JPS60242517A - Magnetic recording medium - Google Patents
Magnetic recording mediumInfo
- Publication number
- JPS60242517A JPS60242517A JP9909584A JP9909584A JPS60242517A JP S60242517 A JPS60242517 A JP S60242517A JP 9909584 A JP9909584 A JP 9909584A JP 9909584 A JP9909584 A JP 9909584A JP S60242517 A JPS60242517 A JP S60242517A
- Authority
- JP
- Japan
- Prior art keywords
- dicarboxylic acid
- polyester
- water
- magnetic recording
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 32
- 229920000728 polyester Polymers 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 31
- 229920001225 polyester resin Polymers 0.000 claims abstract description 22
- 239000004645 polyester resin Substances 0.000 claims abstract description 22
- -1 polyethylene terephthalate Polymers 0.000 claims abstract description 19
- 239000011248 coating agent Substances 0.000 claims abstract description 17
- 238000000576 coating method Methods 0.000 claims abstract description 17
- 239000006185 dispersion Substances 0.000 claims abstract description 17
- 239000011230 binding agent Substances 0.000 claims abstract description 16
- 229920006267 polyester film Polymers 0.000 claims abstract description 15
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 4
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 4
- 125000001142 dicarboxylic acid group Chemical group 0.000 claims abstract description 3
- 229910052751 metal Inorganic materials 0.000 claims description 13
- 239000002184 metal Substances 0.000 claims description 13
- 239000000203 mixture Substances 0.000 claims description 13
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 12
- 150000002894 organic compounds Chemical class 0.000 claims description 12
- 150000001875 compounds Chemical class 0.000 claims description 7
- 229920000642 polymer Polymers 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 239000006249 magnetic particle Substances 0.000 claims description 4
- 125000003827 glycol group Chemical group 0.000 claims description 3
- 238000009835 boiling Methods 0.000 claims description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 abstract description 42
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 abstract description 12
- 239000006247 magnetic powder Substances 0.000 abstract description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 abstract description 6
- 238000006243 chemical reaction Methods 0.000 abstract description 5
- 125000001273 sulfonato group Chemical group [O-]S(*)(=O)=O 0.000 abstract 2
- LBVWYGNGGJURHQ-UHFFFAOYSA-N dicarbon Chemical compound [C-]#[C+] LBVWYGNGGJURHQ-UHFFFAOYSA-N 0.000 abstract 1
- 238000000034 method Methods 0.000 description 17
- 230000000052 comparative effect Effects 0.000 description 12
- 239000002253 acid Substances 0.000 description 11
- 230000007423 decrease Effects 0.000 description 10
- 229920005989 resin Polymers 0.000 description 10
- 239000011347 resin Substances 0.000 description 10
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 8
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 8
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 8
- 238000006068 polycondensation reaction Methods 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- 229920001634 Copolyester Polymers 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000002904 solvent Substances 0.000 description 6
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 125000003118 aryl group Chemical group 0.000 description 5
- 150000001991 dicarboxylic acids Chemical class 0.000 description 5
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- 229920001577 copolymer Polymers 0.000 description 4
- 238000003851 corona treatment Methods 0.000 description 4
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 4
- 235000019441 ethanol Nutrition 0.000 description 4
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 4
- 239000003973 paint Substances 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N propylene glycol Substances CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 3
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002216 antistatic agent Substances 0.000 description 3
- 239000012298 atmosphere Substances 0.000 description 3
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 210000003811 finger Anatomy 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 229920001223 polyethylene glycol Polymers 0.000 description 3
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 2
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 2
- RAADBCJYJHQQBI-UHFFFAOYSA-N 2-sulfoterephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(S(O)(=O)=O)=C1 RAADBCJYJHQQBI-UHFFFAOYSA-N 0.000 description 2
- WNKQDGLSQUASME-UHFFFAOYSA-N 4-sulfophthalic acid Chemical compound OC(=O)C1=CC=C(S(O)(=O)=O)C=C1C(O)=O WNKQDGLSQUASME-UHFFFAOYSA-N 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical class CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 2
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 235000013405 beer Nutrition 0.000 description 2
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- 150000002170 ethers Chemical class 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- 230000005415 magnetization Effects 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 150000003077 polyols Chemical class 0.000 description 2
- 229920001451 polypropylene glycol Polymers 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- 239000011591 potassium Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 2
- 239000012748 slip agent Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- IBBQVGDGTMTZRA-UHFFFAOYSA-N sodium;2-sulfobenzene-1,3-dicarboxylic acid Chemical compound [Na].OC(=O)C1=CC=CC(C(O)=O)=C1S(O)(=O)=O IBBQVGDGTMTZRA-UHFFFAOYSA-N 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- 238000005809 transesterification reaction Methods 0.000 description 2
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 2
- JOYRKODLDBILNP-UHFFFAOYSA-N urethane group Chemical group NC(=O)OCC JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 2
- 239000004246 zinc acetate Substances 0.000 description 2
- DNIAPMSPPWPWGF-VKHMYHEASA-N (+)-propylene glycol Chemical compound C[C@H](O)CO DNIAPMSPPWPWGF-VKHMYHEASA-N 0.000 description 1
- YPFDHNVEDLHUCE-UHFFFAOYSA-N 1,3-propanediol Substances OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 1
- 229940035437 1,3-propanediol Drugs 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- XNWFRZJHXBZDAG-UHFFFAOYSA-N 2-METHOXYETHANOL Chemical compound COCCO XNWFRZJHXBZDAG-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- YZTJKOLMWJNVFH-UHFFFAOYSA-N 2-sulfobenzene-1,3-dicarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1S(O)(=O)=O YZTJKOLMWJNVFH-UHFFFAOYSA-N 0.000 description 1
- WMRCTEPOPAZMMN-UHFFFAOYSA-N 2-undecylpropanedioic acid Chemical compound CCCCCCCCCCCC(C(O)=O)C(O)=O WMRCTEPOPAZMMN-UHFFFAOYSA-N 0.000 description 1
- CARJPEPCULYFFP-UHFFFAOYSA-N 5-Sulfo-1,3-benzenedicarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(S(O)(=O)=O)=C1 CARJPEPCULYFFP-UHFFFAOYSA-N 0.000 description 1
- 239000005711 Benzoic acid Substances 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N Benzoic acid Natural products OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- 238000012696 Interfacial polycondensation Methods 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- 238000005481 NMR spectroscopy Methods 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 229920001328 Polyvinylidene chloride Polymers 0.000 description 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 1
- 229920002433 Vinyl chloride-vinyl acetate copolymer Polymers 0.000 description 1
- BWVAOONFBYYRHY-UHFFFAOYSA-N [4-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=C(CO)C=C1 BWVAOONFBYYRHY-UHFFFAOYSA-N 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- WXBLLCUINBKULX-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1.OC(=O)C1=CC=CC=C1 WXBLLCUINBKULX-UHFFFAOYSA-N 0.000 description 1
- 235000010233 benzoic acid Nutrition 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical class C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- 239000002981 blocking agent Substances 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- XBZSBBLNHFMTEB-UHFFFAOYSA-N cyclohexane-1,3-dicarboxylic acid Chemical compound OC(=O)C1CCCC(C(O)=O)C1 XBZSBBLNHFMTEB-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 239000012975 dibutyltin dilaurate Substances 0.000 description 1
- CZZYITDELCSZES-UHFFFAOYSA-N diphenylmethane Chemical compound C=1C=CC=CC=1CC1=CC=CC=C1 CZZYITDELCSZES-UHFFFAOYSA-N 0.000 description 1
- 208000028659 discharge Diseases 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000032050 esterification Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 235000011187 glycerol Nutrition 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000000787 lecithin Substances 0.000 description 1
- 235000010445 lecithin Nutrition 0.000 description 1
- 229940067606 lecithin Drugs 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- OJURWUUOVGOHJZ-UHFFFAOYSA-N methyl 2-[(2-acetyloxyphenyl)methyl-[2-[(2-acetyloxyphenyl)methyl-(2-methoxy-2-oxoethyl)amino]ethyl]amino]acetate Chemical compound C=1C=CC=C(OC(C)=O)C=1CN(CC(=O)OC)CCN(CC(=O)OC)CC1=CC=CC=C1OC(C)=O OJURWUUOVGOHJZ-UHFFFAOYSA-N 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920000166 polytrimethylene carbonate Polymers 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 239000005033 polyvinylidene chloride Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 230000035945 sensitivity Effects 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000001632 sodium acetate Substances 0.000 description 1
- 235000017281 sodium acetate Nutrition 0.000 description 1
- APSBXTVYXVQYAB-UHFFFAOYSA-M sodium docusate Chemical group [Na+].CCCCC(CC)COC(=O)CC(S([O-])(=O)=O)C(=O)OCC(CC)CCCC APSBXTVYXVQYAB-UHFFFAOYSA-M 0.000 description 1
- KJERPKPRIWFPGO-UHFFFAOYSA-N sodium;2-sulfoterephthalic acid Chemical compound [Na].OC(=O)C1=CC=C(C(O)=O)C(S(O)(=O)=O)=C1 KJERPKPRIWFPGO-UHFFFAOYSA-N 0.000 description 1
- 235000012424 soybean oil Nutrition 0.000 description 1
- 239000003549 soybean oil Substances 0.000 description 1
- 229910052596 spinel Inorganic materials 0.000 description 1
- 239000011029 spinel Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 150000000000 tetracarboxylic acids Chemical class 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
- 150000003628 tricarboxylic acids Chemical class 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
- 230000004580 weight loss Effects 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Magnetic Record Carriers (AREA)
Abstract
Description
【発明の詳細な説明】
〈産業上の利用分野〉
本発明は下塗り層を介して磁性層を基体上に設けた磁気
記録媒体に関し、その目的゛とするところは磁性半分に
対して分散性の著しく良好なバインダーを1成分として
用い、その磁性層の基体に対する接着性の改善された磁
気記録媒体を提供することにある。[Detailed Description of the Invention] <Industrial Application Field> The present invention relates to a magnetic recording medium in which a magnetic layer is provided on a substrate via an undercoat layer. The object of the present invention is to provide a magnetic recording medium in which the adhesion of the magnetic layer to the substrate is improved by using an extremely good binder as one component.
