JPS6146302A - Aluminium and aluminium-alloy sheet for coating, excellent in resistance to yarn rust - Google Patents

Aluminium and aluminium-alloy sheet for coating, excellent in resistance to yarn rust

Info

Publication number
JPS6146302A
JPS6146302A JP16715784A JP16715784A JPS6146302A JP S6146302 A JPS6146302 A JP S6146302A JP 16715784 A JP16715784 A JP 16715784A JP 16715784 A JP16715784 A JP 16715784A JP S6146302 A JPS6146302 A JP S6146302A
Authority
JP
Japan
Prior art keywords
rolling
aluminium
sheet
rolled
resistance
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP16715784A
Other languages
Japanese (ja)
Other versions
JPS645961B2 (en
Inventor
Yasunori Sasaki
佐々木 靖紀
Kikuro Toyose
豊瀬 喜久郎
Masanobu Fukui
福井 正信
Tomohiro Nishimura
友宏 西村
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kobe Steel Ltd
Original Assignee
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to JP16715784A priority Critical patent/JPS6146302A/en
Publication of JPS6146302A publication Critical patent/JPS6146302A/en
Publication of JPS645961B2 publication Critical patent/JPS645961B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B3/00Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B3/00Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
    • B21B2003/001Aluminium or its alloys
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2261/00Product parameters
    • B21B2261/14Roughness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21BROLLING OF METAL
    • B21B2267/00Roll parameters
    • B21B2267/10Roughness of roll surface

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Metal Rolling (AREA)

Abstract

PURPOSE:To improve the resistance to yarn rust of a rolling sheet by rolling the sheet by using rolling rolls having roughened surfaces respectively to provide a specific surface roughness to the sheet. CONSTITUTION:Pure aluminium or aluminoum alloy is used for a material of rolling sheet, and the sheet is rolled by rolling rolls having roughened surfaces respectively. The maximum roughness Rmax in one length in the directions parallel and perpendicular to the rolling direction is regulated to >=2mum, and the number PPI (peak points per inch) of crests or roots, having each >=25mu inch height or depth, are regulated to >=30 in one inch.

Description

【発明の詳細な説明】 [産業上の利用分野]  一 本発明は、アルミニウムおよびアルミニウム合金製の塗
装用の圧延板に関する。
DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a painted rolled plate made of aluminum and aluminum alloy.

[従来技術1 従来、塗装に供される圧延板としては、鏡面状の表面、
すなわちブライト仕上面(B、C,)を有するものや、
上記ブライト仕上面よりはやや粗いが充分平坦なダル仕
上面(D、C,)を有するものが一般に使用されている
[Prior Art 1 Conventionally, rolled plates used for painting have a mirror-like surface,
In other words, those with bright finished surfaces (B, C,),
Those having dull finished surfaces (D, C,) that are slightly rougher than the bright finished surface but sufficiently flat are generally used.

例えば、自動車・電車等の車輌、電気機器、ブラインド
を始めとする建材、容器類のキャップ。
For example, caps for vehicles such as cars and trains, electrical equipment, building materials such as blinds, and containers.

食缶等として加工後塗装して使用される上記圧延板は、
厳しい腐食環境下で長時間使用されるため、使用中の傷
や塗料のピンホール等の塗膜欠陥から侵入する水分によ
り素材のA1あるいはA1合金に糸状の腐食が発生し、
外観上問題となったり、この腐食部分の補修を要するも
のであった。 従来、塗装技術や塗料の改良、あるいは
AI素材そのものの改良(化学成分、i織、製造工程)
等により腐食の防止が図られているものの、完全に解決
されていないのが現状である。
The above-mentioned rolled plate is used as food cans etc. by painting after processing.
Because they are used for long periods of time in a harsh corrosive environment, thread-like corrosion occurs in the A1 or A1 alloy material due to moisture that enters through paint film defects such as scratches and paint pinholes during use.
This caused problems with the appearance and required repair of the corroded parts. Conventionally, improvement of painting technology and paint, or improvement of AI material itself (chemical composition, i-weave, manufacturing process)
Although efforts have been made to prevent corrosion, the problem is not yet completely resolved.

