の位置関係は、フオトエツチング技術で決
まり、現在の光による位置合せ技術ではこの距離lを1
.5μm以下にすることは不可能であり、ベース抵抗の
低減化には自ずと限界がある。一方、バイポーラ論理素
子であるI2L ( IntegratedInjectiOnLOgi
d)を例にとると、従来のI2Lは第2図に示す構造に
なつている。
That is, numeral 1 in FIG. 1 is a p- type silicon substrate, on which an n+ type buried layer 2 is provided, and further on the same substrate 1, an n type epitaxial layer 3. This epitaxial layer 3 is provided with a p+ isolation region 4 for element isolation. The island-shaped epitaxial layer 3 separated by the isolation region 4 has a p-type base region 5, an n+-type emitter region 6 within the region 5, and another region of the epitaxial layer 3. is the n+ buried layer 2
A collector connection diffusion layer 7 reaching up to the bottom is formed in each case. Further, a thermal oxide film 8 is provided on the n-type epitaxial layer 3, and the emitter region 6,
Aluminum electrodes 10, 11, and 12 connected to the base region 5 and the collector connection diffusion layer T are provided. However, in a transistor having such a structure, if the depth of the base region 5 is made shallow, the base resistance increases accordingly. In particular, if the base region 5 becomes extremely shallow, the base resistance will depend on the distance between the end of the base contact hole 92 and the emitter region 6. The positional relationship between the diffusion window of the emitter region 6 and the base contact hole 92 is determined by photo-etching technology, and with the current optical alignment technology, this distance l is
.. It is impossible to reduce the thickness to 5 μm or less, and there is a limit to the reduction in base resistance. On the other hand, I2L (IntegratedInjectiOnLOgi) which is a bipolar logic element
Taking d) as an example, a conventional I2L has a structure shown in FIG.

即ち、第2図中の1はp−型シリコン基板であり、この
基板1にはn+埋込層2が、更に同基板1上にはp+ア
イソレーシヨン領域4で分離されたn型エピタキシヤル
層3が、設けられている。このエピタルキシヤノレ層3
にはp型のインジエクタ13、p型のベース領域14が
、更に該ベース領域14内には複数のn+型のコレクタ
領域15・・・が設けられている。そしてn型エピタキ
シヤル層3上には熱酸化膜8が設けられており、この熱
酸化膜8上にはコンタクトホール9・・・を介して前記
各コレクタ領域15・・・、ベース領域14、インジエ
クタ13及び前記n+埋込層2の延在部2’と接続した
アルミニウム電極161,162,17,18,19が
設けられている。こうしたI2Lは、通常のトランジス
タのエミツタとコレクタを逆に使う、いわゆる逆動作形
の縦方向Npnトランジスタと、このトランジスタのベ
ースをコレクタすると横方向Pnpトランジスタの複合
構造をもつたバイポーラ論理素子である。しかしながら
、上述したI2Lにあつては、インバータとしての縦方
向Npnトランジスタが逆形であるため、エミツタ・ベ
ース接合面積がコレクタ・ベース接合面積に比べてはる
かに大きくなつているため、バイポーラ素子本来の高速
動作が十分実施されていない。即ち、ベースへのキヤリ
ア注入は、コレクタ領域直下を取り囲む広い面積のエミ
ツタ領域全体かか行われているため、実効的なベース幅
が大きくなり、従つて電流増幅率が小さく、FTが低く
なり、これがI2Lの性能、とりわけスイツチングスピ
ードを妨げるという欠点があつた。
That is, 1 in FIG. 2 is a p- type silicon substrate, and this substrate 1 has an n+ buried layer 2, and further on the same substrate 1 is an n-type epitaxial layer separated by a p+ isolation region 4. Layer 3 is provided. This epitaxial layer 3
A p-type injector 13, a p-type base region 14, and a plurality of n+-type collector regions 15 are provided within the base region 14. A thermal oxide film 8 is provided on the n-type epitaxial layer 3, and the respective collector regions 15, base regions 14, Aluminum electrodes 161, 162, 17, 18, and 19 connected to the injector 13 and the extension portion 2' of the n+ buried layer 2 are provided. Such I2L is a bipolar logic element having a composite structure of a so-called reverse-operation type vertical Npn transistor in which the emitter and collector of a normal transistor are used in reverse, and a horizontal Pnp transistor whose collector is the base of this transistor. However, in the above-mentioned I2L, since the vertical Npn transistor as an inverter is inverted, the emitter-base junction area is much larger than the collector-base junction area. High-speed operation is not implemented sufficiently. That is, since carrier injection into the base is performed over the entire emitter region, which has a wide area surrounding just below the collector region, the effective base width becomes large, and therefore the current amplification factor becomes small and the FT becomes low. This had the disadvantage of interfering with I2L performance, especially switching speed.

そこでこれらの欠点を補うため、IEDMtechni
caldigestpp2Ol〜204,(1979)
゛SubNanOsecOndSelf−Aligne
dI2L/MTLCircuits’’にI2Lのコレ
クタ領域に高濃度n+型ドープト多結晶シリコン層を使
い、ベースコンタクトホールとコレクタ領域をシリコン
酸化膜の厚みの相違によるセルフアライン手法で形成す
ることを可能とし、さらに表面に露出するベース領域は
金属で被うことでベース抵抗を下げ、かつ素子微細化を
可能にし、エミツタ・ベースとコレクタ・ベース接合面
積比を1に近づける構造を可能にしたI2Lが示されて
おり、その性能は、最小伝播遅延時間Tpdmin.で
約0.8nsecという従来の12Lでは最高の性能を
示している。
Therefore, in order to compensate for these shortcomings, IEDMtechni
caldigestpp2Ol~204, (1979)
゛SubNanOsecOndSelf-Aligne
In dI2L/MTLCircuits'', a highly concentrated n+ type doped polycrystalline silicon layer is used for the I2L collector region, making it possible to form the base contact hole and the collector region by a self-alignment method due to the difference in the thickness of the silicon oxide film. An I2L is shown in which the base region exposed on the surface is covered with metal, which lowers the base resistance and enables device miniaturization, making it possible to create a structure in which the emitter-base and collector-base junction area ratio approaches 1. Its performance is the minimum propagation delay time Tpdmin. It shows the highest performance among conventional 12L, which is approximately 0.8 nsec.

しかしその反面、この゛Sub−NanOsecOnd
Self一AlignedI2L/MTLCircui
ts”には、数多くの問題点が存在する。以下この素子
の製造方法を第3図a−f、第4図及び第5図を参照し
て説明する。まず、n+型半導体基板221にn型エピ
タキシヤル成長層23を形成し、その表面から、高濃度
n+型半導体層222を形成し、エミツタ領域とする(
第3図a図示)。
However, on the other hand, this ゛Sub-NanOsecOnd
Self-AlignedI2L/MTLCircui
ts" has many problems. The method for manufacturing this device will be explained below with reference to FIGS. 3a-f, 4, and 5. First, an n A type epitaxial growth layer 23 is formed, and a high concentration n+ type semiconductor layer 222 is formed from the surface thereof to form an emitter region (
(Illustrated in Figure 3a).

次に第3図bのように、シリコン窒化膜24を約100
0λ堆積させ、所望のシリコン窒化膜を一部開口し、そ
の下のn型エピタキシヤル層23を選択的にエツチング
する。
Next, as shown in FIG. 3b, a silicon nitride film 24 of approximately 100%
A desired silicon nitride film is partially opened and the underlying n-type epitaxial layer 23 is selectively etched.

