JPS6070058A - Expanding treatment of tobacco - Google Patents

Expanding treatment of tobacco

Info

Publication number
JPS6070058A
JPS6070058A JP17643583A JP17643583A JPS6070058A JP S6070058 A JPS6070058 A JP S6070058A JP 17643583 A JP17643583 A JP 17643583A JP 17643583 A JP17643583 A JP 17643583A JP S6070058 A JPS6070058 A JP S6070058A
Authority
JP
Japan
Prior art keywords
superheated steam
tobacco
vibrating conveyor
supplied
open
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP17643583A
Other languages
Japanese (ja)
Other versions
JPS6114790B2 (en
Inventor
河副 定次
一男 吉本
芦原 恒夫
中馬 昭久
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Tobacco Inc
Original Assignee
Japan Tobacco and Salt Public Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Japan Tobacco and Salt Public Corp filed Critical Japan Tobacco and Salt Public Corp
Priority to JP17643583A priority Critical patent/JPS6070058A/en
Publication of JPS6070058A publication Critical patent/JPS6070058A/en
Publication of JPS6114790B2 publication Critical patent/JPS6114790B2/ja
Granted legal-status Critical Current

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  • Manufacture Of Tobacco Products (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 本発明はたばこ材料に使用される中骨側の過熱水蒸気を
用いた膨化方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a method for expanding tobacco materials using superheated steam on the backbone side.

従来公知の特公昭50−30159号特許発明は、過熱
水蒸気によるたばこ中骨側の膨化方法が記載されている
が、同方法では乾燥筒内での輸送時間が短くて広範凹に
とれず、刻と接触する過熱蒸気流も一定であるため、た
ばこ刻のもつ悪癖の除去効果が限定され、揮赦しにくい
悪癖成分は烏去が難しく、また急激な乾燥のため水分の
バラツキが大きく工程管理が困難であるという欠点を有
していた。
The conventional patent invention of Japanese Patent Publication No. 50-30159 describes a method of expanding the tobacco bone side using superheated steam, but this method does not allow wide concave formation due to the short transportation time in the drying tube, and it is difficult to carve. The flow of superheated steam that comes into contact with the tobacco is also constant, so the effect of removing the bad habits of shredded tobacco is limited, the bad habits that are difficult to volatilize are difficult to remove, and the rapid drying makes it difficult to control the process due to large variations in moisture content. It had the disadvantage of being

本発明の目的は上記の欠点を解消するため。The purpose of the present invention is to eliminate the above-mentioned drawbacks.

過熱蒸気流との接触の機会を多くすることによって、悪
癖成分の多い中骨側な効果的に改質し香喫味wf!Iれ
たものにするとともに、処理後の水分バラツキも減少し
工程管理を容易にすることが可能な膨化処理方法を提供
せんとするものである。
By increasing the chances of contact with the superheated steam flow, the backbone side, which has a lot of bad ingredients, is effectively modified and the aroma is improved! It is an object of the present invention to provide a swelling treatment method that can reduce moisture variation after treatment and facilitate process control.

以下本発明を実施するための装置について、図面な参照
にして詳細に説明する。
Hereinafter, an apparatus for carrying out the present invention will be described in detail with reference to the drawings.

本発明の装置は順次設置された加水部(λ)と加熱乾燥
部(B)から構成される。加水部C人)の前工程には定
飯供給コンベア(1)が設けられる。加水部(A)は架
台(14)上に設けられた駆動部(6〕より供給される
動力によって回転iる4個のローラ(11)によって支
持され回転を与えられるシリンダー(2)がvIRンダ
ー(2)の外面には、送風機(12)とエロフィン(1
3)に順次連結されたタリトに連なるシャケ、)(10
)が設けられる。加水品出口側の下方には取り出しコン
ベア(3)があり、加熱乾燥部へ導く供給コンベア(2
7)につながっている。
The apparatus of the present invention is composed of a water adding section (λ) and a heating drying section (B) which are installed in sequence. A fixed meal supply conveyor (1) is provided in the pre-process of the water addition section C). The water adding unit (A) is a vIR under cylinder (2) supported and rotated by four rollers (11) that are rotated by power supplied from a drive unit (6) provided on a pedestal (14). (2) has a blower (12) and an erofin (1) on the outside.
3) Salmon connected to the tallito sequentially connected to )(10
) is provided. There is a take-out conveyor (3) below the outlet side of the water-added product, and a supply conveyor (2) that leads to the heating drying section.
7).

