JPS6119468A - Method for producing continuous multilayer food sheet - Google Patents

Abstract

PURPOSE:To obtain the titled multi-layered sheet web without generating the loss such as shaving scraps, etc., by forming an edible part of a food, freezing in the form of a circular column or cylinder block, stacking the obtained blocks in layers, rotating the stacked blocks, and shaving along its circumference. CONSTITUTION:The edible part 3 of a food is packed in a ring-shaped container 2, and frozen to form a block. The obtained blocks are bonded together using water as a binder to form a frozen multi-layered block 5. A supporting shaft 8 is thrusted to the center hole of the frozen block 5, and the block is rotated and shaven along the circumference 5b with a band saw 9. The objective continuous multi-layered sheet web 10 can be prepared by this process. Even a thin sheet can be prepared easily, without generating the shaving scraps.

Description

[Detailed Description of the Invention] <Object of the Invention> Industrial Field of Application The present invention relates to a method for producing a strip-shaped continuous multilayer sheet for food products, and more specifically, it relates to a method for producing a continuous multilayer sheet for food products. The present invention relates to a method for producing a strip-shaped continuous multilayer sheet.

One of the conventional techniques In order to effectively utilize the edible parts of seafood, etc. and to produce new foods, freezing plates made by freezing the edible parts are combined to produce a continuous belt-shaped sheet. A variety of foods are manufactured through this method. However, manufacturing this continuous belt-shaped sheet is extremely labor-intensive and complicated, resulting in lower yields and higher costs.In addition, thin sheets cannot be produced, which limits the scope of its application. has been done.

That is, when forming seafood, etc. into a belt-shaped continuous sheet, first, the edible portion of the seafood, etc.
), they are stuffed into a frozen bread 1 and frozen and integrated, and then separated from the frozen bread to form a frozen block 2 shown in FIG. 1(b).

Subsequently, for example, using a band saw or the like, the frozen block 2 is
is cut into a certain shape and the cut pieces are connected to form a continuous sheet. However, in this method, a taber is formed on the side surface of the frozen block 2 in order to facilitate the detachment of the frozen block 2 from the frozen bread. Therefore, a rectangle,
When cutting into squares, etc., the 11 pieces on the sides are wasted and a large amount of chips are generated.Also, with this method, even after cutting the frozen block, each cut piece is successively joined to make it continuous. This process is extremely time-consuming and complicated, making it unsuitable for mass production.Furthermore, it is extremely difficult to produce a thin continuous sheet of, for example, 5M or less by cutting from a frozen block; There remains the problem of limited usage.

Problem to be Solved by the Invention The present invention aims to solve the above-mentioned drawbacks, and specifically, it is a method for directly combining two or more types of foods without forming cut pieces from a frozen block of foods. To propose a method that can be formed into a continuous multi-layered sheet in the form of a band, and also easily, quickly and efficiently produce even an extremely thin continuous multi-layered sheet in the form of a band without producing any waste such as cutting waste during cutting.

<Structure of the Invention> Means for Solving the Problems and Their Effects The present invention provides a cylindrical or cylindrical shape formed by molding the edible part of foods together with a binder and seasoning as desired, and freezing the edible part of the food. After stacking two or more block bodies in a tiered manner, a support shaft is inserted into the center axis of the block body, and while rotating the block body around this support shaft, the block body is cut along its circumferential surface to form a strip. It is characterized by producing a continuous inter-row sheet.

The method of the present invention will be explained in detail below.

First, for example, the head and other unnecessary parts of a fish are cut off to create an edible part such as a fillet, and an edible part such as a fillet is added thereto and formed into a cylindrical or cylindrical block.

For example, as shown in FIGS. 1(a), (b), and (C), the molded container consists of a substrate 1 and an annular body 2.
is placed on the substrate 1. When forming a block body,
Fillet 3 is stuffed into the annular body 2; the lid is closed;
In this state, it is compressed and frozen as required to be integrated. Thereafter, the substrate 1 and the annular body 2 are separated, and the frozen block body 4 is taken out. When the frozen block body 4 is difficult to take out, it can be easily taken out by applying a shock or thawing with heated water from the outside of the annular body 2.

Note that it is not necessary to add a binder or seasoning when forming the frozen block body 4, and in addition to the binder and seasoning, coloring agents, spices, and any other components or materials may be added.

Form frozen blocks of various foods as described above,
These can be used as they are or in the form of thin blocks (for example, 3
By adhering and freezing the pieces cut into pieces (cm) with various combinations of water, a multi-frozen block 5 shown in FIG. 2 is obtained. A shaft hole 6 is formed on the axis of this frozen multi-time block body using, for example, a drill 7, a support shaft 8 is inserted into this shaft hole, and the frozen multi-time block is assembled around the support shaft 8 as shown in FIG. Continuously cutting along the circumferential surface 5b of the body 5,
A strip-shaped continuous multilayer sheet 10 is formed.

For example, a support shaft 8 of the frozen multi-time block body 5 is supported so as to be vertically movable, and in this state, the block rotates around the support shaft 8, and a cutting tool such as a band saw 9 is applied to the circumferential surface 5b to cut it.

In this case, in addition to the band saw 9, any cutting tool such as a plane, a knife, or any other tool that can cut the frozen multi-block body 5 can be used as the cutting tool. You can also get

Further, during cutting, the cut portion of the frozen block or the area immediately before the cut portion can be heated to raise the temperature. Raising the temperature in this way can improve the machinability of the frozen multilayer block body.

