JPS623206B2 - - Google Patents
Info
- Publication number
- JPS623206B2 JPS623206B2 JP56187355A JP18735581A JPS623206B2 JP S623206 B2 JPS623206 B2 JP S623206B2 JP 56187355 A JP56187355 A JP 56187355A JP 18735581 A JP18735581 A JP 18735581A JP S623206 B2 JPS623206 B2 JP S623206B2
- Authority
- JP
- Japan
- Prior art keywords
- tuyere
- copper
- converter
- tuyeres
- outer tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/42—Constructional features of converters
- C21C5/46—Details or accessories
- C21C5/48—Bottoms or tuyéres of converters
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
Description
本発明は、底吹き転炉または上底吹き転炉の炉
底羽口に関する。
底吹き転炉や上底吹き転炉では吹錬用酸素ガス
等を炉底から吹き込むが、酸素ガスだけでは溶鉄
との反応により溶鉄に接する羽口近傍は高温とな
り溶損が激しいので、これを防止するため2重管
羽口を採用し、内管には吹錬用酸素ガス、外管に
は冷却用ガスを流すのが一般的である。
この羽口の材質としては、耐熱的な観点から、
ステンレス鋼、高クロム鋼などが内、外管ともに
多く用いられる。熱伝導が良好なことから内管に
銅を用いる例もある。銅製羽口は熱伝導が良いの
で、冷却ガスの冷却効果により羽口周辺に生成す
る凝固鉄(マツシユルーム)が広く大きくれんが
表面を覆う利点がある。
しかし、銅は融点が低いこと、温度上昇に伴い
引張り強度が低下するため、れんがの熱膨脹によ
る押し付けに抗しきれず、羽口が著しく変形する
という欠点がある。
本発明者らは、銅の上記欠点を改善することに
よつて前記利点を生かし、底吹き転炉の炉底寿命
を延長することができる点に着目し種々研究を重
ねた結果、羽口内管は純銅であつても酸素ガスに
よる冷却と内外管の隙間を流れる冷却ガスによる
冷却効果により十分に使用に耐え、羽口外管は、
一定強度以上の銅合金を使用することにより、炉
底寿命を延長することができるとの知見に到達し
た。
本発明は上記知見に基づいて完成されたもので
あつて、底炉用羽口の熱伝導性を上昇させること
によつて冷却ガスによる羽口周辺の凝固鉄を一層
強固に生成させ、炉底寿命を延長することができ
るとともにCO2のような低抜熱クーラントの使用
を十分に可能とした羽口を提供することを目的と
するものである。
すなわち本発明は、凝固鉄の形成が容易で、低
抜熱クーラントの使用ができる底吹き転炉羽口で
あつて、底吹き転炉用2重管羽口において、内管
は銅または銅合金からなり、外管は常温引張り強
さ35Kg/mm2以上の銅合金からなることを特徴とす
る底吹き転炉用羽口である。
本発明の内管については、内管の冷却が内管内
側からの酸素ガスによる冷却と内管の外側からの
炭化水素および/または炭酸ガスによる冷却の両
者によつて行なわれ、十分な冷却が得られるため
高温強度の問題は回避できた。従つて、熱伝導性
を主体とし純銅または銅合金を用いる。
外管に関しては、外管の内側は冷却ガスが通過
するが、外管の外側は耐火物と接し、耐火物の蓄
熱が外管に伝わるので、従来耐熱を目的としたス
テンレス鋼、高クロム合金鋼、その他鋼が用いら
れることが多かつた。銅合金は熱伝導度が純銅よ
り低下するが、ステンレス鋼や普通鋼に比較すれ
ば2〜3倍あり、耐熱強度上羽口外管としての使
用に耐えればこれらに代替して優れた羽口を構成
することができる。
本発明者らは数多くの羽口耐用実験を行なつた
結果、実験室的規模の実験では内、外管共純銅の
組み合わせが最も冷却効果が高く、羽口周辺の凝
固鉄の生成も極めて良好であり、かつ、外管の外
周に設置した熱電対による温度指示も低値を示し
た。しかし、この銅〜銅の組合せによる2重管羽
口を実用規模の転炉炉底に使用したところ、外管
がれんがの膨脹により変形し、内外管の間の隙間
が不均一となり好ましくない。
本発明者らは、熱伝導性と強度との両面から
種々の材料を検討し実験を重ねたところ、内管が
純銅または銅合金で、外管が常温引張り強さ35
Kg/mm2以上の銅合金を選定して組み合わせること
により、銅〜銅の組合わせの2重管羽口とほぼ同
等の冷却特性が得られ、かつ、れんがの膨脹によ
る変形を起さない優れた羽口が得られることを確
認した。
以下5t試験転炉における具体例を示して説明す
る。寸法が次のような羽口管を第1図の転炉平面
図に示す配列で5t転炉に取りつけて試験した。
外管: 内径14mm 外径18mm
内管: 内径10mm 外径12mm
これらの材質は第1表および第2表の通りであ
る。
The present invention relates to a bottom tuyere of a bottom blowing converter or a top and bottom blowing converter. In bottom-blowing converters and top-bottom blowing converters, oxygen gas for blowing is injected from the bottom of the furnace, but if oxygen gas alone reacts with the molten iron, the area near the tuyeres in contact with the molten iron will become hot and cause severe melting, so this is not recommended. To prevent this, it is common to use a double-pipe tuyere, with oxygen gas for blowing flowing through the inner tube and cooling gas flowing through the outer tube. The material of this tuyere is selected from the viewpoint of heat resistance.