加熱乾燥部(B)は多数の小孔が設けられた搬送面を有
する振動コンベア(2B)と、振動コンベア(2B)の
搬送面を覆う如くに支柱(図示せず)により設置された
乾燥室(4)と、振動コンベヤ(28)と乾燥室(4)
との間に設けられたシール部材(8)と、乾燥室(4)
の入口部β−/ に設けられた供給ロータリバルブ(1
9)と、乾燥室(4)の出口部E−2に設けられた出口
ロータリバルブ(20)と、乾燥室(4)の順次通して
過熱蒸気流としたのち揺動コンベア(2B)の下部室に
循環させるためのダクト(29)とを有している。
The heating drying section (B) includes a vibrating conveyor (2B) having a conveying surface provided with a large number of small holes, and a drying chamber installed with a support (not shown) so as to cover the conveying surface of the vibrating conveyor (2B). (4), vibrating conveyor (28) and drying room (4)
and the sealing member (8) provided between the drying chamber (4) and the drying chamber (4).
The supply rotary valve (1
9), the outlet rotary valve (20) provided at the outlet E-2 of the drying chamber (4), and the drying chamber (4) to form a superheated steam flow, and then the lower part of the swinging conveyor (2B). It has a duct (29) for circulation to the chamber.

上記供給ロータリバルブ(19)は振動コンベア(28
)の一端部上方に位置して設けられ、振動コンベア(2
8)の他端部下方には出口ロータリバルブ(20)が配
設される。この供給ロータリバルブ(19)および出口
ロータリs ルフ(20)とシール部材(8)により、
乾燥室内はエアシールされ前記過熱蒸気流が室外にもれ
ないように形成される。上記生蒸気部(18)は飽和状
態の水蒸気がダク)(29)内に供給される。図中の(
26)は一部排気のダクトであり、(23)は振動フン
ベア(28)の下部に設けられた輸送速度が調整可能な
バイブレータ、(9)は振動コンベアの支柱、(22)
は支柱の中央部付近に設けられたバネである。出口ロー
タリバルブ(20)の下方1/C)!取り出しコンベア
(5)が設けられる。
The supply rotary valve (19) is connected to the vibrating conveyor (28).
) is provided above one end of the vibrating conveyor (2
8) An outlet rotary valve (20) is provided below the other end. This supply rotary valve (19), outlet rotary valve (20) and sealing member (8) provide
The interior of the drying chamber is air-sealed to prevent the superheated steam flow from leaking outside. In the live steam section (18), saturated steam is supplied into the duct (29). In the figure (
26) is a partial exhaust duct, (23) is a vibrator with adjustable transport speed installed at the bottom of the vibrating conveyor belt (28), (9) is the support of the vibrating conveyor, (22)
is a spring installed near the center of the support. Lower 1/C of outlet rotary valve (20))! A take-off conveyor (5) is provided.

裁刻された中骨側は定置供給コンベア(1)により加水
部入の内部に導入され加水用ノズル(16)により30
〜60重量%に加水され3〜5分間シリンダー内で攪拌
混合され、その間水分はシャケ!11)(10)からの
加熱によりたばこ組織内に均一に浸透し中骨側を膨潤さ
せる。膨潤した中骨側は供給コンベア(27)より供給
ロータリバルブ(19)’&通して乾燥室(4)に導入
される。導入された中骨側は、バイブレータ(23)の
振動調整手段(図示せず)により乾燥室内輸送時間を0
.5〜1分に設定するとともに、 5− 170℃〜3gG℃の過熱蒸気流に接触させるか、又は
振動調整手段により乾燥室内輸送時間を2〜6分に設定
するとともに、130℃〜250℃の過熱蒸気流に接触
させるか、又は振動調整手段により乾燥室内輸送時間を
3〜9分に設定するとともに、130℃〜180℃の過
熱蒸気流に接触させることによって振動コンベア(28
)上を移動しながら乾燥され出口ロータリバルブ(20
)を通過して系外に取り出される。
The shredded backbone side is introduced into the water adding section by the stationary supply conveyor (1), and the water adding nozzle (16)
Water is added to ~60% by weight and stirred and mixed in a cylinder for 3 to 5 minutes, during which time the water is removed! 11) The heating from (10) uniformly penetrates into the tobacco tissue and swells the back bone side. The swollen back bone side is introduced into the drying chamber (4) from the supply conveyor (27) through the supply rotary valve (19)'. The introduced back bone side is transported to the drying room for zero time by vibration adjustment means (not shown) of the vibrator (23).
.. 5- Set the transport time in the drying room to 2 to 6 minutes by contact with a superheated steam flow of 170 °C to 3 gG °C or by vibration adjustment means, and The vibrating conveyor (28
) is dried while moving over the outlet rotary valve (20
) and is taken out of the system.

