JPS6233756B2 - - Google Patents
Info
- Publication number
- JPS6233756B2 JPS6233756B2 JP53073222A JP7322278A JPS6233756B2 JP S6233756 B2 JPS6233756 B2 JP S6233756B2 JP 53073222 A JP53073222 A JP 53073222A JP 7322278 A JP7322278 A JP 7322278A JP S6233756 B2 JPS6233756 B2 JP S6233756B2
- Authority
- JP
- Japan
- Prior art keywords
- solar cell
- cell device
- resin
- frp
- glass fibers
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
Landscapes
- Photovoltaic Devices (AREA)
Description
【発明の詳細な説明】
本発明は太陽電池素子をガラス繊維強化プラス
チツクス(以下、FRPと称する)中に埋設した
太陽電池装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a solar cell device in which a solar cell element is embedded in glass fiber reinforced plastics (hereinafter referred to as FRP).
FRP中に太陽電池素子を一体に組込み成型し
た太陽電池装置(以下、FRP封入太陽電池装置
と称する)は、安価で大量生産に適し、かつ破損
しにくいという長所を有するため、太陽電池の用
途を大幅に広げるものとして期待されている。 Solar cell devices in which solar cell elements are integrally molded into FRP (hereinafter referred to as FRP-encapsulated solar cell devices) have the advantages of being inexpensive, suitable for mass production, and hard to break, so they are widely used in solar cell applications. It is expected that this will expand significantly.
しかしながら、このFRP封入太陽電池装置
は、長期の屋外使用によりFRP自体の光線透過
率が低下し、結果的に太陽電池の出力が低下して
しまうという欠点があつた。 However, this FRP-encapsulated solar cell device has a drawback in that the light transmittance of the FRP itself decreases due to long-term outdoor use, resulting in a decrease in the output of the solar cell.
そこで本発明者はFRPの光線透過率低下の原
因を調査した結果、水分がこの低下に重大な影響
をおよぼしていることが判明した。すなわち、
FRPを構成するガラス繊維基材の末端部分から
水分が侵入し、この水分がガラス繊維基材に施さ
れた表面処理材を劣下させ、遂にはガラス繊維基
材とFRPを構成する樹脂との剥離を招き、FRP
の光線透過率を低下させているわけである。 The inventor investigated the cause of the decrease in light transmittance of FRP and found that moisture had a significant effect on this decrease. That is,
Moisture enters from the end of the glass fiber base material that makes up the FRP, and this water deteriorates the surface treatment material applied to the glass fiber base material, and eventually the glass fiber base material and the resin that makes up the FRP deteriorate. FRP may cause peeling.
This reduces the light transmittance of the material.
ガラス繊維には、サーフエーシング・マツト,
チヨツプド・ストランドマツト,ガラスクロス,
ロービングクロス,コンテイニユアス・ストラン
ドマツトなどがあるが、これらのガラス繊維を
FRPの材料として使用する場合は、FRP構成樹
脂との接着性を改善するため、ガラス繊維表面に
有機クロム酸化合物によるクロム処理または有機
シラン化合物によるシラン処理などの表面処理剤
による表面処理が施されている。しかし、これら
表面処理を行なつても、長期間の使用によりガラ
ス繊維末端部分から毛細現象的に侵入した水分が
表面処理剤を劣下させ、結局FRPの光線透過率
が低下してしまう。 Glass fibers include surfacing pine,
Chopped strand pine, glass cloth,
There are roving cloths, continuous strand mats, etc., but these glass fibers are
When used as an FRP material, the surface of the glass fiber is treated with a surface treatment agent, such as chromium treatment with an organic chromic acid compound or silane treatment with an organic silane compound, to improve adhesion with the FRP constituent resin. ing. However, even if these surface treatments are performed, water that enters from the end portion of the glass fiber in a capillary manner due to long-term use deteriorates the surface treatment agent, resulting in a decrease in the light transmittance of the FRP.
上記の欠点に鑑み、本発明者は末端部分の少な
いガラス繊維を使用することにより、水分による
光線透過率低下の少ないFRP封入太陽電池装置
を得ることができた。 In view of the above-mentioned drawbacks, the present inventors were able to obtain an FRP-encapsulated solar cell device with less decrease in light transmittance due to moisture by using glass fibers with fewer end portions.
以下、第1図に示す本発明の1実施例の断面図
とともに本発明を説明する。 The present invention will be described below with reference to a sectional view of one embodiment of the present invention shown in FIG.
