JPS627184B2 - - Google Patents

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Publication number
JPS627184B2
JPS627184B2 JP51122716A JP12271676A JPS627184B2 JP S627184 B2 JPS627184 B2 JP S627184B2 JP 51122716 A JP51122716 A JP 51122716A JP 12271676 A JP12271676 A JP 12271676A JP S627184 B2 JPS627184 B2 JP S627184B2
Authority
JP
Japan
Prior art keywords
group
aminophenol
bond
parts
carbon atoms
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP51122716A
Other languages
Japanese (ja)
Other versions
JPS5248638A (en
Inventor
Maikeru Renji Richaado
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Lubrizol Corp
Original Assignee
Lubrizol Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Lubrizol Corp filed Critical Lubrizol Corp
Publication of JPS5248638A publication Critical patent/JPS5248638A/en
Publication of JPS627184B2 publication Critical patent/JPS627184B2/ja
Granted legal-status Critical Current

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    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/52Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of 30 or more atoms
    • C10M133/54Amines
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    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C205/00Compounds containing nitro groups bound to a carbon skeleton
    • C07C205/13Compounds containing nitro groups bound to a carbon skeleton the carbon skeleton being further substituted by hydroxy groups
    • C07C205/20Compounds containing nitro groups bound to a carbon skeleton the carbon skeleton being further substituted by hydroxy groups having nitro groups and hydroxy groups bound to carbon atoms of six-membered aromatic rings
    • C07C205/21Compounds containing nitro groups bound to a carbon skeleton the carbon skeleton being further substituted by hydroxy groups having nitro groups and hydroxy groups bound to carbon atoms of six-membered aromatic rings having nitro groups and hydroxy groups bound to carbon atoms of the same non-condensed six-membered aromatic ring
    • C07C205/22Compounds containing nitro groups bound to a carbon skeleton the carbon skeleton being further substituted by hydroxy groups having nitro groups and hydroxy groups bound to carbon atoms of six-membered aromatic rings having nitro groups and hydroxy groups bound to carbon atoms of the same non-condensed six-membered aromatic ring having one nitro groups bound to the ring
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    • C07D213/00Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members
    • C07D213/02Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members
    • C07D213/04Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom
    • C07D213/60Heterocyclic compounds containing six-membered rings, not condensed with other rings, with one nitrogen atom as the only ring hetero atom and three or more double bonds between ring members or between ring members and non-ring members having three double bonds between ring members or between ring members and non-ring members having no bond between the ring nitrogen atom and a non-ring member or having only hydrogen or carbon atoms directly attached to the ring nitrogen atom with hetero atoms or with carbon atoms having three bonds to hetero atoms with at the most one bond to halogen, e.g. ester or nitrile radicals, directly attached to ring carbon atoms
    • C07D213/62Oxygen or sulfur atoms
    • C07D213/63One oxygen atom
    • C07D213/65One oxygen atom attached in position 3 or 5
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Description

【発明の詳細な説明】[Detailed description of the invention]

この発明は潤滑性粘度を有する油を基油とする
潤滑剤および通常液状の燃料用添加剤として有用
な新規化合物に係り、とくに脂肪族炭素原子を少
なくとも約10個有する炭化水素系基を少なくとも
1つ含有するアミノフエノールに関する。 米国特許第2197835号に、ワツクス置換ヒドロ
キシ芳香族炭化水素をニトロ化しついで還元して
生成した芳香族アミンの金属塩の生成法が開示さ
れている。この金属塩を鉱油中に添加して鉱油の
流動点を降下させたり鉱油の粘度指数を向上させ
たりすることができる。 米国特許第2502708号および同第2571092号に
は、カルダノールをニトロ化し、ついで還元する
ことによつてカルダノールのアミンを製造する方
法が記されている。このアミノカルダノールは鉱
油、脂肪および石油用の酸化防止剤として有用で
あると述べられている。アナカルドールとしても
知られているカルダノールは3−ペンタデシルフ
エノール3−(8′−ペンタデセニル)フエノー
ル、3−(8′:11′ペンタデカジエニル)フエノー
ルおよび3−(8:11:14′−ペンタデカトリエニ
ル)フエノールの混合物であるとも記載されてい
る。上記2つの特許公報に記されている構造式さ
らには文献(ザ・デイクシヨナリ・オブ・オーガ
ニツク・コンパウンズ第1巻オツクスフオード・
ユニバーシテイ・プレス刊(1965年)第229頁参
照)によつてカルダノール中のC15置換基は水酸
基に対してメタ位にあることがわかる。 米国特許2859251号は、フツ化水素を三フツ化
ホウ素および鉄属金属のフツ化物と混合して得た
錯体触媒の存在下にオルソ、パラおよびメタアミ
ノフエノール類を分子当り6ないし18個の炭素原
子を有するオレフイン重合体によつてアルキル化
する方法について記している。この特許文献から
は生成混合物中のアルキル基が炭素、窒素および
(または)酸素原子に結合しているかどうか定か
ではない。 潤滑性粘度を有する油(例えば油やグリース
類)を基にした潤滑油および通常液状の燃料の性
能特性を添加剤を用いて改善することは過去数十
年にわたつておこなわれている。しかし、原料が
ますます欠乏し、装置の取り替え費用がインフレ
的に増加し、燃料および潤滑剤の価格が上昇しま
た環境的な問題が取り沙汰されている今日では新
規で効果的な潤滑剤および燃料用添加剤の開発を
止めるわけにはいかないのである。 したがつて、この発明の目的は油を基にした潤
滑剤および通常液状の燃料に有用で望ましい性質
を与えることのできる新規アミノフエノール化合
物を提供することにある。 さらにこの発明の目的はこの発明の新規アミノ
フエノール化合物を含有した新規濃縮物並びに潤
滑剤および燃料を提供することにある。 この発明の他の目的は以後の記載から明らかと
なろう。 この発明は式 (上式において、Rは脂肪族炭素原子を小なくと
も10個有する実質的に飽和の炭化水素系置換基、
a、bおよびcはそれぞれ独立に1ないしAr中
に存在する芳香核の数の3倍までの数であつて
a、bおよびcの合計はArの有効原子価を越え
ない、そしてArは低級アルキル基、低級アルコ
キシル基、ニトロ基、ハロ基およびこれらの2種
以上の組合せよりなる群の中から選ばれた置換基
を0ないし3個有することのある芳香族部位、た
だしArが水酸基およびR基を各1つのみ有する
ベンゼン核の場合、そのR基はその水酸基のオル
ソまたはパラ位に位置している)で表わされるア
ミノフエノール類よりなるものである。 この明細書で用いられる「フエノール」という
語は当該技術分野で認められている総括的な意味
であつて芳香環の炭素に直接結合した水酸基を少
なくとも1つ有するヒドロキシ芳香族化合物のこ
とである。 上記アミノフエノール類を含有する潤滑性粘度
を有する油に基づく潤滑剤、通常液状の燃料およ
び添加剤濃縮物もこの発明の態様の内である。 前記アミノフエノール中の芳香族部位Arはベ
ンゼン核、ピリジン核、チオフエン核、1・2・
3・4−テトラヒドロナフタレン核等のような単
核式芳香核であつてもまた多核式芳香族部位であ
つてもかまわない。この多核式芳香族部位は縮合
タイプ、すなわち、ナフタレン、アントラセン、
アザナフタレン類等にみられるように少なくとも
2つの芳香核が2個所で他の核と縮合しているも
のであつてもよい。また、上記多核式芳香族部位
は架橋タイプ、すなわち少なくとも2つの核(単
核式もしくは多核式)が相互に架橋結合によつて
結合しているものであつてもかまわない。このよ
うな架橋結合は、炭素−炭素−重結合、エーテル
結合、ケト結合、スルフイド結合、イオウ原子数
2ないし6のポリスルフイド結合、スルフイニル
結合、スルホニル結合、メチレン結合、アルキレ
ン結合、ジ(低級アルキル)メチレン結合、低級
アルキレンエーテル結合、アルキレンケト結合、
低級アルキレンイオウ結合、イオウ原子数2ない
し6の低級アルキレンポリスルフイド結合、アミ
ノ結合、ポリアミノ結合およびこれら2価の架橋
結合の組合せよりなる群の中から選ぶことができ
る。ある場合には、Ar中芳香核間に1つ以上の
架橋結合が存在していてもかまわない。例えば、
フルオレン核は2つのベンゼン核がメチレン結合
と共有結合とによつて結合している。このような
核は3つの核を持つていると考えられるが、その
うち2つのみが芳香族である。通常、Arは芳香
核自体に炭素原子のみを含むものである。 Ar中の芳香核(縮合タイプ、架橋タイプまた
はその両方)の数は前記式()におけるa、b
およびcの数値を決定するものである。例えば、
Arが単核式芳香核を含んでいる場合、a、bお
よびcのそれぞれは独立に1ないし3である。
Arが2個の芳香核を含んでいる場合、a、bお
よびcのそれぞれは1ないし6、すなわち存在す
る芳香核の数(ナフタレンにおいては2)の3倍
までである。三核式Ar部位については、a、b
およびcのそれぞれは1ないし9である。例え
ば、Arがビフエニルの場合、a、bおよびcの
それぞれは独立に1ないし6である。a、bおよ
びcの数値はArの総有効原子価数を越えないと
いう事実によつて制限されているのはいうまでも
ない。 Ar部位である単環式芳香核は一般式 ar(Q)n (上式において、arは炭素数4ないし10の単環式
芳香核(例えばベンゼン)、各Qは、独立に、低
級アルキル基、低級アルコキシ基、ニトロ基また
はハロゲン原子、そしてmは0ないし3)で表わ
すことができる。この明細書および特許請求の範
囲で低級アルキル基とか低級アルコキシル基とか
のような基に用いられている「低級」とは炭素原
子数7以下の基をいう。また、ハロゲン原子には
フツ素、塩素、臭素およびヨウ素の各基が含まれ
る。通常、ハロゲン原子はフツ素原子および塩素
原子である。 上記の単環式Ar部位の具体例を以下列挙す
る。
This invention relates to novel compounds useful as lubricants based on oils having lubricating viscosity and as additives for normally liquid fuels, and more particularly to novel compounds containing at least one hydrocarbon group having at least about 10 aliphatic carbon atoms. The present invention relates to an aminophenol containing US Pat. No. 2,197,835 discloses a method for producing metal salts of aromatic amines produced by nitration and reduction of wax-substituted hydroxyaromatic hydrocarbons. This metal salt can be added to mineral oil to lower the pour point of the mineral oil or to improve the viscosity index of the mineral oil. US Pat. Nos. 2,502,708 and 2,571,092 describe a process for producing amines of cardanol by nitration and subsequent reduction of cardanol. The aminocardanol is said to be useful as an antioxidant for mineral oils, fats and petroleum. Cardanol, also known as anacardol, is 3-pentadecylphenol 3-(8'-pentadecenyl)phenol, 3-(8':11'pentadecadienyl)phenol and 3-(8:11:14'-pentadecylphenol). It is also described as a mixture of decatrienyl)phenols. In addition to the structural formulas described in the above two patent publications, the literature (The Dictionary of Organic Compounds, Vol. 1, Oxford)
University Press (1965), p. 229) shows that the C 15 substituent in cardanol is in the meta position relative to the hydroxyl group. U.S. Pat. No. 2,859,251 discloses ortho-, para-, and meta-aminophenols containing 6 to 18 carbon atoms per molecule in the presence of a complex catalyst obtained by mixing hydrogen fluoride with boron trifluoride and fluorides of iron metals. A method of alkylation with an olefin polymer having atoms is described. It is not clear from this patent whether the alkyl groups in the product mixture are bonded to carbon, nitrogen and/or oxygen atoms. The use of additives to improve the performance properties of lubricating oils and normally liquid fuels based on oils of lubricating viscosity (eg, oils and greases) has been practiced over the past several decades. However, today, with increasingly scarce raw materials, inflationary equipment replacement costs, rising fuel and lubricant prices, and environmental concerns, new and effective lubricants and fuels are becoming available. We cannot stop the development of additives for this purpose. Accordingly, it is an object of this invention to provide new aminophenol compounds capable of imparting useful and desirable properties to oil-based lubricants and normally liquid fuels. A further object of the invention is to provide novel concentrates and lubricants and fuels containing the novel aminophenol compounds of the invention. Other objects of the invention will become apparent from the following description. This invention is based on the formula (In the above formula, R is a substantially saturated hydrocarbon substituent having at least 10 aliphatic carbon atoms;
a, b and c are each independently a number from 1 to 3 times the number of aromatic nuclei present in Ar, and the sum of a, b and c does not exceed the effective valence of Ar, and Ar is a lower An aromatic moiety that may have 0 to 3 substituents selected from the group consisting of an alkyl group, a lower alkoxyl group, a nitro group, a halo group, and a combination of two or more of these, provided that Ar is a hydroxyl group and R In the case of a benzene nucleus each having only one group, the R group consists of aminophenols represented by (positions ortho or para to the hydroxyl group). As used herein, the term "phenol" has its art-recognized general meaning and refers to hydroxyaromatic compounds having at least one hydroxyl group directly attached to a carbon of an aromatic ring. Also within embodiments of this invention are oil-based lubricants, usually liquid fuels, and additive concentrates of lubricating viscosity containing the aminophenols described above. The aromatic moiety Ar in the aminophenol is a benzene nucleus, a pyridine nucleus, a thiophene nucleus, 1, 2,
It does not matter whether it is a mononuclear aromatic nucleus such as 3,4-tetrahydronaphthalene nucleus or the like, or a polynuclear aromatic moiety. This polynuclear aromatic moiety is of the fused type, i.e. naphthalene, anthracene,
As seen in azanaphthalenes, at least two aromatic nuclei may be condensed with other nuclei at two locations. Further, the polynuclear aromatic moiety may be of a crosslinked type, that is, at least two nuclei (mononuclear or polynuclear) are bonded to each other through a crosslinking bond. Such cross-linking bonds include carbon-carbon double bonds, ether bonds, keto bonds, sulfide bonds, polysulfide bonds having 2 to 6 sulfur atoms, sulfinyl bonds, sulfonyl bonds, methylene bonds, alkylene bonds, di(lower alkyl) bonds, methylene bond, lower alkylene ether bond, alkylene keto bond,
It can be selected from the group consisting of lower alkylene sulfur bonds, lower alkylene polysulfide bonds having 2 to 6 sulfur atoms, amino bonds, polyamino bonds, and combinations of these divalent crosslinking bonds. In some cases, one or more crosslinks may exist between the aromatic nuclei in Ar. for example,
In the fluorene nucleus, two benzene nuclei are bonded by a methylene bond and a covalent bond. Such a nucleus is thought to have three nuclei, only two of which are aromatic. Usually, Ar contains only carbon atoms in the aromatic nucleus itself. The number of aromatic nuclei (condensed type, crosslinked type, or both) in Ar is a, b in the above formula ()
and determine the numerical value of c. for example,
When Ar contains a mononuclear aromatic nucleus, each of a, b and c is independently 1 to 3.
If Ar contains two aromatic nuclei, each of a, b and c is from 1 to 6, ie up to three times the number of aromatic nuclei present (2 in naphthalene). For the trinuclear Ar moiety, a, b
and c are each from 1 to 9. For example, when Ar is biphenyl, each of a, b and c is independently 1 to 6. Of course, the values of a, b and c are limited by the fact that they do not exceed the total effective valence number of Ar. The monocyclic aromatic nucleus that is the Ar moiety has the general formula ar(Q) n (in the above formula, ar is a monocyclic aromatic nucleus having 4 to 10 carbon atoms (for example, benzene), and each Q is independently a lower alkyl group. , a lower alkoxy group, a nitro group or a halogen atom, and m can be represented by 0 to 3). In this specification and claims, the term "lower" used in groups such as lower alkyl and lower alkoxyl refers to groups having 7 or less carbon atoms. Furthermore, halogen atoms include fluorine, chlorine, bromine, and iodine groups. Typically, halogen atoms are fluorine and chlorine atoms. Specific examples of the above monocyclic Ar moiety are listed below.

