JPS6181771A - Addition of liquid to extruder for food forming - Google Patents
Addition of liquid to extruder for food formingInfo
- Publication number
- JPS6181771A JPS6181771A JP59186107A JP18610784A JPS6181771A JP S6181771 A JPS6181771 A JP S6181771A JP 59186107 A JP59186107 A JP 59186107A JP 18610784 A JP18610784 A JP 18610784A JP S6181771 A JPS6181771 A JP S6181771A
- Authority
- JP
- Japan
- Prior art keywords
- liquid
- cylinder
- extruder
- supplying
- supplied
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000007788 liquid Substances 0.000 title claims abstract description 57
- 235000013305 food Nutrition 0.000 title claims abstract description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000000654 additive Substances 0.000 claims abstract description 13
- 230000000996 additive effect Effects 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 22
- 238000000034 method Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 5
- 239000002994 raw material Substances 0.000 abstract 1
- 230000008961 swelling Effects 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 2
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
Landscapes
- Formation And Processing Of Food Products (AREA)
Abstract
Description
【発明の詳細な説明】
〔履業上のオリ用分野〕
本発明は、各種材料を混線等して食品を成形する押出機
の内部に、各種液状添加材あるいは水等の液体を供給す
る際の加液方法に関する。[Detailed Description of the Invention] [Field of Oriented Occupation] The present invention is useful for supplying various liquid additives or liquids such as water to the inside of an extruder that molds foods by mixing various materials. This invention relates to a method for adding liquid.
食品成形用押出機においては、材料を破砕混練してダイ
から押出すまでの間に、食品の成形に必要な水、各種液
状添加材、液状材料等を押出機のシリンダ内に供給しな
ければならない場合がある。In an extruder for forming food, water, various liquid additives, liquid materials, etc. necessary for forming the food must be supplied into the cylinder of the extruder between crushing and kneading the materials and extruding them from the die. There may be cases where this is not the case.
そのため、従来は、シリンダの内部と連通する供給孔を
設け、この供給孔から必要な水や液状添加材を、その供
給量に応じて連続的またに断続的に供給する加液方法が
採用されていた。Therefore, conventionally, a liquid addition method has been adopted in which a supply hole is provided that communicates with the inside of the cylinder, and the necessary water and liquid additives are supplied from this supply hole either continuously or intermittently depending on the supply amount. was.
この従来の加液方法においては、押出機の構造上、液体
供給孔の孔径を大きくすることが難しいことから、供給
孔が押出機内の混線材料によってしばしば詰まるという
問題があった。特に、加液を断続的に行なう場合、ある
いは連続的な加液であっても低圧で行なう場合に詰まシ
は著しかった。In this conventional liquid adding method, it is difficult to increase the diameter of the liquid supply hole due to the structure of the extruder, so there is a problem that the supply hole is often clogged with cross-conducting material in the extruder. In particular, clogging was significant when liquid was added intermittently, or even when liquid was added continuously at low pressure.
このように、供給孔が一旦詰まってしまうと、その後か
なりの高圧全かけても詰まった材料を吹き飛ばすことは
困難であった。そのため従来は、水あるいは液状添加材
等の液体の十分かつ均一な供給を行なえず食品材料の膨
化るるいは成形品の品質等に悪影響を与えることが多々
あった。As described above, once the supply hole becomes clogged, it is difficult to blow out the clogged material even if a considerably high pressure is applied. For this reason, in the past, it was not possible to sufficiently and uniformly supply liquids such as water or liquid additives, which often caused swelling of food materials or adversely affected the quality of molded products.
また、高圧状態で水あるいけ液状添加材等の液体を供給
すると、供給孔の結まシは防止できるものの、液体の供
給過剰となって膨化あるいは成形品の品質に態形ＩＷを
与えるといった問題があった。In addition, if a liquid such as water or a liquid additive is supplied under high pressure, clogging of the supply hole can be prevented, but there may be problems such as oversupply of liquid, which may cause swelling or deteriorate the quality of the molded product. was there.
さらに、押出機内に水、液状添加材等を供給する場合、
加液する箇所の押出機内材料充満率が高いと液体の均一
な供給を行なえないといった問題があった。Furthermore, when supplying water, liquid additives, etc. into the extruder,
If the filling rate of the material in the extruder at the point where liquid is added is high, there is a problem in that the liquid cannot be uniformly supplied.
Ｃ間融点の解決手段〕 本発明は上記の問題点に鑑みて成したもので。Solution for melting point between C] The present invention has been made in view of the above problems.