Stainless steel, high chromium steel, etc. are often used for both the inner and outer tubes. In some cases, copper is used for the inner tube because of its good thermal conductivity. Copper tuyeres have good thermal conductivity, so the solidified iron (pine room) that forms around the tuyeres due to the cooling effect of the cooling gas has the advantage of covering a large area of the brick surface. However, since copper has a low melting point and its tensile strength decreases as the temperature rises, it has the disadvantage that it cannot fully withstand the pressure caused by the thermal expansion of the bricks, resulting in significant deformation of the tuyere. The present inventors focused on the fact that by improving the above-mentioned disadvantages of copper, it is possible to take advantage of the above-mentioned advantages and extend the life of the bottom of a bottom-blown converter, and as a result of various studies, we found that Even though it is made of pure copper, it can withstand use sufficiently due to the cooling effect of oxygen gas and the cooling gas flowing through the gap between the inner and outer tubes, and the tuyere outer tube is
We have reached the knowledge that the life of the hearth bottom can be extended by using a copper alloy with a certain strength or higher. The present invention has been completed based on the above knowledge, and by increasing the thermal conductivity of the tuyere for a bottom furnace, the solidified iron around the tuyere is generated more strongly by the cooling gas. The purpose of the present invention is to provide a tuyere that can extend its life and sufficiently enable the use of a low heat removal coolant such as CO 2 . That is, the present invention provides a bottom-blowing converter tuyere that facilitates the formation of solidified iron and allows the use of a low heat removal coolant, and in which the inner tube is made of copper or a copper alloy. This is a tuyere for a bottom-blowing converter, characterized in that the outer tube is made of a copper alloy with a tensile strength at room temperature of 35 kg/mm 2 or more. Regarding the inner tube of the present invention, the inner tube is cooled by both oxygen gas from inside the inner tube and hydrocarbon and/or carbon dioxide gas from the outside of the inner tube, and sufficient cooling is achieved. Therefore, the problem of high temperature strength could be avoided. Therefore, pure copper or copper alloy is used mainly because of its thermal conductivity. Regarding the outer tube, cooling gas passes through the inside of the outer tube, but the outside of the outer tube is in contact with the refractory, and the heat stored in the refractory is transferred to the outer tube. Steel and other steels were often used. The thermal conductivity of copper alloys is lower than that of pure copper, but it is 2 to 3 times higher than that of stainless steel or ordinary steel, and if it can withstand use as a tuyere outer tube due to its heat resistance strength, it can be replaced with an excellent tuyere. Can be configured. As a result of numerous tuyere durability experiments, the inventors have found that a combination of pure copper for both the inner and outer tubes has the highest cooling effect in laboratory-scale experiments, and the formation of solidified iron around the tuyeres is also extremely good. Moreover, the temperature indication from the thermocouple installed on the outer circumference of the outer tube also showed a low value. However, when this double-tube tuyere made of a combination of copper and copper is used in the bottom of a converter furnace on a practical scale, the outer tube deforms due to the expansion of the bricks, making the gap between the inner and outer tubes uneven, which is not desirable. The inventors investigated various materials from the viewpoint of both thermal conductivity and strength, and after repeated experiments, they found that the inner tube was made of pure copper or a copper alloy, and the outer tube had a tensile strength of 35 at room temperature.