〈従来技術との関係〉
磁気記録媒体は通常、磁性粉、バインダー成分、有機溶
剤およびその他の必要成分からなる磁性塗料をポリエス
テルフィルムなどの基体上に塗布、乾燥してつくられる
が、近年磁気記録の高性能化に対応して磁性粉末の高充
填化が図られている。<Relationship with prior art> Magnetic recording media are usually made by coating a magnetic paint consisting of magnetic powder, a binder component, an organic solvent, and other necessary components onto a substrate such as polyester film and drying it. In response to improved performance, efforts are being made to increase the filling of magnetic powder.
ところが、磁性粉末の充填密度を高くすると、磁性層の
基体に対する接着性が悪くなり塗膜強度が低下する傾向
がある。これを改善するため、従来より下塗り剤を基体
に塗布して磁性層と基体との間に下塗6層を設けること
により磁性層の接着性を改善する方法が採用されており
、このような効果の優れた下塗り剤としてポリエステル
樹脂が広く使用されているが未だ充分に満足できるもの
でない。一方、高性能磁気記録媒体とするためには大舟
なりr/Bmと同時に高い充填性即ち低い空孔率が要求
される。本発明者らの実験結果によれば磁性粉と通常の
線状ポリエステルを組合せた磁気テープの空孔率は0.
88〜0.45であり、高性能磁気テープとしての性能
を満足させるものではない。この場合混線時間を長くす
る事により空孔率を減少させることが可能であ不が、磁
性粉が更に微粉化する事になり磁気テープの感度は逆に
低下されることになる。However, when the packing density of the magnetic powder is increased, the adhesion of the magnetic layer to the substrate tends to deteriorate and the strength of the coating film tends to decrease. In order to improve this, a method has been adopted that improves the adhesion of the magnetic layer by applying an undercoat to the substrate and providing 6 layers of undercoat between the magnetic layer and the substrate. Although polyester resins are widely used as excellent undercoating agents, they are still not fully satisfactory. On the other hand, in order to obtain a high-performance magnetic recording medium, a high filling property, that is, a low porosity is required as well as a large r/Bm. According to the experimental results of the present inventors, the porosity of a magnetic tape made by combining magnetic powder and ordinary linear polyester is 0.
88 to 0.45, which does not satisfy the performance of a high-performance magnetic tape. In this case, it is possible to reduce the porosity by lengthening the crosstalk time, but the magnetic powder becomes even more finely divided and the sensitivity of the magnetic tape is reduced.
〈発明の目的〉
本発明者らはこのような事情に鑑み、通常の磁性粉を用
いながらBr/Bm(角型比、Br:残留磁化、Bm:
飽和磁化)値が増大し、空孔率が減少し、且つ、磁性層
の基体に対する接着性が著しく良好な高性能磁気記録媒
体を提供する事を目的とし、種々研究を続けてきたとこ
ろ、
ポリエステルフィルムの少なくとも片面にCAl全ジカ
ルボン酸成分中0.5〜15モル%がスルホン酸金属塩
基含有ジカルボン酸である混合ジカルボン酸の残基とグ
リコールの残基を主成分とする水不溶性ポリエステル共
重合体、(Bl沸点60〜200°Cの水溶性有機化合
物および(C)水を主成分とし、かつ
ム+/(Bl= 100/20〜5000、(Bl/(
c)= 100150〜l 0000
の重量割合に配合されたポリエステル樹脂の水分散液か
ら塗膜が形成され、該塗膜上であって該コートフィルム
の片面に
CD+還元粘度が0.1以上であり、全ジカルボン酸成
分中種8〜7.0モル%がスルホン酸金属塩基含有ジカ
ルボン酸である混合ジカルボン酸の残基とグリコールの
残基を主成分とするポリエステル樹脂
を少なくとも1成分としたバインダー中に、微粉末磁性
粒子を均一に分散、含有せしめた磁化可能層が塗布され
ていることを特徴とする磁気記録媒体が空孔率0.25
〜0.88、Br/Bm*0.78=0.90で且つ、
指圧法、ビールバック法、溶剤摺接法いずれにおいても
磁化可能層が剥離しない程の良好な接着性を有すること
を見いだし本発明に到達した。<Purpose of the Invention> In view of the above circumstances, the present inventors have developed a method to improve Br/Bm (squareness ratio, Br: residual magnetization, Bm:
With the aim of providing a high-performance magnetic recording medium with increased saturation magnetization) value, decreased porosity, and extremely good adhesion of the magnetic layer to the substrate, we have continued various research efforts and have developed polyester. A water-insoluble polyester copolymer whose main components are residues of a mixed dicarboxylic acid in which 0.5 to 15 mol % of the total dicarboxylic acid component is a dicarboxylic acid containing a sulfonic acid metal group and a residue of glycol on at least one side of the film. , (Bl water-soluble organic compound with a boiling point of 60 to 200 ° C and (C) water as the main components, and M+/(Bl = 100/20 to 5000, (Bl/(
c) A coating film is formed from an aqueous dispersion of polyester resin blended in a weight ratio of 100150 to 10000, and a CD+reduced viscosity of 0.1 or more is formed on one side of the coating film. , in a binder containing at least one component of a polyester resin containing residues of mixed dicarboxylic acids and glycol residues, in which 8 to 7.0 mol % of the total dicarboxylic acid components are dicarboxylic acids containing sulfonic acid metal bases. A magnetic recording medium having a porosity of 0.25 is coated with a magnetizable layer in which fine powder magnetic particles are uniformly dispersed and contained.
~0.88, Br/Bm*0.78=0.90, and
The present invention has been achieved by discovering that the magnetizable layer has such good adhesion that it does not peel off in any of the acupressure methods, beer bag methods, and solvent sliding methods.
