JPS6023751B2 - Tile wall construction base material - Google Patents

Description

[Detailed description of the invention] The present invention relates to a tile wall forming base material.

Tile panels, developed to improve construction efficiency, are made by attaching and fixing a large number of tiles to a base plate in advance at a factory.

When constructing a tile wall surface using this tile panel, the only pattern that can be displayed on the wall surface is one that has been patterned in advance, and there is a drawback that only a uniform pattern can be constructed on the wall surface. . For this reason, in order to create the patterned walls that the client desired, it was usually necessary to use the so-called green construction method. The conventional green construction method is to fix a base plate to the arm edge attached to the body of the sea bream, tack waterproof paper and lath onto the base plate, and then apply mortar on top of it to create a base. . and,
A mortar is applied onto such a base, and then a unit tile formed by connecting a predetermined number of tiles, or tiles are pasted one by one to form a tile arm surface. However, the work of applying mortar and the like to the base at the construction site requires a great deal of time and effort, which has the disadvantage of poor construction efficiency. In addition, as another method for configuring the patterned wall surface as desired by the client, there is a dry construction method based on the invention described in Tsubaki Seki Sho 51 Issei No. 125 and the invention described in Utility Model Application Publication No. 52-46525. There is.

The invention of Hakama Kaisho No. 51-84125 relates to a sheet for tile construction, in which vertical and horizontal convex portions are formed on the surface of a flexible sheet to provide a tile drumming portion, and the tile competing portion and An adhesive layer is formed on the back side of the soft sheet, and a neighboring paper pattern is pasted onto the adhesive layer.

In the construction method described in Hakama Sekisho 51 Ittsuchi No. 125, the release paper on the back side of the soft sheet is peeled off, the tile construction sheet is fixed to the base, and then the tile construction sheet is fixed to the base. A tile wall surface is obtained by peeling off the scale pattern paper on the joining part side and aligning the tile to the joining part. With this construction method, there is no need to apply mortar when attaching the tiles. However, in this case, the tile construction sheet is attached to the base via an adhesive, so once the sheet is attached to the base, the gap between the sheets, In other words, there was a drawback that joint adjustment could not be performed. As a result, the joints sometimes became grainy and the appearance looked terrible. Jitsukai 52-465
The invention described in Publication No. 25 is related to a waterproof exterior material, in which a base sheet is formed by laminating an adhesive blue sheet on at least the bottom surface of a polyethylene film, and a tile-like layer is placed on the top surface of the base sheet. A surface material is attached to the base sheet, and a release paper is attached to the bottom surface of the base sheet.

The construction method described in this Japanese Utility Model Publication No. 52-46525 is the same as the invention described in the above-mentioned Japanese Utility Model Publication No. 51-84125, in which the release paper is peeled off and the floor and wall surfaces are waterproofed. It is used to attach exterior materials. The fixing is done by utilizing the self-adhesive properties of the blue ribbon sheet. Therefore, in this case as well, there was a drawback that once the waterproof exterior materials were pasted, it was impossible to adjust the gaps between the tiles between the waterproof exterior materials. This invention was made in order to solve the drawbacks of each of the conventional construction methods described above, and it improves the base side to which unit tiles or tiles are attached, and the mortar used when attaching unit tiles or tiles. To provide a tile wall construction base material that does not require any application work such as, and in which the adhesive is kept in an uncured state for a while after the unit tile or tile is attached, and the joints can be adjusted during that time. It is. First, the first invention (hereinafter referred to as the specific invention) will be explained based on two embodiments shown in FIGS. 1 to 4. [Example 1] As shown in FIG. 1, the base plate 1 is composed of a flat plate-like main body 7 made of any material, and a thin plate 8 made of synthetic resin, metal, etc. that is adhesively fixed to the main body 7. .

