JPS604030A - High frequency welding process - Google Patents
High frequency welding processInfo
- Publication number
- JPS604030A JPS604030A JP58110942A JP11094283A JPS604030A JP S604030 A JPS604030 A JP S604030A JP 58110942 A JP58110942 A JP 58110942A JP 11094283 A JP11094283 A JP 11094283A JP S604030 A JPS604030 A JP S604030A
- Authority
- JP
- Japan
- Prior art keywords
- electrode
- welding
- thin wall
- high frequency
- insulator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 title claims abstract description 24
- 238000000034 method Methods 0.000 title claims description 13
- 239000004033 plastic Substances 0.000 claims abstract description 5
- 229920003023 plastic Polymers 0.000 claims abstract description 5
- 239000003989 dielectric material Substances 0.000 claims abstract 3
- 239000002985 plastic film Substances 0.000 claims description 3
- 239000012212 insulator Substances 0.000 abstract description 6
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract 1
- 229920005989 resin Polymers 0.000 description 4
- 239000011347 resin Substances 0.000 description 4
- 239000000615 nonconductor Substances 0.000 description 3
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- 229910052581 Si3N4 Inorganic materials 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910000423 chromium oxide Inorganic materials 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000009719 polyimide resin Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- HQVNEWCFYHHQES-UHFFFAOYSA-N silicon nitride Chemical compound N12[Si]34N5[Si]62N3[Si]51N64 HQVNEWCFYHHQES-UHFFFAOYSA-N 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/04—Dielectric heating, e.g. high-frequency welding, i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5326—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
- B29C66/53261—Enclosing tubular articles between substantially flat elements
- B29C66/53262—Enclosing spouts between the walls of bags, e.g. of medical bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/61—Joining from or joining on the inside
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/63—Internally supporting the article during joining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/812—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/8124—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the structure of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps
- B29C66/81241—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the composition, by the structure, by the intensive physical properties or by the optical properties of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps characterised by the structure of the material constituting the pressing elements, e.g. constituting the welding jaws or clamps being porous or sintered
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/818—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
- B29C66/8187—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the electrical insulating constructional aspects
- B29C66/81871—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the electrical insulating constructional aspects of the welding jaws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
- B29C66/83221—Joining or pressing tools reciprocating along one axis cooperating reciprocating tools, each tool reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81415—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled
- B29C66/81417—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being bevelled being V-shaped
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【発明の詳細な説明】
高周波溶着法は軟質塩化ビニル樹脂をはじめ、硬質塩化
ビニル樹脂、エチレン−酢酸ビニル共重合樹脂等、高周
波感応性のある熱可塑性樹脂の接合に広く用いられてい
る。高周波接合法は、一般に15 MHzから40 M
Hzの高周波電流を、出力電極とアース電極の間に置い
た高周波感応性樹脂に流し、内部発熱によシ接合する方
法である。高周波接合加工時に起きるトラブル緯電極間
に生ずるスパークであシ、溶着不良、ピンホール等の発
生原因となシ、電極も損傷を受ける。溶着電極の形状が
比較的単純でかつ平面的な場合は、電極間に平均的に電
流が流れ、スパークを生じにくいが、溶着と同時に溶着
加工物に薄肉部を形成させ、切取線を設けるよう表加工
の場合には、尚該薄肉部に高周波電流が集中するため、
しばしばスパークを生ずる。シート相互の溶着の場合、
このような薄肉部を形成させるのには、シート肉厚よシ
やや低めに突出した刃を取り付け、溶着を行なう方法が
用いられる。この場合スパークの防止には、フッ素樹脂
、フェノール樹脂等の耐熱性プラスチックフィルム又は
薄板あるいは藪紙等の電気絶縁体を電極と相対するアー
ス電極板上に敷く方法が用いられることが多い。DETAILED DESCRIPTION OF THE INVENTION The high frequency welding method is widely used for joining high frequency sensitive thermoplastic resins such as soft vinyl chloride resins, hard vinyl chloride resins, and ethylene-vinyl acetate copolymer resins. High frequency bonding methods generally operate from 15 MHz to 40 MHz.
In this method, a high-frequency current of Hz is passed through a high-frequency sensitive resin placed between an output electrode and a ground electrode, and the bond is created by internal heat generation. Problems that occur during high-frequency bonding processing Sparks that occur between the weft electrodes can cause cracks, poor welding, pinholes, etc., and the electrodes can also be damaged. If the shape of the welding electrode is relatively simple and flat, current flows evenly between the electrodes and sparks are unlikely to occur. In the case of machining, high-frequency current concentrates on the thin part, so
Often produces sparks. In the case of mutual welding of sheets,
In order to form such a thin part, a method is used in which a blade protruding slightly lower than the sheet thickness is attached and welding is performed. In this case, to prevent sparks, a method is often used in which a heat-resistant plastic film such as fluororesin or phenol resin, or an electrical insulator such as a thin plate or bush paper is laid on the ground electrode plate facing the electrode.