〈発明の構成〉
この発明の水系分散液に含有されるポリエステル共重合
体(Alは、スルホン酸金属塩基含有ジカルボン酸06
5〜15モル%と、スルホン酸金属塩基を含有しないジ
カルボン酸85〜99.5モル%との混合ジカルボン酸
をポリオール成分と反応させて得られた実質的に水不溶
性のポリエステル共重合体である。実質的に水不溶性と
は、ポリエステル共重合体を80°Cの熱水中で攪拌し
ても熱水中にポリエステル共重合体が消散しないことを
意味し、具体的にはポリエステル共重合体を過剰の80
°C熱水中で24時間攪拌処理した後のポリエステル共
重合体の重量減少が5重量%以下のものである。<Configuration of the Invention> The polyester copolymer (Al is a sulfonic acid metal base-containing dicarboxylic acid 06
It is a substantially water-insoluble polyester copolymer obtained by reacting a mixed dicarboxylic acid of 5 to 15 mol% and 85 to 99.5 mol% of a dicarboxylic acid containing no sulfonic acid metal base with a polyol component. . Substantially water-insoluble means that the polyester copolymer does not dissipate in hot water even if the polyester copolymer is stirred in hot water at 80°C. excessive 80
The weight loss of the polyester copolymer after being stirred in °C hot water for 24 hours is 5% by weight or less.
上記のスルホン酸金属塩基含有ジカルボン酸としては、
スルホテレフタル酸、5−スルホイソフタル酸、4−ス
ルホフタル酸、4−スルホナフタシン−2,フージカル
ボン酸、5(4−スルホフェノキシ〕イソフタル酸等の
金属塩があげられ、特に好ましいのは5−ナトリウムス
ルホイソフタル酸、ナトリウムスルホテレフタル酸であ
る。これらのスルホン酸金属塩基含有ジカルボン酸成分
は、全ジカルボン酸成分に対して0.5〜15モル%で
あり、望ましくは、2.0〜10モル%である。15モ
ル%を越えると水に対する分散性は向上するがポリエス
テル共重合体の耐水性が著しく低下し、また0、5モル
%未満では水に対する分散性が著しく低下する。ポリエ
ステル共重合体の水に対する分散性は、共重合組成分、
水溶性有機化合物の種類および配合比などによって異な
るが、上記スルホン酸金属塩基含有ジカルボン酸は水に
対する分散性を損わない限り、少量の方が好ましい。The above-mentioned sulfonic acid metal base-containing dicarboxylic acids include:
Examples include metal salts of sulfoterephthalic acid, 5-sulfoisophthalic acid, 4-sulfophthalic acid, 4-sulfonaphthacine-2,fudicarboxylic acid, and 5(4-sulfophenoxy]isophthalic acid, with 5-sulfophthalic acid being particularly preferred. These are sodium sulfoisophthalic acid and sodium sulfoterephthalic acid.These sulfonic acid metal base-containing dicarboxylic acid components are 0.5 to 15 mol%, preferably 2.0 to 10 mol%, based on the total dicarboxylic acid components. %.If it exceeds 15 mol%, the water dispersibility will improve, but the water resistance of the polyester copolymer will decrease significantly, and if it is less than 0.5 mol%, the water dispersibility will decrease significantly.Polyester copolymer The dispersibility of the polymer in water depends on the copolymer composition,
The amount of the sulfonic acid metal base-containing dicarboxylic acid is preferably small, as long as it does not impair the dispersibility in water, although it varies depending on the type and blending ratio of the water-soluble organic compound.
スルホン酸金属塩基を含まないジカルボン酸としては、
芳香族、脂肪族、脂環族のジカルボン酸が使用できる。Dicarboxylic acids that do not contain sulfonic acid metal bases include:
Aromatic, aliphatic, and alicyclic dicarboxylic acids can be used.
芳香族ジカルボン酸としては、テレフタル酸、イソフタ
ル酸、オルソフタル酸、2.6−ナフタレンジカルボン
酸等をあげることができる。これらの芳香族ジカルボン
酸は全ジカルボン酸成分の40モル%以上であることが
好ましく、40モル%未満ではポリエステル共重合体の
機械的強度や耐水性が低下する。脂肪族および脂環族の
ジカルボン酸としては、コハク酸、アジピン酸、茎バシ
ン酸、1.8−シクロベンタンジカルボン酸、112−
シクロヘキサンジカルボン酸、1.3−シクロヘキサン
ジカルボン酸、l、4−シクロヘキサンジカルボン酸な
どがあげられる。これらの非芳香族ジカルボン酸成分を
加えると、場合によっては接着性能が高められるが、一
般的にはポリエステル共重合体の機械的強度や耐水性を
低下させる。Examples of aromatic dicarboxylic acids include terephthalic acid, isophthalic acid, orthophthalic acid, and 2,6-naphthalenedicarboxylic acid. It is preferable that these aromatic dicarboxylic acids account for 40 mol% or more of the total dicarboxylic acid components, and if it is less than 40 mol%, the mechanical strength and water resistance of the polyester copolymer will decrease. Aliphatic and alicyclic dicarboxylic acids include succinic acid, adipic acid, stem basic acid, 1,8-cyclobentanedicarboxylic acid, 112-
Examples include cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid. Addition of these non-aromatic dicarboxylic acid components may improve adhesive performance in some cases, but generally reduces the mechanical strength and water resistance of the polyester copolymer.
上記混合ジカルボン酸と反応させるポリオール成分とし
ては、炭素数2〜8個の脂肪族グリコールまたは炭素数
6〜12個の脂環族グリコールであり、具体的には、エ
チレングリコ−/I/、1.2−プロピレングリコール
、1,8−プロパンジオール、1.4−ブタンジオール
、ネオペンチルグリコール、1.6−ヘキサンジオール
、1,2−シクロへ′キサンジメタツール、l、8−シ
クロヘキサンジメタツール、1,4−シクロヘキサンジ
メタツール、P−キシリレングリコール、ジエチレング
リコール、トリエチレングリコールなどである。またポ
リエーテルとして、ポリエチレングリコール、ポリプロ
ピレングリコール、ポリテトラメチレングリコールなど
があげられる。また、P−オキシエトキシ安息香酸の様
なオキシカルボン酸成分を共重合させてもかまわない。The polyol component to be reacted with the mixed dicarboxylic acid is an aliphatic glycol having 2 to 8 carbon atoms or an alicyclic glycol having 6 to 12 carbon atoms, and specifically, ethylene glycol/I/, 1 .2-Propylene glycol, 1,8-propanediol, 1,4-butanediol, neopentyl glycol, 1,6-hexanediol, 1,2-cyclohexanedimetatool, l,8-cyclohexanedimeta tool, 1,4-cyclohexane dimetatool, P-xylylene glycol, diethylene glycol, triethylene glycol, and the like. Examples of polyethers include polyethylene glycol, polypropylene glycol, and polytetramethylene glycol. Further, an oxycarboxylic acid component such as P-oxyethoxybenzoic acid may be copolymerized.
ポリエステル共重合体は、通常の溶融重縮合によって得
られる。すなわち上記のジカルボン酸成分およびグリコ
ール成分を直接反応させて水を留去しエステル化したの
ち、重縮合を行なう直接エステル化法、あるいは上記ジ
カルボン酸成分のジメチルエステルとグリコール成分を
反応させてメチルアルコールを留出しエステル交換を行
なわせたのち重縮合を行なうエステル交換法などによっ
て得られる。その他、溶液重縮合、界面重縮合なども使
用され、この発明のポリエステル共重合体は重縮合の方
法によって限定されるものではない。Polyester copolymers are obtained by conventional melt polycondensation. In other words, there is a direct esterification method in which the above dicarboxylic acid component and glycol component are directly reacted, water is distilled off and esterified, and then polycondensation is performed, or the dimethyl ester of the above dicarboxylic acid component and the glycol component are reacted to form methyl alcohol. It can be obtained by a transesterification method, etc., which involves distilling off, transesterifying, and then polycondensing it. In addition, solution polycondensation, interfacial polycondensation, etc. may also be used, and the polyester copolymer of the present invention is not limited by the polycondensation method.
溶融重縮合の際には、酸化防止剤、滑り剤、無機質微粒
子、帯電防止剤などを必要に応じて適宜加えることがで
きる。During melt polycondensation, antioxidants, slip agents, inorganic fine particles, antistatic agents, and the like can be added as appropriate.
