JPS6060488A - Molten metal slag removal method - Google Patents

Molten metal slag removal method

Info

Publication number
JPS6060488A
JPS6060488A JP16723983A JP16723983A JPS6060488A JP S6060488 A JPS6060488 A JP S6060488A JP 16723983 A JP16723983 A JP 16723983A JP 16723983 A JP16723983 A JP 16723983A JP S6060488 A JPS6060488 A JP S6060488A
Authority
JP
Japan
Prior art keywords
slag
suction
head
vacuum
suction head
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16723983A
Other languages
Japanese (ja)
Other versions
JPS62434B2 (en
Inventor
日野 正道
羽室 浩
吉弘 井上
扇 健三
千葉 胤和
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kubota Corp
Original Assignee
Kubota Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kubota Corp filed Critical Kubota Corp
Priority to JP16723983A priority Critical patent/JPS6060488A/en
Publication of JPS6060488A publication Critical patent/JPS6060488A/en
Publication of JPS62434B2 publication Critical patent/JPS62434B2/ja
Granted legal-status Critical Current

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  • Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
  • Furnace Charging Or Discharging (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本始用は、浴湯上のスラグを至気と共にサクションヘッ
ド内に1吸引させ、そのサクションヘッド内で冷却水に
よりスラグを固化σせる浴湯スラグ1余去方法に関する
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for removing bathwater slag by sucking the slag on the bathwater together with air into a suction head and solidifying the slag with cooling water in the suction head. .

従米、上記1G湯スラグ除去方法において、上方待機状
m Vこあるザクジョンヘッドを浴湯スラグに近接する
設定吸引高さにまで一気に下降させτスラグ(吸引を開
始する場合、スラグ吸引開始当初において設定量以上の
多量のスラグが一気に1吸引されることがあり、これに
起因してサタンヨンヘソドでの吸引スラグの水冷却に伴
ない発生する蒸気1ftが置数に増大するために、吸引
系路における真空度、つまり、サクションヘッドに対す
る1汲引圧が置数に大きく低重して、不安定となり、ス
ラグ吸jj1の円滑さがJJ4なわれる問題があった。
In the above 1G hot water slag removal method, the suction head in the upper standby position is lowered all at once to the set suction height close to the bath water slag (when suction is started, at the beginning of slag suction) A large amount of slag exceeding the set amount may be suctioned at once, and as a result, 1 ft of steam generated as the suction slag is cooled with water in the satan-yong haesod increases by a large amount. There was a problem in that the degree of vacuum, that is, the suction pressure for one suction head was significantly lower than the number of pumps, making it unstable and making the slag suction less smooth.

木究明の1的は、吸引1)H始時におけるスラグの過大
吸引に対する研究結果に基づいて、ダークジョンヘッド
の合理的な[降調帥により、スラグ吸引を円滑に開始で
きるようにする点にある。
One of the objectives of the study was to develop a rational control system for the dark john head, based on the research results on excessive slag suction at the beginning of suction 1) H, to enable smooth start of slag suction. be.

不発りJ方法の特値手段は、菌内浴湯スラグ除去方法に
おい−て、スラグ吸引開始尚さ位置からスラグ定常吸引
+f、fiさ位!if K前記プクンヨンヘノドを下降
させる時に、前d己すクションヘンドに対する真空度を
測定すると共に、その真空度測定値の友化状内が改疋変
化状態にほぼ合うように、前記サタンヨンヘッドを段階
的に下降させる点にあり、その作用・効果は次の通りで
ある。
The special value of the non-explosion J method is that in the method for removing slag from a bath water in bacteria, the slag suction is started from the slag suction start position to the slag steady suction +f, fi position! If K, when lowering the head, measure the degree of vacuum for the previous head, and lower the head in stages so that the vacuum level of the measured value almost matches the state of change. Its functions and effects are as follows.

