JPS6239314Y2 - - Google Patents
Info
- Publication number
- JPS6239314Y2 JPS6239314Y2 JP9646283U JP9646283U JPS6239314Y2 JP S6239314 Y2 JPS6239314 Y2 JP S6239314Y2 JP 9646283 U JP9646283 U JP 9646283U JP 9646283 U JP9646283 U JP 9646283U JP S6239314 Y2 JPS6239314 Y2 JP S6239314Y2
- Authority
- JP
- Japan
- Prior art keywords
- winding
- winding drum
- long object
- drum
- light
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Description
【考案の詳細な説明】
本考案は長尺物の曲げ疲労試験装置の改良に関
する。[Detailed Description of the Invention] The present invention relates to an improvement of a bending fatigue testing device for a long object.
従来、ケーブルなど長尺物の曲げ疲労試験を行
なうには、第1図に示すように捲取ドラム1a,
1bとその駆動部2a,2bとからなる1対の捲
取機3a,3bを所定間隔をおいて基板4上に設
置すると共にその中間に計尺器5を配置し、一方
の捲取機3aを捲取側、他方の捲取機3bを供給
側として捲取ドラム1aに長尺物6を捲き取り、
その際計尺器5にて上記捲取ドラム1aに捲き取
られる長尺物6の長さを計測し、この長さが計尺
器5に予めセツトされた所定長に達したならば自
動的に駆動部2aを停止すると共に計尺器5をリ
セツトし、今度は捲取機3bを捲取側、捲取機3
aを供給側として計尺器5にセツトされた所定長
の計尺物6を捲取ドラム1bに捲き取り、これを
数万〜数10万回繰り返して疲労試験を行なつてい
る。 Conventionally, in order to perform a bending fatigue test on a long object such as a cable, a winding drum 1a, as shown in FIG.
A pair of winding machines 3a, 3b consisting of a winding machine 1b and its driving parts 2a, 2b are installed on a board 4 at a predetermined interval, and a measuring device 5 is arranged in between. is used as the winding side and the other winding machine 3b is used as the supply side to wind up the long object 6 on the winding drum 1a,
At this time, the length of the long object 6 to be wound up on the winding drum 1a is measured using the measuring device 5, and when this length reaches a predetermined length preset in the measuring device 5, the length of the long object 6 is automatically measured. At the same time, the drive section 2a is stopped and the measuring device 5 is reset.This time, the winding machine 3b is set to the winding side, and the winding machine 3
A measuring object 6 of a predetermined length is set on a measuring device 5 with point a on the supply side, and is wound up onto a winding drum 1b, and this is repeated tens of thousands to hundreds of thousands of times to conduct a fatigue test.
しかしこの場合には計尺器5自体の精度あるい
は捲取ドラム1a,1b停止時の長尺物6と計尺
器5とのスリツプ等のためどうしても計尺誤差が
生じ、この誤差は捲取機3aを捲取側とした場合
と捲取機3bを捲取側とした場合とで微少ではあ
るが異なり、数万〜数10万回捲き取りを繰り返す
うちに上記の計尺誤差の差異は積分されて片方の
捲取機に長尺物6が片寄つてしまい、極端な場合
には供給側の捲取機が空になつても捲取側で捲き
取りするといつた事態が生じ、長尺物の断線や捲
取機の破損に到るといつた欠点があり、したがつ
て試験中は装置の作動状態を適時点検し、誤差が
一定値を起えるごとにこれを補正しなければなら
ない不便があると共に、点検作業、補正作業を要
することにより信頼のある上記疲労試験の自動化
が難しくなつている。 However, in this case, a measuring error inevitably occurs due to the accuracy of the measuring device 5 itself or slippage between the long object 6 and the measuring device 5 when the winding drums 1a and 1b are stopped, and this error is caused by the measuring device 5. There is a slight difference between when 3a is used as the winding side and when winding machine 3b is used as the winding side, and as the winding is repeated tens of thousands to hundreds of thousands of times, the difference in measurement error mentioned above becomes integral. As a result, the long object 6 is biased toward one winding machine, and in extreme cases, even if the winding machine on the supply side is empty, the long object 6 may be wound up on the winding side. This method has the disadvantage of causing disconnection of the wire and damage to the winding machine, and therefore, it is inconvenient that the operating condition of the device must be checked from time to time during the test and corrections must be made every time the error reaches a certain value. In addition, inspection work and correction work are required, making reliable automation of the above fatigue test difficult.
そこで本考案は上記の問題点に対処すべくなさ
れたものであり、以下その構成を図示の実施例に
より説明する。 The present invention has been devised to address the above-mentioned problems, and its configuration will be explained below with reference to illustrated embodiments.
