JPS6182073A - Compound cylinder of ceramics and metal - Google Patents
Compound cylinder of ceramics and metalInfo
- Publication number
- JPS6182073A JPS6182073A JP20047684A JP20047684A JPS6182073A JP S6182073 A JPS6182073 A JP S6182073A JP 20047684 A JP20047684 A JP 20047684A JP 20047684 A JP20047684 A JP 20047684A JP S6182073 A JPS6182073 A JP S6182073A
- Authority
- JP
- Japan
- Prior art keywords
- cylinder
- metal
- air gap
- ceramic liner
- ceramic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 30
- 229910052751 metal Inorganic materials 0.000 title claims description 20
- 239000002184 metal Substances 0.000 title claims description 20
- 150000001875 compounds Chemical class 0.000 title abstract 3
- 239000012530 fluid Substances 0.000 claims abstract description 13
- 239000002131 composite material Substances 0.000 claims description 11
- 239000002905 metal composite material Substances 0.000 claims 1
- 230000006378 damage Effects 0.000 abstract 1
- 230000036316 preload Effects 0.000 description 6
- 238000003754 machining Methods 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- -1 carbide Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005304 joining Methods 0.000 description 1
- 239000006247 magnetic powder Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000005416 organic matter Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000002910 rare earth metals Chemical class 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J10/00—Engine or like cylinders; Features of hollow, e.g. cylindrical, bodies in general
- F16J10/02—Cylinders designed to receive moving pistons or plungers
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- Pistons, Piston Rings, And Cylinders (AREA)
- Laminated Bodies (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、シリンダ内面が耐摩耗性と耐食性が要求され
る金属製シリンダの内面に、セラミックス製ライナを装
着した複合シリンダ、例えば、プラスチックス、セラミ
ックス、7エライトまたは希土類磁石に用いられる磁粉
お上り金属粉の射出・押出成形機に装備される複合シリ
ンダの改良に関する。Detailed Description of the Invention [Industrial Application Field] The present invention is a composite cylinder in which a ceramic liner is attached to the inner surface of a metal cylinder whose inner surface is required to have wear resistance and corrosion resistance, such as a plastic cylinder. The present invention relates to an improvement of a composite cylinder equipped in an injection/extrusion molding machine for magnetic powder and metal powder used in ceramics, 7-elite, or rare earth magnets.
〔1従米の技術〕
一般に、この種のシリンダは、成形すべき材料がシリン
ダ内に組み込まれたスクリューまたはプランジャによっ
てシリンダ内を移送される際の摩擦による摩耗や、材料
とともに添加された有機物の熱分解により発生する物質
によろ腐食を受ける。[1 Jumei technology] In general, this type of cylinder suffers from wear due to friction when the material to be molded is transferred through the cylinder by a screw or plunger built into the cylinder, and from heat generated by organic matter added with the material. Substances generated by decomposition cause corrosion.
そのため、射出・押出成形機用シリンダとして、前記の
ように金属製シリンダの内面に耐摩耗性と耐食性に優れ
たアルミナ、炭化@素、窒 。Therefore, as cylinders for injection/extrusion molding machines, the inner surface of metal cylinders is coated with alumina, carbide, and nitrogen, which have excellent wear resistance and corrosion resistance.
化珪素、ノルコニアなどのセラミックス製ライナを装着
した複合シリンダが使用されるようになった。Composite cylinders equipped with ceramic liners such as silicon oxide and norconia came into use.
しかして、前記従来の複合シリンダは、第3図に示すよ
うに引張応力に弱い内側のセラミックス製ライナ1を外
側の金属製シリンダ2で保護するため、焼ばめまたは圧
入によって装着がなされ、セラミックス製ライナに圧縮
応力(以下予圧という)を発生させた状態で複合化され
ている。However, as shown in FIG. 3, in order to protect the inner ceramic liner 1, which is weak against tensile stress, with the outer metal cylinder 2, the conventional composite cylinder is installed by shrink fitting or press fitting, and the ceramic liner 1 is attached by shrink fitting or press fitting. The liner is composited in a state where compressive stress (hereinafter referred to as preload) is generated.