By selecting and combining copper alloys with Kg/mm 2 or more, it is possible to obtain almost the same cooling characteristics as a double-pipe tuyere made of a combination of copper and copper, while also being superior in that it does not cause deformation due to brick expansion. It was confirmed that tuyeres could be obtained. A specific example of a 5t test converter will be shown and explained below. Tuyere tubes having the following dimensions were installed in a 5t converter in the arrangement shown in the plan view of the converter in Figure 1 and tested. Outer tube: Inner diameter 14 mm Outer diameter 18 mm Inner tube: Inner diameter 10 mm Outer diameter 12 mm These materials are as shown in Tables 1 and 2.
【表】【table】
【表】【table】
【表】
上記第1表、第2表の羽口によりそれぞれ連続
10ヒートの耐用試験を行なつた。
操炉条件は次の通りである。
送酸素量15Nm3/分、総酸素量46Nm3/t、全
量炉底羽口から送つた
冷却ガス CO2ガス 2.25Nm3/分(対酸素比
15%)
装入溶銑温度 ほぼ1230℃
装入溶銑成分 C/4.4〜4.5 Si/0.4〜0.5
Mn/0.3〜0.5 P/0.11〜0.13 S/0.03〜0.035
吹止終了温度 1610℃±15℃
吹止成分 C/0.02〜0.03 Si/tr Mn/0.1〜
0.25 P/0.01〜0.02 S/0.02〜0.03
それぞれ10ヒートの操業後に5t試験転炉を冷却
して炉内に入り、羽口の観察を行なつた。
第1表の実験では、No.1、No.2羽口の凝固鉄の
生成に偏心が認められたので、その原因を明らか
にするため羽口周囲のれんがを1枚ずつ除去しな
がら観察の結果、外管の変形が認められ、2重管
の空隙幅が不均一となり、特にNo.1羽口では空隙
の一部が密着した箇所も認められ、冷却用ガス流
の不均一により偏心した凝固鉄の生成となつたと
結論づけられた。No.3、No.4羽口は異常が認めら
れなかつた。
銅および銅合金の引張り強さは温度の上昇に伴
ないほぼ比例して降下する傾向があることから、
常温の引張り強さで羽口強度を代表でき、常温の
引張り強さ35Kg/mm2以上の銅合金を用いれば凝固
鉄の生成も良好である。
次に第2表の試験の結果による凝固鉄の生成状
況、羽口損耗量、羽口耐火物損耗量を第3表に示
し、従来の羽口と本発明の羽口との比較値を示
す。[Table] Continuous by the tuyeres in Tables 1 and 2 above.
A durability test of 10 heats was conducted. The furnace operation conditions are as follows. Oxygen supply amount: 15Nm 3 /min, total oxygen amount: 46Nm 3 /t, cooling gas CO 2 gas 2.25Nm 3 /min (oxygen ratio
15%) Charging hot metal temperature: Approximately 1230℃ Charging hot metal composition: C/4.4~4.5 Si/0.4~0.5
Mn/0.3~0.5 P/0.11~0.13 S/0.03~0.035 End temperature 1610℃±15℃ Stop component C/0.02~0.03 Si/tr Mn/0.1~
0.25 P/0.01 to 0.02 S/0.02 to 0.03 After each 10 heat operation, the 5 ton test converter was cooled and entered into the furnace to observe the tuyeres. In the experiments shown in Table 1, eccentricity was observed in the formation of solidified iron in No. 1 and No. 2 tuyeres, so in order to clarify the cause, the bricks around the tuyeres were removed one by one and the observations were made. As a result, deformation of the outer tube was observed, and the width of the gap in the double tube was uneven. Particularly in the No. 1 tuyere, there were places where some of the gaps were in close contact, and eccentricity was observed due to the unevenness of the cooling gas flow. It was concluded that this resulted in the formation of solidified iron. No abnormalities were observed in No. 3 and No. 4 tuyeres. Since the tensile strength of copper and copper alloys tends to decrease almost proportionally with increasing temperature,
The tensile strength at room temperature can represent the tuyere strength, and if a copper alloy with a tensile strength at room temperature of 35 kg/mm 2 or more is used, solidified iron can be produced well. Next, Table 3 shows the solidified iron production, tuyere wear amount, and tuyere refractory wear amount based on the test results in Table 2, and shows comparative values between the conventional tuyere and the tuyere of the present invention. .
