JPS606244A - Manufacture of simple mold for molding plastic - Google Patents

Manufacture of simple mold for molding plastic

Info

Publication number
JPS606244A
JPS606244A JP11364583A JP11364583A JPS606244A JP S606244 A JPS606244 A JP S606244A JP 11364583 A JP11364583 A JP 11364583A JP 11364583 A JP11364583 A JP 11364583A JP S606244 A JPS606244 A JP S606244A
Authority
JP
Japan
Prior art keywords
mold
low melting
flask
molding
gypsum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP11364583A
Other languages
Japanese (ja)
Other versions
JPH0339776B2 (en
Inventor
Noboru Matsunaga
昇 松永
Kazuyoshi Azeyanagi
和好 畔柳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Janome Corp
Original Assignee
Janome Sewing Machine Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Janome Sewing Machine Co Ltd filed Critical Janome Sewing Machine Co Ltd
Priority to JP11364583A priority Critical patent/JPS606244A/en
Publication of JPS606244A publication Critical patent/JPS606244A/en
Publication of JPH0339776B2 publication Critical patent/JPH0339776B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/38Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
    • B29C33/3842Manufacturing moulds, e.g. shaping the mould surface by machining
    • B29C33/3857Manufacturing moulds, e.g. shaping the mould surface by machining by making impressions of one or more parts of models, e.g. shaped articles and including possible subsequent assembly of the parts
    • B29C33/3878Manufacturing moulds, e.g. shaping the mould surface by machining by making impressions of one or more parts of models, e.g. shaped articles and including possible subsequent assembly of the parts used as masters for making successive impressions

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

PURPOSE:To obtain a low melting alloy mold which has excellent heat resistance and dimensional accuracy and is free from blowholes by forming a prototype of a material having excellent workability, replacing the same with a gypsum mold and making the model with a low melting alloy under the reduced pressure. CONSTITUTION:A prototype 1 formed of a material such has wood, plastic or the like having excellent workability is placed on a block 2 for forming a parting plane and the four sides are enclosed with molding flask plates 3. Liquid silicone rubber 4 of a room temp. curing type is cast into the flask and is cured. The plates 3 are removed and a silicone rubber mold 5 having the model of the prototype 1 is obtd. The four sides of the rubber mold 5 are enclosed with molding flask plates 6 and a gypsum slurry 7 incorporated therein with a water soluble resin and refractory powder is cast into the flask and is cured, by which a gypsum mold 8 is obtd. The mold 8 is placed on a rack plate 12 having air permeability and is enclosed circumferentially with molding flask plates 10 except the top part which is kept open. While the inside of the flask is evacuated with a vacuum pump through a suction port 13, a low melting alloy 11 is poured into the flask through the opening thereof. The gypsum mold 8 is removed upon cooling of the alloy 11 and a simple mold 15 for injection molding formed of the low melting alloy is obtd.

Description

【発明の詳細な説明】 (目的) 本発明は合成樹脂成形用の簡易型の作成方法に関し、そ
の目的は低融点合金を利用し、寸法精度が高く且つ耐久
性に富んだ簡易型を提供するにある。
[Detailed Description of the Invention] (Objective) The present invention relates to a method for creating a simple mold for synthetic resin molding, and its purpose is to provide a simple mold that uses a low melting point alloy and has high dimensional accuracy and durability. It is in.

(従来技術) 従来J:り合成樹脂成形用の型としては金属を切削加工
して形成したいわゆる金型が利用されているが、これは
高価であると共に型の製作に長期間を要する。
(Prior Art) Conventional J: So-called metal molds formed by cutting metal are used as molds for molding synthetic resins, but these are expensive and require a long period of time to manufacture.

このため小ロツト製品の成形や試作品の成形に金型を利
用すると、製品01価の高騰や試作期間の長期化を招く
ので、このような用途には知朋間で安価に製作すること
の出来る簡易型の利用が望まれている。
For this reason, if molds are used to mold small-lot products or prototypes, the product price will rise and the trial production period will be prolonged. It is desired to use the simplest version possible.

従来の合成樹脂成形用の簡易型の作成は、金属粉や耐火
物粉の入った二液硬化型の液状樹脂や低融点合金を利用
して行われているが、従来の簡易型は型の寸法精度、強
度などに問題があって実用化はなかなか困難であった。
Traditionally, simple molds for synthetic resin molding are created using two-component curing liquid resins or low-melting point alloys containing metal powder or refractory powder. Practical use was difficult due to problems with dimensional accuracy and strength.