従来の複合シリンダは、使用中に温度が上昇すると、セ
ラミックスの熱膨張係数が金属の熱膨張係数より小さい
ため、締め代が小さくなって予圧が低くなり、セラミッ
クス製ライナと金属製シリンダとの間に間隙がでさるこ
とがあり、このためセラミックス製ライナが使用時に破
壊することがあった。In conventional composite cylinders, when the temperature rises during use, the thermal expansion coefficient of ceramics is smaller than that of metals, so the interference becomes smaller and the preload becomes lower, causing the gap between the ceramic liner and the metal cylinder to decrease. In some cases, gaps may appear between the lines, which can cause the ceramic liner to break during use.
従って、シリンダ使用時の温度および内圧などの条件に
よって、焼ばめ時または圧入時の締め代の設定およびセ
ラミックスの材質の選定について、種々の制約を受ける
という非常に面倒な問題を有する。Therefore, there is a very troublesome problem in that the setting of the interference during shrink fitting or press fitting and the selection of the ceramic material are subject to various restrictions depending on conditions such as temperature and internal pressure when the cylinder is used.
また焼ばめまたは圧入の場合、セラミックス製ライナと
金属製シリンダとの接合面の加工精度が悪く、不均一に
接合されたり締め代が大きかったりしてセラミックス製
ライナに発生する予圧が大き過ぎる場合は、複合化され
る段階でセラミックス製ライナが破壊することがある。In addition, in the case of shrink fit or press fit, if the machining accuracy of the joint surface between the ceramic liner and the metal cylinder is poor, the joint is uneven, or the interference is large, and the preload generated on the ceramic liner is too large. The ceramic liner may be destroyed during the composite process.
従ってセラミックス製ライナの外周面と金属!!トリン
グの内周面は高精度の加工が必要であり、この加工に多
大の工数を必要とし、待に長尺物は軸方向の精度を確保
することが極めて困難である。Therefore, the outer surface of the ceramic liner and the metal! ! The inner circumferential surface of the ring requires highly accurate machining, and this machining requires a large number of man-hours, and it is extremely difficult to ensure accuracy in the axial direction for long items.
本発明はこれらの問題点を解決することを目的とするも
のである。The present invention aims to solve these problems.
本発明の複合シリンダは、金属製シリンダとその内面に
装着したセラミックス製ライナとの間に空隙を設け、こ
の空隙内に例えば流体圧ユニットを介して加圧流体を送
入することができるようにしたものである。In the composite cylinder of the present invention, a gap is provided between the metal cylinder and the ceramic liner attached to the inner surface thereof, and pressurized fluid can be introduced into the gap via, for example, a fluid pressure unit. This is what I did.
金属製シリンダとセラミックス製ライナとの間の空隙に
送入した流体の圧力を、例えば外部に設けた流体圧ユニ
ットを制御することにより常時一定に保7ことができる
。すなわち、セラミックス製ライナの予圧を常時所定の
圧力に保つことができるのである。The pressure of the fluid introduced into the gap between the metal cylinder and the ceramic liner can be kept constant at all times by controlling an externally provided fluid pressure unit, for example. In other words, the preload of the ceramic liner can be maintained at a predetermined pressure at all times.
従ってシリンダ使用時に温度が変化することに1よって
、金属製ライナとセラミックス製ライIすとの接合面の
間隙がどのように変化しても、セラミックス製フイナ内
に発生する内圧による応力を、常にスムーズにかつ均等
に外側の金属製シリンダに伝達することができるので、
シリンダ使用時にセラミックス製ライナが破壊すること
がない。Therefore, no matter how the gap between the joint surfaces of the metal liner and the ceramic liner changes due to changes in temperature when the cylinder is used, the stress caused by the internal pressure generated within the ceramic liner is always suppressed. Because it can be transmitted smoothly and evenly to the outer metal cylinder,
The ceramic liner will not be destroyed when the cylinder is used.
また加工精度が悪く接合が不均一であっても、空隙に加
圧流体を送入することにより、上記同様の作用を奏する
のである。Furthermore, even if the machining accuracy is poor and the joining is uneven, the same effect as described above can be achieved by feeding pressurized fluid into the gap.