[発明の目的1 本発明は、上記の問題に鑑みてなされたものであって、
圧延板の材料やその!l織等を変更することなしに圧延
板の耐糸さび性を向上させることを目的とする。
[Object of the invention 1 The present invention has been made in view of the above problems, and includes:
Materials for rolled plates! The object of the present invention is to improve the yarn rust resistance of a rolled plate without changing the weave or the like.

[発明の背景1 本発明者は、試験を行った結果、圧延板の表面をある程
度粗面化させることによって、耐糸さび性をかなり向上
させうるという知見を得た。その理由は判然としないが
、糸さびの進行が板表面の凹凸に上ってさまたげられる
ものと推測される。
[Background of the Invention 1] As a result of conducting tests, the present inventor found that by roughening the surface of a rolled plate to some extent, yarn rust resistance can be significantly improved. The reason for this is not clear, but it is assumed that the progression of thread rust is hindered by climbing onto the unevenness of the board surface.

なお、圧延板の表面粗さの評価基準としては、最大ネ■
さRwaxとP P I (peak point p
er 1nch)を採用した。
In addition, as a criterion for evaluating the surface roughness of a rolled plate, the maximum
Rwax and P P I (peak point p
er 1nch) was adopted.

すなわち、図面に示す如(、最大粗さRa1axは、圧
延板の1インチの長さ内での最も高い山Moと最も低い
谷Voの高さの差として定義され、一方PPIは上記1
インチの長さ内での基準面Bに対して25μインチ以上
の高さを有する山M、M。
That is, as shown in the drawing (the maximum roughness Ra1ax is defined as the difference in height between the highest peak Mo and the lowest valley Vo within 1 inch length of the rolled plate, while PPI is
Mountains M, M having a height of 25 μ inches or more with respect to the reference plane B within a length of inches.

・・・、Mの個数と、25μインチ以上の深さを有する
谷V、■、・・・、■の個数の和として定義される。
..., M and the number of valleys V, ■, ..., ■ having a depth of 25 μinch or more.

本発明者の行った試験においては、Rwaxを2μm以
上の範囲に、且つPPIを30個以上に設定した際に良
好な耐糸さび性が得られた。すなわち、R+oaxが2
μ舗未満、若しくはPPI(h≧25μインチ)が30
個未満の場合は、圧延板の耐糸さび性がさほど向上しな
い、なお、PPIが400個を超える場合は、極めて良
好な耐糸さび性が得られる・ものの、実際にPPIを4
00個以上に設定することは現状の生産設備上困難であ
り、且つ仮9に400個以上に設定しえたとしても充分
な量産性を得ることは難しいので、PPIは30〜40
0個の範囲に設定することが好ましい。
In tests conducted by the present inventor, good yarn rust resistance was obtained when Rwax was set in a range of 2 μm or more and PPI was set in a range of 30 or more. That is, R+oax is 2
Less than μ inch or PPI (h≧25 μ inch) is 30
If the PPI is less than 400, the thread rust resistance of the rolled plate will not improve much.If the PPI exceeds 400, extremely good thread rust resistance will be obtained.
It is difficult to set it to more than 00 pieces due to the current production equipment, and even if it were possible to set it to more than 400 pieces, it would be difficult to achieve sufficient mass productivity, so the PPI should be 30 to 40.
It is preferable to set it in the range of 0.

又、RmaxとPPIは圧延板の全ての方向の1° イ
ンチの長さ内で上述の設定範囲内に収っていること、す
なわち、1個ずつの山(或いは谷)が各々独立した円錐
状の形状を有していることが望ましいが、Rmax及び
PPIの測定の容易性及び圧延板の量産性等の観点から
、少なくと62方向、つまり、圧延方向と平行およびび
直角の方向で上述の設定範囲に収っていれば良いものと
した。
Also, Rmax and PPI must be within the above setting range within a length of 1° inch in all directions of the rolled plate, that is, each peak (or valley) should be in an independent conical shape. However, from the viewpoint of ease of measurement of Rmax and PPI and mass production of rolled plates, it is desirable to have the above-mentioned shape in at least 62 directions, that is, in directions parallel and perpendicular to the rolling direction. It is assumed that it is acceptable as long as it falls within the setting range.