上記のポリエステル共重合体の水系分散液を得るには、
水溶性有機化合物とともに水に分散することが必要であ
る。例えば、上記ポリエステル共重合体と水溶性有機化
合物とを50〜200℃であらかじめ混合し、この混合
物に水を加え攪拌して分散する方法、あるいは逆に、混
合物を水に加え攪拌して分散する方法、あるいはポリエ
ステル共重合体と水溶性有機化合物と水とを共存させて
40〜120°Cで攪拌する方法がある。To obtain the aqueous dispersion of the above polyester copolymer,
It is necessary to disperse it in water together with water-soluble organic compounds. For example, the above polyester copolymer and a water-soluble organic compound are mixed in advance at 50 to 200°C, and water is added to this mixture and dispersed by stirring, or conversely, the mixture is added to water and dispersed by stirring. Alternatively, there is a method in which a polyester copolymer, a water-soluble organic compound, and water are made to coexist and stirred at 40 to 120°C.
上記水溶性有機化合物は、20℃で11の水に対する溶
解度が20g以上の有機化合物であり、具体的に脂肪族
および脂環族のアルコール、エーテル、エステル、ケト
ン化合物であり、例えばメタノール、エタノール、イン
プロパツール、n−ブタノール等の1価アルコール類、
エチレングリコール、フロピレンゲリコール等のクリコ
ール類、メチルセロソルブ、エチルセロソルブ、n−ブ
チルセロソルブ等のグリコール誘導体、ジオキサン、テ
トラヒドロフラン等のエーテル類、酢酸エチル等のエス
テル類、メチルエチルケトン等のケトン類である。これ
ら水溶性有機化合物は、単独または2種以上を併用する
ことができる。上記化合物のうち、水への分散性、フィ
ルムへの塗布性からみて、ブチルセロソルブ、エチルセ
ロソルブが好適である。The water-soluble organic compound is an organic compound having a solubility in water of 20 g or more at 20°C, and specifically includes aliphatic and alicyclic alcohols, ethers, esters, and ketone compounds, such as methanol, ethanol, Improper tool, monohydric alcohols such as n-butanol,
These include glycols such as ethylene glycol and propylene gelylcol, glycol derivatives such as methyl cellosolve, ethyl cellosolve, and n-butyl cellosolve, ethers such as dioxane and tetrahydrofuran, esters such as ethyl acetate, and ketones such as methyl ethyl ketone. These water-soluble organic compounds can be used alone or in combination of two or more. Among the above compounds, butyl cellosolve and ethyl cellosolve are preferred in terms of dispersibility in water and coatability on films.
上記の匹)ポリエステル共重合体、[B)水溶性有機化
合物および(C1水の配合重量割合慎ムl/(Bl=
100 /20〜500003)/C1= 10015
0〜10000を満足することが重要である。ポリエス
テル共重合体に対して水溶性有機化合物が少なく(A)
/(Blが100 /20を越える場合は、水系分散液
の分散性が低下する。この場合、界面活性剤を添加する
ことによって、分散性を補助することができるが、界面
活性剤の量が多過ぎると接着性、耐水性が低下する。逆
に(A+/(B)力月0015000未満の場合、また
は(Bl/(cIがIQO150を越える場合は、水系
分散液中の水溶性有機化合物量が多くなり溶融押出され
た未延伸フィルムあるいは御粘延伸フイルムに上記ポリ
エステル樹脂の水系分散液を塗布後延伸するインライン
コート時の溶剤による爆発の危険性が生じ、このために
防爆対策を溝する必要があり、さらに環境汚染、コスト
高となるので化金物回収を考慮する必要がある。CB+
/ (C)が100/10000未満の場合は、水系
分散液の表面張力が大きくなり、フィルムへの濡れ性が
低下し、塗布斑を生じ易くなる。この場合、界面活性剤
の添加によって濡れ性を改良することができるが、界面
活性剤の量が多過ぎると上記したと同様に接着性や耐水
性が低下する。The weight ratio of the above polyester copolymer, [B] water-soluble organic compound and (C1 water) is 1/(Bl=
100/20~500003)/C1=10015
It is important to satisfy 0 to 10,000. Contains less water-soluble organic compounds than polyester copolymer (A)
/(When Bl exceeds 100/20, the dispersibility of the aqueous dispersion decreases. In this case, dispersibility can be assisted by adding a surfactant, but the amount of surfactant If it is too large, the adhesion and water resistance will decrease.On the contrary, if it is less than (A+/(B)IQO0015000, or if (Bl/(cI) exceeds IQO150, the amount of water-soluble organic compounds in the aqueous dispersion will decrease. As a result, there is a risk of explosion due to the solvent during in-line coating, in which the aqueous dispersion of the polyester resin is applied to the melt-extruded unstretched film or stretched film, and then stretched, so it is necessary to take explosion-proof measures. CB+
/ When (C) is less than 100/10000, the surface tension of the aqueous dispersion increases, the wettability to the film decreases, and coating spots are likely to occur. In this case, the wettability can be improved by adding a surfactant, but if the amount of the surfactant is too large, the adhesiveness and water resistance will decrease as described above.
上記の水系分散液には、滑り剤、帯電防止剤、耐ブロッ
キング剤、架橋剤等を添加してもよい。A slip agent, an antistatic agent, an anti-blocking agent, a crosslinking agent, etc. may be added to the above aqueous dispersion.
ポリエステル共重合体(5)の水系分散液を塗布するポ
リエステルフィルムとしては溶融押出された未延伸フィ
ルム、あるいは−軸延伸フィルム又は二軸延伸フィルム
であり、未延伸フィルムあるいは御粘延伸フイルムの場
合は、ポリエステル樹脂の水系分散液を塗布後延伸によ
り二軸延伸フィルムとされる。The polyester film to which the aqueous dispersion of the polyester copolymer (5) is applied is a melt-extruded unstretched film, a -axially stretched film, or a biaxially stretched film; in the case of an unstretched film or a stretched film, After applying an aqueous dispersion of polyester resin, the film is stretched to form a biaxially stretched film.
ポリエステルフィルムに塗布される水系分散液の塗布量
は、二軸延伸後のフィルムに対してポリエステル共重合
体として0.01〜51/rrlが好ましい。The amount of the aqueous dispersion applied to the polyester film is preferably 0.01 to 51/rrl of the polyester copolymer to the biaxially stretched film.
塗布量がo、o1y/i未満の場合は上記ポリエステル
共重合体層上に設ける磁気材層の接着性が不十分である
。塗布量が511/m″を越えると、ポリエステルフィ
ルムの機械的強度を低下し、また回収再生されたフィル
ム中の共重合ポリエステル樹脂が増加するので再生フィ
ルムの機械的強度や耐熱性が劣化する。When the coating amount is less than o, o1y/i, the adhesiveness of the magnetic material layer provided on the polyester copolymer layer is insufficient. When the coating amount exceeds 511/m'', the mechanical strength of the polyester film decreases, and the copolymerized polyester resin in the recovered and recycled film increases, resulting in deterioration of the mechanical strength and heat resistance of the recycled film.
上記ポリエステル樹脂の水系分散液を塗布する前に、ポ
リエステルフィルムにコロナ放電処理を施せば、水系分
散液の塗布性がよくなシ、かつポリエステルフィルムと
ポリエステル恭重合体塗膜との間の接着強度が改善、さ
れるので好ましい態様である。If the polyester film is subjected to a corona discharge treatment before being coated with the aqueous dispersion of the polyester resin described above, the coating properties of the aqueous dispersion will be good, and the adhesive strength between the polyester film and the polyester polymer coating will be improved. This is a preferred embodiment because it improves.
またポリエステル共重合体層に、コロナ放電処理、窒素
雰囲気下でのコロナ放電処理、紫外線照射処理などを施
すことによって磁性層との濡れ性や接着性を向上させる
ことができる。Furthermore, wettability and adhesion with the magnetic layer can be improved by subjecting the polyester copolymer layer to corona discharge treatment, corona discharge treatment under a nitrogen atmosphere, ultraviolet irradiation treatment, or the like.
なお、磁気記録媒体のベースフィルムとして種々のフィ
ルムが提案されているが、力学的性質、耐薬品性、耐熱
性などの点からポリエステルフィルムがすぐれておシ、
なかでもポリエチレンテレフタレートフィルムが諸性質
の点ですぐれている。Although various films have been proposed as base films for magnetic recording media, polyester films are preferred due to their superior mechanical properties, chemical resistance, and heat resistance.
