JPS6231048B2 - - Google Patents
Info
- Publication number
- JPS6231048B2 JPS6231048B2 JP120079A JP120079A JPS6231048B2 JP S6231048 B2 JPS6231048 B2 JP S6231048B2 JP 120079 A JP120079 A JP 120079A JP 120079 A JP120079 A JP 120079A JP S6231048 B2 JPS6231048 B2 JP S6231048B2
- Authority
- JP
- Japan
- Prior art keywords
- metal pipe
- annealing
- sheathed heater
- pipe
- clamp
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 229910052751 metal Inorganic materials 0.000 claims description 21
- 239000002184 metal Substances 0.000 claims description 21
- 238000000137 annealing Methods 0.000 claims description 19
- 238000010438 heat treatment Methods 0.000 description 3
- 229910001220 stainless steel Inorganic materials 0.000 description 3
- 239000010935 stainless steel Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 238000005482 strain hardening Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Control Of Resistance Heating (AREA)
- Resistance Heating (AREA)
- Heat Treatment Of Articles (AREA)
Description
【発明の詳細な説明】
本発明はシーズヒータの焼鈍装置に関するもの
で、特に安価で、簡易に配置でき、かつシーズヒ
ータのたわみを防止する装置を提供しようとする
ものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an annealing device for a sheathed heater, and an object of the present invention is to provide an apparatus that is particularly inexpensive, can be easily arranged, and prevents deflection of the sheathed heater.
一般に、シーズヒータは金属パイプの中央に電
熱線を挿入し、この金属パイプ電熱線の間の空隙
に酸化マグネシウム等の充填材を充填し、ローリ
ングにより減径が行われる。この減径により金属
パイプに加工硬化が生ずるため、硬化除去として
熱処理、すなわち焼鈍が行われる。 Generally, in a sheathed heater, a heating wire is inserted into the center of a metal pipe, a gap between the metal pipe heating wires is filled with a filler such as magnesium oxide, and the diameter is reduced by rolling. Since work hardening occurs in the metal pipe due to this diameter reduction, heat treatment, that is, annealing, is performed to remove the hardening.
従来、シーズヒータの焼鈍は、そのほとんどが
電気炉において行われていた。電気炉による焼鈍
では、焼鈍時間が長くかかるうえに、電気炉への
出入れに手間がかかり、工程の流れに一つの滞留
を生じていた。 Conventionally, most annealing of sheathed heaters has been performed in an electric furnace. Annealing using an electric furnace requires a long annealing time, and it takes time to take the material into and out of the electric furnace, creating a stagnation in the flow of the process.
また、多数本のシーズヒータを同一パレツトに
乗せて行うコンベア式の炉にあつても、温度む
ら、自重による変形等が生ずる原因となつてい
た。 Furthermore, even in the case of a conveyor type furnace in which a large number of sheathed heaters are placed on the same pallet, temperature unevenness and deformation due to its own weight occur.
本発明は上記従来のシーズヒータの焼鈍装置の
欠点を解消するもので、以下に本発明の実施例に
ついて添付図面を参照して説明する。 The present invention eliminates the drawbacks of the conventional sheathed heater annealing apparatus, and embodiments of the present invention will be described below with reference to the accompanying drawings.
図において、1は変圧器であり、金属パイプの
焼鈍に必要な大電流を二次側より得ることができ
る。2はシーズヒータの金属パイプである。3,
3′は変圧器1の二次側コイルの両端に接続され
た電極となるクランプ装置であり、金属パイプ2
の焼鈍に必要な部分の両端を挾持している。4は
基台であり、一方のクランプ装置3′の位置決め
を行ううとともに、他方のクランプ装置3を支持
する支持部5を基台4に形成された溝6に摺動自
在に保持している。 In the figure, 1 is a transformer, which can obtain the large current necessary for annealing the metal pipe from the secondary side. 2 is a metal pipe of a sheathed heater. 3,
3' is a clamping device that serves as an electrode connected to both ends of the secondary coil of the transformer 1, and a metal pipe 2
It holds both ends of the part necessary for annealing. Reference numeral 4 denotes a base, which positions one clamp device 3' and holds a support portion 5 for supporting the other clamp device 3 in a slidable manner in a groove 6 formed in the base 4. .
上記構成において、クランプ装置3,3′間に
電圧が印加され金属パイプ1に電流が流れると、
この電流によつて生ずるジユール熱により、金属
パイプの焼鈍が行われる。 In the above configuration, when a voltage is applied between the clamp devices 3 and 3' and a current flows through the metal pipe 1,
The metal pipe is annealed by the Joule heat generated by this current.
この場合、金属パイプの材質、肉厚により通電
区間の抵抗値が決定され、焼鈍に最も適した昇温
特性が得られるように電流値を設定しなければな
らない。金属の固有抵抗は、銅が1.69×10-8Ω
cm、鉄が10×10-8Ωcm、ステンレスが70×10-8Ω
cmであり、例えば金属パイプ2にステンレスを用
いた場合、外径6.6mm、肉厚0.45mm、焼鈍長さ100
mmとすると、抵抗値は0.01Ωとなる。パイプ焼鈍
温度を1100〜1150℃に設定するとワツト表面密度
は10〜12W/cm2で、所要電力は200〜240W程度と
なる。上記抵抗値0.01Ωより所要電流は200A、
印加電圧は約2Vであり、変圧器1自体も1KVA以
下の小容量のものでよく、設備的に安価に構成で
きる。 In this case, the resistance value of the current-carrying section is determined by the material and wall thickness of the metal pipe, and the current value must be set so as to obtain the temperature rise characteristics most suitable for annealing. The specific resistance of metal is 1.69×10 -8 Ω for copper.
cm, iron 10×10 -8 Ωcm, stainless steel 70×10 -8 Ω
For example, if stainless steel is used for the metal pipe 2, the outer diameter is 6.6 mm, the wall thickness is 0.45 mm, and the annealing length is 100 mm.