【式】【formula】 【式】【formula】

【式】【formula】

【式】【formula】

【式】【formula】

【式】【formula】

【式】【formula】

【式】【formula】

【式】【formula】

【式】【formula】

【式】 等である。 上記式において、Meはメチル、Etはエチル、
Prはノルマルプロピル、そしてNitはニトロであ
る。 Arが多核式縮合環芳香族部位の場合、これを
一般式 (上式において、ar、Qおよびmは前記のとお
り、m′は1ないし4、そして〓は2つの環を縮
合して2つの隣接する環それぞれの環の2つの炭
素原子部分を生成する一対の縮合結合を示す)で
示すことができる。縮合環タイプの芳香族部位
Arの具体例を以下に列挙する。 芳香族部位Arが架橋タイプの多核式芳香族部
位の場合、これを一般式 ar−(Lng−ar−)w−(Q)nw (上式において、wは1ないし約20、arは前記の
とおりであつてただし全ar中少なくとも3つのフ
リーの原子価が存在している、Qおよびmは前記
のとおり、そして各Lngは炭素−炭素一重結合、
エーテル結合(例えば−0−)、ケト結合(例え
[Formula] etc. In the above formula, Me is methyl, Et is ethyl,
Pr is normal propyl and Nit is nitro. When Ar is a polynuclear fused ring aromatic moiety, this is expressed as (In the above formula, ar, Q, and m are as described above, m' is 1 to 4, and 〓 is a pair of two rings condensed to produce two carbon atom moieties of each ring of two adjacent rings.) ) can be shown as a condensed bond. Fused ring type aromatic moiety
Specific examples of Ar are listed below. When the aromatic moiety Ar is a crosslinked polynuclear aromatic moiety, it is expressed by the general formula ar-(Lng-ar-) w -(Q) nw (in the above formula, w is 1 to about 20, and ar is the above-mentioned with at least three free valences present in all ar, Q and m as above, and each Lng is a carbon-carbon single bond,
Ether bonds (e.g. -0-), keto bonds (e.g.

【式】)、スルフイド結合(例えば−S−)、 イオウ原子数2ないし6のポリスルフイド結合
(例えば−S2-6−)、スルフイニル結合(例えば−
S(O)−)、スルホニル結合(例えば−S(O)
−)、低級アルキレン結合(例えば、−CH2−、
−CH2−CH2−、
[Formula]), sulfide bond (e.g. -S-), polysulfide bond containing 2 to 6 sulfur atoms (e.g. -S 2-6 -), sulfinyl bond (e.g. -
S(O)-), sulfonyl bond (e.g. -S(O)
2 −), lower alkylene bonds (e.g., −CH 2 −,
−CH 2 −CH 2 −,

【式】等)、ジ(低級 アルキル)メチレン結合(例えば−CR −)、低
級アルキレンエーテル結合(例えば、−CH2O
−、−CH2O−CH2−、−CH2−CH2O−、−
CH2CH2OCH2CH2−、
[Formula], etc.), di(lower alkyl)methylene bonds (e.g. -CR 0 2 -), lower alkylene ether bonds (e.g. -CH 2 O
−, −CH 2 O−CH 2 −, −CH 2 −CH 2 O−, −
CH 2 CH 2 OCH 2 CH 2 −,

【式】【formula】

【式】等)、低級アルキレン ケト結合(例えば、[Formula], etc.), lower alkylene Keto bonds (e.g.

【式】【formula】

【式】)、低級アルキレンスルフイド 結合(例えば、上記アルキレンエーテル結合中の
−O−の1つまたはそれ以上が−S−原子に置き
換つたもの)、低級アルキレンポリスルフイド結
合(例えば、上記アルキレンエーテル結合中の−
O−の1つまたはそれ以上が−S2〜6−基に置き
換つたもの)、アミノ結合(例えば
[Formula]), lower alkylene sulfide bonds (for example, one or more -O- in the above alkylene ether bond is replaced with -S- atoms), lower alkylene polysulfide bonds (for example, − in the above alkylene ether bond
one or more of O- is replaced by an -S 2-6 - group), an amino bond (e.g.

【式】【formula】

【式】【formula】 【式】【formula】

【式】【formula】

【式】(alKは低級アルキレン等)、ポリ アミノ結合(例えば、[Formula] (alK is lower alkylene, etc.), poly Amino bonds (e.g.

【式】ここで フリーのNの原子価はHまたはR0基によつて満
足されている)およびこれら架橋結合の組み合せ
(上記各R0は低級アルキル基である)よりなる群
の中から選ばれた架橋結合である)で示すことが
できる。 架橋タイプの多核式芳香族部位Arの具体例を
以下列挙する。
[Formula] where the valence of free N is satisfied by H or R 0 group) and combinations of these crosslinking bonds (each R 0 above is a lower alkyl group) This can be shown as a cross-linked bond. Specific examples of the crosslinked type polynuclear aromatic moiety Ar are listed below.