中骨側は振動コンベア(28)上を通過する際過熱蒸気
流の作用により膨化される。この膨化作用は過熱蒸気に
よる表面張力の低下作用や緩やかな乾燥作用により刻の
乾燥収縮が抑制され加水時の膨潤状態が維持できたこと
が主に原因する。また中骨側は過熱蒸気流との多くの接
触損金を得ることによって揮赦しにくい嫌悲感や窒息感
を与える悪癖成分が除去され、緩和感のある良好な香喫
味となる。
The back bone side is expanded by the action of the superheated steam flow when passing over the vibrating conveyor (28). This swelling effect is mainly due to the fact that the drying shrinkage of the minced meat was suppressed due to the surface tension lowering effect of the superheated steam and the gentle drying effect, and the swollen state during water addition was maintained. In addition, the back bone side has a lot of contact loss with the superheated steam flow, so that the bad habit ingredients that give a feeling of disgust and suffocation that are difficult to volatilize are removed, resulting in a pleasant and relaxing flavor.

次に実施例を参照してさらに詳細に説明する。Next, a more detailed explanation will be given with reference to Examples.

6− 実施例1 中骨刻は黄色独と在来種を6対4で配合したもので、嫌
農感や窒息感を与える悪癖成分を含むものを使用し、開
帳は0.2關とした。処理条件化率と香喫味結果を示す
6- Example 1 The middle bone cut was a mixture of yellow German and native species in a ratio of 6:4, containing a bad habit ingredient that gives a feeling of aversion to farming and suffocation, and the opening was set to 0.2 cm. . The processing condition rate and flavor results are shown.

ここで とする。対照品は処理前の原料を示す。here shall be. The control product shows the raw material before treatment.

圧縮高さけ一定量の刻を円筒内に入れ一定の圧縮応力を
加えたときの刻高さである。香喫味0 は\名の専門家パネルにより香喫味品質を以下に示す評
価点により鼾価したときの値で示した。
Compression height: This is the height of the notch when a certain amount of notches are placed in a cylinder and a certain amount of compressive stress is applied. Flavor taste 0 is indicated by the value when flavor quality is rated by a panel of experts using the evaluation points shown below.

表−1 評価点 0:対照品と同じ +1.O:対照品に比べやや良い。Table-1 Evaluation points 0: Same as control product +1. O: Slightly better than the control product.

+2.O:対照品に比べかなり良い。+2. O: Considerably better than the control product.

+3.O:対照品に比べ非常に良い。+3. O: Very good compared to the control product.

−1,0:対照品に比べやや患い。-1,0: Slightly worse than the control product.

−2,0:対照品に比べかなり恕い。-2,0: Considerably worse than the control product.

−3,0:対照品に比べ非常に悪い。-3.0: Very poor compared to the control product.

次に同じ条件で処理時間が3秒以下の特公昭50−30
159号特許発明方法と比較したときの香喫味評価を示
す。
Next, under the same conditions, the processing time is less than 3 seconds.
The evaluation of aroma and taste is shown when compared with the invention method of the No. 159 patent.

−’/ − 表−2 維持され、香喫味は悪癖成分が除失され良好となる。−’/ − Table-2 The flavor is maintained, and the bad taste is removed, making it better.

また、表−2より処理時間の短い他方式と比較した場合
、本方式の方が悪癖成分の抜けが多く香喫味は良好とな
る。
Also, as shown in Table 2, when compared with other methods that require a shorter processing time, this method removes more of the addictive ingredients and provides better flavor and aroma.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は加水部を示す正面部分切欠図、第2図は第1図
の断面図、第3図は加熱乾燥部な示す正面部分切欠図%
第4図は第3図の断面図である。 ム・・・加水部、B・・・加熱乾燥部、2B・・・振動
フンベア、16・・・加水用ノズル、19・・・供給ロ
ータリーパルプ、20−・・出ロロータリーバルプ◎ 
9− 8− 特開口860−70058 (4) 手続補正書C方〈) 昭和59年 3月2Z日 特許庁長官 若 移相 夫 3 1 事件の表示 昭和絽年特許願第μr、64t、i3号2 発明の名称 3 補正をする者 事件との関係 特許出願人 住所 東京都港区虎ノ門勢丁目2番1号名称(456)
日本専売公社 代表者 総裁 長 岡 實 4、指定代理人
Figure 1 is a front partial cutaway view showing the water addition section, Figure 2 is a sectional view of Figure 1, and Figure 3 is a front partial cutaway view showing the heating and drying section.
FIG. 4 is a sectional view of FIG. 3. M...Water addition section, B...Heat drying section, 2B...Vibrating feeder, 16...Water addition nozzle, 19...Supply rotary pulp, 20-...Output rotary valve◎
9-8- Japanese Patent Application Publication No. 860-70058 (4) Procedural Amendment C〈) March 2Z, 1980 Director General of the Patent Office Waka Shushuo 3 1 Indication of the Case Showa-Ken Patent Application No. μr, 64t, i3 2 Title of the invention 3 Relationship to the case of the person making the amendment Patent applicant address 2-1 Toranomon Se-chome, Minato-ku, Tokyo Name (456)
Japan Monopoly Corporation Representative: President Minoru Nagaoka 4, Designated Agent