第1図は本発明の一実施例を示す断面図で、セラミック
ス製ライナ1を金属製シリンダ2に嵌着し、金属製シリ
ンダ2のほぼ全長にわたって空PJ3を設けるとともに
、この空隙3と外部とを流体供給孔4で連通し、ホース
5を介して流体圧ユニット (図示せず)がら送出され
る加圧流体を空F]3内に圧入できるようになっている
。6はシールリングである。FIG. 1 is a sectional view showing one embodiment of the present invention, in which a ceramic liner 1 is fitted into a metal cylinder 2, an empty PJ 3 is provided over almost the entire length of the metal cylinder 2, and this air gap 3 is connected to the outside. are communicated through a fluid supply hole 4, so that pressurized fluid sent from a fluid pressure unit (not shown) via a hose 5 can be pressurized into the air F]3. 6 is a seal ring.
第2図は本発明の他の実施例を示す断面図で、破1壊等
が特に多い軸方向の一部に、常時一定の1予圧を発生さ
せるための空隙3を設けたものである。FIG. 2 is a sectional view showing another embodiment of the present invention, in which a gap 3 is provided in a part in the axial direction where fractures and the like are particularly common in order to generate a constant preload.
本発明によれば、セラミックス製ライナに常時所定の予
圧を発生させることができるので、セラミックスと金属
との熱膨張係数による材質の制限を受けることがなく、
またセラミックス製ライナの外周面と金属製シリンダの
内周面は高精度の加工を施す必要がない、従って複合シ
リンダの製作が容易で安価に提供することができる。According to the present invention, a predetermined preload can always be generated in the ceramic liner, so there is no limitation on the material due to the coefficient of thermal expansion between ceramic and metal.
Further, the outer circumferential surface of the ceramic liner and the inner circumferential surface of the metal cylinder do not need to be processed with high precision, so that the composite cylinder can be manufactured easily and at low cost.
さらに使用中にセラミックス製ライナが破壊することが
ないので、複合シリンダの寿命が延長するとともに、作
業能率が者しく向上する。Furthermore, since the ceramic liner does not break during use, the life of the composite cylinder is extended and work efficiency is significantly improved.
以上のように本発明は幾多の効果を奏するものである。As described above, the present invention has many effects.
第1図は本発明の一実施例を示す断面図で、(&)は正
面断面図、(l+)は(1)のA−A断面図1、第2図
は本発明の他の実施例を美す正面断1面図、第3図は従
来の複合シリンダを示すもので、(、)は正面断面図、
(b)は側面図である。Fig. 1 is a cross-sectional view showing one embodiment of the present invention, (&) is a front sectional view, (l+) is a cross-sectional view 1--A of (1), and Fig. 2 is another embodiment of the present invention. Figure 3 shows a conventional composite cylinder; (,) is a front sectional view;
(b) is a side view.
Claims (1)
た、セラミックスと金属の複合シリンダにおいて、前記
金属製シリンダとセラミックス製ライナとの間に空隙を
設け、該空隙内への加圧流体の送入を可能ならしめたこ
とを特徴とするセラミックスと金属の複合シリンダ。In a ceramic-metal composite cylinder in which a ceramic liner is attached to the inner surface of a metal cylinder, a gap is provided between the metal cylinder and the ceramic liner, and pressurized fluid can be fed into the gap. A composite cylinder made of ceramics and metal, which is characterized by being smoothed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20047684A JPS6182073A (en) | 1984-09-27 | 1984-09-27 | Compound cylinder of ceramics and metal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20047684A JPS6182073A (en) | 1984-09-27 | 1984-09-27 | Compound cylinder of ceramics and metal |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPS6182073A true JPS6182073A (en) | 1986-04-25 |
Family
ID=16424948
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP20047684A Pending JPS6182073A (en) | 1984-09-27 | 1984-09-27 | Compound cylinder of ceramics and metal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6182073A (en) |
-
1984
- 1984-09-27 JP JP20047684A patent/JPS6182073A/en active Pending
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