【式】【formula】

【式】【formula】

【式】【formula】 【式】【formula】

等。 通常、これら全てのAr部位はR基、−OH基お
よび−NH2基(および架橋基)を除いては未置換
である。 価格、入手のしやすさ、性能等の理由から、
Ar部位は、通常、ベンゼン核、低級アルキレン
架橋ベンゼン核、またはナフタレン核である。す
なわち、典型的なAr部位は3ないし5個の有効
原子価を有するベンゼンまたはナフタレンであつ
てその原子価の1つまたは2つが水酸基によつて
満たされ、残りの有効原子価が、可能な限り、水
酸基に対してオルソ位またはパラ位に位置し得る
ものである。好ましくは、Arは1つの有効原子
価が水酸基によつて満たされ残りの2つまたは3
つの有効原子価がその水酸基に対してオルソ位が
パラ位に位置し得るような3つまたは4つの有効
原子価を有するベンゼン核である。 この発明のアミノフエノールは芳香族部位Ar
に直接結合した、脂肪族炭素原子を少なくとも約
10個有する実質的に飽和の一価の炭化水素系基R
を含有している。このR基は約400個までの脂肪
族炭素原子を有し得る。このようなR基は1つ以
上存在していてもかまわないが、通常、芳香族部
位Ar中の各芳香核当りせいぜい2個または3個
までである。R基の総数は前記式()中の
「a」の数値で示される。通常、この炭化水素系
基は少なくとも約30個、より典型的には少なくと
も約50個そして約750個まで、より典型的には約
400個まで、通常は300個までの脂肪族炭素原子を
有している。典型的にはこのR基はアルキル基ま
たはアルケニル基である。 一般に、炭化水素系基Rは、エチレン、プロピ
レン、ブテン−1、イソブテン、ブタジエン、イ
ソプレン、1−ヘキセン、1−オクテン等の2な
いし10個の炭素原子を有するモノおよびジオレフ
イン類の単独重合体または相互重合体(例えば二
元共重合体、三元共重合体)から誘導される。典
型的には、これらオレフイン類は1−モノオレフ
イン類である。R基は、また、上記単独重合体ま
たは相互重合体のハロゲン化(例えば、塩素化ま
たは臭素化)物から誘導することができる。この
R基は、高分子量アルケン単量体(例えば、1−
テトラコンテン)およびその塩素化物や塩化水素
化物、脂肪族石油留分ことにパラフインワツクス
およびその塩素化物や塩化水素化物、白油、チー
グラーナツタ法によつて得たアルケン(例えば、
ポリ(エチレン)グリース)のような合成アルケ
ン類および当該技術分野で知られている他の供給
源等の供給源からも誘導できる。R基中に存在す
るいずれの不飽和も、以後述べるニトロ化の前
に、当該技術分野で知られている方法に従つた水
素化により減少または除去してもかまわない。 この明細書でいう「炭化水素系」とは当該分子
の残りの部分に直接結合した炭素原子を有しかつ
この発明の意味合いにおいて主として炭化水素特
性を有する基を意味する。したがつて、炭化水素
系基は炭素原子10個毎に1個までの非炭化水素基
を含有することができる。ただしこの非炭化水素
基は炭化水素系基の主な炭化水素特性を大きく変
えるものであつてはならない。このような非炭化
水素基は当業者には明らかであろう。例えば、水
酸基、ハロ基(ことにクロル基およびフルオル
基)、アルコキシル基、アルキルメルカプト基、
アルキルスルホキシ基等である。通常、炭化水素
系基Rは純粋にヒドロカルビルであり上記のよう
な非炭化水素基を含まないものである。 炭化水素系基Rは実質的に飽和のものである。
すなわち、存在する炭素−炭素−重結合10個毎に
含まれる炭素−炭素不飽和結合はせいぜい1個ま
でである。通常、Rは存在する炭素−炭素結合50
個毎にせいぜい1個までの炭素−炭素非芳香族不
飽和結合を含んでいるにすぎない。 この発明のアミノフエノールの炭化水素系基
は、また、その性質が実質的に脂肪族である。す
なわち、R基中の炭素原子10個毎に存在する炭素
原子数6以下の非脂肪族基(シクロアルキル基、
シクロアルケニル基または芳香族基)はせいぜい
1個までである。通常、50個の炭素原子当り上記
のような非脂肪族基をせいぜい1個までしか含ん
でおらず、そして多くの場合、このような非脂肪
族基を全く含んでいない。すなわち、典型的なR
基は純粋に脂肪族のものである。典型的にはこれ
ら純粋の脂肪族R基はアルキル基またはアルケニ
ル基である。 実質的に飽和の炭化水素系基Rの具体例を以下
に列挙する。 テトラ(プロピレン)基、 デカ(プロピレン)基、 トリ(イソブテン)基、 トリデカ(イソブテン)基、 テトラコンタニル基、 ヘンペンタコンタニル基、 炭素原子数約35ないし約70のポリ(エチレン/
プロピレン)基の混合物、 炭素原子数約35ないし約70の酸化変性もくしは
機械的変性ポリ(エチレン/プロピレン)基の混
合物、 炭素原子数約80ないし約150のポリ(プロピレ
ン/1−ヘキセン)基の混合物、 炭素原子数20ないし32のポリ(イソブテン)基
の混合物、 平均して50ないし75個の炭素原子を有するポリ
(イソブテン)基の混合物。 典型的には、R基は、エチレン、プロピレン、
ブテン類およびこれらの混合物のようなC2
C101−オレフイン類の単独重合体もしくは相互重
合体から誘導される。R基の好ましい供給源は、
ブテン含有量が35ないし75重量%でイソブテン含
有量が15ないし60、典型的には30ないし60重量%
のC4留分を三塩化アルミニウムや三フツ化ホウ
素のようなルイス酸触媒の存在下に重合して得た
ポリ(イソブテン)類である。これらポリブテン
類は主として(すなわち、総繰り返し単位の80%
以上の)式 で示されるイソブテン繰り返し単位を含んでい
る。 炭化水素系基Rをこの発明のアミノフエノール
の芳香族部位Arに結合するには当業者によく知
られている多くの方法を用いることができる。こ
とに好適な方法の一つはフリーデル−クラフツ反
応であり、この反応ではオレフイン(例えば、オ
レフイン結合を有する重合体)またはそのハロゲ
ン化物もしくはハロゲン化水素化物をフエノール
と反応させる。この反応はルイス酸触媒(例え
ば、三フツ化ホウ素およびそれとエーテル類、フ
エノール類、フツ化水素等との錯体、塩化アルミ
ニウム、臭化アルミニウム、二塩化亜鉛等)の存
在下でおこなわれる。この反応をおこなうための
手順および条件は当業者のよく知るところであ
る。例えば、インターサイエンス・パブリツシヤ
ーズ刊カークーオズマー著「エンサイクロピデイ
ア・オブ・ケミカル・テクノロジイ」第2版第1
巻894〜895頁(1963年)に記載されている「アル
キレーシヨン・オブ・フエノールズ」の項参照。
炭化水素系基Rを芳香族部位Arに結合するため
の同様に好適で好都合な方法は当業者には明らか
であろう。 前記式()を見て容易にわかるように、この
発明のアミノフエノールは以下の置換基それぞれ
を少なくとも1つ含有している。その置換基と
は、水酸基、上記したR基および第一アミン基−
NH2である。これら基の各々はAr部位中の芳香
核の一部である炭素原子に結合したものである。
もつとも、Ar部位中に2個以上の芳香核が存在
している場合、前記置換基のそれぞれが同一の芳
香環に結合している必要はない。 ある好ましい態様において、この発明のアミノ
フエノールは上記置換基をそれぞれ1つと単核式
芳香環好ましくはベンゼンを含有している。この
好ましいアミノフエノールは式 (上式において、R′は水酸基のオルソ位またはパ
ラ位に位置した脂肪族炭素原子を約30ないし約
400個含有する炭化水素系基、Rは低級アルキ
ル基、低級アルコキシル基、ニトロ基またはハロ
ゲン原子、そしてzは0または1である)で示す
ことができる。通常、zは0であり、そして
R′は実質的に飽和の純粋な脂肪族基である。し
ばしば、R′は−OH基に対してパラ位のアルキル
基もしくはアルケニル基である。 この発明の他の好ましいアミノフエノールは式 (上式において、Rは平均で約30ないし約750個の
脂肪族炭素原子を有する実質的に飽和のヒドロカ
ルビル基、R′は低級アルキル基、低級アルコキ
シル基、ニトロ基またはハロゲン原子、そしてz
は0または1、ただしRは水酸基のオルソ位また
はパラ位にある)で示される。 さらに他の好ましいアミノフエノールは式 (上式において、R″はC2〜C101−オレフインの単
独重合体もしくは相互重合体から誘導された基で
あつて平均で約30ないし約300個の脂肪族炭素原
子を有するもの、そしてRおよびzは前記のと
おり)で示されるものである。通常、R″はエチ
レン、プロピレン、ブチレンまたはこれらの混合
物から誘導される。典型的には、R″はイソブテ
ンの重合体である。しばしば、R″は少なくとも
約50個の脂肪族炭素原子を有し、zは0である。 また、他の好ましいアミノフエノールは式 (上式において、RはC2〜C101−オレフインの単
独重合体もしくは相互重合体から誘導された基で
あつて平均で約30ないし約750個の脂肪族炭素原
子を有するもの、R′は低級アルキル基、低級ア
ルコキシル基、ニトロ基またはハロ基、そしてz
は0または1、ただし、水酸基のオルソ位にアミ
ノ基が1個のみある場合R′はそれが存在する場
合には水酸基のオルソ位に位置し得る)で示され
るものである。この場合、Rは、しばしば、平均
で少なくとも50個の脂肪族炭素原子を有し、エチ
レン、プロピレン、ブテン類またはこれらの混合
物の単独重合体もしくは相互重合体から誘導され
る。イソブテンの重合体から誘導されたR基が典
型的である。 この発明のアミノフエノールは多くの合成手法
によつて製造することができる。その手法は用い
る反応の種類およびその順序において様々であ
る。例えば、ベンゼンのような芳香族炭化水素を
重合オレフインのようなアルキル化剤でアルキル
化してアルキル化芳香族中間体を作る。この中間
体をニトロ化して例えばポリニトロ中間体を製造
する。ついで、このポリニトロ中間体をジアミン
に還元しこれをジアゾ化して水と反応させアミノ
基の1つを水酸基に転化し、こうして所望のアミ
ノフエノールが得られる。あるいは、上記ポリニ
トロ中間体中のニトロ基の1つを苛性アルカリと
の溶融により水酸基に転化してヒドロキシ−ニト
ロアルキル基芳香族中間体を得、ついでこれを還
元して所望のアミノフエノールを得ることもでき
る。 この発明のアミノフエノールを製造するための
他の有用な手段はフエノールをオレフイン系アル
キル化剤でアルキル化してアルキル化フエノール
を生成することを含むものである。このアルキル
化フエノールをニトロ化してニトロフエノール中
間体を製造し、ついでそのニトロ基の少なくとも
いくつかを還元することによつて所望のアミノフ
エノールが得られる。 フエノールのアルキル化方法は前掲の「エンサ
イクロピデイア・オブ・ケミカル・テクノロジ
イ」に示されているとおり当業者によく知られて
いる。フエノールのニトロ化方法もよく知られて
いる。例えば、前記「エンサイクロピデイア・オ
ブ・ケミカル・テクノロジイ」第2版第13巻888
頁以下のニトロフエノールズ」の項、さらにはア
カデミツク・プレス刊1959年P.B.D.ド・ラ・マー
ルおよびJ.H.リツド著「アロマテイツク・サブス
チチユーシヨン;ナイトレーシヨン・アンド・ハ
ロジエネーシヨン」、ケンブリツジ・ユニバーシ
テイ・プレス刊1961年J.G.ホゲツト著「ナイトレ
ーシヨン・アンド・アロマテイツク・リアクテイ
ビテイ」およびインターサイエンス・パブリツシ
ヤー刊1969年ヘンリー・フユーエル編「ザ・ケミ
ストリ・オブ・ザ・ニトロ・アンド・ニトロソ・
グループ」参照。 芳香族ヒドロキシ化合物は硝酸、硝酸と硫酸や
三フツ化ホウ素との混合物、四酸化窒素、ニトロ
ニウムテトラフルオルボレートまたはアシルニト
レートによつてニトロ化することができる。一般
に、濃度例えば約30〜90%、しばしば約60〜90%
の硝酸が好都合なニトロ化剤である。酢酸や酪酸
のような実質的に不活性の液状希釈剤および溶剤
は反応体の接触をよくするので反応を進行させる
上で役立つ。 ヒドロキシ芳香族化合物をニトロ化するための
条件や濃度は当該技術分野においてよく知られて
いる。例えば、反応を約−15℃ないし約150℃の
温度でおこなうことができる。通常、ニトロ化は
約25ないし75℃で都合よくおこなわれる。 一般に、用いるニトロ化剤に依つてニトロ化さ
れるべきヒドロキシ芳香族化合物中に存在する芳
香核の各1モル当り約0.5〜4モルのニトロ化剤
が用いられる。Ar部位中に1つ以上の芳香核が
存在する場合、その芳香核の数に応じてニトロ化
剤の量を比例的に増加することができる。例え
ば、ナフタレン系芳香族中間体1モルは、この発
明の目的からすると2個の「単環」芳香核を有す
ることになるので、約1〜4モルのニトロ化剤が
一般に使用される。ニトロ化剤として硝酸を用い
る場合、芳香核1モルにつき約1.0ないし約3.0モ
ル使用される。反応を素早くおこなおうとするな
らばニトロ化剤を約5モル過剰まで(「単環」芳
香該当り)用いてもかまわない。 ヒドロキシ芳香族中間体のニトロ化には一般に
0.25ないし24時間要する。もつとも、例えば96時
間といつた長時間ニトロ化混合物を反応させるこ
とが好都合である。 芳香族ニトロ化合物を相応するアミンに還元す
ることはよく知られている。例えば、前述の「エ
ンサイクロピデイア・オブ・ケミカル・テクノロ
ジイ」第2版、第2巻76〜99頁にある「アミネー
シヨン・バイ・リダクシヨン」の項参照。一般
に、この反応はパラジウム、白金およびその酸化
物、銅クロマイトのような金属系触媒の存在下
に、例えば、水素、一酸化炭素またはヒドラジン
(あるいはそれらの混合物)によつておこなうこ
とができる。アルカリ金属もしくはアルカリ土類
金属の水酸化物あるいはアミン酸(アミノフエノ
ール類も含む)のような助触媒もこの接触還元に
用いることができる。 還元は塩酸のような酸の存在下に還元性金属を
用いておこなうこともできる。典型的な還元性金
属は亜鉛、鉄およびスズであり、これら金属の塩
も用いることができる。 ニトロ基はシヨン・ウイリー・アンド・サンズ
刊1973年第20巻455頁以下の「オーガニツク・リ
アクシヨンズ」に記載されているジニン反応で還
元することもできる。一般に、ジニン反応はアル
カリ金属のスルフイド、ポリスルフイドおよびヒ
ドロスルフイドのような二価の陰性化合物による
ニトロ基の還元が関与するものである。 ニトロ基は電解によつても還元できる。例え
ば、上記の「アミネーシヨン・バイ・リダクシヨ
ン」参照。 典型的には、この発明のアミノフエノールは上
記の金属性触媒の存在下に水素でニトロフエノー
ルを還元して得られる。この還元は、一般に、約
15〜250℃、典型的には約50〜150℃の温度、約0
〜2000psig、典型的には約50〜250psigの水素圧
下でおこなわれる。還元反応時間は約0.5〜50時
間の間で変化する。この反応を容易にするために
エタノール、シクロヘキサン等のような実質的に
不活性の液状希釈剤および溶剤を用いることがで
きる。アミノフエノール生成物は蒸留、ろ過、抽
出、その他よく知られた手段によつて得られる。 還元は、ニトロ中間体中に存在するニトロ基の
少なくとも約50%、通常約80%がアミノ基に転化
されるまでおこなう。今述べたこの発明のアミノ
フエノールを得るための典型的な方法を以下にま
とめる。 ()式 (上式において、Rは少なくとも10個の脂肪族炭
素原子を有する実質的に飽和の炭化水素系基、a
およびcはそれぞれ独立に1ないしAr中に存在
する芳香核の数の3倍までの整数であつてa、b
およびcの合計はAr′の有効原子価を越えない、
Ar′は低級アルキル基、低級アルコキシル基、ニ
トロ基、ハロ基およびこれらの基2種以上の組み
合せよりなる群の中から選ばれた置換基を0ない
し3個有する芳香族部位ただし(a)Ar′は芳香核の
一部である炭素原子に直接結合した水素原子を少
なくとも1つ有し、そして(b)Ar′が水酸基とR基
を1つずつのみ有するベンゼンである場合はR基
は水酸基のオルソ位またはパラ位に位置してい
る)で示される化合物の少なくとも1つを少なく
とも1つのニトロ化剤でニトロ化してニトロ中間
体を含有する第1の反応混合物を製造し、そして
()この第1の反応混合物中のニトロ基の少な
くとも約50%をアミノ基に還元する方法である。 通常、上記したことは、式 (上式において、Rは脂肪族炭素原子を少なくと
も10個有する実質的に飽和の炭化水素系基、a、
bおよびcはそれぞれ独立に1ないしAr中に存
在する芳香核の数の3倍までの数であつてa、b
およびcの合計はArの有効原子価を越えない、
Arは低級アルキル基、低級アルコキシル基、ハ
ロ基およびこれらの2種以上の組み合せよりなる
群の中から選ばれた置換基を0ないし3個有する
ことのある芳香族部位、ただしArがただ1つの
水酸基と1つのR基を有するベンゼン核であると
きはR基は水酸基のオルソ位またはパラ位に位置
する)で示される化合物中に存在するニトロ基の
少なくとも50%をアミノ基に還元することを意味
している。 この発明のあるアミノフエノールを得るための
他の典型的な方法を以下にまとめる。 () 式 (上式において、Rは約30ないし約750個の脂肪
族炭素原子を有する実質的に飽和のヒドロカル
ビル基、R′は低級アルキル基、低級アルコキ
シ基、ニトロ基およびハロ基よりなる群の中か
ら選ばれた置換基、zは0または1)で示され
る化合物の少なくとも1つを少なくとも1種の
ニトロ化剤でニトロ化してニトロ中間体を含有
する第1の反応混合物を製造し、そして () 前記第1の反応混合物中のニトロ基の少な
くとも約50%をアミノ基に還元する方法であ
る。通常、このニトロ化剤は硝酸であり、還元
は金属性水素化触媒の存在下に水素を用いてお
こなわれる。R基はフエノール性水酸基のオル
ソ位またはパラ位にある。 以下この発明の実施例を記す。この明細書、特
許請求の範囲におけると同様、以下の実施例にお
いて全ての「部」および「%」はとくに他の指示
がない限り重量基準である。 実施例 1A テトラプロペニル置換フエノール361.2部およ
び氷酢酸270.9部よりなる混合物に、7〜17℃
で、硝酸(70〜71%HNO3)90.3部および氷酢酸
90.3部よりなる混合物を加えた。この添加は反応
混合物を外部から冷却して7〜17℃に保ちながら
1.5時間かけておこなつた。冷却浴を取りはずし
反応混合物を室温で2時間撹拌した。ついで反応
混合物を134℃/35トルでストリツピングし、ろ
過してろ液として窒素含有量4.65%の所望のニト
ロ化中間体を得た。 実施例 1B 実施例1Aの生成物150部およびエタノール50部
よりなる混合物をオートクレーブに仕込んだ。こ
の混合物に窒素を吹き込んで脱ガスし、木炭に担
持されたパラジウム0.75部を加えた。オートクレ
ーブを脱気し窒素で数回加圧した後100psigの水
素圧下に設置した。反応混合物を95ないし100℃
に2.5時間保持した。その間水素圧は100psigから
20psigに変化した。水素圧が30psig以下に低下し
たとき、これを調節して100psigに戻した。反応
を20.5時間続けその時点でオートクレーブを開放
し木炭に担持されたパラジウムをさらに0.5部加
えた。窒素吹き込みを3回繰り返した後オートク
レーブを水素で再び100psigに加圧し、反応をさ
らに16.5時間続けた。全部で1.63モルの水素がオ
ートクレーブに仕込まれた。反応混合物をろ過
し、130℃/16トルまでストリツピングした。も
う一度ろ過して窒素含有量4.78%の生成物を得
た。 実施例 2A ポリイソブテン置換フエノール(このポリイソ
ブテン置換基は22ないし25個の炭素原子を含有す
るものであつた)3685部および織物用ベンジン
1400部よりなる混合物に硝酸(70%)790部を加
えた。反応温度を50℃以下に保つた。約0.7時間
撹拌した後反応混合物を5000部の氷に注ぎ16時間
放置した。分離した有機層を水で2度洗浄しつい
でベンゼン1000部を加えた。この溶液を170℃ま
でストリツピングし、残渣をろ過して窒素含有量
2.41%、99℃における粘度が150.8SUSの所望の
中間体を得た。 実施例 2B 実施例2Aの生成物130部、エタノール130部お
よび酸化白金(PtO2)0.2部よりなる混合物を水
素化ボンベに仕込んだ。ボンベを数回水素吹き込
みし、ついで水素で54psigに加圧した。このボン
ベを24時間揺動し再び70psigまで水素を仕込ん
だ。揺動をさらに98時間続けた。得られた反応混
合物を145℃/760トルまでストリツピングして所
望の生成物を得た。 実施例 2C 実施例2Aの生成物420部、エタノール326部お
よび市販のケイソウ土担持ニツケル12部よりなる
混合物を適当な大きさの水素化ボンベに仕込ん
だ。ボンベを水素で1480psigまで加圧し、5.25時
間振動した。得られた反応混合物を65℃/30トル
までストリツピングして窒素含有量2.62%の所望
生成物を残渣として得た。 実施例 2D 実施例2Aの生成物105部、シクロヘキサン303
部および市販のラニーニツケル触媒よりなる混合
物を適当な大きさの水素化ボンベに仕込んだ。ボ
ンベを水素で1000psigまで加圧し、約50℃で16時
間振動させた。このボンベを再び1100psigまで加
圧し、さらに24時間振動させた。ついで、ボンベ
を開放し、反応混合物をろ過しこれを新たなラニ
ーニツケル触媒4部とともに再びボンベに仕込ん
だ。ボンベを1100psigまで加圧し、24時間振動さ
せた。得られた反応混合物を95℃/28トルまでス
トリツピングして水素基含有量5.24%、窒素含有
量2.25%の生成物を得た。 実施例 3A 三フツ化ホウ素−フエノール錯体触媒の存在下
にフエノールを数平均分子量約1000(気相浸透圧
法)のポリイソブテンの反応させてアルキル化フ
エノールを製造した。この生成物をまず230℃/
760トル(蒸気温度)までストリツピングし、つ
いで205℃(蒸気温度)/50トルまでストリツピ
ングして精製アルキル化フエノールを得た。 上記精製アルキル化フエノール265部、ブレン
ド油176部および沸点約20℃の石油ナフサ42部よ
りなる混合物に、濃硝酸(69〜70%)18.4部およ
び水35部よりなる混合物を徐々に加えた。この反
応混合物を約30〜45℃で3時間撹拌し、120℃/
20トルまでストリツピングしろ過して所望ニトロ
フエノール中間体の油溶液を得た。 実施例 3B 実施例3Aの生成溶液1500部、イソプロパノー
ル642部およびケイソウ土担持ニツケル触媒7.5部
よりなる混合物を窒素雰囲気下でオートクレーブ
に仕込んだ。窒素による吹き込みおよび脱気を3
回おこなつた後、オートクレーブを水素で
100psigまで加圧し振動を始めた。反応混合物を
全部で14.5時間96℃に保持した。その間全部で
1.66モルの水素を供給した。窒素吹き込みを3回
おこなつた後、反応混合物をろ過し、ろ液を120
℃/18トルまでストリツピングした。ろ過によつ
て窒素を0.54%含有する所望生成物の油溶液を得
た。 実施例 4A ポリイソブテン置換フエノール(そのポリイソ
ブテン基は約100個の炭素原子を含有するもので
あつた)400部、織物用ベンジン125部および希釈
鉱油266部よりなる混合物に28℃で水50部中の硝
酸(70%)22.83部を徐々に0.33時間かけて加え
た。この混合物を28〜34℃で2時間撹拌し、158
℃/30トルまでストリツピングした。ろ過によつ
て窒素含有量0.88%の所望中間体の油溶液(40
%)を得た。 実施例 4B 実施例4Aの生成油溶液93部およびトルエンと
イソプロパノール(50/50部)との混合物93部よ
りなる混合物を適当な大きさの水素化容器に仕込
んだ。混合物の脱気および窒素吹き込みをおこな
つた後、市販の酸化白金(86.4%PtO2)を加え
た。反応容器を57psigに加圧し、50〜60℃で21時
間保持した。この反応容器に全部で0.6モルの水
素を供給した。ついで反応混合物をろ過し、ろ液
をストリツピングして0.44%の窒素を含有する所
望生成物の油溶液を得た。 実施例 5A 実施例4Aのポリイソブテン置換フエノール
2160部および希釈鉱油1440部よりなる混合物を60
℃に熱した。ついで、パラホルムアルデヒド25部
を上記混合物に加え、ついで塩酸15部を加えた。
この混合物を115℃に1時間加熱した。室温で16
時間放置した後、反応混合物を160℃に1時間加
熱した。その間蒸留物20部を除去した。反応混合
物を160℃/15トルまでストリツピングして所望
のメチレン架橋ポリイソブテン置換フエノールの
油溶液を得た。 実施例 5B 実施例5Aで得た油溶液2406部および織物用ベ
ンジン600部に硝酸(70%)90部を1.5時間かけて
加えた。この反応混合物を1.5時間撹拌し、室温