なお、圧延板を粗面化させる方法としては、(i)表面
が粗面化された圧延ロールによって圧延し、ロール表面
の粗面形状を圧延材に転写する、(ii)圧延後に化学
的処理(エツチング等)或いは電気化学的処理を施す等
が考えられるが、li)の方法は工数が増加し、しかも
コスト高になるので実用上不利である。
Note that methods for roughening a rolled sheet include (i) rolling with a rolling roll whose surface has been roughened and transferring the rough surface shape of the roll surface to the rolled material, and (ii) chemical treatment after rolling. (etching, etc.) or electrochemical treatment, etc., but method li) increases the number of steps and costs, so it is disadvantageous in practice.

[発明の構成] 本発明は、上述の知見に基き、表面が粗面化された圧延
ロールで圧延され、少なくとも圧延方向と平行および直
角の方向の1インチの長さ内での最大粗さRmaxが2
μ論以上となり、且つ1インチの長さ内での25μイン
チ以上の高さ或いは深さを有する山又は谷の個数PPI
が30個以上となるように、上記圧延ロールによって表
面粗さが調節されたことを特徴とする塗装用圧延板を提
供しようとするものである。
[Structure of the Invention] Based on the above-mentioned findings, the present invention is based on the above-mentioned findings, and the present invention is based on the above-mentioned findings, and the present invention is based on the above-mentioned findings. is 2
Number of peaks or valleys that are greater than μ theory and have a height or depth of 25 μ inches or more within 1 inch length PPI
It is an object of the present invention to provide a rolled plate for coating, characterized in that the surface roughness is adjusted by the above-mentioned rolling rolls so that the number of particles is 30 or more.

上記圧延板の材料としては、主としてJISで規格化さ
れた純アルミニウム及びアルミニウム合金、すなわち珪
素、銅、マンガン、マグネシウム、クロム、亜鉛、鉛、
鉄、チタン、ニッケル等の種々の金属とアルミニウムと
の合金を使用することができる。
The materials for the above-mentioned rolled plate are mainly pure aluminum and aluminum alloys standardized by JIS, namely silicon, copper, manganese, magnesium, chromium, zinc, lead,
Alloys of aluminum and various metals such as iron, titanium, nickel, etc. can be used.

又、上記圧延ロールとしては例えば鋼製ロールを使用す
ることができ、該鋼製ロールの表面はショツトブラスト
、放電加工等の手段で粗面化される。
Further, as the above-mentioned rolling roll, for example, a steel roll can be used, and the surface of the steel roll is roughened by means such as shot blasting and electrical discharge machining.

なお、圧延板を圧延する際、例えばアルミニウム合金製
の圧χ板の場合、その品種にもよるが1パス圧延が好ま
しく、必要に応じて複数回圧延処理することも可能であ
る。
In addition, when rolling a rolled plate, for example, in the case of a rolled χ plate made of aluminum alloy, one-pass rolling is preferable, although it depends on the product type, and it is also possible to perform the rolling process multiple times as necessary.

[実施例] 本発明の代表例としてJIS5182のAl−Mg系の
アルミニウム合金製の圧延板(板厚=1゜0關)につい
てR@ax 、PP Iと耐糸さび性の関係を調査した
結果を8頁の第1表に示す。同表中発明材No、1〜9
はRmaxとPPIが本発明の設定範囲(Rmax :
 2 am以上、PPI:30個以上)に入るように種
々の粗面形状を有する圧延ロールによって圧延されたも
のである。又、同表にはRmaxとPPIのいずれか或
いは双方が本発明の設定範囲から外れた圧延板を比較材
No、1〜4として示した。この内比較材No、1はB
、C,用の圧延ロールで圧延したもの、又比較材N00
2はり。
[Example] As a representative example of the present invention, the relationship between R@ax, PP I and thread rust resistance was investigated for a JIS5182 Al-Mg aluminum alloy rolled plate (thickness = 1°0). are shown in Table 1 on page 8. Invention material No. 1 to 9 in the same table
Rmax and PPI are within the setting range of the present invention (Rmax:
2 am or more, PPI: 30 or more) by rolling rolls having various rough surface shapes. Further, in the same table, rolled plates in which either or both of Rmax and PPI were out of the setting range of the present invention were shown as Comparative Materials No. 1 to 4. Among these, comparative material No. 1 is B
, C, rolled with rolling rolls, and comparative material N00
2 beams.