As shown in FIG. 2, the external dimensions of the main body 7 are determined in consideration of the size and number of tiles 9 to be pasted, the width of the joints 12, etc. That is, the size is determined so that an integral number of tiles 9 can be attached to the base plate 1 with a predetermined space between tiles. As shown in FIG. 1, nine straight groove-shaped adhesive filling recesses 2 are formed in the thin plate 8 so as to be parallel to each other. It is made as a group. The three rough recesses 2 are 1
This corresponds to the number of tiles 9. Note that the number of recesses 2 corresponding to one tile 9 is arbitrary, and the number of recesses 2 corresponding to one tile 9 is arbitrary.
need not be in the groove shape as shown in this embodiment. For example, the planar shape may be rectangular and the lights may be arranged so as to form a checkered pattern on the surface to which the tiles are attached, or it may be of other shapes. Although the recess 2 is not clearly shown in the drawings, it goes without saying that it is closed at both ends in the longitudinal direction. Kore recess 2
The adhesive 3, for example, a one-component hard Q-type adhesive made of rubber latex, an emulsion such as vinyl acetate, rubber or a solvent such as pinyl acetate, is filled in the recess 2 in a state where it swells up from top to bottom. ing. In this way, the flat plate body 7, the thin plate 8 fixed to the body 7, and the base plate 1 made of adhesive filled and raised in the concave door fold 2 of the thin plate 8 are tiled. When the surface is viewed from above, the adhesive is piled up in a well-divided manner such as parallel lines, parallel strips, checkered patterns, etc. Note that a one-component curing adhesive is one in which the moisture contained inside the adhesive gradually evaporates when exposed to outside air, and solidifies (hardens) as the moisture evaporates. In order for water evaporation and solidification to be completed, it takes 30 to 60 minutes after the adhesive is exposed to air and solidification begins. Therefore, during this time, the adhesive is kept in an unsolidified state, and the adhered tiles 9 can be corrected for their misalignment or adjusted the joint gap by using the uncured ribs. In the following, an adhesive having such properties will be referred to as a dry-setting adhesive. The upper surface of the dry-hardening adhesive 3 filled in the recess 2 is covered with a flexible rattan-shaped sheet 4 that covers the entire surface of the thin plate 8. However, instead of using one template sheet 4 as in this example, the upper surface of the adhesive 3 is individually covered with adjacent sheets each having a larger area than the upper area of the dry-hardening adhesive 3. It is also possible to do so.
Furthermore, from the viewpoint of saving the material of the adjacent sheet, it is also possible to use a perforated sheet made by cutting out the part of a single sheet that does not contact the top surface of the dry-hardening adhesive 3 into a hole shape. It is possible. The adjacent sheet 4 covers the dry solidifying adhesive 3 to block contact with the outside air and prevent moisture from evaporating. Therefore, the Q type adhesive 3 does not start drying and hardening until the coated release sheet 4 is removed. Next, a method of using the above-mentioned implementation product 5 will be explained.

As shown in FIG. 2, the product 5 is fixed to the body rim 14 attached to the sea bream body 13 at predetermined intervals using nails 15 or the like.

Then, the release sheet 4 of the actual product 5 is carefully peeled off, and a unit tile 11 formed by connecting a large number of tiles 9 with a connecting material 10 is pressed against the thin plate 8. As a result, the unit tile 11 is attached to the thin plate 8 through the dry hardening adhesive 3.
, and in turn, it is fixed to the base plate 1. Next, just do Miyaji Tsume. This makes it possible to form a tile surface. Incidentally, instead of the unit tiles 11, it is of course possible to attach the tiles 9 one by one to the base plate 1. In this case, the adhesive 3 is a one-component dry-setting type saddle adhesive, and even if the moisture contained in the adhesive continues to evaporate and solidification is in progress, the dry-setting type adhesive 3 If the unit tile 11 or the tile is in an unsolidified state, fine adjustment of the unit tile 11 or the tile is possible, and the unit tile 11
It is possible to adjust the joints between tiles.

[Embodiment 2] The same parts as those shown in FIGS. 1 and 2 are designated by the same reference numerals.

As shown in FIG. 3, on the tile attachment surface of the base plate 1' made of any material, preferably a non-water-absorbing material, there is a recess 2' for filling adhesive of the same type as the recess 2 shown in Example 1. Nine pieces are formed.

The folds 2' are filled with a dry hardening type adhesive 3, and the surface of these dry hardened tiles containing the mold adhesive 3 to which the tiles are attached is covered with a movable rock type sheet 4. In addition, base plate 1
If ' is not made of a non-water-absorbing material, in order to prevent the dry zone loss type adhesive 3 from drying and solidifying from the recess 2',
It is desirable to form a non-water-absorbing coating on the inner surface of the material. This embodiment 5' is also used in the same manner as embodiment 5.

However, as shown in Figure 4, the unit tile 1 to be pasted
1' is different from that of Example 1. That is, on the back side of the tile 9' of the unit tile 11', the connecting material 10'a is
Three protrusions 9'a are formed that penetrate through the nucleus protrusion 9'a.
is designed to fit into the recess 2'. Therefore, when unit tile 11' is pressed against base plate 1',
The protrusion 9'a pushes away the negative part of the dry-hardening adhesive 3 and fits into the recess 2'. The displaced dry-hardening adhesive 3 spreads over the tile attachment surface of the base plate 1', and the tile 9'
and base plate 1' are glued together. The dry solidified adhesive 3 remaining in the recess 2' adheres the protrusion 9'a and the base plate 1'. In summary, the adhesive action of the dry-hardening adhesive 3 and the movement of the protrusion 9'a into the recess 2' work together.
The tiles 9' can be more firmly attached. In addition, the protrusion,
It is also possible to form the connecting member 101 directly. Needless to say, in this embodiment as well, the unit tiles 11' can be finely adjusted, and when tiles are pasted one by one, individual adjustments can be made between each tile.