そして熱酸化処理を施して第3図cのようにエツチング
部に約1.0〜1.5μmのシリコン酸化膜25を形成
する。このシリコン酸化膜25はI2Lゲートの周辺を
囲むように設けているため、酸化膜カラー又は酸化膜分
離層とも言い、I2Lのゲートとゲート間を分離し、エ
ミツタからベースへ注入される少数キヤリアの効果を高
める役割をぱたしている。そして、シリコン窒化膜24
を全て除去後、再度5000Aのシリコン酸化膜26を
形成し、所望のシリコン酸化膜部分を開口した(同第3
c図示)。次にベース領域2Tとインジエクタ領域28
を形成後、全面に砒素ドープ多結晶シリコン層を300
0λ堆積させ、さらにその上にCVDシリコン酸化膜(
CVD−SiO2)を3000A堆積させる。
A thermal oxidation process is then performed to form a silicon oxide film 25 of about 1.0 to 1.5 .mu.m in the etched area as shown in FIG. 3c. Since this silicon oxide film 25 is provided so as to surround the periphery of the I2L gate, it is also called an oxide film collar or an oxide film separation layer, and it separates the gates of I2L and prevents minority carriers injected from the emitter to the base. It plays a role in increasing effectiveness. And silicon nitride film 24
After removing all of the silicon oxide film 26, a 5000A silicon oxide film 26 was formed again, and the desired silicon oxide film portion was opened (the third
c). Next, the base area 2T and the injector area 28
After forming, a 300% arsenic-doped polycrystalline silicon layer is applied to the entire surface.
0λ deposited, and then a CVD silicon oxide film (
CVD-SiO2) is deposited at 3000A.

そしてこのCVD− SlO2をフオトエツチング技術
でパターニングし、さらにCVD−SiO2パターン3
0をマスクとしてHF:HNO3:CH3COOH=1
:3:8の混合液で砒素ドープ多結晶シリコン層をエツ
チングした(第3図d図示)この時、選択的に残した砒
素ドープ多結晶シリコン層29の一部は、I2Lのコレ
クタ領域を形成するベース領域2T上に存在し、コレク
タ電極引き出し配線として用いる。次に、砒素ドープ多
結晶シリコン膜29からコレクタ領域31を拡散形成し
ながら、低温(700℃〜900℃)で熱酸化処理を施
してシリコン酸化膜321と322を形成した。
This CVD-SlO2 is then patterned using photoetching technology, and further CVD-SiO2 pattern 3 is formed.
HF:HNO3:CH3COOH=1 with 0 as a mask
The arsenic-doped polycrystalline silicon layer 29 was etched with a mixed solution of 3:8 (as shown in FIG. 3d). At this time, a part of the arsenic-doped polycrystalline silicon layer 29 that was selectively left formed the collector region of I2L. It exists on the base region 2T and is used as a collector electrode lead wiring. Next, while forming the collector region 31 by diffusion from the arsenic-doped polycrystalline silicon film 29, thermal oxidation treatment was performed at a low temperature (700° C. to 900° C.) to form silicon oxide films 321 and 322.

この時、ベースとインジエクタ領域上には数100λの
シリコン酸化膜322が成長され、砒素ドーブ多結晶シ
リコン層29の面には約1000〜2000Aのシリコ
ン酸化膜321が形成される。これは、高濃度n+型半
導体層の酸化膜成長速度は、低温(700℃〜900℃
)で酸化することにより、低濃度p−型半導体層と比べ
て数倍から十数倍の酸化膜成長速度を持つているためで
ある。ひきつづき、金属電極膜とコンタクト抵抗を減ら
すため、高濃度p+型のイオン注入を行い、インジエク
タ領域28と外部ベース2T’を再度拡散形成する(巣
3図e図示)。次に、前記インジエクタ領域28と外部
ベース領域2T’11.の数100λのシリコン酸化膜
322をセルフアライン手法でエツチングし、すべての
コンタクトホールをフオトエツチング技術によつて開口
し、金属電極膜を被着後、電極分離を行なつて、ベース
取出し電極33、インジエクタ取出し電極34及びエミ
ツタ接地用電極35を形成してI2Lを製造した(第3
図f図示)。
At this time, a silicon oxide film 322 with a thickness of several hundred λ is grown on the base and injector regions, and a silicon oxide film 321 with a thickness of about 1000 to 2000 Å is formed on the surface of the arsenic-doped polycrystalline silicon layer 29. This is because the oxide film growth rate of the high concentration n+ type semiconductor layer is low temperature (700°C to 900°C).
), the oxide film growth rate is several to ten times faster than that of a low concentration p-type semiconductor layer. Subsequently, in order to reduce contact resistance with the metal electrode film, high-concentration p+ type ion implantation is performed, and the injector region 28 and external base 2T' are again diffused (as shown in Fig. 3e). Next, the injector region 28 and the external base region 2T'11. The silicon oxide film 322 with a thickness of several hundred λ is etched using a self-alignment technique, all contact holes are opened using a photo-etching technique, a metal electrode film is deposited, the electrodes are separated, and the base extraction electrode 33, I2L was manufactured by forming an injector extraction electrode 34 and an emitter grounding electrode 35 (third
Figure f (illustrated).

なお、第3図fの平面図を第4図に、第4図のV−V線
に沿う断面図を第5図に示した。上述した工程により製
造されたI2Lでは、素子の電極はベースとインジエク
タ及びエミツタを金属電極膜で取出し、コレクタ電極を
砒素ドープ多結晶シリコンで取出すことができるため、
既述の如き種々の特長を有する。
Incidentally, a plan view of FIG. 3f is shown in FIG. 4, and a sectional view taken along line V-V in FIG. 4 is shown in FIG. In the I2L manufactured by the above-mentioned process, the base, injector, and emitter of the element can be taken out with metal electrode films, and the collector electrode can be taken out with arsenic-doped polycrystalline silicon.
It has various features as mentioned above.

しかし、こうした製造方法にあつては以下に列挙する種
々の問題点がある。前述した第3図d工程において、C
VD−SiO2膜パターン30をマスクとして砒素ドー
ブ多結晶シリコン膜(厚さ3000λ)をエツチングす
る際、該多結晶シリコン膜の膜厚だけサイドエツチング
され、CVD−SiO2膜パターン30がオーバーハン
グ形状となる。
However, such manufacturing methods have various problems listed below. In the step d in FIG. 3 described above, C
When etching the arsenic-doped polycrystalline silicon film (thickness 3000λ) using the VD-SiO2 film pattern 30 as a mask, side etching is performed by the thickness of the polycrystalline silicon film, and the CVD-SiO2 film pattern 30 has an overhang shape. .

こうした状態で砒素ドープ多結晶シリコン膜29を酸化
すると、第6図aに示す如く砒素ドープ多結晶シリコン
膜29の周側面に異状な形でシリコン酸化膜321が成
長し、その上に存在するCVD−SiO2膜パターン3
0を押し上げる。その結果、この砒素ドープ多結晶シリ
コン膜29を横切るベース取出し電極の断切れを誘発す
る欠点がある。しかも、この砒素ドープ多結晶シリコン
膜29は素子間を結線する1層配線として用いることか
ら、素子領域以外の酸化膜部分において、この上を横切
る2層配線の断切れを誘発する。また、前述した第3図
e工程において、ベースコンタクトホールと、コレクタ
領域31をセルフアライン手法で構成する手段として、
低温酸化による、シリコン酸化膜の成長速度の違いを利
用しているため、ベース・コレクタ間は、金属電極によ
るシヨートがしばしば生じる。
When the arsenic-doped polycrystalline silicon film 29 is oxidized in this state, a silicon oxide film 321 grows in an abnormal shape on the peripheral side of the arsenic-doped polycrystalline silicon film 29, as shown in FIG. -SiO2 film pattern 3
Push up 0. As a result, there is a drawback that the base lead-out electrode crossing the arsenic-doped polycrystalline silicon film 29 is broken. Moreover, since this arsenic-doped polycrystalline silicon film 29 is used as a first-layer wiring for connecting elements, the second-layer wiring that crosses over it is induced to break in the oxide film portions other than the element region. In addition, in the step e of FIG. 3 described above, as a means for configuring the base contact hole and the collector region 31 by a self-alignment method,
Since the difference in the growth rate of silicon oxide films due to low-temperature oxidation is utilized, shorts due to metal electrodes often occur between the base and collector.