リードフレーム1により電気配線の完了した太
陽電池素子2に表面コート用樹脂3を被覆し、安
定化処理を施す。この太陽電池素子2(表面コー
ト樹脂3)の上下両面に、末端部分の少ないガラ
ス繊維としてコンテイニユアス・ストランドマツ
ト4を2枚配置した後、樹脂5を流し込み、最外
層に表面保護被膜6で覆い、本発明による太陽電
池装置を製作する。末端部分の少ないガラス繊維
としては、前記コンテイニユアス・ストランドマ
ツトのほかにもガラスクロスやロービング・クロ
スなどがあり、これらのガラス繊維はもちろん末
端部分の少ないガラス繊維であれば単独でも組合
せでも本発明に使用可能である。 A solar cell element 2 on which electrical wiring has been completed using a lead frame 1 is coated with a surface coating resin 3 and subjected to stabilization treatment. After arranging two continuous strand mats 4 as glass fibers with few end portions on both the upper and lower surfaces of this solar cell element 2 (surface coating resin 3), resin 5 is poured in, and the outermost layer is coated with a surface protective coating 6. cover to produce a solar cell device according to the present invention. In addition to the above-mentioned continuous strand mat, glass fibers with a small number of ends include glass cloth and roving cloth, and these glass fibers can be used alone or in combination as long as they have a small number of ends. Can be used for inventions.
第2図および第3図に、本発明による太陽電池
装置と末端部分の多いガラス繊維を使用した太陽
電池(以下従来の太陽電池装置と称する)との劣
下の様子を示す。第2図および第3図は、JIS―
C―5024(温湿度サイクル試験)に準ずる温湿度
サイクル試験を本発明による太陽電池素子(各図
A)、および従来の太陽電池素子(各図B)に行
なつたものである。実際に行つた温湿度サイクル
は、最高温度70℃(95%RH)、最低温度を−20℃
とし、各温(湿)度1.5時間保持、移行各1.5時間
を1サイクル(6時間)としたものである。第2
図は全光線透過率の初期値を100%とした時の全
光線透過率の変化を、第3図はJIS―K―7103に
基づく黄変度(YI)の値の変化をそれぞれ示
す。また、本発明の太陽電池装置Aには、ガラス
繊維としてガラスクロスを、従来の太陽電池装置
Bにはチヨツプドストランドマツトを使用してい
る。 FIGS. 2 and 3 show how the solar cell device according to the present invention deteriorates compared to a solar cell using glass fiber with many end portions (hereinafter referred to as a conventional solar cell device). Figures 2 and 3 are JIS-
A temperature/humidity cycle test according to C-5024 (temperature/humidity cycle test) was conducted on a solar cell element according to the present invention (each figure A) and a conventional solar cell element (each figure B). The actual temperature and humidity cycle was a maximum temperature of 70℃ (95%RH) and a minimum temperature of -20℃.
One cycle (6 hours) consists of holding each temperature (humidity) for 1.5 hours and shifting for 1.5 hours each. Second
The figure shows the change in total light transmittance when the initial value of total light transmittance is 100%, and Figure 3 shows the change in yellowing index (YI) value based on JIS-K-7103. Further, in the solar cell device A of the present invention, glass cloth is used as the glass fiber, and in the conventional solar cell device B, a chopped strand mat is used.
第2図より明らかなように、従来の太陽電池装
置は100サイクル以降急激な透過率の低下が見ら
れ、200サイクル以降実使用不可の値まで低下し
た。一方、本発明の太陽電池装置は250サイクル
までほとんど低下を示さず、極めて良効であつ
た。また、黄変度の劣下も第3図に示すように、
従来の太陽電池装置は100サイクル以降急激に黄
変したが、本発明による太陽電池装置は極めて緩
慢な変化を示した。この温湿度サイクル試験と平
行して実際に屋外曝露試験も行なつたが、1年間
の屋外曝露で従来の太陽電池装置(チヨツプドス
トランドマツト使用)はガラス繊維の露出が見ら
れたが、本発明の太陽電池装置(ガラスクロス使
用)には何ら変化は見られなかつた。 As is clear from FIG. 2, the transmittance of the conventional solar cell device showed a sharp drop after the 100th cycle, and after the 200th cycle it decreased to a value that made it unusable. On the other hand, the solar cell device of the present invention showed almost no deterioration up to 250 cycles and was extremely effective. In addition, as shown in Figure 3, the degree of yellowing also decreases.
The conventional solar cell device suddenly turned yellow after 100 cycles, but the solar cell device according to the present invention showed extremely slow change. In parallel with this temperature/humidity cycle test, we actually conducted an outdoor exposure test, and found that glass fibers were exposed in the conventional solar cell device (using chopped strand pine) after one year of outdoor exposure. No change was observed in the solar cell device of the present invention (using glass cloth).
以上のように、本発明の末端部分の少ないガラ
ス繊維を用いたため、長期間の使用においても
FRP劣下が小さく、したがつて高出力の太陽電
池装置を提供できる。 As mentioned above, since the glass fiber of the present invention with fewer end portions is used, it can be used for a long period of time.