り′まり、1汲引開始時におけるスラグ過大吸引の原因
を考察してみるに、スラグ1吸引171ノの状態におい
ては、サクションヘッドは堅気のみを1吸引するために
丈りションヘッド並ひにそれに]妾続びれた吸引管にお
ける圧力損失が極めて少なく、そのために、第4図の破
線に示−J−v++ < 、スラグ吸引開始状16(G
a)におけるブタジョンヘッドの吸引口部分での1吸引
作用力(F)がスラグ定常吸引状m (Gf)よりもか
なり高くなっている。
Considering the cause of excessive slag suction at the start of 1 pumping, we find that in the state of 171 slag 1 suction, the suction head sucks only solid air, so the length of the suction head as well as that of the suction head increases. ] The pressure loss in the continuous suction pipe is extremely small, and for this reason, the slag suction start condition 16 (G
In a), the suction force (F) at the suction port of the buttjohn head is considerably higher than the steady suction force (Gf) of the slag.

したがって、サクションヘッドをスラグ吸引開始高さく
f(a)位置からスラグ定常I汲引商さくHf)位置ま
で一気に下降させた場合、第4図に示すように、吸引作
用力(F)は、■の状1aから破線曲線に沿ってθの状
態に移行し、定常値(Ff)より曲線のように〉!常匝
(Qf)を越え1大きく増大し、サクションヘッドに吸
引されるスラブ吸引M (G)も定常量(Gf)を越え
て大きく増大することとなるのである。
Therefore, when the suction head is lowered all at once from the slag suction start height f(a) position to the slag steady state I pumping operation Hf) position, the suction force (F) is as shown in Figure 4. It moves from state 1a to the state of θ along the broken line curve, and from the steady state value (Ff) it becomes like the curve〉! This results in an increase of 1 greater than the constant amount (Qf), and the slab suction M (G) sucked into the suction head also greatly increases beyond the constant amount (Gf).

そこで、上述考察結果に鑑みτ、スラグ吸引開始高さく
Ha )位111からスラグ定常吸引口さくHf)位置
にザクジョンヘッドを下降させる時に、サクションヘッ
ド真空度(Q)を測定すると共に、スラグの性状等に合
わせて予め設定した理想的な真空度変化状態(第3図の
一点鎖線)に、測定真空度(Q)の変化状内が合うよう
に、ブタジョンヘッドを段階的に下降させることによシ
、真空度(Qlを、第8図にス線で示す如(、不測の大
巾増大を回避し−C徐々に、かつ段階的に高めることと
なり、換占゛すると、サクションヘッドの吸引作用力(
F)を、!FJ4図の■の状態から@の状態に定常値(
Ff)を維持しながら円滑に移行させることとなり、七
の結果、スラグ吸引量(G)を徐々に増加させる状悲で
吸引開始時におけるスラグ過大吸引を確実に回避できて
、サクションヘッドの下降速度を極″力大きく維持し能
率低Fを回避しながらも多量水蒸気発生によるトラグル
坪、くスラグ1汲引開始を極めて円滑にすることができ
、ひいCは、スラグ除去作業の全体能率を大巾に向上し
得るに至った。
Therefore, in view of the above-mentioned results, when lowering the suction head from the slag suction start height (Ha) position 111 to the slag steady suction opening position (Hf), the degree of vacuum (Q) of the suction head is measured, and the suction head vacuum level (Q) is measured. The button head is lowered step by step so that the change in the measured vacuum (Q) matches the ideal change in vacuum (dotted chain line in Figure 3) set in advance according to the properties, etc. Therefore, the degree of vacuum (Ql) is increased gradually and stepwise to avoid an unexpected wide increase (as indicated by the blank line in Fig. 8), and in other words, the suction head Suction force (
F),! The steady value (
As a result of step 7, by gradually increasing the slag suction amount (G), it is possible to reliably avoid excessive slag suction at the start of suction, and to reduce the descending speed of the suction head. It is possible to keep the slag as large as possible and avoid low efficiency, while also making it extremely smooth to start pumping 1 slag due to the generation of a large amount of water vapor. I was able to improve it.

又、サクションヘッドを段階的にト降させることにより
、それを途中停止させることJltl、 <連続的な下
降速度制御のみで測定具を度の変化状態を設定父化状態
に合わせるに比し又、サクションヘッドを自動下降制御
する場合の制御構成、並びに、サクションヘッドの下降
駆動イ・jη成を簡略化し得る利点がある。
In addition, by lowering the suction head step by step and stopping it midway, it is possible to adjust the measuring instrument's degree change state to the set state by only continuously controlling the descending speed. There is an advantage that the control configuration for automatically lowering the suction head and the configuration for lowering the suction head can be simplified.