この原因として、砒素ドープ多結晶シリコン層29を低
温酸化することによつて、そこに成長されるシリコン酸
化膜321は、温度が低いほどベース領域21上に形成
されるシリコン酸化膜322より数倍厚く形成される。
しかしながら、反面、膜質の緻密さでは劣り、絶縁性も
数倍悪くなり、特に砒素ドープ多結晶シリコン層29を
700℃で酸化させて形成したシリコン酸化膜をHF系
エツチヤントで処理後の絶縁性は非常に悪く、単結晶シ
リコン層を高温(1000℃以上)で酸化させて形成し
たシリコン酸化膜1000λで80〜90Vの絶縁耐圧
をもつているのに比較して、2000λで10〜20V
程度か、或いは絶縁耐圧が零の場合もある。更に、熱酸
化後の状態を観察すると、単結晶シリコン層に形成され
たベース領域27上に存在する砒素ドープ多結晶シリコ
ン層29の両側面に成長したシリコン酸化膜321は単
結晶シリコン層(ベース領域2T)との接触部において
シリコン酸化膜が少なく成長し、凹部形状になる。この
ため、砒素ドープ多結晶シリコン側面のシリコン酸化膜
322をHF系エツチヤントで除去すると、前述の如く
砒素ドープ多結晶シリコン層29のシリコン酸化膜32
,は緻密性に劣り、エツチヤントに弱く、しかもベース
領域2?との接触部は他の部分に比べて薄いので、第6
図bに示す如く、コレクタ領域31の砒素ドープ多結晶
シリコン層29の側面下部がエツチングされ、同多結晶
シリコン層29を拡散源として形成されたn+型の:”
クタ領域31が該多結晶シリコン層29側面より露出す
る。その結果、ベース取出し電極33を形成した場合、
該電極33が前記コレクタ領域31の露出部に接触して
ベース・コレクタの短絡を招く。本発明は上記問題点を
解消するためになされたもので、高性能で高集積化が可
能な半導体装置の製造方法を提供しようとするものであ
る。
The cause of this is that the silicon oxide film 321 grown thereon by low-temperature oxidation of the arsenic-doped polycrystalline silicon layer 29 is several times larger than the silicon oxide film 322 formed on the base region 21 as the temperature is lower. Formed thickly.
However, on the other hand, the density of the film is inferior and the insulation properties are several times worse, especially after the silicon oxide film formed by oxidizing the arsenic-doped polycrystalline silicon layer 29 at 700°C is treated with an HF-based etchant. It is very bad, and compared to a silicon oxide film formed by oxidizing a single crystal silicon layer at high temperature (1000°C or higher) of 80 to 90V with a thickness of 1000λ, a breakdown voltage of 10 to 20V with a thickness of 2000λ.
In some cases, the dielectric strength may be low or even zero. Furthermore, when observing the state after thermal oxidation, it is found that the silicon oxide film 321 grown on both sides of the arsenic-doped polycrystalline silicon layer 29 existing on the base region 27 formed in the single-crystal silicon layer is A small amount of the silicon oxide film grows at the contact portion with the region 2T), forming a concave shape. Therefore, when the silicon oxide film 322 on the side surface of the arsenic-doped polycrystalline silicon layer 29 is removed using an HF-based etchant, the silicon oxide film 322 on the arsenic-doped polycrystalline silicon layer 29 is removed as described above.
, has poor density, is weak to etchant, and base region 2? Since the contact part with the 6th part is thinner than other parts,
As shown in FIG. b, the lower side of the arsenic-doped polycrystalline silicon layer 29 in the collector region 31 is etched, and an n+ type layer is formed using the polycrystalline silicon layer 29 as a diffusion source.
The crystal region 31 is exposed from the side surface of the polycrystalline silicon layer 29. As a result, when the base extraction electrode 33 is formed,
The electrode 33 contacts the exposed portion of the collector region 31, resulting in a base-collector short circuit. The present invention has been made to solve the above-mentioned problems, and it is an object of the present invention to provide a method for manufacturing a semiconductor device with high performance and high integration.

すなわち、本発明は第1導電型の半導体層の一部に第2
導電型の第1半導体領域を選択的に形成する工程と、前
記第1半導体領域の1箇所以上に開孔部を有する耐酸化
性絶縁膜を前記半導体層上に形成する工程と、多結晶シ
リコン層を堆積した後、パターニングして少なくとも前
記耐酸化性絶縁膜の開孔部に第1導電型の不純物を含む
多結晶シリコンパターンを形成する工程と、熱酸化処理
を施して少なくとも多結晶シリコンパターン周囲にシリ
コン酸化膜を成長させる工程と、前記開孔部を介して第
1半導体領域に接する第1導電型の不純物を含む多結晶
シリコンパターンを拡散源として第1半導体領域に第1
電導型の第2半導体領域を形成する工程と、前記耐酸化
性絶縁膜を除去して第1半導体領域の電極取出し用開口
部を形成する工程と、電極配線材料層を被覆し、前記開
口部を介して第1半導体領域と接続し、かつ前記多結晶
シリコンパターンに対してその周囲に設けられたシリコ
ン酸化膜で絶縁された電極配線を形成する工程とを具備
したことを特徴とするものである。
That is, the present invention has a second conductivity type in a part of the first conductivity type semiconductor layer.
a step of selectively forming a first semiconductor region of a conductive type; a step of forming an oxidation-resistant insulating film having an opening at one or more locations in the first semiconductor region on the semiconductor layer; After depositing the layer, patterning is performed to form a polycrystalline silicon pattern containing a first conductivity type impurity at least in the opening of the oxidation-resistant insulating film, and thermal oxidation treatment is performed to form at least the polycrystalline silicon pattern. a step of growing a silicon oxide film around the first semiconductor region;
a step of forming a second semiconductor region of a conductivity type; a step of removing the oxidation-resistant insulating film to form an opening for taking out the electrode of the first semiconductor region; and a step of covering the electrode wiring material layer and removing the opening from the opening. forming an electrode wiring connected to the first semiconductor region via the polycrystalline silicon pattern and insulated by a silicon oxide film provided around the polycrystalline silicon pattern. be.

本発明における第2導電型の第1半導体領域の形成手段
としては、第1導電型の半導体層に第2導電型の不純物
を選択的に熱拡散する方法、同不純物をイオン注入し、
熱処理する方法等を挙げることができる。
The means for forming the first semiconductor region of the second conductivity type in the present invention includes a method of selectively thermally diffusing an impurity of the second conductivity type into a semiconductor layer of the first conductivity type, a method of ion-implanting the same impurity,
Examples include a method of heat treatment.

本発明における耐酸化性絶縁膜は熱酸化時、該絶縁膜下
の第1半導体領域への酸化剤の侵入を阻止してその領域
部分に熱酸化膜が成長されるのを防止する役目をする。
The oxidation-resistant insulating film of the present invention serves to prevent an oxidizing agent from entering the first semiconductor region under the insulating film during thermal oxidation, thereby preventing a thermal oxide film from growing in that region. .