液状樹脂による簡易型の作成は、金属粉、耐火物粉など
を配合したエポキシ樹脂、ポリウレタン樹脂などの二液
型液状樹脂を利用し、機械加工によって形成された原型
を収容した型枠内に前記液状樹脂を注入硬化させ型取り
することによって行われる。
To create a simple mold using liquid resin, use a two-component liquid resin such as epoxy resin or polyurethane resin mixed with metal powder, refractory powder, etc. This is done by injecting and hardening a liquid resin and then molding it.

この液状樹脂によって形成された簡易型は、金属粉、耐
火物粉などが混入されているとはいえ基本的には合成樹
脂製であるため耐熱性及び機械的強度が劣り、合成樹脂
成形時の熱や圧力などの影響で型の変形、破壊などが生
じ、良好な成形品を得ることは回動である。
Although simple molds made from this liquid resin are mixed with metal powder, refractory powder, etc., they are basically made of synthetic resin, so they have inferior heat resistance and mechanical strength, and when molded with synthetic resin. The deformation and destruction of the mold occur under the influence of heat and pressure, and rotation is the key to obtaining a good molded product.

また低融点合金を利用しての簡易型の作成は、機械加工
によって形成された原型に低融点合金を溶射して形取り
することによって行われていた。
Furthermore, the creation of simple molds using low melting point alloys has been carried out by spraying the low melting point alloy onto a master mold formed by machining and shaping it.

しかし低融点合金の溶銅によって形成された簡易型は、
型内への気泡の混入が避(プられす、合成樹脂成形時に
型の変形や破壊が生ずる欠点があり良好な成形品を得る
ことは回動であった。
However, the simple type formed by molten copper of low melting point alloy is
This method had the disadvantages of avoiding air bubbles entering the mold and causing deformation and destruction of the mold during synthetic resin molding, and rotation was the only way to obtain a good molded product.

本発明は、前記した如き現状に鑑み、良好な合成樹脂成
形品を得ることの出来る簡易型を開発するため鋭意検討
を重ねた結果創案されたものである。
The present invention was created as a result of intensive studies in view of the current situation as described above, in order to develop a simple mold capable of producing good synthetic resin molded products.

(構成) すなわら本発明は、木材、合成樹脂などの加工性にすぐ
れた材料にて原型を形成する工程、該原型を型取りしゴ
ム型を形成J−る工程、該ゴム≧(りに水溶性樹脂及び
耐火物¥6)末の配合された石こうスラリーを注入硬化
さL!石こう型を形成刃る工程、脈石こう型を焼成づる
工程、該焼成された石こう型を溶融した低融点合金を利
用し減圧状態にて型取りし低融点合金金型を形成する工
程より成ることを特徴とげる合成樹脂成形用簡易!I+
1の作成ノ“J法でありさらに評しく Ij実施例に基
く以下の説明の如くである。
(Structure) In other words, the present invention includes a step of forming a model using a material with excellent workability such as wood or synthetic resin, a step of molding the model to form a rubber mold, and a step of forming a rubber mold by molding the model. A gypsum slurry containing water-soluble resin and refractory powder is injected into the L! Consisting of a step of forming a plaster mold, a step of firing the gangue mold, and a step of molding the fired plaster mold under reduced pressure using a molten low melting point alloy to form a low melting point alloy mold. Easy for synthetic resin molding! I+
This is the "J method" for the preparation of No. 1, and is further described as follows based on the Ij embodiment.

本発明の簡易型の作成方法第1図に示ザ如くであり、先
ず(a )に示す如く、木材、合成樹脂などの加I (
;lにすぐれた材料を機械加工して形成した原型1を見
切り面作成ブロック2上に載置固定し、続いて(1))
に示す如く前記原型1が載置固定された児切り面作成ブ
ロック2の四周を≧111枠板3で囲んだ後枠内に挙記
硬化型の液状シリコーンゴム1を注入硬化させ、型枠板
3を外し原型1を抜き取ることによって(C)に示ず々
[1き原型1を型取りしたシリコーンゴム型5を得る。
The method for producing a simple mold according to the present invention is shown in FIG. 1. First, as shown in (a), wood, synthetic resin, etc.
The prototype 1, which was formed by machining a material with excellent quality, is placed and fixed on the parting surface creation block 2, and then (1))
As shown in Figure 1, after surrounding the four circumferences of the cut surface making block 2 on which the master mold 1 is placed and fixed with ≧111 frame plates 3, the hardening type liquid silicone rubber 1 mentioned above is injected into the frame and cured, and then the mold plate is formed. 3 and extracting the master mold 1, a silicone rubber mold 5 obtained by molding the master mold 1 is obtained as shown in (C).