一方押出成形又は射出成形等によシ得られた中空状成形
品とシート状プラスチックを立体的に溶着する場合には
、中空状成形品の内径寸法形状に#ユは合致したアース
電極を配し、溶着する方法がとられている。この場合、
中空状成形品とシートの接合部の一部に薄肉部を形成さ
せるために、外側の電極に薄肉部に対応する凸部を設け
、アース電極との間隙を狭くし溶着を行なう方法がとら
れている。容易に切シ取シできるためには、この薄肉部
の肉厚は0.3 rrrm以下にすることが望ましいが
、電極凸部とアース電極間に電流が集中し、高率でスパ
ークを生じ実用上製品化が困難である。On the other hand, when three-dimensionally welding a hollow molded product obtained by extrusion molding or injection molding, etc. to a sheet plastic, a ground electrode that matches the inner diameter shape of the hollow molded product is arranged. , a method of welding is used. in this case,
In order to form a thin wall part in a part of the joint between the hollow molded product and the sheet, a method is used in which a convex part corresponding to the thin wall part is provided on the outer electrode, and the gap with the ground electrode is narrowed to perform welding. ing. In order to be able to easily cut it out, it is desirable that the thickness of this thin part be 0.3 rrrm or less, but current concentrates between the electrode convex part and the ground electrode, causing a high rate of sparks and impractical use. It is difficult to commercialize the product.
本発明者らは電極のスパークしやすい部分を予じめ電気
絶縁体で作成することにより高周波溶着が可能で、かつ
スパークの発生を防止できることを見出し本発明に至っ
た。The present inventors have discovered that high-frequency welding is possible and generation of sparks can be prevented by making the spark-prone parts of the electrodes in advance from an electrical insulator, leading to the present invention.
以下実施例を図面に従って説明する。Examples will be described below with reference to the drawings.
中空状成形品(1)をシート状プラスチック(2)の間
に挿入し、立体溶着部(4)を形成する場合には、第2
図に示すような高周波電極(5)の立体溶着部に対応す
るアース電極(6)を用い、高周波電流を流すことが必
要である。当該立体溶着部に切シ取り用の薄肉部(3)
を得るために、薄肉部形成用凸部(7a)を設けたが、
高周波電流は電極間隙の狭い凸部(7a)付近に集中し
、しばしばスパークを生じ、ピンホールが生じ、なおか
つ電極を損傷したため、安定した製品を得ることができ
なかった。かかる障害を除くため、本発明者らは、第3
図に示すように薄肉形成用凸部(7b)を電気絶縁体で
あるアルミナ焼結体で作成し、高周波電極(5)と接合
した電極を用いて溶着を行なったところ、スパークを全
く生ずることなく、薄肉部(3)を形成可能であること
を見出した。電流は電極(5)とアース電極(6)との
間に流れるため、薄肉部(3)に相対する凸部絶縁体(
7b)近傍は周囲からの伝熱で十分加熱され、良好な溶
着状態を示し、薄肉部(3)を形成することができた。When inserting a hollow molded product (1) between sheet-like plastics (2) to form a three-dimensional welded part (4), the second
It is necessary to flow a high frequency current using a ground electrode (6) corresponding to the three-dimensional welded part of the high frequency electrode (5) as shown in the figure. Thin wall part (3) for cutting out the three-dimensional welding part
In order to obtain this, a convex portion (7a) for forming a thin wall portion was provided.
The high-frequency current concentrated near the convex portion (7a) with a narrow electrode gap, often causing sparks, pinholes, and damaging the electrodes, making it impossible to obtain a stable product. In order to eliminate such obstacles, the inventors have developed the third
As shown in the figure, when the thin-wall forming convex part (7b) was made of alumina sintered body, which is an electrical insulator, and welded using an electrode connected to the high-frequency electrode (5), no spark was generated. It has been found that it is possible to form the thin wall portion (3). Since the current flows between the electrode (5) and the earth electrode (6), the convex insulator (
The area near 7b) was sufficiently heated by heat transfer from the surroundings, exhibited a good welding state, and was able to form the thin wall portion (3).
他の実施例では、薄肉部形成用凸部(7a)に相対する
アース電極(6)に、凸部(7a)の先端部よシ広巾で
アルミナによシ厚さ0.5mのアース電極絶縁層(8)
を設けた電極を用いた。高周波電流は絶縁層(8)が比
較的薄いために完全には絶縁されず、一部が流れるため
、良好な溶着状態が得られ、薄肉部(3)を形成するこ
とができる。絶縁層の好ましい厚さは、1溶着に必要な
電流値によシ異なるかい一絶縁層を作成する精度も考慮
に入れると、0.1mn以上が必要で、o、2tpaか
ら1mの厚みが好ましい。厚すぎる場合は電流が弱くな
り、溶着が不完全となる。In another embodiment, a ground electrode (6) opposite to the thin-walled portion forming convex part (7a) is insulated with alumina with a thickness of 0.5 m and is wider than the tip of the convex part (7a). Layer (8)
We used an electrode equipped with Since the insulating layer (8) is relatively thin, the high-frequency current is not completely insulated, and a portion of the high-frequency current flows through the insulating layer (8), so that a good welding state can be obtained and a thin part (3) can be formed. The preferred thickness of the insulating layer is 0.1 mm or more, taking into consideration the accuracy of creating the insulating layer, which varies depending on the current value required for one welding, and a thickness of 1 m from 0.2 tpa is preferable. . If it is too thick, the current will be weak and the welding will be incomplete.