Among these, polyethylene terephthalate film is excellent in terms of various properties.
このポリエチレンテレフタレートフィルムの表面粗さは
磁気記録媒体をつくる上でノイズ低減及び信号欠落防止
のため非常に重要であり、中心線平均粗さくRA)(サ
ーフコム300A型表面粗さ計(東京精密製)を用い、
針径1μm、加重0.07 g、測定基準長0.8fl
、カットオフ0.08111の条件で測定)が0.05
μm以下が望オしく、0.05μmを越えるとノイズ及
び信号の欠落が発生し使用上問題となる。The surface roughness of this polyethylene terephthalate film is very important for reducing noise and preventing signal dropouts in the production of magnetic recording media, and is referred to as center line average roughness (RA) (Surfcom 300A surface roughness meter (manufactured by Tokyo Seimitsu)). using
Needle diameter 1 μm, weight 0.07 g, measurement standard length 0.8 fl
, measured under the condition of cutoff 0.08111) is 0.05
It is preferable that the thickness be less than 0.05 μm, and if it exceeds 0.05 μm, noise and signal loss will occur, causing problems in use.
一方、本発明において磁性層中バインダーの一成分とし
て使用される共重合ポリエステル樹脂ののジカルボン酸
成分としては、テレフタル酸、イソフタル酸、オルソフ
タル酸、1,5−ナフタル酸などの芳香族ジカルボン酸
、P−オキシ安息香酸、P−(ヒドロキシエトキシ)安
息香酸などの芳香族オキシカルボン酸、コノ\り酸、ア
ジピン酸、アゼライン酸、セバシン酸、ドデカンジカル
ボン酸などの脂肪族ジカルボン酸などがあるが、芳香族
ジカルボン酸成分と脂肪族ジカルボン酸成分とのモル比
が50150〜10010、Lかも芳香族ジカルボン酸
成分の少くとも30モルチがテレフタル酸であることが
望ましい。トリメリット酸、トリメシン酸、ピロメリッ
ト酸などのトリおよびテトラカルボン酸成分を少量併用
してもよい。On the other hand, the dicarboxylic acid component of the copolyester resin used as a component of the binder in the magnetic layer in the present invention includes aromatic dicarboxylic acids such as terephthalic acid, isophthalic acid, orthophthalic acid, and 1,5-naphthalic acid; These include aromatic oxycarboxylic acids such as P-oxybenzoic acid and P-(hydroxyethoxy)benzoic acid, and aliphatic dicarboxylic acids such as conozylic acid, adipic acid, azelaic acid, sebacic acid, and dodecanedicarboxylic acid. It is preferable that the molar ratio of the aromatic dicarboxylic acid component to the aliphatic dicarboxylic acid component is 50,150 to 10,010, and that at least 30 moles of the aromatic dicarboxylic acid component is terephthalic acid. Small amounts of tri- and tetracarboxylic acid components such as trimellitic acid, trimesic acid, and pyromellitic acid may be used in combination.
上記ジカルボン酸と反応させるグリコール成分としては
、エチレングリコール、プロピレングリコール、1,3
−プロパンジオール、1.4−ブタンジオール、1.5
−ベンタンジオール、1,6−ヘキサンジオール、ネオ
ペンチルグリコール、ジエチレングリコール、シフロピ
レンクリコール、2.2.4−トリメチル−1,3−ベ
ンタンジオール、1.4−シクロヘキサンジメタツール
、ビスフェノール人のエチレンオキシド付加物およびプ
ロピレンオキシド付加物、水素化ビスフェノールAのエ
チレンオキシド付加物およびプロピレンオキシド付加物
、ポリエチレングリコール、ポリプロピレングリコール
、ポリテトラメチレジグリコールなどがある。トリメチ
ロールエタン、トリメチロールプロパン、グリセリン、
ペンタエリスリトールなどのトリおよびテトラオールを
少量併用してもよい。また、P−オキシエトキシ安息香
酸の様なオキシカルボン酸成分を共重合させてもかまわ
ない。The glycol component to be reacted with the above dicarboxylic acid includes ethylene glycol, propylene glycol, 1,3
-Propanediol, 1.4-butanediol, 1.5
-bentanediol, 1,6-hexanediol, neopentyl glycol, diethylene glycol, cyfropylene glycol, 2.2.4-trimethyl-1,3-bentanediol, 1.4-cyclohexane dimetatool, bisphenolic ethylene oxide Examples include adducts and propylene oxide adducts, ethylene oxide adducts and propylene oxide adducts of hydrogenated bisphenol A, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and the like. Trimethylolethane, trimethylolpropane, glycerin,
Small amounts of tri- and tetraols such as pentaerythritol may also be used. Further, an oxycarboxylic acid component such as P-oxyethoxybenzoic acid may be copolymerized.
共重合ポリエステル樹脂(D)を特徴づけるスルホン酸
金属塩基を含有するジカルボン酸成分としては、5−ナ
トリウムスルホイソフタル酸、5−カリウムスルホイソ
フタル酸、2−ナトリウムスルホテレフタル酸、2−カ
リウムスルホテレフタル酸などがあり、これらのスルホ
ン酸金属塩基を含有するジカルボン酸成分の共重合量は
全ジカルボン酸成分に対して0.3〜7.0モル%、望
ましくは1,0〜5.0モル%である。0.3未満の共
重合量では性能向上が充分なものとはならず、また、7
.0モル%を越えた共重合量では共重合ポリエステルの
溶剤溶解性が不良となり実用性に欠けたものとなる。The dicarboxylic acid component containing a sulfonic acid metal base that characterizes the copolymerized polyester resin (D) includes 5-sodium sulfoisophthalic acid, 5-potassium sulfoisophthalic acid, 2-sodium sulfoterephthalic acid, and 2-potassium sulfoterephthalic acid. The copolymerization amount of the dicarboxylic acid component containing these sulfonic acid metal bases is 0.3 to 7.0 mol%, preferably 1.0 to 5.0 mol%, based on the total dicarboxylic acid component. be. If the copolymerization amount is less than 0.3, the performance improvement will not be sufficient;
.. If the copolymerization amount exceeds 0 mol %, the solvent solubility of the copolymerized polyester will be poor and it will be impractical.
このようにして得られる共重合ポリエステル樹脂(A)
、(D)の末端基を利用して二官能性インシアナート化
合物、例えば2.4トリレンジイソシアナ−)、2.6
トリレンジイソシアナート、ジフェニルメタンジイソシ
アナート、キシレンジイソシアナート、インホロンジイ
ンシアナートで鎖延長反応させた重合体を用いる事がで
きる。この方法は2種類の共重合ポリエステル樹脂を結
合して、特徴を生かす事が出来る。すなわち、ウレタン
基導入によりポリエステルフィルムへの接着性向上や、
共重合ポリエステル樹脂の溶剤溶解性を高め、また磁性
粉の分散性向上効果及び塗膜の耐水性を高める事が出来
るので好ましい態様である。Copolymerized polyester resin (A) obtained in this way
, utilizing the terminal group of (D) to form a difunctional incyanate compound, e.g. 2.4 tolylene diisocyanate), 2.6
A polymer subjected to a chain extension reaction with tolylene diisocyanate, diphenylmethane diisocyanate, xylene diisocyanate, or inphorone diincyanate can be used. This method allows two types of copolymerized polyester resins to be combined to take advantage of their characteristics. In other words, the introduction of urethane groups improves adhesion to polyester films,
This is a preferred embodiment because it can increase the solvent solubility of the copolyester resin, improve the dispersibility of the magnetic powder, and improve the water resistance of the coating film.
本発明において使用される微粉末磁性粒子としては、ス
ピネル構造を有する −FeO,CrOなどをあげるこ
とができる。Examples of the fine powder magnetic particles used in the present invention include -FeO, CrO, and the like having a spinel structure.
