JPS6252190A - Method and equipment for manufacturing ceramic dressing board - Google Patents
Method and equipment for manufacturing ceramic dressing boardInfo
- Publication number
- JPS6252190A JPS6252190A JP60190565A JP19056585A JPS6252190A JP S6252190 A JPS6252190 A JP S6252190A JP 60190565 A JP60190565 A JP 60190565A JP 19056585 A JP19056585 A JP 19056585A JP S6252190 A JPS6252190 A JP S6252190A
- Authority
- JP
- Japan
- Prior art keywords
- coating
- ceramic
- convex surface
- plate material
- board
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000919 ceramic Substances 0.000 title claims description 24
- 238000004519 manufacturing process Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title claims description 19
- 238000000576 coating method Methods 0.000 claims description 32
- 239000011248 coating agent Substances 0.000 claims description 29
- 239000000463 material Substances 0.000 claims description 23
- 238000004040 coloring Methods 0.000 claims description 12
- 239000003973 paint Substances 0.000 claims description 7
- 239000003086 colorant Substances 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 5
- 238000003475 lamination Methods 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims 2
- 238000009500 colour coating Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
Landscapes
- Coating Apparatus (AREA)
- Laminated Bodies (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は乱貼り調の窯業系化粧板の製造方法及び装置に
関する。DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to a method and apparatus for manufacturing ceramic decorative laminates with irregularly laminated finish.
従来より壁面にタイル、レンガ等の貼付施工を行なった
外観を模した凹凸面を窯業系の板材に切削あるいはプレ
ス等の加工手段により形成した板材については多くのも
のが生産されているが、前記凹凸面に着色あるいは砂ま
きなどの手法による化粧を施す際、従来の手法として実
施しているロールコータ−、フローコーターなどによる
塗装加工手段を用いる場合には、単一色の着色しかでき
ず、又スクリーン印刷の手法を用いる場合には、一工程
で多色の印刷を行なえず−その上塗料層が厚い場合は一
色毎に乾燥工程を必要とし、又前記塗料層上に砂まき等
の手段によって微細な凹凸面を形成する事は、極めて繁
雑な製造工程が要求される。Conventionally, many types of plate materials have been produced in which an uneven surface imitating the appearance of tiles, bricks, etc. pasted onto a wall surface is formed by processing means such as cutting or pressing on a ceramic plate material. When applying makeup to an uneven surface by methods such as coloring or sanding, if conventional painting methods such as roll coaters and flow coaters are used, only a single color can be applied; When using the screen printing method, it is not possible to print multiple colors in one step - moreover, if the paint layer is thick, a drying step is required for each color, and the paint layer is coated with sand or other means. Forming a finely uneven surface requires an extremely complicated manufacturing process.
本発明は、」二記欠点を解消し、乱貼り調の窯業系化粧
板の製造に際し、多色塗装を一連の工程にて実施できる
ようにし、しかも塗装のための装置の簡略化を図るため
の製造方法及び装置を提供することを目的とする。The present invention has been made to solve the above-mentioned drawbacks, to enable multi-color coating to be carried out in a series of processes when manufacturing ceramic decorative laminates with irregularly applied texture, and to simplify the coating equipment. The purpose of the present invention is to provide a manufacturing method and apparatus for.