FRP degradation is small, and therefore a high output solar cell device can be provided.
第1図は本発明による太陽電池装置の断面図、
第2図、第3図は温湿度サイクル試験における太
陽電池装置の全光線透過率(第2図)および黄変
度(第3図)の変化を示す図である。
1…リードフレーム、2…太陽電池素子、3…
表面コート用樹脂、4…コンテイニユアス・スト
ランドマツト、5…樹脂、6…表面保護被膜。
FIG. 1 is a sectional view of a solar cell device according to the present invention;
FIGS. 2 and 3 are diagrams showing changes in total light transmittance (FIG. 2) and yellowing degree (FIG. 3) of the solar cell device in a temperature-humidity cycle test. 1...Lead frame, 2...Solar cell element, 3...
Resin for surface coating, 4...Continuous strand mat, 5...Resin, 6...Surface protection film.
Claims (1)
中に埋設して成る太陽電池装置において、前記太
陽電池素子を複数個電気的に接続した接続体にリ
ード端子が連結されかつ表面コート用樹脂が被覆
され、該表面コート用樹脂の被覆層の両主面には
末端部分の少ないガラス繊維が配置されかつ充填
用樹脂の流し込みによつて前記接続体が埋設され
るとともに前記ガラス繊維の末端部分が前記充填
用樹脂内に封入され、前記充填用樹脂の表面には
表面保護被膜が形成されて成ることを特徴とする
太陽電池装置。1. In a solar cell device in which a solar cell element is embedded in glass fiber reinforced plastic, a lead terminal is connected to a connecting body in which a plurality of the solar cell elements are electrically connected, and the lead terminal is coated with a surface coating resin. Glass fibers with few end portions are arranged on both main surfaces of the coating layer of the surface coating resin, and the connecting body is embedded by pouring the filling resin, and the end portions of the glass fibers are covered with the filling resin. 1. A solar cell device, characterized in that the filling resin is sealed within the solar cell device, and a surface protective film is formed on the surface of the filling resin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7322278A JPS551115A (en) | 1978-06-19 | 1978-06-19 | Solar battery |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7322278A JPS551115A (en) | 1978-06-19 | 1978-06-19 | Solar battery |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS551115A JPS551115A (en) | 1980-01-07 |
| JPS6233756B2 true JPS6233756B2 (en) | 1987-07-22 |
Family
ID=13511918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7322278A Granted JPS551115A (en) | 1978-06-19 | 1978-06-19 | Solar battery |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS551115A (en) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS606249U (en) * | 1983-06-24 | 1985-01-17 | 三井・デュポン ポリケミカル株式会社 | solar cell module |
| JPS61110472A (en) * | 1984-11-05 | 1986-05-28 | Matsushita Electric Ind Co Ltd | Solar battery module |
| JPS61110471A (en) * | 1984-11-05 | 1986-05-28 | Matsushita Electric Ind Co Ltd | Thin film electronic device protective film and of thin film electronic device |
| JPS62295468A (en) * | 1987-05-29 | 1987-12-22 | Semiconductor Energy Lab Co Ltd | Photoelectric convertor |
| JPH0783862B2 (en) * | 1990-02-02 | 1995-09-13 | 株式会社東洋機械製作所 | Vibration force variable device for vibration generator |
| US5480494A (en) * | 1993-05-18 | 1996-01-02 | Canon Kabushiki Kaisha | Solar cell module and installation method thereof |
| US5474620A (en) * | 1994-05-16 | 1995-12-12 | United Solar Systems Corporation | Cut resistant laminate for the light incident surface of a photovoltaic module |
| EP0769818A3 (en) * | 1995-10-17 | 1998-10-28 | Canon Kabushiki Kaisha | Solar cell module having a surface side covering material with a specific nonwoven glass fiber member |
| WO2007112452A2 (en) * | 2006-03-28 | 2007-10-04 | Solopower, Inc. | Technique for manufacturing photovoltaic modules |
| JP2020009809A (en) * | 2018-07-03 | 2020-01-16 | 合同会社energy総研 | Photovoltaic power generation panel and manufacturing method therefor |
| FR3107990A1 (en) * | 2020-03-05 | 2021-09-10 | Commissariat A L'energie Atomique Et Aux Energies Alternatives | LIGHTWEIGHT PHOTOVOLTAIC MODULE FEATURING FRONT AND BACK POLYMER LAYERS AND FIBER REINFORCEMENTS |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52129295A (en) * | 1976-04-23 | 1977-10-29 | Agency Of Ind Science & Technol | Solar battery device and its production |
-
1978
- 1978-06-19 JP JP7322278A patent/JPS551115A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS551115A (en) | 1980-01-07 |
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