JPS60200318A - position detection device - Google Patents
position detection deviceInfo
- Publication number
- JPS60200318A JPS60200318A JP59056634A JP5663484A JPS60200318A JP S60200318 A JPS60200318 A JP S60200318A JP 59056634 A JP59056634 A JP 59056634A JP 5663484 A JP5663484 A JP 5663484A JP S60200318 A JPS60200318 A JP S60200318A
- Authority
- JP
- Japan
- Prior art keywords
- insertion hole
- position detection
- light
- detection device
- light source
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/20—Automatic control or regulation of feed movement, cutting velocity or position of tool or work before or after the tool acts upon the workpiece
- B23Q15/22—Control or regulation of position of tool or workpiece
- B23Q15/24—Control or regulation of position of tool or workpiece of linear position
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Position Or Direction (AREA)
- Numerical Control (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、電子部品自動挿入機において、電子部品を挿
入する前に挿入穴のずれを自動的に計測し、補正するこ
とで、挿入率を大幅に向上させることを可能にした位置
検出装置(以下PSDと記す)に関するもののである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention significantly increases the insertion rate in an automatic electronic component insertion machine by automatically measuring and correcting the misalignment of the insertion hole before inserting the electronic component. This invention relates to a position detection device (hereinafter referred to as PSD) that has made it possible to improve the position detection device.
従来例の構成とその問題点
今日、電子工業界でのプリント基板への電子部品の挿入
は、人の手による挿入から、需要の増大。Conventional configurations and their problems Today, in the electronics industry, the insertion of electronic components into printed circuit boards is no longer done manually, but demand is increasing.
多様化に対応したコンピュータ制御の各種電子部品自動
挿入機により行なわれるようになっている。This is now carried out using computer-controlled automatic insertion machines for various electronic components that are compatible with diversification.
これらの自動挿入機は、電子部品の挿入順序とX−Yテ
ーブル上のプリント基板の挿入位置をあらかじめ決めて
おき、そのデータを紙テープ等の記憶媒体に記憶した上
で、コンピュータを用いてそのデータ通りに自動挿入し
ていくという方式であるが、あらかじめ決められた位置
にしか挿入できないことと、電子機器の小型化の為の高
密度実装による小穴化により、少しでも挿入穴位置がず
れる表挿入不良が発生してし捷うという問題があった。These automatic insertion machines determine in advance the insertion order of electronic components and the insertion position of printed circuit boards on the Although it is a method that automatically inserts the insertion hole according to the direction, it can only be inserted in a predetermined position, and the holes are made smaller due to high-density mounting to miniaturize electronic devices, so the insertion hole position may shift even slightly. There was a problem that defects occurred and the product was discarded.
そこで発明された対策の〜っが、ITVカメラを用いて
穴位置のずれを検出する方式である。この方式を用いた
自動挿入機は既に実用化されていて、適正挿入率の向上
に役立っている。このITVカメラ方式による穴位置検
出装置を第1図に示す。One of the countermeasures devised for this purpose is a method of detecting the deviation of the hole position using an ITV camera. Automatic insertion machines using this method have already been put into practical use and are helping to improve the proper insertion rate. FIG. 1 shows a hole position detection device using this ITV camera method.
この図は挿入ヘッド1がこれから電子部品を挿入しよう
としているプリント基板2の挿入穴3を、ITVカメラ
4で位置検出しているところの図である。まず、本体5
が制御している光源6から投光された光線がX−Yテー
ブル7上のプリント基板2に当たる。その光の内、挿入
穴3を通過したスポット光をITVカメラ4がとらえ、
その元日の中心値(x−y座標)を、アダプタ8を経由
して、本体5に送る。本体6では、この値とあらかじめ
設定された値との比較を行ない、その補正量を計算して
挿入機の制御装置9に送る。その結果X−Yテーブル7
が、補正移動するわけである。This figure shows the ITV camera 4 detecting the position of the insertion hole 3 of the printed circuit board 2 into which the insertion head 1 is about to insert an electronic component. First, main body 5
A beam of light projected from a light source 6 controlled by a printer hits a printed circuit board 2 on an X-Y table 7. Of the light, the ITV camera 4 captures the spot light that passed through the insertion hole 3,
The central value (xy coordinates) of the New Year's Day is sent to the main body 5 via the adapter 8. The main body 6 compares this value with a preset value, calculates the correction amount, and sends it to the control device 9 of the insertion machine. As a result, X-Y table 7
However, there is a correction movement.