上記問題を解決するための手段として本発明は、格子状
の凹面が形成された窯業系板材の凸面に乱貼り調の多色
塗装を施すための窯業系化粧板の製造方法であって、前
記板材の凸面の列数に応じて設けた塗布手段を着色の必
要個所においては板材に所要長さ分当接させ、着色の不
要個所においては板材より離間させ、各凸面において選
択された少なくとも２色以」−の配色を得るように板材
と塗布手段の一方あるいは両方を相対的に移動させて一
連に塗装を施し乱貼り調の化粧板どするようにした製造
方法及び窯業系板材と塗装手段の一方あるいは両方を相
対的に移動させる移動手段と、板材に塗料を付着させる
ための塗布手段と、前記塗布手段を板材凸面に当接させ
るかさせないかを選択し、凸面に対し離間又は当接させ
るための選択駆動手段とによりなる装置として構成する
ようにしたものである。As a means for solving the above-mentioned problems, the present invention provides a method for manufacturing a ceramic decorative board for applying irregularly applied multi-color coating to the convex surface of a ceramic board material having a concave lattice-like surface formed thereon. Coating means provided in accordance with the number of rows of convex surfaces of the plate material are brought into contact with the plate material for the required length in areas where coloring is required, and separated from the plate material in areas where coloring is not required, and at least two colors selected for each convex surface are applied. A manufacturing method in which one or both of the board material and the coating means are moved relative to each other so as to obtain the following color scheme, and the coating is applied in a series to create a randomly applied decorative board, and the ceramic board material and the coating method are A moving means for relatively moving one or both of them, a coating means for applying paint to the board, and a selection of whether or not the application means should come into contact with the convex surface of the board, and be separated or brought into contact with the convex surface. The device is configured as a device comprising a selection drive means for
第１図は、本発明における窯業系化粧板を製造するため
の一実施例装置の概略側面図であり、第２図は同じく一
実施例装置の概略平面図であって、（１）、（１）・・
・は台枠（２）に装着してなるローラーであり、自明の
駆動手段（図示せず）を介し、ローラー（１）、 （
１）・・・上のベルト（３）を矢印（Ａ）方向に走行さ
せ、これによりベルト（３）上の窯業系板材（４）を一
定速度にて移動させるための移動手段を構成してなり、
前記窯業系板材（４）は第３図のように表面には縦横に
格子状に走る定間隔の凹状の溝部（５）が、切削あるい
はプレス等により刻設されており、（６）はＬ字形レバ
ーであり、ベルト（３）の搬送方向（Ａ）に対し直角方
向に支承してなる固定軸（７）に回動可能に挿１萩して
なり、Ｌ字形レバー（６ンの一辺側端部にはコーラ−（
８）が装着され、固定軸（７）にはローラー（９）が嵌
装され、ローラー（８）とローラー（９）には無端の塗
布ベルト（１ｏ）が張設されてなる。以上は塗布手段の
一実施態様であって、前記塗布ベルト（１０）は第６図
に示すように表面はゴム質からなり、表面形状は細い溝
（］、Ｏａ）が縦横に刻設されており、この微小な凹凸
面が形成されているので塗布された塗料が十分に保持さ
れ得る。（１１）は塗布ベルト（１ｏ）に接して軸支さ
れてなるドクターロールであり、 （１２）はドクター
ロール（１１）の両側面及び塗布ベルト（１０）の両側
面に圧着する部分に設けた一対のプレートであり、Ｌ字
形Ｌ／／＜−（６）の中央部にてＬ字形レバー（６）と
接着してなる。（１３）は連結棒であり、一端はＬ字形
レバー（６）の他辺部分の先端近くに軸（１４）により
軸支してなるとともに他端は、摺動片受は台（１５）に
対し横方向に摺動可能に挿通してなる摺動片（１６）の
一端に軸（１６）支してなり、摺動片（１７）の他端に
はコロ（１８）が軸支されてなり、 （１９）は制御
ドラムであり。FIG. 1 is a schematic side view of an embodiment of an apparatus for manufacturing a ceramic decorative laminate according to the present invention, and FIG. 2 is a schematic plan view of an embodiment of the apparatus, including (1), ( 1)...
・ is a roller attached to the underframe (2), and the roller (1), (
1)...The upper belt (3) runs in the direction of the arrow (A), thereby configuring a moving means for moving the ceramic board (4) on the belt (3) at a constant speed. Become,
As shown in Fig. 3, the ceramic plate material (4) has concave grooves (5) at regular intervals running in a lattice pattern vertically and horizontally carved on its surface by cutting or pressing. It is a L-shaped lever (6 on one side Cola at the end (
8) is attached, a roller (9) is fitted to the fixed shaft (7), and an endless coating belt (1o) is stretched between the roller (8) and the roller (9). The above is an embodiment of the coating means, and as shown in FIG. 6, the coating belt (10) has a surface made of rubber, and the surface shape has thin grooves (], Oa) cut in the vertical and horizontal directions. Since this finely uneven surface is formed, the applied paint can be sufficiently retained. (11) is a doctor roll that is pivotally supported in contact with the applicator belt (1o), and (12) is a doctor roll that is provided on both sides of the doctor roll (11) and on both sides of the applicator belt (10). They are a pair of plates, and are bonded to the L-shaped lever (6) at the center of the L-shaped L//<- (6). (13) is a connecting rod, one end of which is supported by a shaft (14) near the tip of the other side of the L-shaped lever (6), and the other end of which has a sliding piece resting on a stand (15). A shaft (16) is supported on one end of a sliding piece (16) which is inserted so as to be slidable in the lateral direction, and a roller (18) is supported on the other end of the sliding piece (17). (19) is the control drum.
周面には制御チェーン（２０）が装着されており。A control chain (20) is attached to the circumference.