次に(〔1)に示す如くシリコーンゴム型5jの四周を
型枠板6で囲み枠内に水溶性樹脂及び耐火物粉末を混入
()た石こうスラリー7を注入硬化させ、続いて水和硬
化した石こう型をゴム型より抜き取った後焼成を行って
石こうの完全硬化と配合された樹脂分の焼失とを計り適
度の多孔性を有する石こう型8を得る。
Next, as shown in ([1)], the four peripheries of the silicone rubber mold 5j are surrounded by formwork plates 6, and a gypsum slurry 7 mixed with water-soluble resin and refractory powder is injected into the frame and hardened, followed by hydration hardening. After the gypsum mold is removed from the rubber mold, it is fired to completely harden the gypsum and burn out the blended resin, thereby obtaining a gypsum mold 8 having appropriate porosity.

前記(a )から(d )までの工程により木材、合成
樹脂などの加工性に冨んだ材料を機械加工して形成した
原型1が、耐熱性にすぐれると共に適度の多孔性を有し
、しかも成形用の型に必要なパーティング面9も定めら
れた石こう型8に置き換えられた。
The prototype 1 formed by machining a material with high workability such as wood or synthetic resin through the steps (a) to (d) above has excellent heat resistance and moderate porosity, Moreover, the parting surface 9 necessary for the molding mold was also replaced with a predetermined plaster mold 8.

続いて〈e)に示す如く石こう型8を金網などの通気性
を有する棚板12上に載置し、型枠板10にて上部のみ
を開口して周囲を囲み、型枠板10の棚板12の固定部
より下方に設けた吸引口13より真空ポンプ14にて排
気を行いつつ低融点合金11を枠の開口部J:り注入す
る。
Next, as shown in <e), the plaster mold 8 is placed on a breathable shelf board 12 such as a wire mesh, and is surrounded by a formwork board 10 with only the upper part opened, and the shelf of the formwork board 10 is closed. The low melting point alloy 11 is injected into the opening J of the frame while exhausting air with a vacuum pump 14 through a suction port 13 provided below the fixed portion of the plate 12.

枠内に注入した低融点合金11が冷却した後型枠板10
を外し石こう型8を取り除くと(lに5− 示す如き低融点合金ににり形成されたq・J出成形用簡
易型15が得られる。
After the low melting point alloy 11 injected into the frame has cooled, form plate 10
When the plaster mold 8 is removed, a simple mold 15 for q/J extrusion molding made of a low melting point alloy as shown in 5-1 is obtained.

前記簡易型形成工程の石こう型を得る二「稈に於て利用
する石こうスラリーには、澱粉、ポリビニルアルコ−ル どの水溶性樹脂及びクリストバライトのJ:うな耐火物
粉末が配合されている。
The gypsum slurry used in the culm for obtaining the gypsum mold in the simple mold forming step contains starch, a water-soluble resin such as polyvinyl alcohol, and refractory powder of cristobalite.

石こうスラリー中に耐火物粉末を添加するのは石こう型
に低融点合金を注入するので耐熱性を向上させる必要が
あるためであり、まIζ水溶性樹脂を配合するのは石こ
うの水和硬化時の強度ツーなわら生型強度の向上と焼成
後右こう型に適度の通気性を持たUて低融点合金を真空
注入し1qるようにするためである。
The reason why refractory powder is added to the gypsum slurry is that it is necessary to improve heat resistance since a low melting point alloy is injected into the gypsum mold, and the reason why a water-soluble resin is added is when the gypsum hardens by hydration. This is to improve the strength of the green mold and to vacuum inject a low melting point alloy into the right mold with appropriate air permeability after firing.