次に本)Jむり]の実施例を例示図に基づいて詳述する
Next, an embodiment of the present invention) will be described in detail based on illustrative drawings.

第1図に示すように、取鍋Il)内のン゛6湯(2)上
に浮かぶスラグ(3)を、上下$叩J並びに水平$切操
作自在なブタジョンヘッド(4)で空気と共に吸引し、
サクションヘッド(4)内においてI!5(N冷却水に
より1汲引スラグを固化し粉粒状にすると共に、固化ス
ラグ、堅気、余剰冷却水、及び、冷却に伴ない発生し之
水蒸気を、E相混合状患で吸引管路(6)を介し−Cセ
パレータ(6)に真空移送する。
As shown in Figure 1, the slag (3) floating on top of the hot water (2) in the ladle (11) is removed with air using a butt-john head (4) that can be operated vertically and horizontally. suction,
I! inside the suction head (4)! 5 (N cooling water is used to solidify the pumped slag into powder, and the solidified slag, solid air, excess cooling water, and water vapor generated due to cooling are transferred to the suction pipe (6 ) to the -C separator (6).

そして、セパV−り+61VCより固嵌分と分離さルた
水蒸気及び堅気をコンデンサ(7)に移送し、凝縮水を
除去した状態で堅気のみを吸引圧発生用の真をポンプ(
8)により吸引排出すると共に、他方、セパレークtG
+により気体分と分離された固化スラグ及び水r水槽(
9)にし1収し、その水(fi+91に付設したコンベ
ア(101により沈澱固化スラグを揚送回収するの℃あ
る。
Then, the water vapor and solid air separated from the solid matter are transferred to the condenser (7) from the Separator V-Li+61VC, and with the condensed water removed, only the solid air is pumped (
8), and on the other hand, the separate lake tG
Solidified slag and water separated from gas by + water tank (
9) The water is collected at 1°C and the precipitated and solidified slag is pumped and collected by a conveyor (101) attached to fi+91.

一〇記丈りション・\ンド(4)により沼揚スラグの吸
引をIjEl始するVC,、第2図(イ)〜(ホ)、第
3図、及び、第4図VCボ丁よりに、浴湯スラグ(3)
に対して吸引不能な」二カ待機高さくHl)にあるサク
ションヘッド(4)を、吸引作動状態で下降させ、プク
ンヨンヘッド(4)に旧設した下方向き失出状第1電極
杆(1すが1′:降に伴ない浴湯スラグ(3)に接触し
た時点で、つまり、サクションヘッド(4)がスラグ吸
引準備高さくB2)に至った時点で、第1電極杆111
)からの情報に基づいてサクションヘッド(4)の下降
を自動停止し、かつ、第1電極杆(1すのみをJ一方に
自#J引ス旦させる。
From the VC, which starts suction of slag from the swamp by the 10th section (4), Figure 2 (A) to (E), Figure 3, and Figure 4 VC Bocho. , bath water slag (3)
The suction head (4), which is at a standby height Hl) where suction is not possible, is lowered in the suction operation state, and the first electrode rod (with a downwardly discharging shape) previously installed on the Pukunyong head (4) is lowered. 1 Suga 1': When the suction head (4) reaches the slag suction preparation height (B2), the first electrode rod 111
) automatically stops the descent of the suction head (4), and causes the first electrode rod (1) to be pulled to one side.

そして、引@に′じいてサクションヘッド(4)ヲ、1
吸引準備高さ012)から予め設定さtした距離だけ自
動F降させて吸引開始高さくHa )に位置させると共
に、サクションヘッド(4)と吸引り1・路(5)とを
接続する前部ペンド管θ乃及び、真空ボンダ(8)に+
ll設した真空度センサーO萄、θ6)からの情報に基
づいて表ボされるベンド管(1″4内の真空度(Q)を
確認し、Hid記設定設定距離降に伴ないスラグ吸引が
開始されたか否かを、スラグ吸引に起因する真空度(Q
)の上昇良化で確認する。
Then, pull the suction head (4), 1
The front part is automatically lowered by a preset distance t from the suction preparation height 012) to position it at the suction start height Ha), and connects the suction head (4) and the suction line 1/path (5). + to pend tube θno and vacuum bonder (8)
Check the vacuum level (Q) inside the bent pipe (1"4), which is expressed based on the information from the installed vacuum level sensor The degree of vacuum caused by slag suction (Q
) is confirmed by an increase in improvement.