で63時間放置し、ついで90℃で8時間熱した。
160℃/18トルまでストリツピングして0.79%の
窒素を含有する所望のニトロ化中間体の油溶液を
得た。 実施例 5C 実施例5Bの油溶液800部およびトルエン/イソ
プロパノール混合物(60/40部)720部よりなる
混合物をオートクレーブに仕込んだ。窒素吹き込
みをおこなつた後ケイソウ土担持ニツケル触媒4
部を加えた。窒素吹き込みを3回繰返した後オー
トクレーブを水素で60psigまで25℃で加圧した。
反応温度を徐徐に96℃まで上昇し、圧力を
100psigに5.5時間保つた。ついでオートクレーブ
を開放しケイソウ土担持触媒をさらに4部加え
た。オートクレーブを再び水素で100psigまで加
圧し、96℃、100psigに6時間保つた。オートク
レーブを冷却し、開放し酸化白金触媒をさらに
0.8部加えた。オートクレーブを水素で再び
90psigに加圧し、この圧力をさらに8時間保持し
た。反応混合物をろ過し、ろ液を150℃/18トル
までストリツピングして窒素含有量0.41%の所望
生成物の油溶液を得た。 実施例 6A 実施例3Aで得たポリイソブテン置換フエノー
ル1962部、パラホルムアルデヒド49.5部、塩酸15
部および希釈鉱油1372部よりなる混合物を115℃
で7時間熱した。次に反応温度を160〜165℃に上
昇しその温度にさらに7時間保持した。この混合
物に織物用ベンジン400部を加え30℃に冷却し
た。ついで、水140部中の硝酸(70%)136.95部
徐々に加えた。反応混合物を30〜35℃で1.5時間
撹拌し、ついで170℃/28トルまでストリツピン
グして所望中間体の油溶液を得、これをろ過して
清澄化した。 実施例 6B 実施例6Aで得た油溶液96部およびトルエン/
イソプロパノール混合物(50/50)96部よりなる
混合物を適当な大きさの水素化容器に仕込んだ。
窒素吹き込み後酸化白金触媒0.32部を加えた。反
応容器を再び窒素吹き込みした後、25℃で水素に
よつて157psigに加圧した。水素圧を57ないし
50psigに6.0時間保持し、その間、反応混合物を
50ないし60℃に加熱した。こうして得た反応混合
物をろ過し、ストリツピングして窒素含有量
0.353%の所望生成物の油溶液を得た。 実施例 7A 実施例3Aで製造したポリイソブテン置換フエ
ノール654部およびイソブチル酸654部よりなる27
ないし31℃の混合物に16モル硝酸90部を0.5時間
かけて加えた。反応混合物を50℃で3時間保持
し、ついで室温で63時間保持した。160℃/26ト
ルまでストリツピングし、ろ過助材でろ過して室
素含有量1.8%の所望ニトロ中間体を得た。 実施例 7B 実施例3Bと実質的に同一の方法に従いケイソ
ウ土担持ニツケル触媒を用いて実施例7Aで得た
ニトロ生成物を水素化した。 実施例 8A 実施例3Aで得たポリイソブテン置換フエノー
ル4578部、希釈鉱油3052部および織物用ベンジン
725部よりなる混合物を60℃に熱して均質にし
た。30℃に冷却した後、水600部中の16モル硝酸
319.5部を混合物に加えた。混合物を40℃以下に
保持するために冷却が必要であつた。反応混合物
をさらに2時間撹拌した後、その3710部を別の反
応容器に移した。この3710部を水130部中の16モ
ル硝酸127.82部で25〜30℃でさらに処理した。反
応混合物を1.5時間撹拌し、ついで220℃/30トル
までストリツピングした。ろ過によつて所望中間
体の油溶液を得た。 実施例 8B 実施例8Aで得た油溶液を実施例2Bとほぼ同一
の方法で酸化白金を用いて水素化してジアミノフ
エノールを得た。 実施例 9 ジニトロC25アルキル化フエノール(実施例8A
とほぼ同じ方法で得た)543部、イソプロパノー
ル543部およびトルエン200部よりなる混合物を全
部で42部のアンモニアガスで0.75時間かけで19℃
で処理した。反応混合物を、ついで、H2Sガス
147部で処理した。アンモニアおよび硫化水素処
理は撹拌した混合物中にそれぞれのガスを導入す
ることによつておこなつた。82部のアンモニアガ
スでアンモニア処理を繰り返し、最後に硫化水素
102部で処理した。反応混合物を40℃/60トルま
でストリツピングして残渣を得、これを希釈油
161部と混合し再び70℃/18トルまでストリツピ
ングした。さらに161部の希釈油と35部のろ過助
材を加えた。この混合物をろ過して所望のジアミ
ノフエノールの40%油溶液である粘稠なろ液を得
た。 以下に示す実施例10〜16のニトロ化は、次表A
に示したヒドロキシ芳香族化合物および硝酸置に
より実施例1Aとほぼ同じ方法によつておこなつ
た。これら実施例のニトロ中間体の還元は表Aに
示した実施例に記載した方法を用いておこなつ
た。
etc. Typically, all these Ar moieties are unsubstituted except for the R, -OH and -NH2 groups (and bridging groups). Due to reasons such as price, availability, and performance,
The Ar moiety is typically a benzene nucleus, a lower alkylene bridged benzene nucleus, or a naphthalene nucleus. That is, a typical Ar moiety is a benzene or naphthalene with 3 to 5 available valencies, one or two of which are filled by a hydroxyl group, and the remaining available valencies are filled as much as possible. , which may be located at the ortho or para position relative to the hydroxyl group. Preferably, Ar has one effective valence filled by a hydroxyl group and the remaining two or three.
It is a benzene nucleus having three or four effective valences such that one effective valence can be located in the ortho position and in the para position with respect to the hydroxyl group. The aminophenol of this invention has an aromatic moiety Ar
an aliphatic carbon atom directly bonded to at least about
10 substantially saturated monovalent hydrocarbon groups R
Contains. The R group can have up to about 400 aliphatic carbon atoms. More than one such R group may be present, but usually there will be at most two or three for each aromatic nucleus in the aromatic moiety Ar. The total number of R groups is indicated by the numerical value of "a" in the above formula (). Typically, the hydrocarbon group will have at least about 30, more typically at least about 50, and up to about 750, more typically about
It has up to 400, usually up to 300 aliphatic carbon atoms. Typically this R group is an alkyl or alkenyl group. Generally, the hydrocarbon group R is a homopolymer of mono- and diolefins having 2 to 10 carbon atoms, such as ethylene, propylene, butene-1, isobutene, butadiene, isoprene, 1-hexene, 1-octene, etc. Derived from interpolymers (e.g. dipolymers, terpolymers). Typically, these olefins are 1-monoolefins. R groups can also be derived from halogenated (eg, chlorinated or brominated) versions of the above homopolymers or interpolymers. This R group is a high molecular weight alkene monomer (e.g. 1-
tetracontent) and its chlorides and hydrochlorides, aliphatic petroleum fractions, paraffin waxes and their chlorides and hydrochlorides, white oil, alkenes obtained by the Ziegler-Natsuta process (e.g.
It can also be derived from sources such as synthetic alkenes such as poly(ethylene) grease) and other sources known in the art. Any unsaturation present in the R group may be reduced or removed by hydrogenation according to methods known in the art prior to nitration as described below. "Hydrocarbon-based" in this specification means a radical having a carbon atom directly bonded to the remainder of the molecule and having predominantly hydrocarbon character within the meaning of the present invention. Thus, a hydrocarbon group can contain up to one non-hydrocarbon group for every ten carbon atoms. However, this non-hydrocarbon group must not significantly change the main hydrocarbon properties of the hydrocarbon group. Such non-hydrocarbon groups will be apparent to those skilled in the art. For example, hydroxyl groups, halo groups (especially chloro and fluoro groups), alkoxyl groups, alkylmercapto groups,
Such as an alkylsulfoxy group. Usually, the hydrocarbon group R is purely hydrocarbyl and does not contain any non-hydrocarbon groups as described above. The hydrocarbon group R is substantially saturated.
That is, for every 10 carbon-carbon double bonds present, there is at most one carbon-carbon unsaturated bond. Usually, R is the 50 carbon-carbon bonds present.
Each carbon-carbon non-aromatic unsaturated bond contains at most one carbon-carbon non-aromatic unsaturated bond. The hydrocarbon groups of the aminophenols of this invention are also substantially aliphatic in nature. That is, a non-aliphatic group having 6 or less carbon atoms (cycloalkyl group,
cycloalkenyl group or aromatic group) is at most one. They usually contain no more than one such non-aliphatic group per 50 carbon atoms, and often no such non-aliphatic groups at all. That is, a typical R
The radicals are purely aliphatic. Typically these pure aliphatic R groups are alkyl or alkenyl groups. Specific examples of the substantially saturated hydrocarbon group R are listed below. Tetra (propylene) group, deca (propylene) group, tri (isobutene) group, trideca (isobutene) group, tetracontanyl group, hempentacontanyl group, poly(ethylene/
mixtures of oxidatively modified or mechanically modified poly(ethylene/propylene) groups having from about 35 to about 70 carbon atoms, poly(propylene/1-hexene) having from about 80 to about 150 carbon atoms; mixtures of poly(isobutene) radicals having from 20 to 32 carbon atoms; mixtures of poly(isobutene) radicals having on average from 50 to 75 carbon atoms. Typically, the R group is ethylene, propylene,
C 2 ~ like butenes and mixtures thereof
Derived from homopolymers or interpolymers of C 10 1-olefins. A preferred source of R groups is
butene content 35 to 75% by weight and isobutene content 15 to 60, typically 30 to 60% by weight
These are poly(isobutenes) obtained by polymerizing the C4 fraction of 2000 in the presence of a Lewis acid catalyst such as aluminum trichloride or boron trifluoride. These polybutenes are primarily (i.e., 80% of the total repeating units)
above) formula Contains an isobutene repeating unit represented by A number of methods familiar to those skilled in the art can be used to attach the hydrocarbon group R to the aromatic moiety Ar of the aminophenols of this invention. One particularly suitable method is the Friedel-Crafts reaction, in which olefins (for example polymers with olefinic bonds) or their halides or hydrohalides are reacted with phenols. This reaction is carried out in the presence of a Lewis acid catalyst (for example, boron trifluoride and its complexes with ethers, phenols, hydrogen fluoride, etc., aluminum chloride, aluminum bromide, zinc dichloride, etc.). Procedures and conditions for carrying out this reaction are well known to those skilled in the art. For example, "Encyclopedia of Chemical Technology" by Kirk Osmer, published by Interscience Publishers, 2nd edition, 1st edition.
See "Alkylation of Phenols" in Vol. 894-895 (1963).
Equally suitable and convenient methods for attaching the hydrocarbon group R to the aromatic moiety Ar will be apparent to those skilled in the art. As can be easily seen from the above formula (), the aminophenol of the present invention contains at least one of each of the following substituents. The substituents include a hydroxyl group, the above-mentioned R group, and a primary amine group.
It is NH2 . Each of these groups is bonded to a carbon atom that is part of the aromatic nucleus in the Ar moiety.
However, when two or more aromatic nuclei are present in the Ar moiety, it is not necessary that each of the substituents be bonded to the same aromatic ring. In certain preferred embodiments, the aminophenols of the invention contain one of each of the above substituents and a mononuclear aromatic ring, preferably benzene. This preferred aminophenol has the formula (In the above formula, R′ represents about 30 to about 30 aliphatic carbon atoms located at the ortho or para position of the hydroxyl group.
R is a lower alkyl group, a lower alkoxyl group, a nitro group, or a halogen atom, and z is 0 or 1). Usually z is 0, and
R' is a substantially saturated pure aliphatic group. Often R' is an alkyl or alkenyl group para to the -OH group. Other preferred aminophenols of this invention have the formula (In the above formula, R is a substantially saturated hydrocarbyl group having an average of about 30 to about 750 aliphatic carbon atoms, R' is a lower alkyl group, a lower alkoxyl group, a nitro group, or a halogen atom, and z
is 0 or 1, where R is at the ortho or para position of the hydroxyl group). Still other preferred aminophenols have the formula (In the above formula, R″ is a group derived from a C 2 -C 10 1-olefin homopolymer or interpolymer having an average of about 30 to about 300 aliphatic carbon atoms, and R and z are as defined above. Typically R'' is derived from ethylene, propylene, butylene or a mixture thereof. Typically R'' is a polymer of isobutene. Often R'' has at least about 50 aliphatic carbon atoms and z is zero. Also, other preferred aminophenols have the formula (In the above formula, R is a group derived from a C 2 -C 10 1-olefin homopolymer or interpolymer and has an average of about 30 to about 750 aliphatic carbon atoms; R' is a lower alkyl group, a lower alkoxyl group, a nitro group or a halo group, and z