食品成形押出機のシリンダ内部と連通する供給孔より、
水あるいは液状添加材等の液体をＰＪｒ定１を連続的に
供給し、さらに、所定量の液体を上記連続的に供給する
液体とともに、一定の圧力、且つ適宜のサイクルで断続
的にシリンダ内へ供給する加液方法としである。これに
より、供給孔の詰まりｔ−防止するとともに、液体の適
量且つ均一な供給を可能として膨化あるいは成形品の品
質等の向上を図っている。From the supply hole communicating with the inside of the cylinder of the food molding extruder,
A liquid such as water or a liquid additive is continuously supplied at PJr constant 1, and a predetermined amount of liquid is intermittently fed into the cylinder at a constant pressure and in an appropriate cycle together with the continuously supplied liquid. This is the method of adding liquid. This prevents clogging of the supply hole and also enables the supply of an appropriate amount of liquid uniformly, thereby improving the quality of the swelling and molded products.
本発明け、比較的多量の液体を供給する場合に適した方
法である。The present invention is a method suitable for supplying a relatively large amount of liquid.
以下、本発明の一実施例全図面を参照しつつ説明する。 Hereinafter, one embodiment of the present invention will be described with reference to all the drawings.
まず、本発明ｔ−実施する際の装置を第１図によって説
明する。この図面において、ｌは食品成形用押出機のシ
リンダであり、その基端部側上部には食品材料供給用の
ホッパや２を設けである。また、シリンダ１の中間部二
箇所には水δるいに液状の添加材等からなる液体の供給
孔３，４が設けである。５けシ、リンダ１の内部に回転
自在に設は几スクリュで、押出側供給孔４の液体供給範
囲と対応するフィン５ａのピッチを幅広に形成し、材料
の充ｆＲ率が低くなるようにしである。６はスクリニ５
ｔ−回転させるための駆動装置で％ ７はシリンダ１の
先端に取付けた成形用のダイである。８に供給孔３．４
に水等の液体を連続的に供給するためのポンプで、９に
液体を高圧且つ断続的に供給するポンプである。なお、
１０は逆止弁であり、ボンデ９からの高圧液体がボンデ
８に逆流するのを防止している。First, an apparatus for carrying out the present invention will be explained with reference to FIG. In this drawing, 1 is a cylinder of an extruder for forming food products, and a hopper 2 for supplying food materials is provided at the upper part of the base end thereof. In addition, two holes in the middle of the cylinder 1 are provided with holes 3 and 4 for supplying a liquid such as water δ or a liquid additive. A screw is rotatably installed inside the cylinder 1, and the pitch of the fins 5a corresponding to the liquid supply range of the extrusion side supply hole 4 is formed wide so that the filling fR rate of the material is low. It is. 6 is Scrini 5
7 is a molding die attached to the tip of the cylinder 1. 8 supply hole 3.4
This is a pump for continuously supplying liquid such as water to 9, and is a pump for intermittently supplying liquid at high pressure to 9. In addition,
Reference numeral 10 denotes a check valve, which prevents the high-pressure liquid from flowing back into the bond 8 from the bond 9.
次に、加液方法の実施例について説明する。Next, an example of the liquid addition method will be described.
ホッパ２からシリンダ１内忙供給された食品用材料に、
シリンダｌ内で混練され第２図に示すよプな材料充満状
態でダイアに送られる。この材料の充満状態は、押出連
転のスタート時、定常時。To the food materials fed from the hopper 2 into the cylinder 1,
The mixture is kneaded in the cylinder 1 and sent to the dia in a state filled with material as shown in FIG. The filling state of this material is at the start of continuous extrusion and at steady state.
ストップ時のそれぞれの状況に応じ、且つまた、材料の
種類（例えは、粒状からの膨化、油脂分を多く含むもの
、蛋白の組織化、未膨化品）等によシ異なる。また、上
述した装置のようにスクリュ５のフィン５ａのピッチを
広くすることによって、第２図に示すような充満状態と
したこともできる。It depends on each situation at the time of stopping, and also on the type of material (for example, swollen from granular form, swollen material containing a large amount of oil and fat, structured protein, unswollen material), etc. Further, by widening the pitch of the fins 5a of the screw 5 as in the above-mentioned device, it is also possible to achieve a full state as shown in FIG. 2.