以上の実施例では電極(5)かアース電極(6)のいず
れかに絶縁体を用いたが、双方に用いても良く、凸部絶
縁体(7b)は第3図に示すような板状でなく、アース
電極と同様に層状であってもよい。文月いる絶縁体は、
アルミナのほか、炭化ケイ素、チッ化ケイ素、酸化クロ
ム等の焼結体(いわゆるセラミックス)、あるいはフッ
素樹脂、ポリイミド樹脂等の耐熱性プラスチックが適す
るが、耐久性の点で特にセラミックスが好結果であった
。In the above embodiments, an insulator was used for either the electrode (5) or the ground electrode (6), but it may be used for both, and the convex insulator (7b) may have a plate shape as shown in Instead, it may be layered like the ground electrode. Fumizuki is an insulator,
In addition to alumina, sintered bodies (so-called ceramics) of silicon carbide, silicon nitride, chromium oxide, etc., and heat-resistant plastics such as fluororesin and polyimide resin are suitable, but ceramics have particularly good results in terms of durability. Ta.
第1固
溶着部の断面図、
第2図は従来技術による溶着法を示す高周波電極の側面
図、
第3図は本実施例による溶着法を示す高周波電極の側面
図を示す。
図中、
1は成形品、
2はシート状プラスチック、
3は薄肉部、
4は立体溶着部、
5は高周波電極、
6はアース電極、
7at/′i薄肉部形成用凸部、
7bは薄肉部形成用凸部絶縁体、
8はアース電極絶縁層
を示す。
特許出願人 住友ベークライト株式会社第1図
第2図
第3図
=165−FIG. 2 is a side view of a high frequency electrode showing the welding method according to the prior art; FIG. 3 is a side view of the high frequency electrode showing the welding method according to the present embodiment. In the figure, 1 is a molded product, 2 is a plastic sheet, 3 is a thin wall part, 4 is a three-dimensional welded part, 5 is a high frequency electrode, 6 is a ground electrode, 7at/'i is a convex part for forming a thin wall part, 7b is a thin wall part The convex insulator for formation, 8 indicates the earth electrode insulating layer. Patent applicant Sumitomo Bakelite Co., Ltd. Figure 1 Figure 2 Figure 3 = 165-
Claims (1)
成形品を高周波溶着するとともに、部分的に薄肉部を形
成する方法であって、該薄肉部に対応する凸部を有する
電極と中空状成形品の内部に挿入する棒状電極を用い、
該電極の一方又は双方の一部又は表面に電気絶縁体を配
して溶着することを特徴とする高周波溶着方法A method of high-frequency welding a plastic hollow molded product and a plastic sheet or molded product and forming a partially thin walled part, the method comprising forming an electrode having a convex part corresponding to the thin walled part inside the hollow molded part. Using a rod-shaped electrode to insert,
A high frequency welding method characterized by welding an electric insulator on a part or surface of one or both of the electrodes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58110942A JPS604030A (en) | 1983-06-22 | 1983-06-22 | High frequency welding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58110942A JPS604030A (en) | 1983-06-22 | 1983-06-22 | High frequency welding process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS604030A true JPS604030A (en) | 1985-01-10 |
Family
ID=14548463
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58110942A Pending JPS604030A (en) | 1983-06-22 | 1983-06-22 | High frequency welding process |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS604030A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4900389A (en) * | 1986-10-10 | 1990-02-13 | Baxter Travenol Laboratories, Inc. | Method of sealing an article via radio frequency |
| JPH02281927A (en) * | 1989-04-24 | 1990-11-19 | Shiigeru:Kk | Mold for high-frequency fusing |
| US5466322A (en) * | 1993-02-04 | 1995-11-14 | Baxter International Inc. | Method for making an elongated plastic member assembly |
| US5840151A (en) * | 1993-02-04 | 1998-11-24 | Baxter International Inc. | Apparatus and dies for forming peelable tube assemblies |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5828329A (en) * | 1981-07-30 | 1983-02-19 | Kazuichi Nishino | High frequency fusion-bonding method for hard and soft thermoplastic synthetic resin thin plates |
-
1983
- 1983-06-22 JP JP58110942A patent/JPS604030A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5828329A (en) * | 1981-07-30 | 1983-02-19 | Kazuichi Nishino | High frequency fusion-bonding method for hard and soft thermoplastic synthetic resin thin plates |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4900389A (en) * | 1986-10-10 | 1990-02-13 | Baxter Travenol Laboratories, Inc. | Method of sealing an article via radio frequency |
| JPH02281927A (en) * | 1989-04-24 | 1990-11-19 | Shiigeru:Kk | Mold for high-frequency fusing |
| US5466322A (en) * | 1993-02-04 | 1995-11-14 | Baxter International Inc. | Method for making an elongated plastic member assembly |
| US5840151A (en) * | 1993-02-04 | 1998-11-24 | Baxter International Inc. | Apparatus and dies for forming peelable tube assemblies |
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