If mm, the resistance value will be 0.01Ω. When the pipe annealing temperature is set at 1100 to 1150°C, the Watt surface density is 10 to 12 W/cm 2 and the required power is about 200 to 240 W. From the above resistance value of 0.01Ω, the required current is 200A,
The applied voltage is approximately 2V, and the transformer 1 itself may have a small capacity of 1KVA or less, making it possible to construct the equipment at low cost.
また、金属パイプ2に大電流を流し加熱した場
合、熱膨張によりパイプ自体の長さが伸びる。例
えばステンレスの熱膨張係数は約180×10-7/℃
でありパイプの焼鈍温度を1100℃、パイプ長さを
1mとした場合、熱膨張によりパイプ全体で約20
mmの伸びがある。この時、金属パイプ1を挾持し
ているクランプ装置3,3′が固定されていれ
ば、パイプは長さ方向に伸びられず、横方向にた
わみ、弓状に大きく変形する。このため、後工程
でシーズヒータを種々の形状に曲げることが困難
となる。 Further, when a large current is passed through the metal pipe 2 and heated, the length of the pipe itself increases due to thermal expansion. For example, the coefficient of thermal expansion of stainless steel is approximately 180×10 -7 /℃
If the annealing temperature of the pipe is 1100℃ and the length of the pipe is 1m, the entire pipe will have a temperature of about 20℃ due to thermal expansion.
There is an elongation of mm. At this time, if the clamp devices 3, 3' holding the metal pipe 1 are fixed, the pipe cannot be stretched in the length direction, but is bent in the lateral direction, and is greatly deformed into an arched shape. For this reason, it becomes difficult to bend the sheathed heater into various shapes in a subsequent process.
しかしながら、本実施例においては一方のクラ
ンプ装置3を移動可能としており、金属パイプの
熱膨張を吸収することができる。 However, in this embodiment, one of the clamp devices 3 is movable, so that thermal expansion of the metal pipe can be absorbed.
以上の説明から明らかなように、本発明のシー
ズヒータの焼鈍装置は、金属パイプに電流を流し
て焼鈍を行うことができ、設備が安価で、設置が
容易であるとともに、シーズヒータの絶縁材に撥
水性を有するシリコン樹脂を含有する場合には、
この撥水性を損わずに焼鈍を行うことができる。
さらにクランプ装置の位置により曲げ部分のみを
焼鈍し、他の部分での絶縁材の撥水性を完全に保
つことができ、また、少くとも一方のクランプ装
置が移動可能であるので、焼鈍時の金属パイプの
伸びを吸収することができ、金属パイプが変形し
ない等、工業的価値大なるものである。 As is clear from the above description, the sheathed heater annealing device of the present invention can perform annealing by passing a current through a metal pipe, and the equipment is inexpensive and easy to install. When containing silicone resin with water repellency,
Annealing can be performed without impairing this water repellency.
Furthermore, depending on the position of the clamping device, it is possible to anneal only the bent part while maintaining the water repellency of the insulation material in other parts, and since at least one clamping device is movable, the metal during annealing can be It has great industrial value as it can absorb the elongation of the pipe and prevents metal pipes from deforming.
図は本発明の一実施例を示すシーズヒータの焼
鈍装置の正面図である。
1……変圧器、2……金属パイプ、3,3′…
…クランプ装置、4……基台、5……支持部、6
……溝。
The figure is a front view of a sheathed heater annealing apparatus showing an embodiment of the present invention. 1...Transformer, 2...Metal pipe, 3, 3'...
... Clamp device, 4 ... Base, 5 ... Support part, 6
……groove.
Claims (1)
クランプ装置に電圧を印加し、金属パイプに流れ
る電流のジユール熱により焼鈍を行うシーズヒー
タの焼鈍装置において、金属パイプの熱膨張に応
じて移動するスライド機構を前記二個のクランプ
装置の少くとも一方に付加してなるシーズヒータ
の焼鈍装置。1 In a sheathed heater annealing device that applies voltage to two clamp devices that clamp the metal pipe of the sheathed heater and anneales it using the Joule heat of the current flowing through the metal pipe, a slide that moves according to the thermal expansion of the metal pipe An annealing device for a sheathed heater comprising a mechanism added to at least one of the two clamp devices.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP120079A JPS5594433A (en) | 1979-01-09 | 1979-01-09 | Annealing device of sheathed heater |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP120079A JPS5594433A (en) | 1979-01-09 | 1979-01-09 | Annealing device of sheathed heater |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5594433A JPS5594433A (en) | 1980-07-17 |
| JPS6231048B2 true JPS6231048B2 (en) | 1987-07-06 |
Family
ID=11494812
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP120079A Granted JPS5594433A (en) | 1979-01-09 | 1979-01-09 | Annealing device of sheathed heater |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5594433A (en) |
-
1979
- 1979-01-09 JP JP120079A patent/JPS5594433A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5594433A (en) | 1980-07-17 |
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