第2図、第3図において、10は従来と同じく
基板11上に所定間隔をおいて設置される1対の
捲取機のうち一方を示すもので、当該捲取機10
は捲取ドラム12と、これを回転駆動する駆動部
13とからなつている。 In FIGS. 2 and 3, numeral 10 indicates one of a pair of winding machines installed on the board 11 at a predetermined interval, as in the conventional case.
The winding drum 12 is composed of a winding drum 12 and a driving section 13 that rotates the winding drum 12.
この捲取ドラム12は第2図に示すごとくドラ
ム胴14の左右両端に円板状のフランジ15,1
5が同軸に固定されてなり、該フランジは第3図
に明示するごとくドラム胴14に放射状となるよ
う左右対称に取着された帯状板16,16……
と、その先端に取着された環状板17とから形成
され、上記ドラム胴14と環状板17との間に
は、帯状板16,16……によつて画成された扇
形の空間部からなる透光部18,18……が直径
方向にわたつて設けられている。 As shown in FIG.
5 are fixed coaxially, and the flanges are symmetrically attached to the drum body 14 in a radial manner as shown in FIG.
and an annular plate 17 attached to the tip thereof, and between the drum body 14 and the annular plate 17, a fan-shaped space defined by the band plates 16, 16, . . . Translucent portions 18, 18, . . . are provided across the diameter direction.
上記の捲取ドラム12は駆動シヤフト19を介
して基板11上に固設された前記駆動部13に連
結されており、当該駆動部13に内装された図示
しないモータなどにより回転駆動されて長尺物2
0を捲き取るようになつている。 The winding drum 12 is connected to the drive section 13 fixedly installed on the substrate 11 via a drive shaft 19, and is rotationally driven by a motor (not shown) installed in the drive section 13, so that the winding drum 12 can be rotated into a long length. Thing 2
It is designed to turn over 0.
さらに上記捲取ドラム12の側方には例えばフ
オートセルを用いた投受光器型の光センサー2
1,22,23が基板11に立設された取付板2
4にネジ等で固定されていると共に、駆動部13
の側面には上記光センサー21,22,23と対
向する位置に反射板25が貼着等により固着され
ており、当該光センサー21,22,23は同セ
ンサーから出される光が前記透光部18,18…
…を通して上記反射板25に到達し、同板25に
て反射されて再びそれぞれのセンサーに光が到達
することによりONまたはOFF作動し、上記光が
捲取ドラム12に捲き取られる長尺物20によつ
て遮断されることによりOFFまたはON作動する
ようになつている。 Further, on the side of the winding drum 12, a light emitter/receiver type optical sensor 2 using, for example, a photo cell is provided.
Mounting plate 2 with 1, 22, and 23 erected on the board 11
4 with screws etc., and the drive unit 13
A reflecting plate 25 is fixed to the side face of the light sensor 21, 22, 23 by pasting or the like at a position facing the light sensor 21, 22, 23, and the light emitted from the light sensor 21, 22, 23 is directed to the light transmitting portion. 18,18...
The long object 20 is turned on or off when the light reaches the reflecting plate 25 through the plate 25, is reflected by the same plate 25, and reaches each sensor again, and the light is wound up on the winding drum 12. It is designed to turn OFF or ON by being shut off by .
また光センサー21は同センサーから出される
光がドラム胴14の外周側近傍を、光センサー2
2,23は同センサーから出される光が環状板1
7の内周側近傍をそれぞれ通過するよう配設さ
れ、上記光センサー21によつて捲取ドラム12
の空捲き状態を、同センサー22,23によつて
捲取ドラム12の満捲き状態をそれぞれ検出して
前記駆動部13,13を制御するようになつてお
り、しかも光センサー22,23は円周方向に帯
状板16の巾よりも広い間隔をおいて配設され、
一方のセンサーから出された光が上記帯状板16
によつて遮断されても、これを満捲きの状態とし
て検出するといつた誤動作が生じないよう、両セ
ンサー22,23から出された光が同時に遮断さ
れた時のみ満捲き状態として検出する構成となつ
ている。 In addition, the light sensor 21 allows the light emitted from the sensor to pass through the vicinity of the outer periphery of the drum body 14.
2 and 23, the light emitted from the same sensor is connected to the annular plate 1.
The winding drum 12 is arranged so as to pass through the vicinity of the inner peripheral side of the winding drum
The sensors 22 and 23 detect the empty winding state of the winding drum 12 and the full winding state of the winding drum 12 to control the drive units 13 and 13, respectively. are arranged at intervals wider than the width of the strip plate 16 in the circumferential direction,
The light emitted from one sensor is transmitted to the strip plate 16.