is 0 or 1, provided that when there is only one amino group at the ortho position of the hydroxyl group, R' may be located at the ortho position of the hydroxyl group. In this case R often has on average at least 50 aliphatic carbon atoms and is derived from homopolymers or interpolymers of ethylene, propylene, butenes or mixtures thereof. R groups derived from polymers of isobutene are typical. The aminophenols of this invention can be made by a number of synthetic techniques. The techniques vary in the type of reactions used and their order. For example, an aromatic hydrocarbon such as benzene is alkylated with an alkylating agent such as a polymerized olefin to produce an alkylated aromatic intermediate. This intermediate is nitrated to produce, for example, a polynitro intermediate. This polynitro intermediate is then reduced to a diamine, which is diazotized and reacted with water to convert one of the amino groups to a hydroxyl group, thus yielding the desired aminophenol. Alternatively, converting one of the nitro groups in the polynitro intermediate to a hydroxyl group by melting with caustic to obtain a hydroxy-nitroalkyl aromatic intermediate, which is then reduced to obtain the desired aminophenol. You can also do it. Another useful means for producing the aminophenols of this invention involves alkylating phenols with olefinic alkylating agents to produce alkylated phenols. The desired aminophenol is obtained by nitrating the alkylated phenol to produce a nitrophenol intermediate and then reducing at least some of its nitro groups. Methods for alkylating phenols are well known to those skilled in the art, as set forth in the Encyclopedia of Chemical Technology, supra. Processes for nitration of phenols are also well known. For example, the aforementioned Encyclopedia of Chemical Technology, 2nd edition, Volume 13, 888
"Nitrophenols" section below, as well as "Aromatic Substances; Nitrations and Halogenations" by PBD de la Mare and JH Rid, published by Academic Press, 1959, Cambridge University. City Press, 1961, “Nitration and Aromatic Reactivity” by J.G. Hoggett, and Interscience Publishers, 1969, “The Chemistry of the Nitro and Aromatic Reactivity”, edited by Henry Feuell.
See "Groups." Aromatic hydroxy compounds can be nitrated with nitric acid, mixtures of nitric acid with sulfuric acid or boron trifluoride, nitrogen tetroxide, nitronium tetrafluoroborate or acyl nitrate. Generally, the concentration e.g. about 30-90%, often about 60-90%
of nitric acid is a convenient nitrating agent. Substantially inert liquid diluents and solvents, such as acetic acid and butyric acid, aid in the progress of the reaction by facilitating contact between the reactants. Conditions and concentrations for nitrating hydroxyaromatic compounds are well known in the art. For example, the reaction can be carried out at a temperature of about -15°C to about 150°C. Usually, nitration is conveniently carried out at about 25 to 75°C. Generally, about 0.5 to 4 moles of nitrating agent are used for each mole of aromatic nuclei present in the hydroxyaromatic compound to be nitrated, depending on the nitrating agent used. If more than one aromatic nucleus is present in the Ar site, the amount of nitrating agent can be increased proportionally depending on the number of aromatic nuclei. For example, since one mole of naphthalene-based aromatic intermediate has two "monocyclic" aromatic nuclei for purposes of this invention, about 1 to 4 moles of nitrating agent are generally used. When nitric acid is used as the nitrating agent, it is used in an amount of about 1.0 to about 3.0 moles per mole of aromatic nuclei. If the reaction is to be carried out quickly, the nitrating agent may be used in an excess of about 5 molar amounts (corresponding to "monocyclic" aromas). Nitration of hydroxyaromatic intermediates generally involves
It takes 0.25 to 24 hours. However, it is advantageous to react the nitration mixture for a long time, for example 96 hours. The reduction of aromatic nitro compounds to the corresponding amines is well known. For example, see the section ``Amination by Reduction'' in the aforementioned ``Encyclopedia of Chemical Technology,'' 2nd edition, Volume 2, pages 76-99. Generally, this reaction can be carried out with, for example, hydrogen, carbon monoxide or hydrazine (or mixtures thereof) in the presence of a metal based catalyst such as palladium, platinum and its oxides, copper chromite. Cocatalysts such as alkali metal or alkaline earth metal hydroxides or amino acids (including aminophenols) can also be used in this catalytic reduction. Reduction can also be carried out using a reducing metal in the presence of an acid such as hydrochloric acid. Typical reducing metals are zinc, iron and tin, and salts of these metals can also be used. The nitro group can also be reduced by the ginine reaction described in "Organic Reactions", Chillon, Willey & Sons, 1973, Vol. 20, pp. 455 et seq. Generally, the ginine reaction involves the reduction of a nitro group by divalent negative compounds such as alkali metal sulfides, polysulfides, and hydrosulfides. Nitro groups can also be reduced by electrolysis. See, for example, "Amination by Reduction" above. Typically, the aminophenols of this invention are obtained by reducing nitrophenol with hydrogen in the presence of the metal catalysts described above. This reduction is generally approximately
Temperatures of 15-250℃, typically about 50-150℃, about 0
It is carried out under hydrogen pressure of ~2000 psig, typically about 50-250 psig. The reduction reaction time varies between about 0.5 and 50 hours. Substantially inert liquid diluents and solvents such as ethanol, cyclohexane, and the like can be used to facilitate this reaction. Aminophenol products may be obtained by distillation, filtration, extraction, or other well known means. The reduction is carried out until at least about 50%, and usually about 80%, of the nitro groups present in the nitro intermediate are converted to amino groups. A typical method for obtaining the aminophenols of this invention just described is summarized below. ()formula (In the above formula, R is a substantially saturated hydrocarbon group having at least 10 aliphatic carbon atoms, a
and c are each independently an integer from 1 to 3 times the number of aromatic nuclei present in Ar, and a, b
and the sum of c does not exceed the effective valence of Ar′,
Ar′ is an aromatic moiety having 0 to 3 substituents selected from the group consisting of a lower alkyl group, a lower alkoxyl group, a nitro group, a halo group, and a combination of two or more of these groups, provided that (a) Ar ' has at least one hydrogen atom directly bonded to a carbon atom that is part of the aromatic nucleus, and (b) when Ar' is benzene having only one hydroxyl group and one R group, the R group is a hydroxyl group. nitrating with at least one nitrating agent a first reaction mixture containing a nitro intermediate; The method reduces at least about 50% of the nitro groups in the first reaction mixture to amino groups. Typically, what we have described above is equivalent to the formula (In the above formula, R is a substantially saturated hydrocarbon group having at least 10 aliphatic carbon atoms, a,
b and c are each independently a number from 1 to 3 times the number of aromatic nuclei present in Ar, and a, b
and the sum of c does not exceed the effective valence of Ar,
Ar is an aromatic moiety that may have 0 to 3 substituents selected from the group consisting of a lower alkyl group, a lower alkoxyl group, a halo group, and a combination of two or more of these, provided that Ar is only one In the case of a benzene nucleus having a hydroxyl group and one R group, the R group is located in the ortho or para position of the hydroxyl group. It means. Other typical methods for obtaining certain aminophenols of this invention are summarized below. () expression (In the above formula, R is a substantially saturated hydrocarbyl group having about 30 to about 750 aliphatic carbon atoms, and R' is selected from the group consisting of lower alkyl, lower alkoxy, nitro, and halo groups. nitrating at least one of the compounds represented by a selected substituent, z being 0 or 1) with at least one nitrating agent to produce a first reaction mixture containing a nitro intermediate, and () The method reduces at least about 50% of the nitro groups in the first reaction mixture to amino groups. Usually the nitrating agent is nitric acid and the reduction is carried out using hydrogen in the presence of a metallic hydrogenation catalyst. The R group is in the ortho or para position of the phenolic hydroxyl group. Examples of this invention will be described below. In this specification, as well as in the claims, all "parts" and "%" in the following examples are by weight unless indicated otherwise. Example 1A A mixture of 361.2 parts of tetrapropenyl-substituted phenol and 270.9 parts of glacial acetic acid was heated at 7-17°C.
with 90.3 parts of nitric acid (70-71% HNO3 ) and glacial acetic acid
A mixture consisting of 90.3 parts was added. This addition is done while the reaction mixture is externally cooled and kept at 7-17°C.
It took me 1.5 hours. The cooling bath was removed and the reaction mixture was stirred at room temperature for 2 hours. The reaction mixture was then stripped at 134° C./35 Torr and filtered to yield the desired nitrated intermediate as a filtrate with a nitrogen content of 4.65%. Example 1B A mixture consisting of 150 parts of the product of Example 1A and 50 parts of ethanol was charged to an autoclave. The mixture was degassed by bubbling nitrogen and 0.75 part palladium on charcoal was added. The autoclave was degassed and pressurized with nitrogen several times and then placed under 100 psig hydrogen pressure. The reaction mixture was heated to 95 to 100°C.
It was held for 2.5 hours. Meanwhile, hydrogen pressure is from 100 psig.
It changed to 20 psig. When the hydrogen pressure dropped below 30 psig, it was adjusted back to 100 psig. The reaction was continued for 20.5 hours at which point the autoclave was opened and an additional 0.5 parts of palladium on charcoal was added. After three cycles of nitrogen bubbling, the autoclave was repressurized with hydrogen to 100 psig and the reaction continued for an additional 16.5 hours. A total of 1.63 moles of hydrogen were charged to the autoclave. The reaction mixture was filtered and stripped to 130°C/16 Torr. Another filtration yielded a product with a nitrogen content of 4.78%. Example 2A 3685 parts of polyisobutene-substituted phenol (the polyisobutene substituent contained 22 to 25 carbon atoms) and textile benzene