Next, the second invention will be explained based on the embodiment shown in FIG.

In the case shown in FIG. 5, dry-hardening adhesive 3 is heaped up in protrusions at predetermined intervals on the non-water-absorbing tile adhesive surface of the base plate lr.

In this case, the amount of heaping up is such that when the tiles 9, 9' are pressed and attached, the dry solidifying adhesive 3 does not protrude from the periphery of the tiles 9, 3', and the surface of the tiles 9, 9' is The amount should be such that it absorbs irregularities and spreads over the entire surface so that no unbonded voids are created. The tile adhesion surface on which the dry-hardening adhesive 3 is applied is covered with an adjacent sheet 4 made of synthetic resin or the like. , is provided with a depression 4''a that envelops the adhesive 3 in a raised shape. Therefore, in manufacturing the product 5^, the release sheet 4^ is placed in the opposite state to that shown in FIG. This is possible by an extremely simple operation of overlapping the base plates lr. This implementation product 5^ is used in the same manner as implementation product 5, but the dry-hardening adhesive 3 is applied to the tile attachment surface of the base plate 1'', There is another effect as follows. That is, when the unit tile 11 is pressed against the tile attachment surface, the dry solidifying adhesive 3 is spread over the entire surface of the tile attachment surface, increasing the adhesive strength of the unit tile 11. In this embodiment as well, fine adjustments can be made after the unit tiles 11 are pasted.

As described in detail above, according to the specified invention and the second invention, a dry-hardening type adhesive is applied to the tile attachment surface of the base board, and the adhesive is used to prevent dry-hardening. Since it is covered with a scale-shaped sheet, the tile installation work can be carried out immediately at the site by simply peeling off the release sheet.

That is, it does not require any application work such as pasting mortar, as in the case of a casing, and the construction efficiency can be greatly improved. In addition, since the dry-setting adhesive has entered the recess for filling the dry-setting adhesive or the recess of the release sheet, the dry-setting adhesive has been stopped from drying and solidifying. Therefore, it is possible to store the tile wall surface constituent base material for a long period of time in a state where it can be used for construction at any time. In addition, dry-setting adhesives are one-component, and if the moisture contained in the adhesive is in progress, i.e., solidification is in progress, the adhesive cannot be pasted. The joint gap can be adjusted by slightly moving the unit tile or tile after installation, and a good-looking tile wall surface with uniform joints can be constructed.

[Brief explanation of drawings]

FIG. 1 is a vertical sectional view showing the first embodiment of the specified invention, and the second
The figure is a vertical cross-sectional view showing the state of use of the implemented product, FIG. 3 is a vertical cross-sectional view corresponding to FIG. 1 showing the second embodiment, and FIG. 4 is a vertical cross-sectional view showing the state of use of the implemented product. Figure 5 is the second
FIG. 2 is a vertical cross-sectional view showing an embodiment of the invention. 1, 1', 1''...To the base plate, 2, 2...
- Capacity for filling dry solidifying adhesive, 3... Drying solidifying adhesive, 4,4''... Shigeru type sheet, 4^a...
Hollow, 5, 5', 5''...Implemented product. Figure 1 Figure 3 Figure 5 Figure 2 Figure 4

Claims (1)

[Scope of Claims] 1. A required number of recesses for filling with a dry-hardening adhesive are formed on the tile attachment surface of a base board that is fixed to a building frame via a rim or the like, and the recesses are filled with the adhesive. A tile wall forming base material, characterized in that the dry-hardening type adhesive is covered with a release sheet for preventing dry-hardening. 2. The tile wall structure base material according to claim 1, wherein the base plate comprises a main body and a thin plate adhesively fixed to the main body and having a recess for filling with adhesive. 3. The tile wall surface structure base material according to claim 1, wherein the adhesive filling recess has a straight groove shape. 4. The tile wall surface forming base material according to claim 1, wherein the adhesive filling recess has a rectangular planar shape and is bored so as to form a checkered pattern on the tile attachment surface. 5. Adhesive is applied to the tile attachment surface of the base plate, which is fixed to the building frame through the body frame etc., in a plurality of sections per tile to be attached, such as parallel lines, parallel strips, checkerboard patterns, etc. The adhesive is a one-component dry-setting adhesive that is formed in a heap and remains unsolidified for at least 30 minutes after the start of drying and hardening, and the adhesive remains in an unhardened state for at least 30 minutes after the start of drying and hardening is stopped. What is claimed is: 1. A tile wall surface constituting base material covered with a mold release sheet, the mold release sheet having shape-retaining properties and having a recess that encloses the dry-hardening adhesive formed in a raised manner.