Claims (1)

【特許請求の範囲】 1、たばこ中骨側をあらかじめ30〜60重量%に加水
し、ついで過熱蒸気流に接触させることにより、たばこ
中骨側を膨化処理する方法において、開孔トラフを搬送
面に有する振動コンベアと、該振動コンベアの搬送面を
覆プおよび出口p−タリバルプおよび排気口と。 該排気口からファン、生蒸気供給部、および過熱器を経
て上記開孔トラフの下部室に連通ずる如くに設けられた
ダクトを有する過熱蒸気流循環手段とを有する加熱乾燥
部により。 130℃〜330℃の過熱蒸気流を開孔トラフを介して
供給し、供給ロータリパルプより開孔トラフ上に供給さ
れ搬送中のたばこ中骨側に接触させることな特徴とする
たばこ中骨側の膨化処理方法。
[Claims] 1. In a method in which the tobacco rib side is expanded by adding water to 30 to 60% by weight in advance and then bringing it into contact with a flow of superheated steam, the perforated trough is placed on the conveying surface. a vibrating conveyor having a conveyance surface of the vibrating conveyor, and an outlet p-tally valve and an exhaust port covering the conveying surface of the vibrating conveyor. A heating drying section comprising a fan, a live steam supply section, and a superheated steam flow circulation means having a duct that communicates with the lower chamber of the open-hole trough from the exhaust port through the superheater. A superheated steam flow of 130° C. to 330° C. is supplied through an open-hole trough, and is supplied from the supplied rotary pulp onto the open-hole trough and brought into contact with the tobacco backbone side during conveyance. Puffing treatment method.
JP17643583A 1983-09-26 1983-09-26 Expanding treatment of tobacco Granted JPS6070058A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17643583A JPS6070058A (en) 1983-09-26 1983-09-26 Expanding treatment of tobacco

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17643583A JPS6070058A (en) 1983-09-26 1983-09-26 Expanding treatment of tobacco

Publications (2)

Publication Number Publication Date
JPS6070058A true JPS6070058A (en) 1985-04-20
JPS6114790B2 JPS6114790B2 (en) 1986-04-21

Family

ID=16013651

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17643583A Granted JPS6070058A (en) 1983-09-26 1983-09-26 Expanding treatment of tobacco

Country Status (1)

Country Link
JP (1) JPS6070058A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012132006A1 (en) * 2011-03-31 2012-10-04 日本たばこ産業株式会社 Tobacco material expansion method and device
WO2012132008A1 (en) * 2011-03-31 2012-10-04 日本たばこ産業株式会社 Tobacco material expansion method and device
WO2014118988A1 (en) * 2013-02-04 2014-08-07 日本たばこ産業株式会社 Tobacco starting material-bulking method and bulking system therefor

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0370883A (en) * 1989-08-07 1991-03-26 Meiji Kikai Seisakusho:Kk Diaphragm pump device
JPH04112979A (en) * 1990-08-31 1992-04-14 Meiji Kikai Seisakusho:Kk Liquid agent supply device

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012132006A1 (en) * 2011-03-31 2012-10-04 日本たばこ産業株式会社 Tobacco material expansion method and device
WO2012132008A1 (en) * 2011-03-31 2012-10-04 日本たばこ産業株式会社 Tobacco material expansion method and device
CN103517646A (en) * 2011-03-31 2014-01-15 日本烟草产业株式会社 Tobacco raw material puffing method and device
JP5719924B2 (en) * 2011-03-31 2015-05-20 日本たばこ産業株式会社 Tobacco raw material expansion equipment
JP5948316B2 (en) * 2011-03-31 2016-07-06 日本たばこ産業株式会社 Method and apparatus for expanding tobacco raw materials
WO2014118988A1 (en) * 2013-02-04 2014-08-07 日本たばこ産業株式会社 Tobacco starting material-bulking method and bulking system therefor

Also Published As

Publication number Publication date
JPS6114790B2 (en) 1986-04-21

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