790 parts of nitric acid (70%) were added to the mixture consisting of 1400 parts. The reaction temperature was kept below 50°C. After stirring for about 0.7 hours, the reaction mixture was poured into 5000 parts of ice and left for 16 hours. The separated organic layer was washed twice with water, and then 1000 parts of benzene was added. The solution was stripped to 170°C and the residue was filtered to determine the nitrogen content.
The desired intermediate with a viscosity of 2.41% and a viscosity at 99°C of 150.8 SUS was obtained. Example 2B A mixture consisting of 130 parts of the product of Example 2A, 130 parts of ethanol and 0.2 parts of platinum oxide (PtO 2 ) was charged to a hydrogenation bomb. The bomb was bubbled with hydrogen several times and then pressurized to 54 psig with hydrogen. The cylinder was rocked for 24 hours and charged with hydrogen again to 70 psig. Rocking was continued for an additional 98 hours. The resulting reaction mixture was stripped to 145°C/760 Torr to yield the desired product. Example 2C A mixture of 420 parts of the product of Example 2A, 326 parts of ethanol, and 12 parts of commercially available nickel on diatomaceous earth was charged to an appropriately sized hydrogenation bomb. The bomb was pressurized with hydrogen to 1480 psig and shaken for 5.25 hours. The resulting reaction mixture was stripped to 65° C./30 Torr to yield the desired product as a residue with a nitrogen content of 2.62%. Example 2D 105 parts of the product of Example 2A, 303 parts of cyclohexane
A mixture of 50% and a commercially available Raney Nickel catalyst was charged into an appropriately sized hydrogenation bomb. The bomb was pressurized with hydrogen to 1000 psig and shaken at approximately 50°C for 16 hours. The cylinder was again pressurized to 1100 psig and vibrated for an additional 24 hours. The bomb was then opened and the reaction mixture was filtered and charged back into the bomb along with 4 parts of fresh Raney Nickel catalyst. The cylinder was pressurized to 1100 psig and vibrated for 24 hours. The resulting reaction mixture was stripped to 95°C/28 Torr to obtain a product with a hydrogen group content of 5.24% and a nitrogen content of 2.25%. Example 3A Alkylated phenol was produced by reacting phenol with polyisobutene having a number average molecular weight of about 1000 (vapor phase osmotic pressure method) in the presence of a boron trifluoride-phenol complex catalyst. This product was first heated at 230℃/
The purified alkylated phenol was obtained by stripping to 760 Torr (steam temperature) and then to 205°C (steam temperature)/50 Torr. A mixture of 18.4 parts of concentrated nitric acid (69-70%) and 35 parts of water was slowly added to a mixture of 265 parts of the purified alkylated phenol, 176 parts of blended oil, and 42 parts of petroleum naphtha having a boiling point of about 20°C. The reaction mixture was stirred at approximately 30-45°C for 3 hours, then 120°C/
Stripping to 20 torr and filtration provided an oil solution of the desired nitrophenol intermediate. Example 3B A mixture consisting of 1500 parts of the product solution of Example 3A, 642 parts of isopropanol, and 7.5 parts of diatomaceous earth supported nickel catalyst was charged into an autoclave under a nitrogen atmosphere. Nitrogen bubbling and degassing 3
After several cycles, replace the autoclave with hydrogen.
Pressurized to 100 psig and started vibrating. The reaction mixture was held at 96°C for a total of 14.5 hours. In all that time
1.66 moles of hydrogen were supplied. After nitrogen bubbling three times, the reaction mixture was filtered and the filtrate was
Stripped to ℃/18 Torr. An oil solution of the desired product containing 0.54% nitrogen was obtained by filtration. Example 4A A mixture of 400 parts of a polyisobutene-substituted phenol (the polyisobutene group contained about 100 carbon atoms), 125 parts of textile benzine and 266 parts of diluted mineral oil was dissolved in 50 parts of water at 28°C. 22.83 parts of nitric acid (70%) was added gradually over 0.33 hours. The mixture was stirred at 28-34°C for 2 hours and 158
Stripped to ℃/30 torr. An oil solution of the desired intermediate with a nitrogen content of 0.88% (40
%) was obtained. Example 4B A mixture consisting of 93 parts of the product oil solution of Example 4A and 93 parts of a mixture of toluene and isopropanol (50/50 parts) was charged to an appropriately sized hydrogenation vessel. After degassing the mixture and bubbling with nitrogen, commercially available platinum oxide (86.4% PtO 2 ) was added. The reaction vessel was pressurized to 57 psig and held at 50-60°C for 21 hours. A total of 0.6 moles of hydrogen was fed to the reaction vessel. The reaction mixture was then filtered and the filtrate was stripped to yield an oil solution of the desired product containing 0.44% nitrogen. Example 5A Polyisobutene substituted phenol of Example 4A
60 parts of a mixture of 2160 parts and 1440 parts of diluted mineral oil
It was heated to ℃. Then, 25 parts of paraformaldehyde were added to the above mixture, followed by 15 parts of hydrochloric acid.
This mixture was heated to 115°C for 1 hour. 16 at room temperature
After standing for an hour, the reaction mixture was heated to 160°C for 1 hour. During this time, 20 parts of distillate were removed. The reaction mixture was stripped to 160°C/15 Torr to obtain the desired methylene-bridged polyisobutene-substituted phenol solution in oil. Example 5B To 2406 parts of the oil solution obtained in Example 5A and 600 parts of textile benzine, 90 parts of nitric acid (70%) was added over 1.5 hours. The reaction mixture was stirred for 1.5 hours, left at room temperature for 63 hours, then heated to 90° C. for 8 hours.
Stripping to 160°C/18 Torr yielded an oil solution of the desired nitrated intermediate containing 0.79% nitrogen. Example 5C A mixture consisting of 800 parts of the oil solution of Example 5B and 720 parts of a toluene/isopropanol mixture (60/40 parts) was charged to an autoclave. After nitrogen blowing, diatomaceous earth supported nickel catalyst 4
Added a section. After three cycles of nitrogen bubbling, the autoclave was pressurized with hydrogen to 60 psig at 25°C.
The reaction temperature was gradually increased to 96℃ and the pressure was increased.
Keep at 100psig for 5.5 hours. The autoclave was then opened and an additional 4 parts of diatomaceous earth supported catalyst were added. The autoclave was repressurized with hydrogen to 100 psig and maintained at 96° C. and 100 psig for 6 hours. Cool the autoclave, open it and add more platinum oxide catalyst.
Added 0.8 parts. Re-autoclave with hydrogen
Pressure was increased to 90 psig and maintained at this pressure for an additional 8 hours. The reaction mixture was filtered and the filtrate was stripped to 150°C/18 Torr to obtain an oil solution of the desired product with a nitrogen content of 0.41%. Example 6A 1962 parts of polyisobutene-substituted phenol obtained in Example 3A, 49.5 parts of paraformaldehyde, 15 parts of hydrochloric acid
and 1372 parts of diluted mineral oil at 115°C.
It was heated for 7 hours. The reaction temperature was then increased to 160-165°C and held at that temperature for an additional 7 hours. 400 parts of benzine for textiles was added to this mixture and cooled to 30°C. Then 136.95 parts of nitric acid (70%) in 140 parts of water were slowly added. The reaction mixture was stirred at 30-35°C for 1.5 hours and then stripped to 170°C/28 Torr to give an oil solution of the desired intermediate, which was clarified by filtration. Example 6B 96 parts of the oil solution obtained in Example 6A and toluene/
A mixture consisting of 96 parts of an isopropanol mixture (50/50) was charged to an appropriately sized hydrogenation vessel.
After nitrogen blowing, 0.32 parts of platinum oxide catalyst was added. The reaction vessel was again flushed with nitrogen and then pressurized to 157 psig with hydrogen at 25°C. Increase the hydrogen pressure to 57 or
Hold at 50 psig for 6.0 hours, during which time the reaction mixture
Heated to 50-60°C. The reaction mixture thus obtained was filtered and stripped to determine the nitrogen content.
A 0.353% solution of the desired product in oil was obtained. Example 7A 27 consisting of 654 parts of polyisobutene-substituted phenol prepared in Example 3A and 654 parts of isobutyric acid
90 parts of 16 molar nitric acid were added to the mixture at -31°C over 0.5 hour. The reaction mixture was held at 50°C for 3 hours and then at room temperature for 63 hours. Stripping to 160° C./26 Torr and filtration through filter aid yielded the desired nitro intermediate with a nitrogen content of 1.8%. Example 7B The nitro product obtained in Example 7A was hydrogenated using a nickel on diatomaceous earth catalyst following substantially the same method as in Example 3B. Example 8A 4578 parts of polyisobutene-substituted phenol obtained in Example 3A, 3052 parts of diluted mineral oil and textile benzene
The mixture consisting of 725 parts was heated to 60°C and homogenized. 16 mol nitric acid in 600 parts of water after cooling to 30°C
319.5 parts were added to the mixture. Cooling was necessary to keep the mixture below 40°C. After stirring the reaction mixture for an additional 2 hours, 3710 parts thereof were transferred to another reaction vessel. 3710 parts of this were further treated with 127.82 parts of 16 molar nitric acid in 130 parts of water at 25-30°C. The reaction mixture was stirred for 1.5 hours and then stripped to 220°C/30 Torr. An oil solution of the desired intermediate was obtained by filtration. Example 8B The oil solution obtained in Example 8A was hydrogenated using platinum oxide in substantially the same manner as in Example 2B to obtain diaminophenol. Example 9 Dinitro C 25 Alkylated Phenol (Example 8A
), 543 parts of isopropanol, and 200 parts of toluene were heated at 19°C over 0.75 hours with a total of 42 parts of ammonia gas.
Processed with. The reaction mixture was then sparged with H 2 S gas.
Processed in 147 copies. Ammonia and hydrogen sulfide treatments were carried out by introducing the respective gases into the stirred mixture. Repeat the ammonia treatment with 82 parts of ammonia gas, and finally hydrogen sulfide
Processed in 102 copies. The reaction mixture was stripped to 40°C/60 Torr to obtain a residue, which was diluted with oil.
161 parts and stripped again to 70°C/18 Torr. An additional 161 parts of diluent oil and 35 parts of filter aid were added. The mixture was filtered to obtain a viscous filtrate that was a 40% oil solution of the desired diaminophenol. The nitrations of Examples 10 to 16 shown below are shown in Table A
This was carried out in substantially the same manner as in Example 1A using the hydroxy aromatic compound and nitric acid shown in Example 1A. The reduction of the nitro intermediates in these examples was carried out using the methods described in the examples shown in Table A.