【表】
第3表の羽口No.1、No.2は本発明の実施例を示
し、羽口No.3、No.4は従来の羽口を示すものであ
る。ただし内管はいずれも純銅である。
第3表から、外管をCr―Zr銅などの常温引張
強さが35Kg/mm2以上の銅合金とした底吹き転炉羽
口は羽口の冷却が良好で凝固鉄の生長が大きく、
その平均径(第3表に示したW×lの平方根で求
められる)が羽口外径の2.5倍以上となると、羽
口損耗量、羽口耐火物溶損量が著減し、転炉の炉
底寿命の延長に大きな効果を奏することが明瞭で
ある。[Table] Tuyeres No. 1 and No. 2 in Table 3 show examples of the present invention, and tuyeres No. 3 and No. 4 show conventional tuyeres. However, the inner tubes are all made of pure copper. From Table 3, it can be seen that bottom-blown converter tuyeres whose outer tubes are made of copper alloys such as Cr-Zr copper with a room temperature tensile strength of 35 Kg/mm 2 or more have good cooling of the tuyere and large growth of solidified iron.
When the average diameter (calculated by the square root of W x l shown in Table 3) becomes 2.5 times or more the outer diameter of the tuyere, the amount of wear on the tuyere and the amount of erosion of the tuyere refractory decreases significantly, and the converter It is clear that this has a great effect on extending the life of the hearth bottom.
第1図は本発明の実施例を試験した転炉の炉底
羽口配列の平面図、第2図は生成凝固鉄の平面
図、第3図は第2図のA―A矢視図である。
1……転炉羽口、2……転炉、3……羽口内
管、4……羽口外管、5……生成凝固鉄、6……
トラニオン、I……転炉の銑鉄装入側、O……転
炉の出鋼側、No.1〜No.4……試験羽口、w,l,
h……それぞれ凝固鉄のトラニオン側長さ、出鋼
側長さ、高さ。
Fig. 1 is a plan view of the bottom tuyere arrangement of the converter in which the embodiment of the present invention was tested, Fig. 2 is a plan view of the produced solidified iron, and Fig. 3 is a view taken along arrow A--A in Fig. 2. be. 1... Converter tuyere, 2... Converter, 3... Tuyere inner tube, 4... Tuyere outer tube, 5... Produced solidified iron, 6...
Trunnion, I... Pig iron charging side of the converter, O... Steel tapping side of the converter, No. 1 to No. 4... Test tuyere, w, l,
h...Length on the trunnion side, length on the tapping side, and height of solidified iron, respectively.
Claims (1)
または銅合金からなり、外管は常温引張り強さ35
Kg/mm2以上の銅合金からなることを特徴とする凝
固鉄の形成が容易な、低抜熱クーラント用底吹き
転炉羽口。1 In a double pipe tuyere for a bottom-blown converter, the inner pipe is made of copper or copper alloy, and the outer pipe has a tensile strength of 35 at room temperature.
A bottom blowing converter tuyere for low heat removal coolant, which is characterized by being made of a copper alloy of Kg/mm 2 or more, and which facilitates the formation of solidified iron.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18735581A JPS5891111A (en) | 1981-11-21 | 1981-11-21 | Tuyere for bottom blown converter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP18735581A JPS5891111A (en) | 1981-11-21 | 1981-11-21 | Tuyere for bottom blown converter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5891111A JPS5891111A (en) | 1983-05-31 |
| JPS623206B2 true JPS623206B2 (en) | 1987-01-23 |
Family
ID=16204537
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP18735581A Granted JPS5891111A (en) | 1981-11-21 | 1981-11-21 | Tuyere for bottom blown converter |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5891111A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0357413U (en) * | 1989-10-04 | 1991-06-03 |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2160999A1 (en) * | 1971-12-09 | 1973-06-28 | Maximilianshuette Eisenwerk | DUESE FOR ADDING OXYGEN WITH A PROTECTIVE MEDIUM INTO CONVERTER VESSELS |
| JPS50128612A (en) * | 1974-03-28 | 1975-10-09 |
-
1981
- 1981-11-21 JP JP18735581A patent/JPS5891111A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0357413U (en) * | 1989-10-04 | 1991-06-03 |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5891111A (en) | 1983-05-31 |
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