この真空度(Q)の上昇変化確認で真柴度(Q)が吸引
開始値(Qa )に上昇しなかった場合には、浴湯スラ
グ(3)が高粘度化し所謂皮張シ状慾となっていると判
断し攪拌等により皮を破る処置を施こす。
If the degree of vacuum (Q) does not rise to the suction start value (Qa) when checking the increase in the degree of vacuum (Q), the viscosity of the bath water slag (3) becomes high and a so-called skin-stretching condition occurs. If the skin is found to be contaminated, measures are taken to break the skin, such as by stirring.

回定真空度(Q)の上昇良化確認でスラグの吸引開始が
適切に行なわれたことが確認きれた場合には、サクショ
ンヘッド下降開始の自助制御操作により、ツクンヨンヘ
ッド(4)を81j記吸引開始簡さくHa )から設定
距離(Δh)だけ低速で自動下降させ、〃・つ、弧シ3
区1に一点鎖緑でン丁;す如きスラグ(3)の性状等に
合わせて予め設定した真空度変化状態に、前記センザー
賎、(15+による検出真空度(Q)の友化状1u (
実線)が近1以的に合うように、設定時間(1)ごとに
設定距離(Δh)の下降操作を数段にわたってi6返し
、もって、真空度(Q)をスラグ吸引開始値(Qa )
から定常値(Qf)まで段階tryJに高めるように、
侠言すれば、@4図に示す如くサクションヘッド(4)
の吸引口部分での吸引作用力(F)を、■の状思から@
の状怨に定常値(Ff)を維持しなから移行させるよう
に、サクションヘッド(4)を下降させてスラグ1及引
jf(G)を吸引開始値(Ga)から徐々に増加させ、
スラグ吸引開始を円滑にするのである。
If it is confirmed that the slag suction has been properly started by confirming that the rotational vacuum degree (Q) has increased, the suction head (4) can be moved to 81j by self-help control operation to start the suction head descent. Automatically lower the set distance (Δh) at low speed from the suction start point (Ha), and then
A one-point chain green chain is placed in section 1;
Repeat the descending operation of the set distance (Δh) in several stages at every set time (1) so that the solid line) matches the slag suction start value (Qa).
to increase in steps tryJ from to the steady-state value (Qf),
In other words, suction head (4) as shown in Figure @4.
The suction force (F) at the suction port is calculated from the situation in ■@
The suction head (4) is lowered to gradually increase the slug 1 and the suction jf (G) from the suction start value (Ga) so as to maintain the steady value (Ff) and then shift it to the state of
This facilitates the start of slag suction.

そして、l1iJ記設定距離(Δh)の下降の株返しに
洋ないサクションヘッド(4)に付設した第2篭極杆0
荀が浴湯スラグ(3)に接触した時点、つまり、真空度
(Q)が定常値(Qf)となってスラグI吸引量(G)
が正常量(Gf)となるスラグ定常吸引11゛hσ()
lf )I/Cルゝクンヨンヘッド+4]が至った時点
で、第2電4k i+ 041からの情報に基づいて下
降操作イf自W的VC4≠止させると共に、それ以後、
同ノリj的な第2電極杆(14)のスラグ尚さ検出VC
基づいて浴場スラブ(3)ニ対するサクションヘッド(
4)のスラグ定常1及引N石さくHf)を維持させなが
ら定常吸引を継続きせるのである。
Then, the second gage pole rod attached to the suction head (4) is used to return the stocks by descending the set distance (Δh).
When the slag comes into contact with the bath water slag (3), that is, the degree of vacuum (Q) reaches a steady value (Qf) and the slag I suction amount (G)
Slag steady suction 11゛hσ() where is the normal amount (Gf)
lf) When the I/C loop head +4 is reached, the descending operation is stopped based on the information from the second power station 4k i+ 041, and from then on,
Detection of slag of the second electrode rod (14) in the same way VC
Based on the suction head (3) against the bath slab (3)
4) Steady suction is continued while maintaining the steady state of slag 1 and N stone removal Hf).