【表】【table】

【表】 実施例 17A テトラプロピル置換フエノール1056部および酢
酸792部よりなる混合物を−9℃に冷却し、濃硝
酸282部および酢酸264部よりなる混合物を加え
た。反応混合物を8〜27℃で5時間撹拌した。こ
のとき、反応温度を上記範囲内に保つため外部冷
却が必要であつた。反応混合物を132℃/36トル
までストリツピングし、残渣をろ過して所望のニ
トロ中間体を得た。 実施例 17B 実施例17Aで得た中間体680部、変性エタノー
ル340部および水100部よりなる混合物に市販の硫
化ナトリウム423部を素早く加えた。冷却浴を用
いて反応温度を約65℃以下に保つた。約1時間撹
拌した後、反応混合物を4時間還流させた。つい
でこの反応混合物に45〜30℃で3時間二酸化炭素
を吹き込んだ。石油ナフサ500部を加え、16時間
撹拌した。トルエン500部を加えた後反応混合物
を水500部で抽出した。この抽出を4回繰り返
し、水抽出分を合せて、これを石油ナフサとトル
エンの混合物で逆抽出した。有機抽出分を合せ、
ストリツピングして残査を得、これにブレンド油
409部を加えた。この混合物を105℃/15トルまで
ストリツピングして所望アミノフエノールの油溶
液を得た。 実施例 18A 三フツ化ホウ素−フエノール錯体触媒の存在下
に、フエノールを数平均分子量約1000(気相浸透
圧法)のポリブテンと反応させてアルキル化フエ
ノールを製造した。触媒を中和し、ろ別した後、
ろ液をまず230℃/760トル(蒸気温度)まで、つ
いで205℃/50トル(蒸気温度)までストリツピ
ングして精製アルキル化フエノールを残分として
得た。 得られた精製アルキル化フエノール260部、ブ
レンド鉱油176部および沸点約200℃の石油ナフサ
42部よりなる混合物に、濃硝酸(69〜70%)18.4
部および水35部よりなる混合物を徐々に加えた。
この反応混合物を30〜45℃で3時間撹拌し、120
℃/20トル(蒸気温度)までストリツピングし、
ろ過して所望のニトロフエノール中間体の油溶液
を得た。 実施例 18B 実施例18Aで得たニトロフエノール中間体の油
鉱油溶液1900部(鉱油43%含有)を窒素雰囲気下
で145℃に熱した。ついで、この溶液に、水和ヒ
ドラジン70部を5時間かけて徐々に添加し、その
間温度を約145℃に維持した。この混合物を1時
間で160℃に熱し、その間水系蒸留物56部を集め
た。水和ヒドラジン7部をさらに添加し、この混
合物を140℃にさらに1時間保持した。これを130
℃でろ過したところ、窒素0.3%を含有する所望
アミノフエノールの油溶液を得た。 実施例 19 用いたポリブテンが、n−ブテンから得た分子
量約500のポリブテンであること以外は実施例
18Aおよび18Bと同様の操作をおこなつて所望の
アミノフエノールを得た。 実施例 20 ポリブテンの代りに、プロピレン四量体を同モ
ル量用いた以外は実施例18Aおよび18Bと同様の
操作をおこなつてテトラプロペニルアミノフエノ
ールを得た。 実験例 1 以下の表に記載した成分を同表に示す割合で配
合して添加剤濃縮物を調製した。
Table: Example 17A A mixture of 1056 parts of tetrapropyl-substituted phenol and 792 parts of acetic acid was cooled to -9°C, and a mixture of 282 parts of concentrated nitric acid and 264 parts of acetic acid was added. The reaction mixture was stirred at 8-27°C for 5 hours. At this time, external cooling was necessary to maintain the reaction temperature within the above range. The reaction mixture was stripped to 132°C/36 Torr and the residue was filtered to yield the desired nitro intermediate. Example 17B 423 parts of commercially available sodium sulfide were quickly added to a mixture consisting of 680 parts of the intermediate obtained in Example 17A, 340 parts of denatured ethanol, and 100 parts of water. A cooling bath was used to keep the reaction temperature below about 65°C. After stirring for about 1 hour, the reaction mixture was refluxed for 4 hours. The reaction mixture was then bubbled with carbon dioxide for 3 hours at 45-30°C. 500 parts of petroleum naphtha was added and stirred for 16 hours. After adding 500 parts of toluene, the reaction mixture was extracted with 500 parts of water. This extraction was repeated four times, and the water extracts were combined and back-extracted with a mixture of petroleum naphtha and toluene. Combine organic extracts,
Stripping to obtain a residue, which is then blended with oil.
Added 409 copies. This mixture was stripped to 105° C./15 Torr to obtain an oil solution of the desired aminophenol. Example 18A An alkylated phenol was produced by reacting phenol with polybutene having a number average molecular weight of about 1000 (vapor phase osmotic pressure method) in the presence of a boron trifluoride-phenol complex catalyst. After neutralizing the catalyst and filtering it out,
The filtrate was stripped first to 230°C/760 Torr (steam temperature) and then to 205°C/50 Torr (steam temperature) to yield purified alkylated phenols as a residue. 260 parts of the resulting refined alkylated phenol, 176 parts of blended mineral oil and petroleum naphtha with a boiling point of approximately 200°C
Concentrated nitric acid (69-70%) to a mixture of 42 parts 18.4
and 35 parts of water were slowly added.
The reaction mixture was stirred at 30-45°C for 3 hours and then heated to 120°C.
Stripping to °C/20 Torr (steam temperature),
Filtration yielded an oil solution of the desired nitrophenol intermediate. Example 18B 1900 parts of a mineral oil solution (containing 43% mineral oil) of the nitrophenol intermediate obtained in Example 18A was heated to 145° C. under a nitrogen atmosphere. 70 parts of hydrated hydrazine were then added slowly to this solution over a period of 5 hours while maintaining the temperature at about 145°C. The mixture was heated to 160° C. for 1 hour, during which time 56 parts of aqueous distillate were collected. An additional 7 parts of hydrated hydrazine were added and the mixture was held at 140°C for an additional hour. This is 130
Filtration at 0C yielded an oil solution of the desired aminophenol containing 0.3% nitrogen. Example 19 Example except that the polybutene used was a polybutene with a molecular weight of about 500 obtained from n-butene.
The desired aminophenol was obtained by performing the same operation as 18A and 18B. Example 20 Tetrapropenylaminophenol was obtained in the same manner as in Examples 18A and 18B, except that the same molar amount of propylene tetramer was used instead of polybutene. Experimental Example 1 An additive concentrate was prepared by blending the components listed in the table below in the proportions shown in the table.