C0用の圧延ロールで圧延したもの、No、3.4はり
、 C,用の圧延ロールより粗い粗面形状を有するロー
ルで圧延したものである。
It was rolled with a roll for C0, No. 3.4 beam, and rolled with a roll having a rougher surface shape than the roll for No. 3.4 and C.

以下余白 第1表 Rmax 、 PP Iと諸特性本J I S
5182 A 1合tノB、c、、 D、C,を圧延方
向に対し、平行にRa+ax 、 PP Iを測定。
Table 1 in the margin below Rmax, PP I and various characteristics book JIS
5182 Measure Ra+ax and PP I of A1, B, c, D, C, parallel to the rolling direction.

第2表 耐糸さび性評価基準 次に耐糸さび性の試験手順を説明する。Table 2 Yarn rust resistance evaluation criteria Next, the test procedure for yarn rust resistance will be explained.

(i)*ず、各発明材および各比較材から採取した試験
片に下記の条件で前処理つまり塗装を施す。
(i)* First, test pieces taken from each invention material and each comparison material are pretreated, ie, painted, under the following conditions.

(前処理条件) 脱脂→水洗→リン酸亜鉛処理→水洗→純水洗乾燥→カチ
オン電着 → 中    塗  →上    塗 °(間開#、) (ii)  ついで、各試験片について下記の条件で耐
糸さび性の試験を行う。
(Pretreatment conditions) Degreasing → washing with water → zinc phosphate treatment → washing with water → washing with pure water → drying → cationic electrodeposition → middle coating → top coating ° (distance #,) (ii) Next, each test piece was subjected to resistance testing under the following conditions. Perform thread rust test.

(耐糸さび性試験条件) 塗膜にノツチを入れる→塩水噴霧→ (品品、ヵ) 温    潤  →  目視評価 耐糸さび性の評価基準は第2表の通りである。(Thread rust resistance test conditions) Put notches in the paint film → Salt water spray → (goods, ka) Warmth Moisture → Visual evaluation The evaluation criteria for yarn rust resistance are shown in Table 2.

第1表の耐糸さび性評価の欄から明らかなように、発明
材は比較材に比し耐糸さび性がかなり向上している。
As is clear from the column of yarn rust resistance evaluation in Table 1, the yarn rust resistance of the invention material is considerably improved compared to the comparative material.

[発明の効果1 ゛  以上説明したように、本発明では圧延板の表面を
ある程度粗面化させたので(具体的にはRn+axが2
μm以上、PPIが30個以上)、圧延板の耐糸さび性
を向上させることができる。
[Effect of the invention 1] As explained above, in the present invention, the surface of the rolled plate is roughened to some extent (specifically, when Rn+ax is 2
μm or more, PPI is 30 or more), the thread rust resistance of the rolled plate can be improved.

【図面の簡単な説明】[Brief explanation of drawings]

図面は圧延板の表面形状を示す拡大略図である。 M・・・山、   ■・・・谷。 特 許 出 願 人  株式会社神戸製鋼所代 理 人
 弁理士 青 山  葆ばか2名図 面
The drawing is an enlarged schematic view showing the surface shape of the rolled plate. M...Mountain, ■...Valley. Patent applicant Kobe Steel Co., Ltd. agent Patent attorney Aoyama Drawings of the two idiots

Claims (1)