水あるいは液状添加材等の液体の供給は材料充満率が１
００％以下、すなわちシリンダｌ内の圧力が余シ高ぐな
い第２図のＡ、Ｂ（供給孔３．４）の箇所で行なう。さ
らに、その供給は、所定ｔＱ＋だけ連続的に行なうとと
もに、適宜のサイクルで、所定ｆｉＱｓ断続的に行なう
（第３図参照）。連続的に供給する液体の量ＱＩと、断
続的に供給する液体のｆ Ｑ＊＃−ｒ、食品材料の種類
、混線条件、成形条件等圧応じて選択する。また、断続
的に液体を供給する場合には、材料の種類、充満率等に
応じた圧力及びサイクルを選択して行なう。When supplying liquids such as water or liquid additives, the material filling rate is 1.
00% or less, that is, at locations A and B (supply hole 3.4) in FIG. 2, where the pressure inside the cylinder l is not too high. Furthermore, the supply is carried out continuously for a predetermined time tQ+ and intermittently for a predetermined fiQs at appropriate cycles (see FIG. 3). The selection is made depending on the amount QI of the liquid to be continuously supplied, fQ*#-r of the liquid to be intermittently supplied, the type of food material, cross-circuit conditions, and equal pressure molding conditions. Furthermore, when supplying liquid intermittently, the pressure and cycle are selected depending on the type of material, filling rate, etc.
このような状態で水るるいけ液状の添加材を供給すると
、供給孔３．４に材料が多少詰まったときに幻、圧伏の
液体が供給孔；う、４から噴出されるので、詰まった材
料は液体とともにシリンダ内に飛散され、常に供給孔３
．４を正常な開口状態に保つ
上記した本発明の対象とした食品には、広く水産練製品
やベット７−ド等も含まれるものである。If a watery liquid additive material is supplied in such a state, if the material becomes somewhat clogged in the supply hole 3.4, a phantom compressed liquid will be ejected from the supply hole; The material is splashed into the cylinder together with the liquid, and is always connected to the supply hole 3.
．． The above-mentioned foods targeted by the present invention include fish paste products, bed 7-d, and the like.
以上の如き本発明によれば、供給孔の詰まりを防止して
水あるいけ液状添加材等の液体を適量且つ均一に供給す
ることができる。According to the present invention as described above, it is possible to prevent clogging of the supply hole and uniformly supply a suitable amount of liquid such as water or liquid additive material.
第１図に本発明の方法全実施する押出機の一実施例映部
截断図、第２肉は押出機内の材料充満率を示すグラフ、
第３図は加水量の舒時的変化を示すグラフである。
１・・・シリンダ ３．４・・・供給孔５・・・
スクリュ ５ａ・・・フィン８．９・・・イノデFig. 1 is a cross-sectional view of an embodiment of an extruder that carries out the entire method of the present invention, and the second figure is a graph showing the material filling rate in the extruder.
FIG. 3 is a graph showing changes in the amount of water added over time. 1... Cylinder 3.4... Supply hole 5...
Screw 5a...Fin 8.9...Inode
Claims (2)
等の液体を供給する方法において、シリンダの内部と連
通する供給孔より所定量の液体をシリンダ内へ連続的に
供給し、且つ、所定量の液体を、上記連続的に供給する
液体とともに一定の圧力で断続的に供給することを特徴
とした食品成形用押出機における加液方法。(1) In a method of supplying a liquid additive or a liquid such as water to the inside of a food molding extruder, a predetermined amount of liquid is continuously supplied into the cylinder from a supply hole communicating with the inside of the cylinder, and A method for adding liquid in an extruder for forming food, characterized in that a predetermined amount of liquid is intermittently supplied at a constant pressure together with the continuously supplied liquid.
おける材料の充満率の低い箇所に行なうことを特徴とし
た特許請求の範囲第１項記載の食品成形用押出機におけ
る加液方法。(2) A method for adding liquid to a food molding extruder according to claim 1, characterized in that the liquid is continuously and intermittently supplied to locations in the cylinder where the filling rate of the material is low.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59186107A JPS6181771A (en) | 1984-09-05 | 1984-09-05 | Addition of liquid to extruder for food forming |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59186107A JPS6181771A (en) | 1984-09-05 | 1984-09-05 | Addition of liquid to extruder for food forming |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6181771A true JPS6181771A (en) | 1986-04-25 |
| JPH0418831B2 JPH0418831B2 (en) | 1992-03-27 |
Family
ID=16182482
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59186107A Granted JPS6181771A (en) | 1984-09-05 | 1984-09-05 | Addition of liquid to extruder for food forming |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6181771A (en) |
-
1984
- 1984-09-05 JP JP59186107A patent/JPS6181771A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0418831B2 (en) | 1992-03-27 |
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