また、この耐酸化性絶縁膜は熱酸化膜に対して良好な選
択エツチング性を有するため、熱酸化後に該絶縁膜を除
去して第1半導体領域の電極取出し用開口部を形成する
際、多結晶シリコンパターン周囲のシリコン酸化膜の膜
減りを招くことなく該絶縁膜を除去できる利点を有する
。かかる耐酸化性絶縁膜としては、例えばシリコン窒化
膜、アルミナ膜等を挙げることができる。本発明による
第1導電型の不純物を含む多結晶シリコンパターンの形
成手段としては、例えばアンドープ多結晶シリコン層を
CVD法等で堆積し、この多結晶シリコン層に第1導電
型の不純物をドーピングした後、写真蝕刻法によりパタ
ーニングして不純物を含む多結晶シリコンパターンを形
成する方法、或いは第1導電型の不純物を含む多結晶シ
リコン層を堆積した後、写真蝕刻法によりパターニング
して同多結晶シリコンパターンを形成する方法等を挙げ
ることができる。
In addition, since this oxidation-resistant insulating film has good selective etching properties with respect to the thermally oxidized film, when removing the insulating film after thermal oxidation to form an electrode lead-out opening in the first semiconductor region, there are many This method has the advantage that the insulating film can be removed without reducing the thickness of the silicon oxide film around the crystalline silicon pattern. Examples of such an oxidation-resistant insulating film include a silicon nitride film and an alumina film. As a means for forming a polycrystalline silicon pattern containing an impurity of the first conductivity type according to the present invention, for example, an undoped polycrystalline silicon layer is deposited by a CVD method, and this polycrystalline silicon layer is doped with an impurity of the first conductivity type. Then, patterning is performed by photolithography to form a polycrystalline silicon pattern containing impurities, or a polycrystalline silicon layer containing impurities of the first conductivity type is deposited and then patterned by photolithography to form a polycrystalline silicon pattern. Examples include a method of forming a pattern.

こラした多結晶シリコンパターンは第2半導体領域の取
出し電極、或いはジアッパ配線等の電極配線として利用
される。本発明における第1導電型の不純物を含む多結
晶シリコンパターンを拡散源として第1導電型の第2半
導体領域を形成するには、熱酸化工程で同時に行なう場
合、熱酸化とは別の工程で行なう場合とがある。
The scratched polycrystalline silicon pattern is used as an extraction electrode for the second semiconductor region or as an electrode wiring such as a diapper wiring. In order to form the second semiconductor region of the first conductivity type using the polycrystalline silicon pattern containing the impurity of the first conductivity type as a diffusion source in the present invention, a process separate from the thermal oxidation process is performed when the second semiconductor region of the first conductivity type is formed simultaneously with the thermal oxidation process. There are cases where it is done.

本発明に用いる電極配線材料としては、例えばAlもし
くはAl−Si.Al−CU,Ae−Si−CUなどの
Al合金、或いはMO、WNPt,Taなどの高融点金
属、またはモリブデンシリサイド、タングステンシリサ
イドなどの金属硅化物等を挙げることができる。
Examples of the electrode wiring material used in the present invention include Al or Al-Si. Examples include Al alloys such as Al-CU and Ae-Si-CU, high melting point metals such as MO, WNPt, and Ta, and metal silicides such as molybdenum silicide and tungsten silicide.

次に、本発明をI2Lの製造に適用した例について第T
図a−hを参照して説明する。
Next, regarding an example in which the present invention is applied to the production of I2L, Section T.
This will be explained with reference to Figures a to h.

実施例 〔1〕 まず、第?図aに示す如く高濃度n+型のシリ
コン層101上にn型シリコンエ゛ピタキシヤル層10
2(第1導電型の半導体層)をエピタキシヤル成長させ
た後、該エピタキシヤル層102の一部表面から高濃度
の燐を拡散してn+型の拡散層103を形成し、これら
によりエミツタ領域を構成した。
Example [1] First, what? As shown in FIG.
2 (semiconductor layer of the first conductivity type) is epitaxially grown, a high concentration of phosphorus is diffused from a part of the surface of the epitaxial layer 102 to form an n+ type diffusion layer 103, thereby forming an emitter region. was configured.

つづいて、全面に厚さ1000Aのシリコン窒化膜10
4を堆積し、該窒化膜104の所望部分を開口した後、
該窒化膜104をマスクとしてn型シリコンエピタキシ
ヤル層102を深さ0.5〜 0.7μm程度選択エツ
チングした(第?図b図示)。ひきつづき、同シリコン
窒化膜104を耐酸化性マスクとして高温ウエツト酸素
雰囲気中で熱酸化処理してエピタキシヤル層102のエ
ツチング部に厚さ約1.0〜1.5μmのシリコン酸化
膜105を形成した(第T図c図示)。このシリコン酸
化膜105はI2Lゲートの周辺を囲むように設けられ
ているため、酸化膜カラー又は酸化膜分離層とも言い、
I2Lのゲートとゲート間を分離し、エミツタからベー
スへ注入される少数キヤリアの効果を高める役割を果た
している。更に、シリコン窒化膜104を全て除去した
後、再度熱酸化処理して、同第?図cに示す如く厚さ4
000Aの熱酸化膜106を形成した。011次いで、
熱酸化膜106のベース、インジエエクタ形成予定部を
写真蝕刻法により除去して開孔した後、ボロンを熱拡散
してp型のベース領域IOT、インジエクタ領域108
(第2導電型の第1半導体領域)を形成した。
Next, a silicon nitride film 10 with a thickness of 1000A is applied to the entire surface.
4 and opening a desired portion of the nitride film 104,
Using the nitride film 104 as a mask, the n-type silicon epitaxial layer 102 was selectively etched to a depth of about 0.5 to 0.7 .mu.m (as shown in FIG. 3B). Subsequently, using the same silicon nitride film 104 as an oxidation-resistant mask, thermal oxidation treatment was performed in a high temperature wet oxygen atmosphere to form a silicon oxide film 105 with a thickness of about 1.0 to 1.5 μm on the etched portion of the epitaxial layer 102. (Illustrated in Figure T c). Since this silicon oxide film 105 is provided so as to surround the periphery of the I2L gate, it is also called an oxide film collar or an oxide film isolation layer.
It serves to isolate the gates of I2L and enhance the effect of minority carriers injected from the emitter to the base. Furthermore, after removing all the silicon nitride film 104, thermal oxidation treatment is performed again to obtain the same result. Thickness 4 as shown in figure c
A thermal oxide film 106 of 000A was formed. 011 then
After the base of the thermal oxide film 106 and the injector region 108 are removed by photolithography and holes are formed, boron is thermally diffused to form the p-type base region IOT and the injector region 108.
(first semiconductor region of second conductivity type) was formed.

つづいて、全面に耐酸化性絶縁膜としての厚さ1000
λのシリコン窒化膜109をCVD法により堆積した後
、p型ベース領域IOT土のシリコン窒化膜109の一
部を写真蝕刻法により選択的に除去して2つの開孔部1
101,1102,を形成した(第1図d図示)。帥
次いで全面にn型不純物である砒素をドープした厚さ2
000〜3000λの多結晶シリコン層を堆積した後、
この多結晶シリコン層を写真蝕刻法により一部が開孔部
1101,1102内に存在し、ベース領域107の長
さ方向と直交する方向に延びる多結晶シリコンパターン
1111,1112を形成した(第T図e図示),。
Next, a thickness of 1000 ml was applied to the entire surface as an oxidation-resistant insulating film.
After depositing a silicon nitride film 109 of λ by the CVD method, a part of the silicon nitride film 109 on the p-type base region IOT soil is selectively removed by photolithography to form two openings 1.
101, 1102, were formed (as shown in FIG. 1d). Marshal
Next, the entire surface is doped with arsenic, which is an n-type impurity, to a thickness of 2
After depositing a polycrystalline silicon layer of 000-3000λ,
This polycrystalline silicon layer was photo-etched to form polycrystalline silicon patterns 1111 and 1112 that partially existed within the openings 1101 and 1102 and extended in a direction perpendicular to the length direction of the base region 107 (T. Figure e).