尚、真空度測定値が設定変化状態に合うように、サタン
ヨンヘッド(4)を段階的に下降させるに、11J述の
如く、サクションヘッド(4)を設定速度で設定時間(
t)ごとに設定下降距離(Δh)っつ段階的に下降σせ
るに代えて、各種型式の具を度検出センサー03)又は
u5)からの情報に基ついて、段階ぼリド“降の周期時
間(1)、あるいは、ト降距離(Δh)倉、そのT′−
降に伴なう真空度測定値の変化状iMが設定友化状悪に
合うように自動制御する等、種々の方法変更が9能であ
る。
In addition, in order to lower the satanyon head (4) in stages so that the measured vacuum value matches the setting change state, the suction head (4) is moved at the set speed for a set time (as described in 11J).
Instead of gradually lowering σ by the set lowering distance (Δh) every time t), various types of tools are lowered in stages based on information from the degree detection sensor 03) or u5). (1), or the descending distance (Δh), its T'-
It is possible to change the method in various ways, such as automatically controlling the change iM of the vacuum degree measurement value due to rain to match the setting condition.

【図面の簡単な説明】[Brief explanation of the drawing]

図面は本苑明に係る浴湯スラグ除去方法の実施例を例示
し、第1図に、(d湯スラグ除去装bfVこおける真空
度の変化状態を示すクリア、第4図は、サタンヨシヘッ
ドの刻スラグ1鴨さと1及引作用力との間係を示すグラ
フである。 (2)・・・・・・浴湯、(3)・旧・・スラグ、(4
)・・・・・・サクションヘッド、(QJ −−−−−
−真空度、(H)・旧・・対スラグ高ざ。
The drawings illustrate an example of the bath water slag removal method according to Honenmei. This is a graph showing the relationship between chopped slag 1 and 1 and attraction force. (2)... Bath bath, (3) Old... slag, (4
)...Suction head, (QJ ------
-Vacuum degree, (H)/old...Slag height.

Claims (1)

【特許請求の範囲】[Claims] tr8湯(2)上のスラグ(3)を空気と共にサタンヨ
ンヘッド(4)内VC1吸引きせ、その丈りノヨンヘッ
ド(4)内で冷却水によりスラグを1化させる潴湯スラ
グ除去方法であって、スラグ吸引1ノFJ始高さくHa
)位置からスラブ、邊常級引高さくHt )位置に前記
ダークジョンヘッド(4)を下降させる時に、前記ザク
ジョンヘッド(4)に対する具兇度(Q)を測定−i−
ると共に、その具至度測定値の友化状Iaが設定斐化状
崗にほぼ合うように、目IJ記ザクンヨン”ラド(4)
を段階的にド降させる浴湯スラグ除去力法。
A method for removing slag from hot water, in which the slag (3) on top of the TR8 hot water (2) is sucked into a VC1 in a satanyon head (4) together with air, and the slag is converted into one by cooling water in the long noyon head (4). , Slag suction 1 FJ starting height Ha
) When lowering the dark john head (4) from the slab position to the ``ht'' position, measure the firmness (Q) of the dark john head (4).
At the same time, the actuality measurement value Ia almost matches the setting value, so that
A bath water slag removal method that removes slag in stages.
JP16723983A 1983-09-09 1983-09-09 Molten metal slag removal method Granted JPS6060488A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16723983A JPS6060488A (en) 1983-09-09 1983-09-09 Molten metal slag removal method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16723983A JPS6060488A (en) 1983-09-09 1983-09-09 Molten metal slag removal method

Publications (2)

Publication Number Publication Date
JPS6060488A true JPS6060488A (en) 1985-04-08
JPS62434B2 JPS62434B2 (en) 1987-01-07

Family

ID=15846034

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16723983A Granted JPS6060488A (en) 1983-09-09 1983-09-09 Molten metal slag removal method

Country Status (1)

Country Link
JP (1) JPS6060488A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007107147A (en) * 2005-10-14 2007-04-26 Tsudakoma Corp Weaving length measuring storage device of loom

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007107147A (en) * 2005-10-14 2007-04-26 Tsudakoma Corp Weaving length measuring storage device of loom

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JPS62434B2 (en) 1987-01-07

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