【特許請求の範囲】[Claims] (1)表面が粗面化された圧延ロールで圧延され、少な
くとも圧延方向と平行および直角の方向の1インチの長
さ内での最大粗さ(Rmax)が2μm以上となり、且
つ上記1インチの長さ内での25μインチ以上の高さ或
いは深さを有する山又は谷の個数(PPI)が30個以
上となるように、上記圧延ロールによって表面粗さが調
節されたことを特徴とする耐糸さび性に優れた塗装用ア
ルミニウムおよびアルミニウム合金板。
(1) Rolled with a rolling roll with a roughened surface, the maximum roughness (Rmax) within a length of 1 inch in directions parallel and perpendicular to the rolling direction is 2 μm or more, and The surface roughness is adjusted by the rolling roll so that the number of peaks or valleys (PPI) having a height or depth of 25 μinch or more in the length is 30 or more. Aluminum and aluminum alloy plates for painting with excellent thread rust resistance.
JP16715784A 1984-08-08 1984-08-08 Aluminium and aluminium-alloy sheet for coating, excellent in resistance to yarn rust Granted JPS6146302A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16715784A JPS6146302A (en) 1984-08-08 1984-08-08 Aluminium and aluminium-alloy sheet for coating, excellent in resistance to yarn rust

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16715784A JPS6146302A (en) 1984-08-08 1984-08-08 Aluminium and aluminium-alloy sheet for coating, excellent in resistance to yarn rust

Publications (2)

Publication Number Publication Date
JPS6146302A true JPS6146302A (en) 1986-03-06
JPS645961B2 JPS645961B2 (en) 1989-02-01

Family

ID=15844477

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16715784A Granted JPS6146302A (en) 1984-08-08 1984-08-08 Aluminium and aluminium-alloy sheet for coating, excellent in resistance to yarn rust

Country Status (1)

Country Link
JP (1) JPS6146302A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61186109A (en) * 1985-02-14 1986-08-19 Kobe Steel Ltd Aluminum and aluminum alloy sheet for building member
EP0665448A1 (en) * 1994-02-01 1995-08-02 Pechiney Rhenalu Aluminium sheets or strips having reproducible and improved optical properties
JP2001180671A (en) * 1999-12-27 2001-07-03 Kawasaki Steel Corp Foamed beverage can and method for producing the same
KR102588315B1 (en) * 2022-08-10 2023-10-11 장대수 Rubber cover for blocking concrete pile sludge

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5041751A (en) * 1973-08-17 1975-04-16
JPS5053260A (en) * 1973-09-12 1975-05-12
JPS5923824A (en) * 1982-07-31 1984-02-07 Kawasaki Steel Corp Manufacture of stainless steel blank for coating
JPS59167158A (en) * 1983-03-11 1984-09-20 Fujitsu Ltd Line scanning system
JPS59167159A (en) * 1983-03-11 1984-09-20 Toshiba Corp Hdlc data transmitting system

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5041751A (en) * 1973-08-17 1975-04-16
JPS5053260A (en) * 1973-09-12 1975-05-12
JPS5923824A (en) * 1982-07-31 1984-02-07 Kawasaki Steel Corp Manufacture of stainless steel blank for coating
JPS59167158A (en) * 1983-03-11 1984-09-20 Fujitsu Ltd Line scanning system
JPS59167159A (en) * 1983-03-11 1984-09-20 Toshiba Corp Hdlc data transmitting system

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS61186109A (en) * 1985-02-14 1986-08-19 Kobe Steel Ltd Aluminum and aluminum alloy sheet for building member
EP0665448A1 (en) * 1994-02-01 1995-08-02 Pechiney Rhenalu Aluminium sheets or strips having reproducible and improved optical properties
FR2715593A1 (en) * 1994-02-01 1995-08-04 Pechiney Rhenalu Aluminum strips or sheets with reproducible and improved optical properties.
JP2001180671A (en) * 1999-12-27 2001-07-03 Kawasaki Steel Corp Foamed beverage can and method for producing the same
KR102588315B1 (en) * 2022-08-10 2023-10-11 장대수 Rubber cover for blocking concrete pile sludge

Also Published As

Publication number Publication date
JPS645961B2 (en) 1989-02-01

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