なお、この写真蝕刻においては合せ誤差がない場合、多
結晶シリコンのサイドエツチングにより、多結晶シリコ
ンパターン1111,1112周側面と開孔部110,
,1102の内周壁面の間に多結晶シリコンの厚さ分に
相当する隙間が形成された。]V〕次いで、950〜1
000℃で熱酸化処理を施した。
Note that if there is no alignment error in this photoetching, side etching of the polycrystalline silicon will remove the peripheral sides of the polycrystalline silicon patterns 1111 and 1112 and the openings 110,
, 1102, a gap corresponding to the thickness of the polycrystalline silicon was formed between the inner circumferential wall surfaces of the substrates. ]V] Then, 950-1
Thermal oxidation treatment was performed at 000°C.

この時、第7図fに示す如く、シリコン窒化膜109下
のシリコン層への酸化剤の侵入が阻止されると共に、該
窒化膜109から露出している多結晶シリコンパターン
111,,1112の周囲及び開孔部1101,110
2と該パターン1111,1112間のシリコン層に厚
さ1000〜3000Aの緻密で絶縁性の優れたシリコ
ン酸化膜112,,1122が選択的に形成された。同
時に、砒素ドープ多結晶シリコンパターン111,,1
112からp型ベース領域IOTに砒素が拡散され、該
パターン111,,1112直下に浅いn+型のコレク
タ領域1131,1132(第1導電型の第2半導体領
域)が形成された。
At this time, as shown in FIG. 7f, the oxidizing agent is prevented from entering the silicon layer under the silicon nitride film 109, and the periphery of the polycrystalline silicon patterns 111, 1112 exposed from the nitride film 109 is prevented. and openings 1101, 110
Dense silicon oxide films 112, 1122 with a thickness of 1000 to 3000 Å and excellent insulating properties were selectively formed on the silicon layer between 2 and the patterns 1111 and 1112. At the same time, arsenic-doped polycrystalline silicon patterns 111,,1
Arsenic was diffused from 112 into the p-type base region IOT, and shallow n+-type collector regions 1131 and 1132 (second semiconductor regions of the first conductivity type) were formed directly under the patterns 111 and 1112.

つづいて、シリコン窒化物のエツチヤントである熱リン
酸又はフレオン系のドライエツチントによるエツチング
を施した。この時、シリコン窒化膜109は多結晶シリ
コンパターン1111,1112周囲のシリコン酸化膜
1121,1122に対して十分な選択エツチング性を
有することから、第T図gの如く該シリコン酸化膜11
21,1122の膜減りを起こすことなく、シリコン窒
化膜109が選択的に除去されベース、インジエクタ取
出し用開口部1141,1142が形成された。ひきつ
づき、前記開口部1141,1142を拡散窓として高
濃度のボロンをイオン注入し、熱処理を施してインジエ
クタ領域108を高濃度のp+型にすると共に、開口部
1142より露出するp型ベース領域IOTにp+型の
外部ベース領域115を形成した(同第7図g図示)。
なお、この時、外部ベース領域1嘗5により2つのp型
ベース領域IOTI,lOT2に分離される。〔VLI
次いで、全面に厚さ1μmのAl膜を堆積し写質蝕刻法
により電極分離を行なつて開口部1142を介してp+
型外部ベース領域115に接続し、かつコレクタ取出し
電極としての多結晶シリコンパターン1111,111
2に対しその周囲のシリコン酸化膜1121,1122
で絶縁されたベース取出しAl電極116、開口部11
41を介してインジエクタ108に接続したインジエク
タ取出しAl電極IIT及びシリコン酸化膜106のコ
ンタクトホール118を介してn+型拡散層103と接
続したエミツタ取出しAl電極119を形成してI2L
を製造した(第7図h図示)。上述した実施例の方法に
よればp型ベース領域1071,10T2,の面積を小
さくできるため、電流増幅率の高いI2Lを得ることが
できた。
Subsequently, etching was performed using hot phosphoric acid, which is an etchant for silicon nitride, or a Freon-based dry etchant. At this time, since the silicon nitride film 109 has sufficient selective etching properties with respect to the silicon oxide films 1121 and 1122 surrounding the polycrystalline silicon patterns 1111 and 1112, the silicon oxide film 109 is etched as shown in FIG.
The silicon nitride film 109 was selectively removed without causing any reduction in the thickness of the base and injector openings 1141 and 1142. Subsequently, high concentration boron ions are implanted using the openings 1141 and 1142 as diffusion windows, and heat treatment is performed to make the injector region 108 a high concentration p + type, and the p type base region IOT exposed from the opening 1142 is implanted. A p+ type external base region 115 was formed (as shown in FIG. 7g).
Note that at this time, the external base region 15 separates the p-type base region IOTI and lOT2 into two p-type base regions IOTI and lOT2. [VLI
Next, an Al film with a thickness of 1 μm is deposited on the entire surface, and the electrodes are separated by photolithographic etching, and p +
Polycrystalline silicon patterns 1111, 111 connected to the mold external base region 115 and serving as collector extraction electrodes
2, the surrounding silicon oxide films 1121, 1122
Base lead-out Al electrode 116 insulated with opening 11
An injector lead-out Al electrode IIT connected to the injector 108 through 41 and an emitter lead-out Al electrode 119 connected to the n+ type diffusion layer 103 through a contact hole 118 of the silicon oxide film 106 are formed.
was manufactured (as shown in Figure 7h). According to the method of the embodiment described above, the area of the p-type base regions 1071, 10T2 can be made small, so that I2L with a high current amplification factor can be obtained.