石こうの生型強度は10〜15K(I程度の曲げ強度で
あって複雑形状の部品の型取りにはやや強度が不足し、
第2図(a)に示す如き薄肉で艮いリブ部16を有する
ような部品の型を作成するため第2図(b)に示す如く
この原型を型取りしたゴム型17に石こうスラリー18
を注入硬化させ6一 た場合、型扱きに際して第2図(C)に示す如く石こう
型19のリブ部20が折+fi Lでしまう。
The green mold strength of gypsum is 10 to 15K (bending strength of about I), which is somewhat insufficient for molding parts with complex shapes.
In order to create a mold for a part having a thin and thick rib portion 16 as shown in FIG. 2(a), gypsum slurry 18 is placed in a rubber mold 17 made from this prototype as shown in FIG. 2(b).
When the plaster mold 19 is injected and hardened, the rib portion 20 of the plaster mold 19 is folded away when handling the mold, as shown in FIG. 2(C).

したがって従来は石こう型を1qることの出来る部品形
状としては、リプ部は肉厚Q、5n+n+つき出し高さ
10〜15…01程度が限界である。
Therefore, conventionally, the limit for a component shape that can be made into a plaster mold by 1q is that the lip part has a wall thickness of Q and a protrusion height of about 10 to 15...01.

これに対して石こうスラリー中に2重量%程度のポリビ
ニルアルコールを配合すると生型時の石こう強度は80
〜125 Kg/am2程度の曲げ強度と向上し如何な
る複雑形状の部品の石こう型も形成させることが可能と
なる。
On the other hand, when about 2% by weight of polyvinyl alcohol is added to the gypsum slurry, the gypsum strength in the green mold is 80%.
The bending strength is improved to about 125 Kg/am2, making it possible to form plaster molds of parts of any complex shape.

次に石こうスラリー中に水溶性樹脂を配合して得られた
石こう型を焼成すると型の強度が向上すると共に配合さ
れた樹脂分が炭化もしくは焼失して適度の通気性が与え
られ減圧下で低融点合金による型取りを行うことが可能
どなり、これにより栄の発生の無い良好な低融点合金型
が得られることになる。
Next, when the gypsum mold obtained by blending a water-soluble resin into the gypsum slurry is fired, the strength of the mold is improved, and the blended resin is carbonized or burned out, providing appropriate air permeability and reducing the temperature under reduced pressure. It is now possible to make molds using melting point alloys, and as a result, it is possible to obtain good low melting point alloy molds without the occurrence of glazes.

(効果) 前記した如く本発明は、木材、合成樹脂などの加工性の
すぐれた材料を利用して原型を形成し、これを耐熱性及
び強度のすぐれ目つ適度の通気1′t1を有する石こう
型に置き換え、この石こうJ(ljを利用l)で減圧下
で低融点合金により型取りを行い合成樹脂成形用簡易型
を得る方法である。
(Effects) As described above, the present invention utilizes a material with excellent workability such as wood or synthetic resin to form a prototype, and then molds it into a gypsum model that has excellent heat resistance and strength and has a suitable ventilation level 1't1. In this method, a simple mold for synthetic resin molding is obtained by replacing the mold with a mold and making a mold using this gypsum J (using lj) under reduced pressure with a low melting point alloy.

したがって本発明は、原型の製作が極めて容易であり、
1りられる低融点合金型は耐熱性及び寸法精度に優れて
いるとともに巣の発生も無いので強度的にもすぐれてい
る。
Therefore, according to the present invention, it is extremely easy to produce a prototype;
The low melting point alloy type mentioned above has excellent heat resistance and dimensional accuracy, and also has excellent strength because it does not form cavities.

このため、ポリカーボネー1〜樹脂のような極めて成形
条件の厳しい合成樹脂を含め、あらゆる合成樹脂を良好
に成形することが可能どなり、合成樹脂部品の小ロツl
−成形や試作品の成形に多大の効果をもたらすことが出
来る。
For this reason, it has become possible to mold all kinds of synthetic resins well, including synthetic resins that require extremely strict molding conditions, such as polycarbonate resins, making it possible to produce small batches of synthetic resin parts.
- It can bring great effects to molding and prototype molding.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の簡易型形成]−程を示す−図、第2図
は従来例を示す図であり、1は原型、5はゴム型、8は
石こう型、15は低融点合金型である。 特許出願人 蛇の目ミシン工業株式会社第1 図 第2図
Fig. 1 is a diagram showing the process of forming a simple mold according to the present invention, and Fig. 2 is a diagram showing a conventional example, where 1 is an original mold, 5 is a rubber mold, 8 is a plaster mold, and 15 is a low melting point alloy mold. It is. Patent applicant: Janome Sewing Machine Industry Co., Ltd. Figure 1 Figure 2