この装置には観1測用のモニターテレビ1oが接続され
ている。この装置を取付けだ自動挿入機は、未取付けの
ものに比べ適正挿入率の向上が見られている。A monitor television 1o for observation is connected to this device. Automatic insertion machines equipped with this device have an improved rate of proper insertion compared to those without.
しかし、この補正装置は、ITVカメラ4が高価で、挿
入ヘッド等の振動によりその寿命に悪影響を及ぼすこと
と、補正動作が挿入位置3がカメラ位置4へ移動し、計
測後挿入ヘッド1へ移動する為、直接挿入ヘッドへ移動
する動作と比較して大幅な時間ロスが発生する問題があ
った。However, in this correction device, the ITV camera 4 is expensive, and the vibration of the insertion head etc. has a negative effect on its lifespan. Therefore, there was a problem in that a large amount of time was lost compared to the operation of moving directly to the insertion head.
これらの問題を解消し、かつ同様な補正ができる装置が
められていた。A device that solves these problems and can perform similar corrections has been desired.
発明の目的
本発明の目的は上述した従来の欠点を除去し、PSDの
利点を充分に活かすと共にプリント基板の孔の位置出し
を高精度でしかも高速で行なうことにより挿入率を向上
するように構成した位置検出装置を提供することにある
。OBJECTS OF THE INVENTION The purpose of the present invention is to eliminate the above-mentioned conventional drawbacks, fully utilize the advantages of PSD, and improve the insertion rate by positioning holes in printed circuit boards with high precision and high speed. An object of the present invention is to provide a position detecting device with a high level of accuracy.
発明の構成
本発明の位置検出装置は、プリント基板上の電子部品挿
入穴を照射する平行光束の発生光\源と、前記光源から
発せられた光束の内、挿入穴を通過した光ケ受元し、受
光点のX、Y座標を電気的に検仰するPSDと前記素子
の出力をもとに、本来挿入すべき穴位置と2現在の穴位
置のずれをめ、X−Yテーブルの補正移動量を出力する
計測器と、前記移動量をもとにX−Yテーブルケ制御す
るNC制御部からなり、PSDの利点を活かし、捷ず低
価格な検出器が実現でき、小型なので挿入ヘッドへの組
込みが可能となり、そのだめ補正時の時間ロスが大幅に
減少できるものである。Structure of the Invention The position detection device of the present invention includes a light source that generates a parallel light flux that irradiates an electronic component insertion hole on a printed circuit board, and a light receiving source that passes through the insertion hole among the light flux emitted from the light source. Then, based on the PSD that electrically checks the X and Y coordinates of the light-receiving point and the output of the above-mentioned element, the deviation between the hole position that should originally be inserted and the current hole position is determined, and the X-Y table is corrected. It consists of a measuring device that outputs the amount of movement, and an NC control section that controls the X-Y table based on the amount of movement, and by taking advantage of the advantages of PSD, it is possible to realize an inexpensive and easy-to-use detector. This makes it possible to incorporate the system into the system, and the time loss during the correction can be significantly reduced.