支軸（２１）を中心にベルト（３）の移動速度に同期し
て回転される。前記コロ（１８）は制御チェーン（２０
）に圧着されるように、ｒ、字形レバー（６）の他辺端
と支持部材（２２）との間に引張スプリング（２３）が
係着されている。本実施例図面は塗布ベルト（１０）の
駆動のための駆動手段が１列分で１ユニツトのみを示し
ているが、実際は第４図に示すように凸面（２４）の列
数に応じて塗布ベルト（１０）が配設され、塗装の色種
に応じ例えば本例の場合は一つの凸面（２４）の列に対
して複数の塗布ベルト（１０）を装置している。It is rotated around the support shaft (21) in synchronization with the moving speed of the belt (3). The roller (18) is connected to the control chain (20
), a tension spring (23) is secured between the other side end of the r-shaped lever (6) and the support member (22). Although the drawings of this embodiment show only one unit for one row of driving means for driving the applicator belt (10), in reality, as shown in FIG. A plurality of application belts (10) are provided, and depending on the color type of coating, for example, in this example, a plurality of application belts (10) are provided for one row of convex surfaces (24).
以上が本発明の一実施例装置であるが、塗布手段として
は、以上述へた塗布ベルトを用いるものの他、凸面の幅
によっては単なる塗布ロールを当接させるようにするこ
ともできる。次にこの装置を用いて本発明の窯業系化粧
板の製造方法について説明すると、まず塗布ベルトには
所望の着色のだめの塗料（２５）がドクターロール（１
１）とローラー（９）上の塗布ベルト（１０）及びプレ
ート（１２）から形成される谷部に注入されると、塗料
（２４）は塗布ベルト（１０）の溝部（１０ａ）に保持
されながら回転し、第４図のように着色（Ｓ）の必要な
板材（４）の凸面（２４）に着色を施すことになるが、
次の位置で不要の場合は、塗布ベルト（１０）を板材（
４）の表面より離間させ、この位置には別の塗布ベルト
（１０′）に保持させた別の着色（Ｒ）を塗布させる。The above is an embodiment of the present invention; however, as the coating means, in addition to using the above-mentioned coating belt, depending on the width of the convex surface, a simple coating roll may be brought into contact with the convex surface. Next, to explain the method of manufacturing a ceramic decorative laminate of the present invention using this device, first, the coating belt is coated with the desired colored paint (25) on the doctor roll (1).
1), the paint (24) is injected into the valley formed by the applicator belt (10) on the roller (9), and the plate (12), while being held in the groove (10a) of the applicator belt (10). As it rotates, coloring is applied to the convex surface (24) of the plate material (4) that requires coloring (S) as shown in Figure 4.
If it is not needed at the next position, move the applicator belt (10) to the plate material (
4), and another coloring (R) held by another coating belt (10') is applied to this position.
この塗布の選択は、各り字形レバー（６）、（６）・・
・に対応した制御チェーン（２０）、（２０） ・・
の高さを変えて、格子の長さの分だけ板材（４）に当接
するように組み込んでセラトルでおき、この高さの変化
に応じて連結棒（１３）が変位されることにより、塗布
に必要な個所にのみ、板材（４）と当接し、不要個所に
おいては板材（４）より離間させ、各凸面（２４）にお
いて選択された配色が得られるようにするものであり、
このようにして第５図に示す乱貼り調の窯業系化粧板が
得られる。以上の方法においては、移動する板材に対し
、定位置の塗装手段により塗装を実施してなる方法につ
いて、およびこれに伴う装置について説明しているが、
もちろん定位置の板材に対し塗装手段を移動させるかあ
るいは、板材と塗装手段を相対的に移動させて実施する
方法及び装置も、本発明の技術範囲に含まれるものであ
る。又、砂まき工程は、上記塗布工程に連続して砂まき
機により一連に実施することができる。The selection of this application is done by each L-shaped lever (6), (6)...
・Control chain (20), (20) corresponding to ・・
By changing the height of the grid and assembling it so that it comes into contact with the plate material (4) by the length of the grid, the connecting rod (13) is displaced according to the change in height, and the coating is applied. The convex surface (24) is brought into contact with the plate material (4) only at necessary locations, and is spaced apart from the plate material (4) at unnecessary locations, so that the selected color scheme can be obtained on each convex surface (24).
In this way, a ceramic-based decorative board with irregularly pasted texture as shown in FIG. 5 is obtained. The above method describes a method in which a moving board is coated with a fixed-position coating means, and the equipment involved.
Of course, the technical scope of the present invention also includes methods and apparatuses in which the coating means is moved relative to the plate in a fixed position, or the plate and the coating means are moved relative to each other. Moreover, the sanding process can be carried out in series using a sanding machine following the above-mentioned coating process.