In order to prevent a malfunction such as detecting this as a full state even if the light is blocked by the sensor 22 and 23, the full state is detected only when the lights emitted from both sensors 22 and 23 are blocked at the same time. It's summery.
なお図示しない他方の捲取機も上記と同様に構
成されているが、当該捲取機には光センサーおよ
び反射板は取り付けられていない。 Note that the other winding machine (not shown) is configured in the same manner as described above, but the optical sensor and the reflecting plate are not attached to the winding machine.
つぎに本考案装置によつて長尺物の曲げ疲労試
験を行なうには、一方の捲取機10を捲取側、他
方を供給側とし、捲取側の駆動部13を作動させ
ることにより、同側の捲取ドラム12に長尺物2
0を捲き取ればよく、捲取ドラム12に長尺物2
0が満捲きになると同長尺物20によつて光セン
サー22,23からの光が遮断されるため、当該
光センサー22,23により満捲き状態が検出さ
れ、同センサーの作動により駆動部13が停止さ
れると共に他方の駆動部が回転駆動され、今まで
捲取側であつた捲取機10が供給側、他方が捲取
側となつてその捲取ドラムに長尺物20が捲き取
られ、供給側の捲取ドラム12の長尺物20が空
捲き状態に近くなると長尺物20によつて遮断さ
れていた光センサー21からの光が透光部18,
18……を通つて反射板25に到達するため、当
該光センサー21により空捲状態が検出され、同
センサーの作動により捲取側の駆動部が停止され
ると共に供給側の駆動部10が駆動され、以下こ
れを図示しないカウンター等により計数して所定
の試験回数繰り返すことになる。 Next, in order to perform a bending fatigue test on a long object using the device of the present invention, one winding machine 10 is set as the winding side and the other is set as the supply side, and the drive unit 13 on the winding side is operated. A long object 2 is placed on the winding drum 12 on the same side.
It is sufficient to wind up the long object 2 on the winding drum 12.
When 0 becomes full, the light from the optical sensors 22 and 23 is blocked by the long object 20, so the optical sensors 22 and 23 detect the full state, and the actuation of the sensor causes the drive unit 13 to is stopped, and the other drive unit is driven to rotate, and the winding machine 10, which has been on the winding side, becomes the supply side, and the other one becomes the winding side, and the long object 20 is wound on the winding drum. When the elongated object 20 on the winding drum 12 on the supply side approaches the empty winding state, the light from the optical sensor 21 that has been blocked by the elongated object 20 passes through the transparent section 18,
18... to reach the reflecting plate 25, the optical sensor 21 detects the empty winding state, and the actuation of the sensor stops the winding-side drive unit and drives the supply-side drive unit 10. This is then counted by a counter (not shown) or the like, and the test is repeated a predetermined number of times.
なお図示例では捲取ドラム12の両フランジ1
5,15に透光部18,18……を設けたが、一
方のフランジ15にのみ透光部18,18……を
設け、他方のフランジ15の内側面に反射板25
を設けるようにしてもよく、また上記透光部1
8,18……もフランジ15に設けた空間部に限
定されるものではなく、スリツト状、長孔、ある
いは直径方向に分離した2つの円孔など任意形状
のものでよく、フランジ15を透明プラスチツク
等により形成してその全体を透光部18としても
よい。 In the illustrated example, both flanges 1 of the winding drum 12
5, 15 are provided with light transmitting parts 18, 18..., but only one flange 15 is provided with light transmitting parts 18, 18...
may be provided, and the above-mentioned light-transmitting portion 1 may be provided with
8, 18... are not limited to the spaces provided in the flange 15, but may have any shape such as a slit, a long hole, or two circular holes separated in the diametrical direction. etc., and the entire transparent portion 18 may be formed.
また光センサーは反射式のものに限定されるも
のではなく、一側に投光部を他側に受光部を対向
するよう設置したものでもよく、この場合には反
射板25が不要となる。 Further, the optical sensor is not limited to a reflective type, but may be one in which a light projecting part is placed on one side and a light receiving part is placed facing each other on the other side, and in this case, the reflecting plate 25 is not required.
さらに上記の説明では光センサー21,22,
23および反射板25を一方の捲取機10にのみ
設けた場合につき説明したが、両方捲取機に光セ
ンサーおよび反射板を設け、当該センサーにより
駆動部を制御するようにしてよいことはもちろん
である。 Furthermore, in the above explanation, the optical sensors 21, 22,
23 and the reflective plate 25 are provided in only one of the winding machines 10, but it goes without saying that both winding machines may be provided with an optical sensor and a reflective plate, and the drive unit may be controlled by the sensor. It is.