実施例の説明
以下に本発明の一実施例を、第2図〜第4図にもとづい
て説明する。まず検出部の取付法について、第2図にそ
の方法を示す。ここでは光源6が挿入ヘッド1に、検出
素子であるPSDllがアンビル12に取付けられてい
る。電子部品自動挿入機がプログラム通り電子部品を挿
入しようとして、プリント基板2の挿入穴3を指定位置
へ持ってくる。この工程の途中で穴位置補正動作を行な
う。まず挿入穴3を、光源6と挿入ヘッド1とのオフセ
ット分だけ加算された、計算上の光源直下へ移動させる
。この時、光源6がらは一定波長の平行光線13が照射
されている。そこで、挿入穴3を通過した平行光線゛1
3が、プリント基板2の下にあるアンビル12に取付け
られたPsDllの面上に達する事になる。DESCRIPTION OF EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS. 2 to 4. First, FIG. 2 shows how to attach the detection section. Here, a light source 6 is attached to the insertion head 1, and a detection element PSDll is attached to the anvil 12. The electronic component automatic insertion machine attempts to insert the electronic component according to the program and brings the insertion hole 3 of the printed circuit board 2 to the specified position. A hole position correction operation is performed during this process. First, the insertion hole 3 is moved to a position directly below the calculated light source, which is calculated by adding the offset between the light source 6 and the insertion head 1. At this time, the light source 6 is irradiated with a parallel light beam 13 having a constant wavelength. Therefore, the parallel ray 1 that passed through the insertion hole 3
3 reaches the surface of PsDll attached to the anvil 12 below the printed circuit board 2.
第3図は、PSDを用いた検出方式で、PSDllはす
ぐに到達光線が描く元日の中心14の位置iXY方向に
ついて横細し、信号として演算回路に送るのである。元
日の中心14が、プログラムされた挿入穴位置の中心1
6と一致すれば良いわけであるが、もしずれていたとし
ても、その値をめて補正制御部に送り、補正させればよ
い。FIG. 3 shows a detection method using a PSD, and the PSDll immediately narrows horizontally in the iXY direction at the position iXY of the center 14 of New Year's Day drawn by the arriving light ray, and sends it as a signal to the arithmetic circuit. Center 14 on New Year's Day is center 1 of the programmed insertion hole position.
6, but even if there is a deviation, it is sufficient to record the value and send it to the correction control section for correction.
このような考えのもとに、本発明では挿入穴位置のずれ
検出、補正を行なっている。Based on this idea, the present invention detects and corrects the displacement of the insertion hole position.
ここでPSDの原理について説明する。PSDは高抵抗
半導体(シリコン)の片面、あるいは両面に均一な抵抗
層をもった断面構造をもち、層の両端に信号取出し用の
一対の電極が設けられている。この素子の表面に光線が
入射すると、光電効果により、光入射位置から入射エネ
ルギーに比例する光電流が発生する。そしてこの電流は
、それぞれの電極までの抵抗値に逆比例するように分割
され各電極から取出される。このような素子を2次元的
に構成したのがPSDllである。PSDから取出され
だxl、x2.Yl、Y2の2対の電流は、それぞれ前
置増幅器16で増幅され、x、Y軸別々に差動増幅器1
7で演算されて、補正量としてN C:+7 ) CI
−ラ18へ送られ、所定のNOデ−夕を補正量だけ変更
してX−Yテーブルのサーボモータ18を駆動させるわ
けである。Here, the principle of PSD will be explained. A PSD has a cross-sectional structure in which a uniform resistance layer is formed on one or both sides of a high-resistance semiconductor (silicon), and a pair of electrodes for signal extraction are provided at both ends of the layer. When a light beam is incident on the surface of this element, a photocurrent proportional to the incident energy is generated from the light incident position due to the photoelectric effect. This current is then divided and extracted from each electrode in inverse proportion to the resistance value up to each electrode. PSDll is a two-dimensional structure of such an element. xl, x2. The two pairs of currents Yl and Y2 are each amplified by a preamplifier 16, and are separately amplified by a differential amplifier 1 for the x and Y axes.
7, and the correction amount is N C: +7) CI
The data is sent to the controller 18, and the predetermined NO data is changed by the correction amount to drive the servo motor 18 of the X-Y table.
第4図は、このような装置の操作盤の一例で、補正量は
、ディジタル表示器19で表示されるようになっている
。FIG. 4 shows an example of the operation panel of such an apparatus, and the amount of correction is displayed on a digital display 19.