しかも、熱酸化処理、シリコン窒化膜109除去後の多
結晶シリコンパターン1111,1112周囲のシリコ
ン酸化膜1121,1123はその周側面がオーバハン
グ構造とならないため、この上を横切るベース取出しA
l電極116の断切れを防止でき、高信頼性のI?Lを
得ることができた。また、シリコン窒化膜109の開孔
部1101,1102より露出するベース領域10TV
Cnナ型コレクタ領域113,,1132を形成できる
と共に、シリコン窒化膜109を除去することによりベ
ースコンタクトホールとしての開口部1141,114
2と、シリコン酸化膜1121,1122で周囲を覆わ
れたコレクタ取出し電極として砒素ドープ多結晶シリコ
ンパターン1111,1112とを自動的に形成でき、
高集積度のI2Lを製造できιさらに、熱酸化に際して
は多結晶シリコンパターン1111,1112周辺以外
のp型ベース領域IOT、インジエクタ領域108はシ
リコン窒化膜109で覆われているため、p型ベース領
域1071,10T2、インジエクタ領域108への熱
酸化膜の成長を防止でき、その部分の熱酸化膜成長を考
慮せずに、多結晶シリコンパターン1111,1112
を好適な条件で熱酸化でき、十分厚く、緻密なシリコン
酸化膜1121,1122を成長できる。しかも、ベー
ス、インジエクタの電極取出し用開口部1141,11
42を形成するためにシリコン窒化膜109をエツチン
グ除去する際、該窒化膜は多結晶シリコンパターン11
11,1112のシリコン酸化膜1121,1122に
対して十分な選択エツチング性を有するため、該シリコ
ン酸化膜1121,1122の膜減りを生じることなく
行なうことができる。その結果、多結晶シリコンパター
ン1111,1112下に形成されたn+型コレクタ領
域1131,1132が前記電極取出し用開口部114
1,1142に露出するのを防止でき、ベース取出しA
l電極116を形成した場合、該電極116によるベー
ス・コレクタの短絡を阻止できると共に、ベース・コレ
クタの絶縁耐圧も十分向上できる。更にまた、ベース領
域上のシリコン窒化膜109の開孔部1101,110
2にコレクタ取出し電極としての砒素ドープ多結晶シリ
コンパターンをフオトエツチングにより形成する際、該
多結晶シリコンパターンが前記開孔部1101,110
2に対して位置ずれを起こしても、上述したベース・コ
レクタ間の短絡を防止できる。
Moreover, since the silicon oxide films 1121 and 1123 around the polycrystalline silicon patterns 1111 and 1112 after thermal oxidation treatment and removal of the silicon nitride film 109 do not have an overhanging structure on their circumferential sides, the base extraction A that crosses over the silicon oxide films 1121 and 1123 does not have an overhang structure.
It is possible to prevent disconnection of the l electrode 116, resulting in a highly reliable I? I was able to get L. In addition, the base region 10TV exposed from the openings 1101 and 1102 of the silicon nitride film 109
Not only can the Cn na type collector regions 113, 1132 be formed, but also the openings 1141, 114 as base contact holes can be formed by removing the silicon nitride film 109.
2, and arsenic-doped polycrystalline silicon patterns 1111 and 1112 as collector lead-out electrodes surrounded by silicon oxide films 1121 and 1122 can be automatically formed.
A highly integrated I2L can be manufactured.Furthermore, during thermal oxidation, since the p-type base region IOT and the injector region 108 other than around the polycrystalline silicon patterns 1111 and 1112 are covered with the silicon nitride film 109, the p-type base region 1071, 10T2, the growth of a thermal oxide film in the injector region 108 can be prevented, and polycrystalline silicon patterns 1111, 1112 can be formed without considering the growth of a thermal oxide film in that area.
can be thermally oxidized under suitable conditions, and sufficiently thick and dense silicon oxide films 1121 and 1122 can be grown. Moreover, the electrode extraction openings 1141, 11 of the base and injector
When the silicon nitride film 109 is etched away to form the polycrystalline silicon pattern 11
Since the etching has sufficient selective etching properties for the silicon oxide films 1121 and 1122 of Nos. 11 and 1112, the etching can be performed without reducing the thickness of the silicon oxide films 1121 and 1122. As a result, the n+ type collector regions 1131, 1132 formed under the polycrystalline silicon patterns 1111, 1112 form the electrode extraction openings 114.
1,1142 can be prevented from being exposed, and the base can be taken out A.
When the l electrode 116 is formed, it is possible to prevent the base-collector from shorting due to the electrode 116, and the dielectric strength voltage of the base-collector can be sufficiently improved. Furthermore, the openings 1101 and 110 in the silicon nitride film 109 on the base region
2, when forming an arsenic-doped polycrystalline silicon pattern as a collector lead-out electrode by photoetching, the polycrystalline silicon pattern is formed in the openings 1101 and 110.
Even if a positional shift occurs with respect to 2, the short circuit between the base and the collector described above can be prevented.

これを第8図a−cを参照して以下に説明する。まず、
前記実施例の第T図a−dの工程に準じて開孔部110
1,1102を有するシリコン窒化膜109を形成する
This will be explained below with reference to FIGS. 8a-c. first,
The opening portion 110 is formed according to the steps shown in FIG.
A silicon nitride film 109 having 1,1102 is formed.

つづいて、シリコン窒化膜109上に厚さ2000〜3
000λの砒素ドープ多結晶シリコン層を堆積した後、
写真蝕刻法によりパターニングした。この時、位置合せ
誤差により第8図aに示すように多結晶シリコンパター
ン1111′,1112′が右側に数μmずれ、開孔部
110,,1112の左側周壁と多結晶シリコンパター
ン111,′,1112′の間に数μmの隙間が生じる
と共に、同パターン1111′,1112’の右側がシ
リコン窒化膜109上に数μmオーバラツプした。ひき
つづき、1000℃で熱酸化処理を行なつた。この時、
第8図bに示すように多結晶シリコンパターン111,
′,1112′の周囲及び露出するp型ベース領域IO
T表面に緻密なシリコン酸化膜1121′,1122′
力゛形成された。同時に砒素ドープ多結晶シリコンパタ
ーン1111′,1112′から砒素がp型ベース領域
IOTに拡散されn+型のコレクタ領域1131′,1
132′が形成される。
Subsequently, a film with a thickness of 2,000 to 3
After depositing an arsenic-doped polycrystalline silicon layer of 000λ,
Patterning was performed by photolithography. At this time, due to the alignment error, the polycrystalline silicon patterns 1111', 1112' are shifted to the right by several μm as shown in FIG. A gap of several μm was created between the patterns 1112', and the right sides of the patterns 1111' and 1112' overlapped on the silicon nitride film 109 by several μm. Subsequently, thermal oxidation treatment was performed at 1000°C. At this time,
As shown in FIG. 8b, a polycrystalline silicon pattern 111,
', 1112' and the exposed p-type base region IO
Dense silicon oxide films 1121', 1122' on the T surface
Power was formed. At the same time, arsenic is diffused from the arsenic-doped polycrystalline silicon patterns 1111', 1112' into the p-type base region IOT, and the n+-type collector regions 1131', 1
132' is formed.

その後、ボロンををシリコン酸化膜1121′,112
2′をマスクとしてイオン注入し、熱アニールを加えて
p+型の外部ベース領域115を形成した後、シリコン
窒化膜109を熱燐酸或いはフレオン系のドライエツチ
ントで除去した。この時、第8図cのように多結晶シリ
コンパターン1111′,1112′及びその周囲のシ
リコン酸化膜1121′,1122′がオ一バラツプさ
れたシリコン窒化膜部分109’!よ残存し、シリコン
窒化膜109除去後のベースの電極取出し用開孔部11
42′にはコレクタ領域113,′,1132′及び多
結晶シリコン1111’,11121&よ露出しない。
したがつて、本発明によれば多結晶シリコンパターンの
形成に際して位置合せ余裕をとらずに、従来問題となつ
ていたベース・コレクタ間の短絡を防止できる。なお、
本発明における多結晶シリコンパターンの形成にあたつ
ては、上記実施例に限定されず、第9図に示すように砒
素ドープ多結晶シリコン層上にCVD−SiO2膜及び
シリコン窒化膜を堆積し、該シリコン窒化膜を形成すべ
き多結晶シリコンパターンと同形状にパターニングして
シリコン窒化膜パターン120とし、これをマスクとし
てエツチングしCVD−SiO2のパターン121を形
成した後、更にその下の多結晶シリコン層をパターニン
グして多結晶シリコンパターン111″を形成してもよ
い。
After that, boron is added to the silicon oxide films 1121' and 112.
After ion implantation using 2' as a mask and thermal annealing to form a p+ type external base region 115, the silicon nitride film 109 was removed using hot phosphoric acid or Freon dry etching tint. At this time, as shown in FIG. 8c, a silicon nitride film portion 109' where the polycrystalline silicon patterns 1111', 1112' and the surrounding silicon oxide films 1121', 1122' are overlapped! The hole 11 for taking out the electrode in the base after removing the silicon nitride film 109 remains.
42', the collector regions 113,', 1132' and the polycrystalline silicon 1111', 11121& are not exposed.
Therefore, according to the present invention, it is possible to prevent a short circuit between the base and the collector, which has conventionally been a problem, without taking any alignment margin when forming a polycrystalline silicon pattern. In addition,
In forming a polycrystalline silicon pattern in the present invention, the method is not limited to the above embodiment, but as shown in FIG. 9, a CVD-SiO2 film and a silicon nitride film are deposited on an arsenic-doped polycrystalline silicon layer, The silicon nitride film is patterned in the same shape as the polycrystalline silicon pattern to be formed to form a silicon nitride film pattern 120, and etched using this as a mask to form a CVD-SiO2 pattern 121. The layer may be patterned to form a polycrystalline silicon pattern 111''.