Claims (1)

【特許請求の範囲】[Claims] 木材、合成樹脂などの加工性にすぐれた材料にて原型を
形成する工程、該原型を型取りしゴム型を形成する工程
、該ゴム型に水溶性樹脂及び耐火物粉末の配合された石
こうスラリーを注入硬化させ石こう型を形成する工程、
該石こう型を焼成する工程、該焼成された石こう型を溶
融した低融点合金を利用し減圧状態にて型取りし低融点
合金金型を形成する工程より成ることを特徴とする合成
樹脂成形用簡易型の作成方法。
A process of forming a model from a material with excellent workability such as wood or synthetic resin, a process of molding the model to form a rubber mold, and a gypsum slurry in which water-soluble resin and refractory powder are blended into the rubber mold. The process of injecting and hardening to form a plaster mold,
A synthetic resin molding product comprising the steps of firing the plaster mold, and molding the fired plaster mold under reduced pressure using a molten low melting alloy to form a low melting alloy mold. How to create a simple type.
JP11364583A 1983-06-25 1983-06-25 Manufacture of simple mold for molding plastic Granted JPS606244A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11364583A JPS606244A (en) 1983-06-25 1983-06-25 Manufacture of simple mold for molding plastic

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11364583A JPS606244A (en) 1983-06-25 1983-06-25 Manufacture of simple mold for molding plastic

Publications (2)

Publication Number Publication Date
JPS606244A true JPS606244A (en) 1985-01-12
JPH0339776B2 JPH0339776B2 (en) 1991-06-14

Family

ID=14617492

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11364583A Granted JPS606244A (en) 1983-06-25 1983-06-25 Manufacture of simple mold for molding plastic

Country Status (1)

Country Link
JP (1) JPS606244A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63192532A (en) * 1987-02-04 1988-08-09 Hitachi Ltd Simple manufacturing method for molding molds
FR2631861A1 (en) * 1988-05-27 1989-12-01 Staphane Sa Process for the manufacture of an injection mould for a thermoplastic
JPH0331044U (en) * 1989-07-28 1991-03-26
EP0642904A1 (en) * 1993-09-13 1995-03-15 R. ALKAN & Cie. Process for making a mould, particularly of bismaleimide resin
EP0629480A3 (en) * 1993-06-17 1996-05-08 Volkhard Kaehler Method and apparatus for the manufacture of molds.
EP0992329A1 (en) * 1998-10-07 2000-04-12 Michel Brouwers (El-Zahra) Method to produce enlarged or reduced copies of three dimensional structures, and copies made by this method
EP1551612A4 (en) * 2002-09-06 2009-01-21 Polyrock Technologies Llc Methods and apparatus for replicating original objects

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63192532A (en) * 1987-02-04 1988-08-09 Hitachi Ltd Simple manufacturing method for molding molds
FR2631861A1 (en) * 1988-05-27 1989-12-01 Staphane Sa Process for the manufacture of an injection mould for a thermoplastic
JPH0331044U (en) * 1989-07-28 1991-03-26
EP0629480A3 (en) * 1993-06-17 1996-05-08 Volkhard Kaehler Method and apparatus for the manufacture of molds.
EP0642904A1 (en) * 1993-09-13 1995-03-15 R. ALKAN & Cie. Process for making a mould, particularly of bismaleimide resin
FR2710000A1 (en) * 1993-09-13 1995-03-24 Alkan R & Cie Process for manufacturing tools for molding synthetic resin parts, in particular bismaleimide resin.
EP0992329A1 (en) * 1998-10-07 2000-04-12 Michel Brouwers (El-Zahra) Method to produce enlarged or reduced copies of three dimensional structures, and copies made by this method
EP1551612A4 (en) * 2002-09-06 2009-01-21 Polyrock Technologies Llc Methods and apparatus for replicating original objects

Also Published As

Publication number Publication date
JPH0339776B2 (en) 1991-06-14

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