発明の効果
以上の説明から明確なように、当発明の位置検出装置に
よれば、プリント基板の挿入穴位置が多少ずれていても
、瞬時に穴の中心を挿入ヘッドとμオーダーで一致させ
ることが可能となったので、挿入率を大幅に向上する効
果がある。Effects of the Invention As is clear from the above explanation, according to the position detection device of the present invention, even if the insertion hole position of the printed circuit board is slightly shifted, the center of the hole can be instantly aligned with the insertion head in the μ order. This has the effect of significantly improving the insertion rate.
第1図は従来のカメラ方式の構成を示す説明図、第2図
は本発明の一実施例の位置検出装置の光学系の一例の構
成を示す斜視図、第3図は本発明のPSD出力を増幅し
、NCデータに変換する回路図、第4図は操作盤の一例
の構成を示す正面図である。
1・・・・・・挿入ヘッド、2・・・・・・プリント基
板、3・・・・・・挿入穴、4・・・・・・ITVカメ
ラ、5・・・・・・認識本体、6・・・・・光源、7・
・・・・・X−Yテープノペ8・・・・・・アダフリ、
9−・−−−−制御装置、10・・・・・・モニターテ
レビ、11・・・・・・PSD、12・・・・・・アン
ビル、13・旧・・平行光線、14.15・・・・・・
党内中心、16・・・・・・前置増幅器、17・・・・
・・差動増幅器、18・・・・・・NCコントローラー
、19・旧・・サーボモータ。
代理人の氏名 弁理士 中 尾 敏 男 はが1名第1
図
第2図
第3図
第4図
8FIG. 1 is an explanatory diagram showing the configuration of a conventional camera system, FIG. 2 is a perspective view showing the configuration of an example of the optical system of a position detection device according to an embodiment of the present invention, and FIG. 3 is a PSD output of the present invention. FIG. 4 is a front view showing the configuration of an example of the operation panel. 1... Insertion head, 2... Printed circuit board, 3... Insertion hole, 4... ITV camera, 5... Recognition body, 6...Light source, 7.
...X-Y Tape Nope 8...Adafuri,
9----Control device, 10... Monitor TV, 11... PSD, 12... Anvil, 13. Old... Parallel rays, 14.15.・・・・・・
Party center, 16... Preamplifier, 17...
... Differential amplifier, 18 ... NC controller, 19. Old ... Servo motor. Name of agent: Patent attorney Toshio Nakao (1st person)
Figure 2 Figure 3 Figure 4 Figure 8
Claims (1)
、前記光源から発せられた光の内、挿入穴を通過した光
を受光した、受光点のX、Y座標を検知する位置検出素
子と、前記素子の出力をX−Yテーブルの補正すべき移
動距離に変換する計測手段と、前記移動量をもとに、X
−Yテーブルを制御するNC制御手段とからなる位置検
出装置。a parallel light source that illuminates an electronic component insertion hole on a printed circuit board; a position detection element that detects the X and Y coordinates of a light receiving point that receives light that has passed through the insertion hole among the light emitted from the light source; a measuring means for converting the output of the element into a moving distance to be corrected on an X-Y table;
- a position detection device comprising: NC control means for controlling the Y table;
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59056634A JPS60200318A (en) | 1984-03-23 | 1984-03-23 | position detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59056634A JPS60200318A (en) | 1984-03-23 | 1984-03-23 | position detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS60200318A true JPS60200318A (en) | 1985-10-09 |
Family
ID=13032746
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59056634A Pending JPS60200318A (en) | 1984-03-23 | 1984-03-23 | position detection device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60200318A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63149545A (en) * | 1986-11-27 | 1988-06-22 | ノキア(ドイチュラント)ゲーエムベーハー | Regulator |
| JPS63221403A (en) * | 1987-03-11 | 1988-09-14 | Mitsubishi Electric Corp | Industrial robot device |
-
1984
- 1984-03-23 JP JP59056634A patent/JPS60200318A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63149545A (en) * | 1986-11-27 | 1988-06-22 | ノキア(ドイチュラント)ゲーエムベーハー | Regulator |
| JPS63221403A (en) * | 1987-03-11 | 1988-09-14 | Mitsubishi Electric Corp | Industrial robot device |
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