このような方法によれば、熱酸化時に多結晶シリコンパ
ターン111″の膜厚方向の酸化がシリコン窒化膜パタ
ーン120により阻止され、コレクタ電極としての多結
晶シリコンパターン111″の膜減り、つまり抵抗増加
、を考慮せずに多結晶シリコンパターン111″周脩而
に十分厚く緻密なシリコン酸化膜112″を成長できる
。このため、前記実施例の方法に比べてコレクタ電極(
多結晶シリコンパターン)の低抵抗化が可能となり高速
動作を達成できると共に、シリコン窒化膜109除去後
のベース電極取出し用開口部にコレクタ領域113″及
び多結晶シリコノ111″が露出するを防止できより信
頼性の高いI2Lを製造できる。また、土述した実施例
に示した各領域のpとnはすべて逆にしてもよい。
According to such a method, oxidation in the film thickness direction of the polycrystalline silicon pattern 111'' is prevented by the silicon nitride film pattern 120 during thermal oxidation, and the thickness of the polycrystalline silicon pattern 111'' serving as the collector electrode is reduced, that is, the resistance is increased. , a sufficiently thick and dense silicon oxide film 112'' can be grown around the polycrystalline silicon pattern 111''. For this reason, the collector electrode (
It is possible to lower the resistance of the polycrystalline silicon pattern (polycrystalline silicon pattern), achieve high-speed operation, and prevent the collector region 113'' and polycrystalline silicon layer 111'' from being exposed in the base electrode extraction opening after the silicon nitride film 109 is removed. Highly reliable I2L can be manufactured. Further, p and n in each region shown in the above-mentioned embodiments may all be reversed.

しかも、実施例において、単結晶シリコン上にシリコン
窒化膜を直接堆積したが、薄いシリコン酸化膜を形成し
てからシリコン窒化膜を堆積した方が、単結晶シリコン
層への結晶欠陥発生防止の点が好ましい。さらに、本発
明は上記実施例の如きI2Lの製造のみに限定されず、
Npn型バイポーラトランジスタ、電界効果トランジス
タ(静電誘導型トランジスタ;SITも含む)、静電誘
導型トランジスタロジツク(SITL)等の製造にも同
様に適用できる。
Moreover, in the example, the silicon nitride film was deposited directly on the single crystal silicon, but it is better to form a thin silicon oxide film and then deposit the silicon nitride film to prevent crystal defects from occurring in the single crystal silicon layer. is preferred. Furthermore, the present invention is not limited to the production of I2L as in the above embodiments,
The present invention can be similarly applied to the manufacture of Npn bipolar transistors, field effect transistors (including static induction transistors; SIT), static induction transistor logic (SITL), and the like.

以上細述した如く、本発明によれば電流増幅率が高く、
スイツチングスピードが速いなどの優れた性能を有する
と共に、配線の断切れやベース・コレクタ間の短絡を防
止して信頼性の向上を達成でき、更に高集積化が可能な
I2L等の半導体装置を製造し得る方法を提供できるも
のである。
As described in detail above, according to the present invention, the current amplification factor is high;
Semiconductor devices such as I2L have excellent performance such as high switching speed, can improve reliability by preventing wiring breaks and short circuits between base and collector, and can be highly integrated. It is possible to provide a manufacturing method.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は従来のNpn型バイポーラトランジスタの断面
図、第2図は従来の工2Lの断面図、第3図a−fは従
来の改良されたI2Lの製造工程を示す断面図、第4図
は第3図fの平面図、第5図は第4図のV−V線に沿う
断面図、第6図aは第3図eの熱酸化工程の状態を示す
断面図、第6図bは前記第6図a工程をエツチングした
後の状態を示す断面図、第T図a−hは本発明の実施例
におけるI2Lの製造工程を示す断面図、第8図ANc
は本発明において多結晶シリコンパターンがマスク合せ
誤差によりシリコン窒化膜の開孔部に対してずれた場合
のI2Lの製造途中の工程を示す断面図、第9図は本発
明の他の実施例におけるI2Lの製造工程の一部を示す
断面図である。 101・・・・・・n+シリコン層、102・・・・・
・ n型シリコンエピタキシヤル層(第1導電型の半導
体層)、107,101,,10?2・・・・・・p型
ベース領域(第2導電型の第1半導体領域)、108・
・・・・・p+型インジエク領域(第2導電型の第1半
導体領域)、109・・・・・・シリコン窒化膜(耐酸
化性絶縁膜)、1101,1102・・・・・・開孔部
、111,,1112,1111′,1112′,11
1″・・・・・・砒素ドープ多結晶シリコンパターン(
コレクタ電極)、1121,1122,112,’,1
122’,112″・・・・・・シリコン酸化膜、11
31,1132,1131′,1132′113〃・・
・・・・n+型コレクタ領域(第1導電型の第2半導体
領域)、1141,1142・・・・・・電極取出し用
開口部、115・・・・・・p+型外部ベース領域、1
16,117,119・・・・・・Al電極。
Fig. 1 is a cross-sectional view of a conventional Npn type bipolar transistor, Fig. 2 is a cross-sectional view of a conventional I2L, Fig. 3 a-f is a cross-sectional view showing the manufacturing process of a conventional improved I2L, and Fig. 4 is a plan view of FIG. 3 f, FIG. 5 is a sectional view taken along the line V-V of FIG. 4, FIG. 6 a is a sectional view showing the state of the thermal oxidation process of FIG. 3 e, and FIG. 6 b is a cross-sectional view showing the state after etching in the step of FIG. 6a, FIG.
9 is a cross-sectional view showing a process during the manufacture of I2L when the polycrystalline silicon pattern is misaligned with respect to the opening of the silicon nitride film due to a mask alignment error in the present invention, and FIG. It is a sectional view showing a part of the manufacturing process of I2L. 101...n+ silicon layer, 102...
- N-type silicon epitaxial layer (semiconductor layer of first conductivity type), 107, 101,, 10?2...p-type base region (first semiconductor region of second conductivity type), 108.
...p+ type indie region (first semiconductor region of second conductivity type), 109... silicon nitride film (oxidation-resistant insulating film), 1101, 1102... opening Part, 111,, 1112, 1111', 1112', 11
1″...Arsenic-doped polycrystalline silicon pattern (
collector electrode), 1121, 1122, 112,', 1
122', 112''...Silicon oxide film, 11
31,1132,1131',1132'113...
...N+ type collector region (first conductivity type second semiconductor region), 1141, 1142... Electrode extraction opening, 115... P+ type external base region, 1
16,117,119...Al electrode.