共重合ポリエステル樹脂(D)の軟化点が低い場合には
、用途によってはヘッドとの間のまさつ熱で軟化したシ
、テープを巻いた状態でプロ、キングしたりする危険性
がある。このような場合には、微粉末磁性粒子の分散性
をそこなわない範囲内で共重合ポリエステル樹脂に相溶
性があシ、しかも反応して架橋する化合物を混合するこ
とが望ましい。混合量は、一般に共重合ポリエステル樹
脂100重量部に対して2〜100重量部である。If the softening point of the copolyester resin (D) is low, depending on the application, there is a risk that the resin may soften due to the heat between it and the head, or that it may be damaged when the tape is wrapped. In such a case, it is desirable to mix a compound that is compatible with the copolyester resin within a range that does not impair the dispersibility of the fine powder magnetic particles, and that also reacts and crosslinks. The mixing amount is generally 2 to 100 parts by weight per 100 parts by weight of the copolyester resin.
このような化合物とし一゛ては、エポキシ樹脂、インシ
アネート化合物、メラミン樹脂などがある。Examples of such compounds include epoxy resins, incyanate compounds, and melamine resins.
これらの中ではイソシアネート化合物が特に好ましい。Among these, isocyanate compounds are particularly preferred.
本発明の磁気記録媒体には必要に応じてジブチルフタレ
ート、トリフェニルホスフェートのような可塑剤、ステ
アリン酸亜鉛、大豆油レシチン、シリコーンオイルのよ
うな潤滑剤や種々の帯電防止剤を添加することもできる
。また必要に応じてニトロセルローズ、ポリ塩化ビニリ
デン樹脂、塩化ビニル−酢酸ビニル共重合体、スチレン
−ブタジェン共重合体、ポリメタアクリル酸メチル樹脂
、塩化ビニリデン−メタアクリル酸メチル共重合体、ポ
リウレタン樹脂、エポキシ樹脂などのバインダーを適量
併用してもよい。Plasticizers such as dibutyl phthalate and triphenyl phosphate, lubricants such as zinc stearate, soybean oil lecithin, and silicone oil, and various antistatic agents may be added to the magnetic recording medium of the present invention as necessary. can. In addition, if necessary, nitrocellulose, polyvinylidene chloride resin, vinyl chloride-vinyl acetate copolymer, styrene-butadiene copolymer, polymethyl methacrylate resin, vinylidene chloride-methyl methacrylate copolymer, polyurethane resin, An appropriate amount of a binder such as an epoxy resin may be used in combination.
〈実 施 例〉
以下本発明を実施例中によって具体的に説明する。実施
例中、単に部とあるのは重量部を示す。<Examples> The present invention will be specifically explained below with reference to Examples. In the examples, parts simply indicate parts by weight.
接着性テストにおける指圧法は磁気テープを人さし指と
中指との間に通し、親指と人さし指との間で1800に
折シ曲げ、磁性層を外側にしてテープとテープとを強く
摩擦させて磁性層の剥離状態を観察して行ない、ビール
パック法は磁性層の表面に粘着テープを貼りつけ、全面
に均一に接着させたのち瞬間的に引き剥がした時の状態
を観察した。また、溶剤摺接法はテトラヒドロフランを
浸漬したガーゼで磁性層表面を10回こすったときの状
態を観察して行なった、
環元粘度ηsp/C(dl、7g )はポリエステル樹
脂0.10gをツーノール/テトラクロルエタン(重量
比6/4′)混合溶媒25−溶解し30℃で測定した。The acupressure method for adhesion testing involves passing a magnetic tape between the index finger and middle finger, bending it at an angle of 1800 degrees between the thumb and index finger, and applying strong friction between the tapes with the magnetic layer on the outside. This was done by observing the state of peeling. In the beer pack method, an adhesive tape was pasted on the surface of the magnetic layer, and after uniformly adhering to the entire surface, the state was observed when it was instantly peeled off. In addition, the solvent sliding method was performed by observing the state when the surface of the magnetic layer was rubbed 10 times with gauze soaked in tetrahydrofuran. /tetrachloroethane (weight ratio 6/4') mixed solvent 25-dissolved and measured at 30°C.
軟化点はJIS2351に従つて測定した。The softening point was measured according to JIS2351.
測定比容積は磁化可能層を水中に浸漬してめ、真の比容
積は磁化可能層に含有される各成分の比容積から次式に
よシ算出した:
真の比容積 = 8(0イpi)
Σω1
ωi 成分iの配合重量
ρi 成分iの密度
実施例中の磁化可能層の平滑性の良、やや良、不良は光
沢度計における数値が30〜5o、15〜30.15以
下である場合をいい、数値が大きいほど光沢が大きく、
光沢が大きい11ど平滑性がよいことを表わしている。The measured specific volume was measured by immersing the magnetizable layer in water, and the true specific volume was calculated from the specific volume of each component contained in the magnetizable layer using the following formula: True specific volume = 8 (0 pi) Σω1 ωi Blend weight of component i ρi Density of component i The smoothness of the magnetizable layer in the examples is good, somewhat good, and poor when the value on the gloss meter is 30 to 5o, 15 to 30.15 or less. The higher the number, the higher the gloss,
The higher the gloss, the higher the level of smoothness.
実施例中の耐水性テストは50℃で90%RH囲気中に
5日間放置し、磁性層表面及び反対面の外観変化を肉眼
判定した。In the water resistance test in the examples, the magnetic layer was left in an atmosphere of 90% RH for 5 days at 50° C., and changes in appearance on the surface and opposite surface of the magnetic layer were visually judged.
外観が全く変化しなかったものを○、少し浮きが生じた
ものを×、その中間を△として表わした。Those in which the appearance did not change at all were rated as ○, those in which some lifting occurred were rated as ×, and those in the middle were rated as △.
実施例 1
(1) ポリエステル共重合体(4)の水系分散液の製
造
ジメチルテレフタレート117部(49モル%)、ジメ
チルイソツメレート11フ部(49モル%)、エチレン
グリコール103%(50モル%)、ジエチレングリコ
ール58部(50モル%)、酢酸亜鉛0.08部、三酸
化アンチモン0.08部を反応容器中で40〜220℃
に昇温させて3時間エステル交換反応させ、次いで5−
ナトリウムスルホイソフタル酸9部(2モル%)を添加
して220〜260℃、1時間エステル化反応させ、更
に減圧下(10〜0.2 +s Hg )で2時間重縮
合反応を行ない、平均分子量18000、軟化点140
℃のポリエステル共重合体を得だ。このポリエステル共
重合体300部とn−ブチルセロソルブ140部とを容
器中で150〜170℃、約3時間攪拌して、均一にし
て粘稠な溶融液を得、この溶融液に水560部を徐々に
添加し約1時間後に均一な淡白色の固形分濃度30%の
水分散液を得、これに更に水4500部、エチルアルコ
ール4500部を加えて希釈し固形分濃度3%の塗布液
を得た。Example 1 (1) Production of aqueous dispersion of polyester copolymer (4) 117 parts (49 mol%) of dimethyl terephthalate, 11 parts (49 mol%) of dimethyl isotumelate, 103% (50 mol%) of ethylene glycol ), 58 parts (50 mol%) of diethylene glycol, 0.08 part of zinc acetate, and 0.08 part of antimony trioxide in a reaction vessel at 40 to 220°C.
The temperature was raised to
9 parts (2 mol %) of sodium sulfoisophthalic acid was added and the mixture was subjected to an esterification reaction at 220 to 260°C for 1 hour, followed by a polycondensation reaction for 2 hours under reduced pressure (10 to 0.2 + s Hg) to obtain an average molecular weight. 18000, softening point 140
℃ obtained polyester copolymer. 300 parts of this polyester copolymer and 140 parts of n-butyl cellosolve were stirred in a container at 150 to 170°C for about 3 hours to obtain a homogeneous and viscous melt, and 560 parts of water was gradually added to the melt. After about 1 hour, a uniform pale white aqueous dispersion with a solid content concentration of 30% was obtained, which was further diluted by adding 4500 parts of water and 4500 parts of ethyl alcohol to obtain a coating liquid with a solid content concentration of 3%. Ta.