以上の塗布ベルト（１０）を板材（４）の凸面（２４）
に対し当接するかしないかを選択し、凸面（２４）に対
し離間あるいは当接させる手段としては、上記実施例の
ような機械式の他に、電気式、油圧式あるいはこれらに
機械式を組み合わせたものなど種々の手段を用いて乱貼
り調の窯業系化粧板の製造を実施することができる。Apply the above coating belt (10) to the convex surface (24) of the plate material (4).
As a means for selecting whether or not to make contact with the convex surface (24) and separating or making contact with the convex surface (24), in addition to the mechanical method as in the above embodiment, an electric method, a hydraulic method, or a combination of these methods can be used. It is possible to manufacture a ceramic decorative board with a random lamination effect by using various methods such as the following methods.
以上のように本発明は、窯業系板材の凸面を２色以上に
塗装を施し乱貼り調の化粧板とするために、その製造方
法、として凸面の列数に対応した塗、布手段を板材に対
して設け、この塗布手段を、着色の必要個所においては
板材に所要長さ分当接させ、着色の不要個所においては
離間するようにし、各凸面において選択された少なくと
も２色以上の配色を得るようにしたので、複数種の着色
と乾燥が一連の工程でできることになり、乱貼り調の化
粧板を能率的に製造でき、又その装置として着色するた
めの選択駆動手段を各凸面毎に設けたことにより、乱貼
り調の種々のデザインを、所望の配色の組み合わせに基
づいて容易に組み換えできる等、乱貼り調の窯業系化粧
板を製造する上で有用な発明である。As described above, the present invention provides a manufacturing method in which the convex surface of a ceramic board is coated with two or more colors to create a decorative board with a random adhesion effect. The application means is placed in contact with the plate material for the required length in areas where coloring is required, and is spaced apart in areas where coloring is not required, so that at least two selected colors or more are applied to each convex surface. As a result, multiple types of coloring and drying can be performed in a series of steps, allowing for efficient production of irregularly applied decorative laminates, and as a device for this purpose, a selection driving means for coloring can be provided for each convex surface. By providing this, it is possible to easily rearrange various designs with a random pattern based on a desired color combination, and this invention is useful in manufacturing ceramic decorative boards with a random pattern.
第１図は、本発明における窯業系化粧板を製造するため
の一実施例装置の概略側面図
であり、
第２図は、同じく一実施例装置の概略平面図であり、
第３図は、窯業系板材の斜視図であり、第４図は、塗布
の状態を示す概略平面図であり、第５図は、塗布後の乱
貼り調化粧板を示す平面図であり。
第６図は、一部拡大部を含む塗布ベルトの平面図である
。FIG. 1 is a schematic side view of an embodiment of an apparatus for manufacturing a ceramic decorative laminate according to the present invention, FIG. 2 is a schematic plan view of an embodiment of the apparatus, and FIG. FIG. 4 is a schematic plan view showing a state of coating, and FIG. 5 is a plan view showing a randomly applied decorative board after coating. FIG. 6 is a plan view of the applicator belt including a partially enlarged portion.
Claims (5)
乱貼り調の多色塗装を施すための窯業系化粧板の製造方
法であって、前記板材の凸面の列数に応じて設けた塗布
手段を着色の必要個所においては板材に所要長さ分当接
させ、着色の不要個所においては板材より離間させ、各
凸面において選択された少なくとも２色以上の配色を得
るように板材と塗装手段の一方あるいは両方を相対的に
移動させて一連に塗装を施し乱貼り調の化粧板とするこ
とを特徴とする乱貼り調の窯業系化粧板の製造方法。(1) A method for manufacturing a ceramic decorative board for applying a multi-colored coating in a random pattern to the convex surface of a ceramic board on which a lattice-like concave surface is formed, the method comprising: The provided application means is brought into contact with the board material for a required length in areas where coloring is required, and is spaced apart from the board material in areas where coloring is not required, so as to obtain a color scheme of at least two or more selected colors on each convex surface. A method for producing a ceramic decorative board with a random coating effect, characterized by applying a series of coatings by relatively moving one or both of the coating means to obtain a decorative board with a random coating effect.
対的に移動させる移動手段と、板材に塗料を付着させる
ための塗布手段と、前記塗布手段を板材凸面に当接させ
るかさせないかを選択し、凸面に対し離間又は当接させ
るための選択駆動手段とより構成したことを特徴とする
乱貼り調の窯業系化粧板の製造装置。(2) A moving means for relatively moving one or both of the ceramic plate material and the coating means, a coating means for applying paint to the plate material, and whether or not the coating means is brought into contact with the convex surface of the plate material. 1. An apparatus for producing a ceramic decorative laminate with irregularly applied appearance, characterized by comprising a selection drive means for selectively separating or abutting a convex surface.