Note that foods in the present invention include general foods such as seafood, meat, dairy products such as cheese, eggs, and plant foods.

The strip-shaped continuous sheets obtained as described above can be mass-produced for multiple types of food products at the same time, and even ultra-thin sheets can be easily manufactured.Furthermore, since no cutting waste is produced, product yield is low. Continuous sheets of food can be supplied efficiently and inexpensively. Furthermore, products in which a strip-shaped continuous multilayer sheet is placed on a polysheet are extremely easy to handle when producing various applied foods.

The strip-shaped continuous multilayer sheet according to the present invention has many characteristics as described above, and by utilizing these characteristics, it is possible to develop many applied foods as shown below.

1) Application to sushi and chirashi sushi Cut a continuous multilayer sheet made of tuna, mackerel, salmon, squid, and egg, which are commonly used as sushi ingredients, to an appropriate length and place it on a bento container filled with rice to create chirashi. You can get sushi bento,
Sushi can also be easily obtained by placing it on top of shaped rice and cutting it. This method is suitable for mass production, and since the multilayer sheet can be made thin, it can be supplied at low cost and is extremely useful for the popular sushi industry, which has recently become popular.

2) Kamaboko ゛Multi-layered sheets are placed on top of the extruded surimi and pressed, then cut and steamed to transform into kamaboko.

3) Multi-layered surimi extruded into cylindrical or cylindrical shapes!・
When rolled and steamed, rolled kamaboko or rolled chikuwa can be obtained.

4) Delicacy sheet A delicious delicacy sheet can be obtained by cutting the multilayer sheet and freezing or heating and then freezing.

Next, it will be further explained by examples.

EXAMPLE Sockeye salmon from which the head and internal organs were removed was cut into boneless skinless fillets to obtain fillets of appropriate size that did not contain inedible parts. Place a ring-shaped body with an inner diameter of 30 CIB and a height of 7 cm on a stainless steel substrate, stack the sockeye salmon fillets until the inside of the ring-shaped body is full, place a stainless steel disc-shaped lid on top of the ring-shaped body, and - When frozen to the center at around 30° C. for tL and removed from the annular body, a frozen sockeye salmon block of 5k[J was obtained.

Similarly, freeze blocks of tuna, mackerel, squid, and eggs.
Cut these into 3CID thickness, stack them together as thin blocks, glue and freeze them with water, and integrate them.
The frozen multilayer block shown in Fig. 2 was prepared. A shaft hole was drilled in the axis of this frozen multilayer block body, and a stainless steel support shaft was inserted. This support shaft was supported from the left and right via bearings, and set in a belt-shaped continuous sheet manufacturing device.
It is rotated by a friction wheel that moves up and down due to its own weight, and is cut with a band saw that runs slightly in front of the lowest point of the block body to cut salmon, tuna, mackerel, squid, and eggs with a thickness of 1 to 2 @. A continuous multilayer sheet consisting of five layers is obtained.

This is placed on a poly sheet, rolled into a cylindrical shape, and stored frozen.

This continuous multilayer sheet was laminated onto extruded rice using the apparatus shown in FIG. 5 and pressed to obtain pressed sushi. The pressed sushi manufactured in this way can be easily mass-produced, and the multilayer sheet can be made quite thin, so it can be supplied at low cost, suitable for mass-market sushi, and can have a variety of products. Therefore, it is extremely useful.

<Effects of the Invention> As explained in detail above, the method of the present invention is to form a cylindrical or cylindrical block body by molding the edible part of foods together with a binder and seasoning as desired, and freezing it. 2
This is a method of manufacturing a continuous band-shaped sheet by stacking one or more blocks in a circular shape and cutting them along the circumferential surface while rotating the block body around a support shaft. A belt-shaped continuous sheet in which various foods are joined in a circular manner is continuously manufactured without wasting cutting waste, etc. Moreover, ultra-thin sheets can be easily manufactured, so it can be manufactured extremely efficiently and at low cost. .

Therefore, the multilayer sheet in which various foods are arranged in a circular manner according to the method of the present invention can be applied to sushi, kamaboko, chikuwa, etc. to supply new types of foods, and can also be used to supply inexpensive sushi for the masses. The range of applications is extremely wide.

[Brief explanation of the drawing]

Figures 1 (a3, (b) and (C) are a perspective view of an example of an embodiment for manufacturing frozen blocks of various foods by the method of the present invention, a sectional view taken along the line A-A, and a perspective view of the frozen blocks. , Fig. 2 is a perspective view of a layered frozen block body made by stacking and integrating frozen blocks of various foods, and Fig. 3
The figure is a perspective view of an embodiment of forming a strip-shaped continuous multilayer sheet from the layered frozen block body shown in FIG. Figure 5 is an explanatory diagram of an example of a device for manufacturing sushi using a multi-layered sheet, and Figures 6 (a) and (b) are seafood and seafood prepared using conventional frozen bread. FIG. 2 is a cross-sectional view showing the formation of blocks, and a cross-sectional view of the frozen block. Code 1: Substrate 2: --shaped body 3: Fillet 4: Frozen block body

Claims (1)

[Claims] After molding the edible part of the food with a binder and seasoning as desired, and stacking two or more frozen cylindrical or cylindrical blocks in a layer, A method for producing a strip-shaped continuous multilayer sheet for foods, which comprises inserting a support shaft and cutting the block along its circumferential surface while rotating the block body around the support shaft to produce a strip-shaped continuous multilayer sheet. .