(2) コートフィルムの製造
ポリエチレンテレフタートを280〜300℃で溶融押
出し、15℃の冷却ロールで冷却して厚さ130ミクロ
ンの未延伸フィルムを得、この未延伸フィルムを周速の
異なる85℃の一対のロール間で縦方向に3.5倍延伸
し、この−軸延伸フィルムにコロナ放電処理を施し、コ
ロナ放電処理面へ前記の塗布液をエアナイフ方式で塗布
し、70℃の熱風で乾燥し、次いでテンターで98℃で
横方向に3.5倍延伸し、さらに200〜210℃で熱
固定し厚さ12ミクロンの二軸延伸コーティングポリエ
ステルフィルムを得た。(下塗工程:インライン)(3
)磁性層中バインダー用共重合ポリエステル樹脂(D)
の製造
温度計、攪拌機および部分環流式冷却器を具備した反応
容器にジメチルテレフタレート175部、ジメチルイン
フタレート78部、エチレングリコール161部、ネオ
ペンチルグリコール145部、5−ナトリウムスルホイ
ソフクル酸ジメチル14,8部、酢酸亜鉛0.17部、
酢酸ナトリウム0.02部および三酸化アンチモン0.
16部を加え140〜220℃で3時間エステル交換反
応を行った。次いで、セバシン酸131部を加え210
〜250℃で1時間反応させたのち反応系を60分間か
けて1〜5mHgまで減圧し、さらに250℃で0.1
〜0.3闘Hgの減圧下で60分間重縮合反応を行った
。得られた共重合ポリエステル樹脂(D)はηs p/
C−0,63、軟化点113℃を有し淡黄色透明であっ
た。NMR(核磁気共鳴)分析等からその組成は次の通
りであった;
テレフタル酸 45モル%
イソフタル酸 20
セバシン酸 32.5
5−ナトリウムスルホイソフタル酸 2.5エチレング
リコール 50
ネオペンチルグリコール 50
(4)磁気塗料の作成及びコーテイングCr0z微粉末
粒子250部、ジオクチルスルホナトリウムサクシネー
ト2部、共重合ポリエステル樹脂t脂(D)4部部およ
びセロソルブアセテート600部をボールミルを用いて
約24時間混合した。この混合物400部に共重合ポリ
エステル樹脂(D)350部およびメチルエチルケトン
1,000部を加え、再びボールミルを用いて約70時
間混合した。得られた混合物をろ過、脱泡したのち前記
(2)で得られた厚さ12μの二軸延伸コーティングポ
リエステルフィルム上に30μのギャップのドクター・
ブレードを用いて塗布し、続いて1,000エルステツ
ドの平行磁場内に約1秒間静置した。(2) Production of coated film Polyethylene tereftate is melt extruded at 280 to 300°C, cooled with a cooling roll at 15°C to obtain an unstretched film with a thickness of 130 microns, and this unstretched film is extruded at different circumferential speeds at 85°C. Stretched 3.5 times in the longitudinal direction between a pair of rolls, subjected to corona discharge treatment to this -axially stretched film, applied the above coating solution to the corona discharge treated surface using an air knife method, and dried with hot air at 70°C. Then, the film was stretched 3.5 times in the transverse direction at 98° C. using a tenter, and further heat-set at 200 to 210° C. to obtain a biaxially stretched coated polyester film having a thickness of 12 microns. (Undercoating process: inline) (3
) Copolymerized polyester resin for binder in magnetic layer (D)
175 parts of dimethyl terephthalate, 78 parts of dimethyl inphthalate, 161 parts of ethylene glycol, 145 parts of neopentyl glycol, 14 parts of dimethyl 5-sodium sulfoisofucrate, 8 parts, zinc acetate 0.17 parts,
0.02 parts of sodium acetate and 0.02 parts of antimony trioxide.
16 parts were added and transesterification reaction was carried out at 140 to 220°C for 3 hours. Next, 131 parts of sebacic acid was added and 210 parts of sebacic acid was added.
After reacting at ~250°C for 1 hour, the reaction system was depressurized to 1 to 5 mHg over 60 minutes, and further heated to 0.1 mHg at 250°C.
The polycondensation reaction was carried out for 60 minutes under reduced pressure of ~0.3% Hg. The obtained copolymerized polyester resin (D) has ηs p/
It was pale yellow and transparent with a softening point of C-0.63 and a softening point of 113°C. According to NMR (nuclear magnetic resonance) analysis, the composition was as follows: Terephthalic acid 45 mol% Isophthalic acid 20 Sebacic acid 32.5 5-Sodium sulfoisophthalic acid 2.5 Ethylene glycol 50 Neopentyl glycol 50 (4 ) Preparation and coating of magnetic paint 250 parts of Cr0z fine powder particles, 2 parts of dioctyl sulfonodium succinate, 4 parts of copolymerized polyester resin T fat (D) and 600 parts of cellosolve acetate were mixed for about 24 hours using a ball mill. 350 parts of copolyester resin (D) and 1,000 parts of methyl ethyl ketone were added to 400 parts of this mixture, and the mixture was mixed again for about 70 hours using a ball mill. After filtering and defoaming the resulting mixture, a doctor film with a gap of 30μ was placed on the biaxially stretched coated polyester film with a thickness of 12μ obtained in step (2) above.
It was applied using a blade and then placed in a parallel magnetic field of 1,000 oersted for about 1 second.
次いで、80℃の熱風乾燥機中に3日間放置して溶剤を
除去した。Next, the solution was left in a hot air dryer at 80° C. for 3 days to remove the solvent.
実施例2
実施例1において下塗シ剤の組成のDECの一部を第1
表記載のとと(PEGに変えた以外は実施例1と同様に
して磁気記録媒体を得た。Example 2 In Example 1, part of the DEC in the composition of the primer was
A magnetic recording medium was obtained in the same manner as in Example 1 except that PEG was used as described in the table.
実施例3〜4 ′
実施例2において二軸延伸フィルムに実施例2の下塗り
剤を塗布乾燥しく下塗り工程:オフライン)、ポリエス
テルバインダー組成を第1表記載のごとく変更した以外
は実施例2と同様にして磁気記録媒体を得だ。Examples 3 to 4' Same as Example 2 except that in Example 2, the undercoat of Example 2 was applied to the biaxially stretched film and dried (undercoating process: off-line), and the polyester binder composition was changed as shown in Table 1. and obtained a magnetic recording medium.
比較例1
実施例1において、下塗り層を形成しなかった以外は実
施例1と同様にして、磁気記録媒体を得た0
比較例2
実施例1において下塗り剤の5−ナトリウムスルホイソ
フタル酸を全ジカルボン酸に対して20モル%加えた以
外は、実施例1と同様にして、磁気記録媒体を得た。Comparative Example 1 A magnetic recording medium was obtained in the same manner as in Example 1 except that the undercoat layer was not formed. Comparative Example 2 In Example 1, the undercoat, 5-sodium sulfoisophthalic acid, was completely replaced. A magnetic recording medium was obtained in the same manner as in Example 1 except that 20 mol% of the dicarboxylic acid was added.
比較例 3〜4
実施例3において磁性層中バインダーの5−ナトリウム
スルホイソフタル酸を全ジカルボン酸に対して0.1及
び10モル%に変更した以外は、実施例3と同様に磁気
記録媒体を得た。Comparative Examples 3 to 4 Magnetic recording media were prepared in the same manner as in Example 3, except that the amount of 5-sodium sulfoisophthalic acid as a binder in the magnetic layer was changed to 0.1 and 10 mol% based on the total dicarboxylic acids. Obtained.
比較例 5
実施例3において磁性層中バインダーを塩化ビニル/酢
酸ビニル共重合体(UCC社製、商品名VAGH)にし
た以外は実施例3と同様にして磁気記録媒体を得た。Comparative Example 5 A magnetic recording medium was obtained in the same manner as in Example 3 except that a vinyl chloride/vinyl acetate copolymer (manufactured by UCC Corporation, trade name: VAGH) was used as the binder in the magnetic layer.
比較例 6
下塗りなしでバインダーとして塩化ビニル/酢酸ビニル
共重合体(UCC社製、商品名VAGH)を用いて比較
例5と同様にして磁気記録媒体を得た。Comparative Example 6 A magnetic recording medium was obtained in the same manner as in Comparative Example 5 using vinyl chloride/vinyl acetate copolymer (manufactured by UCC Corporation, trade name: VAGH) as a binder without undercoating.