Claims (1)

【特許請求の範囲】 1 第1導電型の半導体層の一部に第2導電型の第1半
導体領域を選択的に形成する工程と、第1半導体領域に
対向する1箇所以上に開孔部を有する耐酸化性絶縁膜を
前記半導体層上に形成する工程と、多結晶シリコン層を
堆積した後、パターニングして少なくとも前記耐酸化性
絶縁膜の開孔部に多結晶シリコンバターンを形成する工
程と、熱酸化処理を施して少なくとも多結晶シリコンパ
ターンの周囲にシリコン酸化膜を成長させる工程と、前
記開孔部を介して第1半導体領域に接触する第1導電型
の不純物を含む多結晶シリコンパターンを拡散源として
第1半導体領域に第1導電型の第2半導体領域を形成す
る工程と、前記耐酸化性絶縁膜を除去して第1半導体領
域の電極取出し用開口部を形成する工程と、電極配線材
料層を被覆し、前記開口部を介して第1半導体領域と接
続し、かつ前記多結晶シリコンパターンに対してその周
囲に設けられたシリコン酸化膜で絶縁された電極配線を
形成する工程とを具備したことを特徴とする半導体装置
の製造法。 2 多結晶シリコン層のパターニングに際し、シリコン
酸化膜とシリコン窒化膜の2層パターンをマスクとして
選択エッチングして耐酸化性絶縁膜の開孔部に多結晶シ
リコンパターンを形成し、しかる後、前記シリコン酸化
膜とシリコン窒化膜の2層パターンを多結晶シリコンパ
ターン上に残置した状態で熱酸化処理を施して少なくと
も多結晶シリコンパターンの周側面にシリコン酸化膜を
成長させることを特徴とする特許請求の範囲第1項記載
の半導体装置の製造方法。 3 半導体層及び第2半導体領域がn型で、第1半導体
領域がp型であることを特徴とする特許請求の範囲第1
項又は第2項記載の半導体装置の製造方法。 4 半導体層をエミッタ領域、第1半導体領域をベース
領域、第2半導体領域をコレクタ領域とするバイポーラ
型逆動作トランジスタの製造工程を含むことを特徴とす
る特許請求の範囲第1項又は第2項記載の半導体装置の
製造法。
[Claims] 1. A step of selectively forming a first semiconductor region of a second conductivity type in a part of a semiconductor layer of a first conductivity type, and an opening at one or more locations facing the first semiconductor region. a step of forming an oxidation-resistant insulating film on the semiconductor layer, and a step of depositing a polycrystalline silicon layer and then patterning it to form a polycrystalline silicon pattern at least in the opening of the oxidation-resistant insulating film. a step of performing thermal oxidation treatment to grow a silicon oxide film around at least the polycrystalline silicon pattern; a step of forming a second semiconductor region of a first conductivity type in the first semiconductor region using the pattern as a diffusion source; and a step of removing the oxidation-resistant insulating film to form an opening for taking out an electrode in the first semiconductor region. , forming an electrode wiring covering an electrode wiring material layer, connected to the first semiconductor region through the opening, and insulated with a silicon oxide film provided around the polycrystalline silicon pattern; A method for manufacturing a semiconductor device, comprising the steps of: 2. When patterning the polycrystalline silicon layer, selective etching is performed using the two-layer pattern of silicon oxide film and silicon nitride film as a mask to form a polycrystalline silicon pattern in the opening of the oxidation-resistant insulating film, and then the silicon Claims characterized in that a thermal oxidation treatment is performed with a two-layer pattern of an oxide film and a silicon nitride film left on the polycrystalline silicon pattern to grow a silicon oxide film at least on the peripheral side of the polycrystalline silicon pattern. A method for manufacturing a semiconductor device according to scope 1. 3. Claim 1, wherein the semiconductor layer and the second semiconductor region are n-type, and the first semiconductor region is p-type.
A method for manufacturing a semiconductor device according to item 1 or 2. 4. Claim 1 or 2, characterized in that it includes a manufacturing process of a bipolar reverse operation transistor in which the semiconductor layer is used as an emitter region, the first semiconductor region is used as a base region, and the second semiconductor region is used as a collector region. A method for manufacturing the semiconductor device described.
JP55116562A 1980-08-25 1980-08-25 Manufacturing method of semiconductor device Expired JPS5936432B2 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP55116562A JPS5936432B2 (en) 1980-08-25 1980-08-25 Manufacturing method of semiconductor device
US06/294,749 US4407059A (en) 1980-08-25 1981-08-20 Method of producing semiconductor device
DE19813133548 DE3133548A1 (en) 1980-08-25 1981-08-25 METHOD FOR PRODUCING SEMICONDUCTOR DEVICES

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP55116562A JPS5936432B2 (en) 1980-08-25 1980-08-25 Manufacturing method of semiconductor device

Publications (2)

Publication Number Publication Date
JPS5740975A JPS5740975A (en) 1982-03-06
JPS5936432B2 true JPS5936432B2 (en) 1984-09-04

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JP55116562A Expired JPS5936432B2 (en) 1980-08-25 1980-08-25 Manufacturing method of semiconductor device

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US (1) US4407059A (en)
JP (1) JPS5936432B2 (en)
DE (1) DE3133548A1 (en)

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US4539742A (en) * 1981-06-22 1985-09-10 Tokyo Shibaura Denki Kabushiki Kaisha Semiconductor device and method for manufacturing the same
JPS5946065A (en) * 1982-09-09 1984-03-15 Toshiba Corp Manufacture of semiconductor device
JPS5989457A (en) * 1982-11-15 1984-05-23 Hitachi Ltd Manufacturing method of semiconductor device
US4555842A (en) * 1984-03-19 1985-12-03 At&T Bell Laboratories Method of fabricating VLSI CMOS devices having complementary threshold voltages
GB2172744B (en) * 1985-03-23 1989-07-19 Stc Plc Semiconductor devices
US4722830A (en) * 1986-05-05 1988-02-02 General Electric Company Automated multiple stream analysis system
US5169795A (en) * 1989-02-28 1992-12-08 Small Power Communication Systems Research Laboratories Co., Ltd. Method of manufacturing step cut type insulated gate SIT having low-resistance electrode
US5219779A (en) * 1989-05-11 1993-06-15 Sharp Kabushiki Kaisha Memory cell for dynamic random access memory
EP0600693A3 (en) * 1992-11-30 1994-11-30 Sgs Thomson Microelectronics Selective attack and self-aligned base-transmitter structure.
JP3223895B2 (en) * 1998-12-15 2001-10-29 日本電気株式会社 Method for manufacturing semiconductor device
JP2014241367A (en) * 2013-06-12 2014-12-25 三菱電機株式会社 Semiconductor element, semiconductor element manufacturing method

Family Cites Families (9)

* Cited by examiner, † Cited by third party
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JPS583380B2 (en) * 1977-03-04 1983-01-21 株式会社日立製作所 Semiconductor device and its manufacturing method
US4190466A (en) * 1977-12-22 1980-02-26 International Business Machines Corporation Method for making a bipolar transistor structure utilizing self-passivating diffusion sources
US4178674A (en) * 1978-03-27 1979-12-18 Intel Corporation Process for forming a contact region between layers of polysilicon with an integral polysilicon resistor
JPS54161894A (en) * 1978-06-13 1979-12-21 Toshiba Corp Manufacture of semiconductor device
DE2936724A1 (en) * 1978-09-11 1980-03-20 Tokyo Shibaura Electric Co Semiconductor device contg. layer of polycrystalline silicon
EP0029986B1 (en) * 1979-11-29 1986-03-12 Vlsi Technology Research Association Method of manufacturing a semiconductor device with a schottky junction
US4322882A (en) * 1980-02-04 1982-04-06 Fairchild Camera & Instrument Corp. Method for making an integrated injection logic structure including a self-aligned base contact
US4317276A (en) * 1980-06-12 1982-03-02 Teletype Corporation Method of manufacturing an insulated gate field-effect transistor therefore in a silicon wafer
US4322883A (en) * 1980-07-08 1982-04-06 International Business Machines Corporation Self-aligned metal process for integrated injection logic integrated circuits

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Publication number Publication date
US4407059A (en) 1983-10-04
JPS5740975A (en) 1982-03-06
DE3133548A1 (en) 1982-04-15
DE3133548C2 (en) 1990-04-19

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