に対し直角方向に支承してなる固定軸を支軸として、回
動可能に設けたＬ字形レバーの一辺側の端部に軸支して
なるローラーと、前記支軸と同軸上に軸支してなるロー
ラーに張設された塗布ベルトよりなることを特徴とする
上記特許請求の範囲第（２）項記載の乱貼り調の窯業系
化粧板の製造装置。(3) The application means is attached to one end of an L-shaped lever that is rotatable about a fixed shaft that is spaced apart from the plate material and supported in a direction perpendicular to the moving direction of the plate material. The method of irregular application according to claim 2, characterized in that it comprises a supporting roller and a coating belt stretched around the roller coaxially supported with the supporting shaft. Ceramic decorative board manufacturing equipment.
に回転可能に支承してなり、制御チェーンが装着された
制御ドラムとの間を連結棒を介して連結してなり、制御
チェーンの高低の変化により支軸を中心に回動するよう
に構成されていることを特徴とする上記特許請求の範囲
第（３）項記載の乱貼り調の窯業系化粧板の製造装置。(4) The L-shaped lever is connected via a connecting rod between the end of the other side and a control drum rotatably supported on a support shaft at a distance. manufacturing a ceramic decorative laminate with irregular lamination as set forth in claim (3) above, characterized in that the control chain is configured to rotate around a support shaft due to changes in height of the control chain; Device.
ていることを特徴とする上記特許請求の範囲第（３）項
〜第（４）項記載の乱貼り調の窯業系化粧板の製造装置
。(5) A ceramic decorative laminate with random application according to claims (3) to (4) above, characterized in that a plurality of application belts are installed for one convex surface row. Manufacturing equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60190565A JPS6252190A (en) | 1985-08-28 | 1985-08-28 | Method and equipment for manufacturing ceramic dressing board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60190565A JPS6252190A (en) | 1985-08-28 | 1985-08-28 | Method and equipment for manufacturing ceramic dressing board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6252190A true JPS6252190A (en) | 1987-03-06 |
| JPH0574425B2 JPH0574425B2 (en) | 1993-10-18 |
Family
ID=16260175
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60190565A Granted JPS6252190A (en) | 1985-08-28 | 1985-08-28 | Method and equipment for manufacturing ceramic dressing board |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6252190A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02203959A (en) * | 1989-02-01 | 1990-08-13 | Dainippon Toryo Co Ltd | Painting apparatus |
| JPH02237674A (en) * | 1989-03-10 | 1990-09-20 | Washi Chuetsu Board Kk | Roll coater and coating method using the coater |
| JPH0762828A (en) * | 1993-08-31 | 1995-03-07 | Nichiha Corp | Building board and its coating method |
| JP2009107022A (en) * | 2008-12-15 | 2009-05-21 | Ricoh Elemex Corp | Chip compressor |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5383813A (en) * | 1976-06-16 | 1978-07-24 | Fuji Photo Film Co Ltd | Marking device |
| JPS56158169A (en) * | 1980-05-08 | 1981-12-05 | Nippon Riisukin Kk | Lubricant coater |
| JPS5849470A (en) * | 1981-09-18 | 1983-03-23 | Dainippon Toryo Co Ltd | Painting method for projecting part of rugged surface |
-
1985
- 1985-08-28 JP JP60190565A patent/JPS6252190A/en active Granted
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5383813A (en) * | 1976-06-16 | 1978-07-24 | Fuji Photo Film Co Ltd | Marking device |
| JPS56158169A (en) * | 1980-05-08 | 1981-12-05 | Nippon Riisukin Kk | Lubricant coater |
| JPS5849470A (en) * | 1981-09-18 | 1983-03-23 | Dainippon Toryo Co Ltd | Painting method for projecting part of rugged surface |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02203959A (en) * | 1989-02-01 | 1990-08-13 | Dainippon Toryo Co Ltd | Painting apparatus |
| JPH02237674A (en) * | 1989-03-10 | 1990-09-20 | Washi Chuetsu Board Kk | Roll coater and coating method using the coater |
| JPH0762828A (en) * | 1993-08-31 | 1995-03-07 | Nichiha Corp | Building board and its coating method |
| JP2009107022A (en) * | 2008-12-15 | 2009-05-21 | Ricoh Elemex Corp | Chip compressor |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0574425B2 (en) | 1993-10-18 |
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