以上説明した通り、本考案は1対の捲取機を所
定間隔をおいて設置し、両捲取機に交互に長尺物
を捲き取ることにより当該長尺物の曲げ疲労試験
を行なう装置において、捲取機10はその捲胴1
4の両端に1対のフランジ15,15を備えた捲
取ドラム12と該捲取ドラム駆動用の駆動部13
とからなり、上記捲取ドラム12の少なくとも1
つのフランジ15にはそのフランジ面に透光部1
8を設けると共に、当該捲取ドラム12の側方に
は上記透光部18を介して捲取ドラム12への長
尺物20の捲き取りおよび捲き解きを検知する光
センサー21,22,23を配設してなるから、
当該光センサー21,22,23によつて捲取ド
ラム12の満捲きおよび空捲き状態を正確に検知
することができ、同センサー21,22,23に
て駆動部13を制御することにより、数万〜数10
万回といつた曲げ疲労試験を何ら支障なく行なう
ことができ、長尺物の断線や捲取機の破損も防止
できるため、装置の監視作業なども不要となり、
安全かつ運転費を低く抑えて試験が行なえる。 As explained above, the present invention is an apparatus for conducting a bending fatigue test on a long object by installing a pair of winding machines at a predetermined interval and winding up the long object alternately between the two winding machines. , the winding machine 10 is the winding drum 1
A winding drum 12 equipped with a pair of flanges 15, 15 at both ends of the winding drum 12, and a drive section 13 for driving the winding drum.
and at least one of the winding drums 12
Each flange 15 has a transparent portion 1 on its flange surface.
8, and optical sensors 21, 22, 23 are provided on the sides of the winding drum 12 to detect winding and unwinding of the long object 20 onto the winding drum 12 through the transparent part 18. Because it is arranged,
The optical sensors 21, 22, 23 can accurately detect the full winding state and the empty winding state of the winding drum 12, and by controlling the drive unit 13 with the same sensors 21, 22, 23, the number 10,000 to several 10
Bending fatigue tests can be performed ten thousand times without any problems, and breakage of long objects and damage to the winding machine can be prevented, so there is no need to monitor the equipment.
Tests can be conducted safely and with low operating costs.
第1図は従来の曲げ疲労試験装置を示す正面
図、第2図および第3図は本考案に係る曲げ疲労
試験装置の一実施例を示す一部切除の側面図およ
び要部正面図である。
10……捲取機、12……捲取ドラム、13…
…駆動部、14……捲胴、15……フランジ、1
8……透光部、20……長尺物、21,22,2
3……光センサー。
FIG. 1 is a front view showing a conventional bending fatigue testing device, and FIGS. 2 and 3 are a partially cutaway side view and a front view of essential parts showing an embodiment of the bending fatigue testing device according to the present invention. . 10... winding machine, 12... winding drum, 13...
... Drive section, 14 ... Winding barrel, 15 ... Flange, 1
8... Transparent part, 20... Long object, 21, 22, 2
3...Light sensor.
Claims (1)
取機に交互に長尺物を捲き取ることにより当該長
尺物の曲げ疲労試験を行なう装置において、捲取
機はその捲胴の両端に1対のフランジを備えた捲
取ドラムと該捲取ドラム駆動用の駆動部とからな
り、上記捲取ドラムの少なくとも1つのフランジ
にはそのフランジ面に透光部を設けると共に、当
該捲取ドラムの側方には上記透光部を介して捲取
ドラムへの長尺物の捲き取りおよび捲き解きを検
知する光センサーを配設してなる長尺物の曲げ疲
労試験装置。 In an apparatus in which a pair of winding machines are installed at a predetermined interval, and a bending fatigue test is performed on a long object by alternately winding up the long object on both winding machines, the winding machine The winding drum includes a pair of flanges at both ends thereof, and a drive section for driving the winding drum, and at least one flange of the winding drum is provided with a transparent portion on its flange surface, and A bending fatigue testing device for a long object, comprising an optical sensor disposed on the side of the winding drum to detect winding and unwinding of the long object onto the winding drum through the transparent part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9646283U JPS604940U (en) | 1983-06-22 | 1983-06-22 | Bending fatigue test equipment for long objects |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9646283U JPS604940U (en) | 1983-06-22 | 1983-06-22 | Bending fatigue test equipment for long objects |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS604940U JPS604940U (en) | 1985-01-14 |
| JPS6239314Y2 true JPS6239314Y2 (en) | 1987-10-07 |
Family
ID=30229875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP9646283U Granted JPS604940U (en) | 1983-06-22 | 1983-06-22 | Bending fatigue test equipment for long objects |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS604940U (en) |
-
1983
- 1983-06-22 JP JP9646283U patent/JPS604940U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS604940U (en) | 1985-01-14 |
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