実施例5
実施例1の(3)で得た共重合ポリエステル樹脂りを、
濃度30%になるようにメチルエチルケトンとトルエン
の混合液(重量比50150)に溶解し昇温し、40℃
でOH/NCO= 1.05になるようにジフェニルメ
タンジイソシアナー)(MDIと略す)を添加し、10
後ジブチル錫ジラウレートをMDIに対して0.1%添
加し、80℃に昇温し2時間ウレタン化反応を行った。Example 5 The copolymerized polyester resin obtained in Example 1 (3) was
It was dissolved in a mixture of methyl ethyl ketone and toluene (weight ratio 50150) to a concentration of 30%, heated to 40°C.
Diphenylmethane diisocyaner) (abbreviated as MDI) was added so that OH/NCO = 1.05, and 10
Dibutyltin dilaurate was then added in an amount of 0.1% based on MDI, the temperature was raised to 80°C, and a urethane reaction was carried out for 2 hours.
更に、実施例1の(4)においてポリエステル樹脂りの
代りに上記樹脂を用いて磁性塗料を作り実施例1と同様
にして磁気塗料コートフィルムを得た。Furthermore, in (4) of Example 1, a magnetic paint was prepared using the above resin instead of the polyester resin, and a magnetic paint coated film was obtained in the same manner as in Example 1.
第2表より下塗り層がない場合(比較例1)及び下塗シ
剤中の5−ナトリウムスルホイソフタル、酸の量が15
モル%以上の場合(比較例2)バインダー中の5−ナト
リウムスルホイソフタル酸が0.3モル%以下の場合(
比較例3)及び7モル%以上の場合(比較例4)、バイ
ンダーを本発明以外の塩化ビニル/酢酸ビニルに変更し
た場合(比較例5)及び下塗りなしでバインダーを塩化
ビニル/酢酸ビニルに変更した場合(比較例6)に比べ
て本発明方法は接着性及び磁気記録特性及び外観(平滑
性)も−極めて良好であることがわかる。From Table 2, when there is no undercoat layer (Comparative Example 1) and the amount of 5-sodium sulfoisophthalic acid in the undercoat agent is 15
When the amount of 5-sodium sulfoisophthalic acid in the binder is 0.3 mol% or more (Comparative Example 2)
Comparative Example 3) and 7 mol% or more (Comparative Example 4), when the binder was changed to vinyl chloride/vinyl acetate other than the present invention (Comparative Example 5), and when the binder was changed to vinyl chloride/vinyl acetate without undercoating. It can be seen that the method of the present invention has extremely good adhesion, magnetic recording properties, and appearance (smoothness) as compared to the case (Comparative Example 6).
手続補正書(自発) 昭和59年6月14日 昭和59年5月16日付特許願(4) λ 発明の名称 磁気記録媒体 & 補正をする者 事件との関係 特許出願人 大阪市北区堂島浜二丁目2番8号 明細書の発明の詳細な説明の欄 & 補正の内容 (1)明細書の第12頁第3〜第4行 する。Procedural amendment (voluntary) June 14, 1980 Patent application dated May 16, 1980 (4) λ Name of invention magnetic recording medium & person making corrections Relationship to the case: Patent applicant 2-2-8 Dojimahama, Kita-ku, Osaka Detailed description of the invention in the specification & Contents of correction (1) Lines 3 to 4 of page 12 of the specification do.
(2)同第12頁第5行
「防爆対策を溝する」を「防爆対策を請する」と訂正す
る。(2) On page 12, line 5, ``Improve explosion-proof measures'' is corrected to ``request explosion-proof measures.''
(8)同第16頁第4行
「ポリテトラメチレジグリコール」を「ポリテトラメチ
レングリコール」と訂正する。(8) On page 16, line 4, "Polytetramethylene glycol" is corrected to "Polytetramethylene glycol."
(4)同第17頁第18行
「−FeOsOrOなど」を「/f−F e 901
s Or C1gなど」と訂正する。(4) Change "-FeOsOrO etc." to "-FeOsOrO, etc." on page 17, line 18 of the same page to "/f-F e 901
s Or C1g, etc.”
(5)同第19頁第17行 [環元粘度ηsp/C(a//r)Jを「還元粘度マ卯 胛日70(dt/I)Jを訂正する。(5) Page 19, line 17 [Reduced viscosity ηsp/C(a//r)J is defined as “reduced viscosity Correct 胛日70(dt/I)J.
(6)同第20頁第6行
ム
「ωl゛ 成分1の配合重量」を「唖 成分1の配合重
量」と訂正する。(6) On page 20, line 6, "ωl゛ Mixed weight of component 1" is corrected to "ωl゛ Mixed weight of component 1."
と訂正する。I am corrected.
(9)同第20頁第14行〜第15行
「90%四囲気中」を「90%冊雰囲気中」と訂正する
。(9) On page 20, lines 14 and 15, "90% in the atmosphere" is corrected to "90% in the atmosphere."
する。do.
Claims (5)
)全ジカルボン酸成分中0.5〜15モル%がスルホン
酸金属塩基含有ジカルボン酸である混合ジカルボン酸の
残基とグリコールの残基を主成分とする水不溶性ポリエ
ステル共重合体、の)沸点60〜200°Cの水溶性有
機化合物およびtC)水を主成分とし、かつ の重量割合に配合されたポリエステル樹脂の水分散液か
ら塗膜が形成され、該塗膜上であって該コートフィルム
の片面に ■)還元粘度が0.1以上であり、全ジカルボン酸成分
中0.8〜7.0モル%がスルホン酸金属塩基含有ジカ
ルボン酸である混合ジカルボン酸の残基とグリコールの
残基を主成分とするポリエステル樹脂 を少なくとも1成分としたバインダー中に、微粉末磁性
粒子を均一に分散、含有せしめた磁化可能層が塗布され
ていることを特徴とする磁気記録媒体。(1) At least one side of the polyester film is coated with sulfonic acid metal base-containing dicarboxylic acid containing 0.5 to 15 mol % of the total dicarboxylic acid components.The main components are residues of a mixed dicarboxylic acid and glycol residues. A coating film is formed from an aqueous dispersion of a water-insoluble polyester copolymer, a water-soluble organic compound with a boiling point of 60 to 200°C, and a polyester resin containing water as the main component and blended in a weight ratio of On one side of the coating film, ■) a mixture having a reduced viscosity of 0.1 or more and containing sulfonic acid metal base-containing dicarboxylic acid in an amount of 0.8 to 7.0 mol% of the total dicarboxylic acid component; It is characterized by a magnetizable layer in which fine powder magnetic particles are uniformly dispersed and contained in a binder containing at least one component of a polyester resin whose main components are dicarboxylic acid residues and glycol residues. magnetic recording media.
ートからなるフィルムである特許請求の範囲W11項記
載の磁気記録媒体。(2) The magnetic recording medium according to claim W11, wherein the polyester film is a film made of polyethylene terephthalate.
A)が0.05μm以下である特許請求の範囲第1項な
いし第2項記載の磁気記録媒体。(3) Center line average roughness R of polyester film surface
3. The magnetic recording medium according to claim 1, wherein A) is 0.05 μm or less.
シアネート化合物で鎖延長された重合体である特許請求
の範囲第1項ないし第3項記載の磁気記録媒体。(4) The magnetic recording medium according to any one of claims 1 to 3, wherein the water-insoluble polyester copolymer (Al is a polymer chain-extended with a diincyanate compound).
物で鎖延長された重合体である特許請求の範囲@1項な
いし第4項記載の磁気記録媒体。(5) The magnetic recording medium according to claims 1 to 4, wherein the polyester resin) is a polymer chain-extended with a diincyanate compound.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9909584A JPS60242517A (en) | 1984-05-16 | 1984-05-16 | Magnetic recording medium |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9909584A JPS60242517A (en) | 1984-05-16 | 1984-05-16 | Magnetic recording medium |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60242517A true JPS60242517A (en) | 1985-12-02 |
| JPH0256731B2 JPH0256731B2 (en) | 1990-12-03 |
Family
ID=14238313
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9909584A Granted JPS60242517A (en) | 1984-05-16 | 1984-05-16 | Magnetic recording medium |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60242517A (en) |
-
1984
- 1984-05-16 JP JP9909584A patent/JPS60242517A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0256731B2 (en) | 1990-12-03 |
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