【表】 上記組成物、およびをガソリンと配合
{ガソリン50:組成物1(重量比)}し、この燃料
混合物をクライスラー−ウエストベンドエンジン
で試験して、ピストンワニスの状況を評価した。
評価点10.0は清浄であることを示す。結果を以下
に示す。燃料混合物 ピストンワニス評価点 組成物含有 8.94(4回の平均) 組成物含有 9.2 組成物含有 6.81 すでに述べたように、この発明のアミノフエノ
ールは潤滑剤組成物を調整する際の添加剤として
有用であり、潤滑剤組成物は主に清浄剤・分散剤
として作用する。この発明のアミノフエノールは
油が高温環境下やオン・オフ動作エンジン操作に
見られるような循回応力に遭遇するようなところ
にとくに有用である。 この発明の潤滑油組成物は天然もしくは合成潤
滑油またはそれらの混合物に基づくものである。
これらの潤滑剤には、自動車およびトラツク用エ
ンジン、舶用および鉄道用ジーゼルエンジン等の
火花点火式および圧縮点火式内燃機関用のクラン
クケース潤滑油がある。さらに、この発明のアミ
ノフエノールを自動伝達流体、伝達用潤滑剤、ギ
ヤ潤滑剤、金属加工用潤滑剤、圧力流体および他
の潤滑油やグリース組成物に用いても有用であ
る。 天然油には、獣油および植物油(例えば、ひま
し油やラード油)、さらには、液体石油あるいは
パラフイン系、ナフテン系もしくは混合パラフイ
ン系−ナフテン系の溶剤処理もしくは酸処理の鉱
物性潤滑油等がある。石炭や頁岩から誘導された
潤滑粘度を有する油も有用な基油である。合成潤
滑油には、重合および相互重合オレフイン(例え
ば、ポリブチレン類、ポリプロピレン類、プロピ
レン−イソブチレン共重合体、塩素化ポリブチレ
ン類等)のような炭素油およびハロ置換炭化水素
油、ポリ(1−ヘキセン)、ポリ(1−オクテ
ン)、ポリ(1−デセン)等あるいはこれらの混
合物、アルキルベンゼン類(例えば、ドデシルベ
ンゼン類、テトラデシルベンゼン類、ジノニルベ
ンゼン類、ジ−(2−エチルヘキシル)−ベンゼン
類等)、ポリフエニル類(例えば、ビフエニル
類、テルフエニル類、アルキル化ポリフエニル
類)、アルキル化ジフエニルエーテルやアルキル
化ジフエニルスルフイドおよびこれらの誘導体、
類似体および同族体等がある。 酸化アルキレンの単独重合体および相互重合
体、さらには、末端のヒドロキシル基がエステル
化、エーテル化等によつて変性されているそれら
の誘導体も公知合成潤滑油の他の群を構成する。
この例を挙げると、酸化エチレンや酸化プロピレ
ンの重合によつて得た油、これらポリオキシアル
キレン重合体のアルキルおよびアリールエーテル
類(例えば、平均分子量1000のメチルポリイソプ
ロピレングリコールエーテル、分子量500〜1000
のポリエチレングリコールのジフエニルエーテ
ル、分子量1000〜1500のポリプロピレングリコー
ルのジエチルエーテル等)あるいはこれらのモノ
およびポリカルボン酸エステル類例えば、酢酸エ
ステル類、混合C3〜C8脂肪酸エステルもしくは
テトラエチレングリコールのC13オキソ酸ジエス
テルである。 合成潤滑油の他の好適な群は、ジカルボン酸
(例えば、フタル酸、コハク酸、アルキルコハク
酸、アルケニルコハク酸、マレイン酸、アゼライ
ン酸、スベリン酸、セバシン酸、フマル酸、アジ
ピン酸、リノレイン酸二量体、マロン酸、アルキ
ルマロン酸、アルケニルマロン酸等)と種々のア
ルコール(例えば、ブチルアルコール、ヘキシル
アルコール、ドデシルアルコール、2−エチルヘ
キシルアルコール、エチレングリコール、ジエチ
レングリコールモノエーテル、プロピレングリコ
ール等)とのエステル類からなる。これらエステ
ル類の具体的な例を挙げると次のとおりである。
すなわち、アジピン酸ジブチル、セバシン酸ジ
(2−エチルヘキシル)、フマン酸ジノルマルヘキ
シル、セバシン酸ジオクチル、アゼライン酸ジイ
ソオクチル、アゼライン酸ジイソデシル、フタル
酸ジオクチル、フタル酸ジデシル、セバシン酸ジ
エイコシル、リノレイン酸二量体の2−エチルヘ
キシルジエステル、セバシン酸1モルとテトラエ
チレングリコール2モルおよび2−エチルカプロ
ン酸2モルとの複合エステル等である。 合成油として有用なエステル類には、さらに、
C5〜C12モノカルボン酸とポリオールとから製造
したものや、トリメチロールプロパン、ペンタエ
リスリツト、ジペンタエリスリツト、トリペンタ
エリスリツトのようなポリオールエーテル類があ
る。 ポリアルキル−、ポリアリール−、ポリアルコ
キシ−、あるいはポリアリールオキシ−シロキサ
ン油やシリケート油のようなシリコン系油も合成
潤滑剤の別の有用な群を構成する(例えば、ケイ
酸テトラエチル、ケイ酸テトライソプロピル、ケ
イ酸テトラ(2−エチルヘキシル)、ケイ酸テト
ラ(4−メチル−ヘキシル)、ケイ酸テトラ(パ
ラ第三ブチルフエニル)、ヘキシル−(4−メチル
−2−ペントキシ)−ジシロキサン、ポリ(メチ
ル)シロキサン類、ポリ(メチルフエニル)シロ
キサン類等)。他の合成潤滑油には、リン含有酸
の液状エステル類(例えば、リン酸トリクレジ
ル、リン酸トリオクチル、デカンホスホン酸のジ
エチルエステル等)、重合テトラヒドロフラン等
がある。 以上述べたタイプの未精製油、精製油および再
精製油のいずれもがこの発明の潤滑剤組成物に用
いられる。未精製油は天然もしくは合成の供給源
から精製処理を加えることなく直接得たものであ
る。例えば、レトルトによつて直接得たシエール
油、蒸留によつて直接得た石油あるいはエステル
化によつて直接得たエステル油であつてそれ以上
の処理を加えずに用いるものは未精製油である。
精製油は1つもしくはそれ以上の性質を改善する
ために1回もしくはそれ以上の精製工程で処理さ
れた以外は未精製油と同様のものである。上記の
精製方法は当業者によく知られているところであ
る。例えば、溶剤抽出、二次蒸留、酸もしくは塩
基抽出、ろ過、パーコレーシヨン等である。再精
製油は精製油を得るために用いられる工程をすで
に使用された精製油に適用することによつて得ら
れる。このような再精製油はまた再生油としても
知られ、そして、しばしば、使用済みの添加剤や
油分解生成物を除去するための方法によつてさら
に処理される。 一般に、満足できる潤滑剤組成物を得るために
は、油100部につきこの発明のアミノフエノール
少なくとも1種を約0.05〜30、通常約0.1〜15重
量部の割合で溶解または安定に分散させる。この
潤滑剤組成物は、この発明の生成物に加えて、通
常潤滑剤中に使用されている他の添加剤を含んで
いてもよい。このような添加剤には、例えば、灰
生成型および無灰型の補助清浄・分散剤、酸化防
止剤、流動点降下剤、消泡剤、極圧剤および着色
安定剤がある。 この発明のアミノフエノールは燃料に用いるこ
ともでき、燃料中で清浄分散剤、酸化防止剤およ
び防腐剤として作用する。この発明の燃料組成物
は通常液状の燃料(普通、ASTM仕様書D−439
−73に規定されているモータガソリンやASTM
仕様書D−396に規定されているジーゼル燃料あ
るいは燃料油のような炭化水素質石油留分)を多
量に含んでいる。アルコール類、エーテル類、有
機ニトロ化合物等(例えばメタノール、エタノー
ル、ジエチルエーテル、メチルエチルエーテル、
ニトロメタン)の非炭化水素質よりなる通常液状
の燃料組成物も、とうもろこし、紫うまごやし、
頁炭および石炭のような植物性、鉱物性供給源か
ら誘導された燃料油と同様にこの発明の範囲に属
する。以上のいずれの混合物よりなる燃料油も使
用できる。このような混合物の例には、ガソリン
とエタノール、ジーゼル燃料とエーテル、ガソリ
ンとニトロメタン等がある。ことに好ましいもの
はガソリン(すなわち、10%蒸留点がASTMに
よる60℃であり90%蒸留点が約205℃の炭化水素
の混合物)である。 一般に、上記燃料組成物は燃料に酸化防止およ
び(または)分散、清浄特性を付与するに充分な
量のこの発明のアミノフエノールの少なくとも1
種を含んでいる。普通、この量は燃料100万部に
つき約1ないし約10000重量部、好ましくは4な
いし1000重量部である。好ましいガソリン系燃料
組成物は、一般に、優れたエンジン油スラツジ分
散・清浄特性を示し、さらに耐酸化性をも示す。 この発明の燃料組成物は、この発明の生成物に
加えて、当該技術分野において公知の他の添加剤
を含んでいてもかまわない。その添加剤として
は、テトラアルキル鉛化合物のようなアンチノツ
ク剤、ハロアルカン(例えば二塩化エチレン、二
臭化エチレン)のような掃鉛剤、リン酸トリアリ
ールのような沈積防止剤・変性剤、染料、セタン
価向上剤、2・6−ジ−第三ブチル−4−メチル
フエノールのような酸化防止剤、アルキル化コハ
ク酸およびその無水物のような防さび剤、細菌発
育阻止剤、ガムインヒビター、金属奪活剤、解乳
化剤、上部シリンダー潤滑剤、氷結防止剤等があ
る。 この発明の好ましい燃料組成物においては、ガ
ソリン中でこの発明のアミノフエノールが他種の
無灰分散剤と一緒に用いられる。このような無灰
分散剤は、好ましくは、モノもしくはポリオール
と、アンル部分が少なくとも30個の炭素原子を有
する高分子量モノもしくはポリカルボン酸アシル
化剤とのエステル類である。このようなエステル
類は当該技術分野でよく知られている。例えば、
仏国特許第139664号、英国特許第981850号および
同第1055337号、さらには米国特許第3255108号、
同第3311558号、同第3331776号、同第3346354
号、同第3522179号、同第3579450号、同第
3542680号、同第3381022号、同第3639242号、同
第3697428号、同第3708522号、また英国特許第
1306529号参照。一般に、上記無灰分散剤1部に
つき約0.1ないし約10.0部、好ましくは約1ない
し約10部のこの発明のアミノフエノールを用い
る。 この発明の他の態様においては、この発明のア
ミノフエノールが、置換フエノール、アルデヒ
ド、ポリアミンおよびアミノピリジンから生成さ
れたマンニツヒ縮合生成物と組合せて用いられ
る。このような縮合生成物は、米国特許第
3649659号、同第3558743号、同第3539633号、同
第3704308号および同第3725277号に記載されてい
る。 この発明のアミノフエノールはこれを上記燃料
や潤滑油に直接加えて燃料や潤滑剤の組成物を作
つてもよいし、あるいはこれを鉱油、キシレンあ
るいは上記した通常液状の燃料のような実質的に
不活性な通常液状の有機溶剤/希釈剤の少なくと
も1つで希釈して濃縮物を作り、ついでこの濃縮
物を燃料や潤滑油に充分な量加えて上記燃料およ
び潤滑剤組成物を作つてもよい。上記濃縮物は、
一般に、この発明のアミノフエノールを約30ない
し約90重量%含んでいる。また、この濃縮物は前
記した通常の添加剤、好ましくは無灰分散剤を前
記の割合で含んでいてもよい。この濃縮物の残り
は溶剤/希釈剤である。
[Table] The above compositions and were blended with gasoline {gasoline 50:composition 1 (weight ratio)} and this fuel mixture was tested in a Chrysler-West Bend engine to evaluate the status of the piston varnish.
A score of 10.0 indicates cleanliness. The results are shown below. Fuel Mixture Piston Varnish Rating: Contains Composition 8.94 (average of 4 times) Contains Composition 9.2 Contains Composition 6.81 As previously stated, the aminophenols of this invention are useful as additives in preparing lubricant compositions. The lubricant composition mainly acts as a detergent/dispersant. The aminophenols of this invention are particularly useful where the oil encounters cyclic stresses such as those found in high temperature environments and on-off engine operation. The lubricating oil compositions of this invention are based on natural or synthetic lubricating oils or mixtures thereof.
These lubricants include crankcase lubricants for spark ignition and compression ignition internal combustion engines, such as automobile and truck engines, marine and railroad diesel engines. Additionally, the aminophenols of this invention are useful in automatic transmission fluids, transmission lubricants, gear lubricants, metalworking lubricants, pressure fluids, and other lubricating oil and grease compositions. Natural oils include animal and vegetable oils (e.g. castor oil and lard oil), as well as liquid petroleum or paraffinic, naphthenic or mixed paraffinic-naphthenic, solvent-treated or acid-treated mineral lubricating oils. . Oils of lubricating viscosity derived from coal or shale are also useful base oils. Synthetic lubricating oils include carbon and halo-substituted hydrocarbon oils such as polymerized and interpolymerized olefins (e.g., polybutylenes, polypropylenes, propylene-isobutylene copolymers, chlorinated polybutylenes, etc.), poly(1-hexene), ), poly(1-octene), poly(1-decene), etc. or mixtures thereof, alkylbenzenes (e.g. dodecylbenzenes, tetradecylbenzenes, dinonylbenzenes, di-(2-ethylhexyl)-benzenes) etc.), polyphenyls (e.g., biphenyls, terphenyls, alkylated polyphenyls), alkylated diphenyl ethers, alkylated diphenyl sulfides, and derivatives thereof,
There are analogues and congeners. Homopolymers and interpolymers of alkylene oxide, as well as derivatives thereof whose terminal hydroxyl groups have been modified by esterification, etherification, etc., also constitute another group of known synthetic lubricating oils.
Examples of this include oils obtained by polymerizing ethylene oxide and propylene oxide, alkyl and aryl ethers of these polyoxyalkylene polymers (e.g. methylpolyisopropylene glycol ether with an average molecular weight of 1000,
diphenyl ether of polyethylene glycol, diethyl ether of polypropylene glycol with a molecular weight of 1000 to 1500, etc.) or their mono- and polycarboxylic acid esters, such as acetic acid esters, mixed C 3 to C 8 fatty acid esters or C of tetraethylene glycol 13 oxo acid diester. Other suitable groups of synthetic lubricating oils include dicarboxylic acids (e.g. phthalic acid, succinic acid, alkylsuccinic acid, alkenylsuccinic acid, maleic acid, azelaic acid, suberic acid, sebacic acid, fumaric acid, adipic acid, linoleic acid) dimer, malonic acid, alkylmalonic acid, alkenylmalonic acid, etc.) and various alcohols (e.g., butyl alcohol, hexyl alcohol, dodecyl alcohol, 2-ethylhexyl alcohol, ethylene glycol, diethylene glycol monoether, propylene glycol, etc.). Consists of esters. Specific examples of these esters are as follows.
Namely, dibutyl adipate, di(2-ethylhexyl) sebacate, dinormalhexyl fumanate, dioctyl sebacate, diisooctyl azelate, diisodecyl azelate, dioctyl phthalate, didecyl phthalate, dieicosyl sebacate, linoleic acid dimer. 2-ethylhexyl diester, a complex ester of 1 mole of sebacic acid, 2 moles of tetraethylene glycol, and 2 moles of 2-ethylcaproic acid, etc. Esters useful as synthetic oils also include:
There are those made from C5 - C12 monocarboxylic acids and polyols, and polyol ethers such as trimethylolpropane, pentaerythritol, dipentaerythritol, and tripentaerythritol. Silicone-based oils such as polyalkyl-, polyaryl-, polyalkoxy-, or polyaryloxy-siloxane oils and silicate oils also constitute another useful group of synthetic lubricants (e.g., tetraethyl silicate, tetraethyl silicate, Isopropyl, tetra(2-ethylhexyl) silicate, tetra(4-methyl-hexyl) silicate, tetra(para-tert-butylphenyl) silicate, hexyl-(4-methyl-2-pentoxy)-disiloxane, poly(methyl) ) siloxanes, poly(methylphenyl)siloxanes, etc.). Other synthetic lubricating oils include liquid esters of phosphorus-containing acids (eg, tricresyl phosphate, trioctyl phosphate, diethyl ester of decanephosphonic acid, etc.), polymerized tetrahydrofurans, and the like. Unrefined, refined and rerefined oils of the types described above may be used in the lubricant compositions of this invention. Unrefined oils are those obtained directly from natural or synthetic sources without additional refining treatment. For example, sierre oil obtained directly by retorting, petroleum oil obtained directly by distillation, or ester oil obtained directly by esterification and used without further treatment are unrefined oils. .
Refined oils are similar to unrefined oils except that they have been treated with one or more refining steps to improve one or more properties. The above purification methods are well known to those skilled in the art. For example, solvent extraction, secondary distillation, acid or base extraction, filtration, percolation, etc. Rerefined oils are obtained by applying the processes used to obtain refined oils to already used refined oils. Such rerefined oils are also known as reclaimed oils and are often further processed by methods to remove spent additives and oil breakdown products. Generally, to obtain a satisfactory lubricant composition, at least one aminophenol of this invention is dissolved or stably dispersed in a proportion of about 0.05 to 30, usually about 0.1 to 15 parts by weight per 100 parts of oil. The lubricant compositions may contain, in addition to the products of this invention, other additives commonly used in lubricants. Such additives include, for example, ash-forming and ashless auxiliary detergent and dispersants, antioxidants, pour point depressants, antifoam agents, extreme pressure agents, and color stabilizers. The aminophenols of this invention can also be used in fuels, where they act as detergent-dispersants, antioxidants and preservatives. The fuel compositions of this invention are typically liquid fuels (typically ASTM Specification D-439
−73 motor gasoline and ASTM
Contains large amounts of hydrocarbonaceous petroleum fractions such as diesel fuel or fuel oil as specified in Specification D-396. Alcohols, ethers, organic nitro compounds, etc. (e.g. methanol, ethanol, diethyl ether, methyl ethyl ether,
Normally liquid fuel compositions consisting of non-hydrocarbons such as
Fuel oils derived from vegetable and mineral sources such as charcoal and coal are within the scope of this invention as well. Fuel oils consisting of mixtures of any of the above may also be used. Examples of such mixtures include gasoline and ethanol, diesel fuel and ether, gasoline and nitromethane, etc. Particularly preferred is gasoline (ie, a mixture of hydrocarbons with a 10% distillation point of 60° C. according to ASTM and a 90% distillation point of about 205° C.). Generally, the fuel composition comprises at least one of the aminophenols of this invention in an amount sufficient to impart antioxidant and/or dispersing, detergent properties to the fuel.
Contains seeds. Usually, this amount will be from about 1 to about 10,000 parts by weight, preferably from 4 to 1,000 parts per million parts of fuel. Preferred gasoline-based fuel compositions generally exhibit excellent engine oil sludge dispersion and cleaning properties, as well as oxidation resistance. The fuel compositions of this invention may contain, in addition to the products of this invention, other additives known in the art. Additives include anti-knock agents such as tetraalkyl lead compounds, lead scavengers such as haloalkanes (e.g. ethylene dichloride, ethylene dibromide), anti-settling agents/modifiers such as triaryl phosphates, and dyes. , cetane improvers, antioxidants such as 2,6-di-tert-butyl-4-methylphenol, rust inhibitors such as alkylated succinic acids and their anhydrides, bacterial growth inhibitors, gum inhibitors, These include metal deactivators, demulsifiers, upper cylinder lubricants, anti-icing agents, etc. In preferred fuel compositions of this invention, the aminophenols of this invention are used in conjunction with other ashless dispersants in gasoline. Such ashless dispersants are preferably esters of mono- or polyols and high molecular weight mono- or polycarboxylic acylating agents having an anchor moiety of at least 30 carbon atoms. Such esters are well known in the art. for example,
French Patent No. 139664, British Patent Nos. 981850 and 1055337, as well as US Patent No. 3255108,
Same No. 3311558, Same No. 3331776, Same No. 3346354
No. 3522179, No. 3579450, No. 3579450, No. 3522179, No. 3579450, No.
3542680, 3381022, 3639242, 3697428, 3708522, and British Patent No.
See No. 1306529. Generally, from about 0.1 to about 10.0 parts, preferably from about 1 to about 10 parts, of the aminophenols of this invention are used for each part of the ashless dispersant. In another embodiment of this invention, the aminophenols of this invention are used in combination with Mannitz condensation products made from substituted phenols, aldehydes, polyamines, and aminopyridines. Such condensation products are described in U.S. Pat.
No. 3649659, No. 3558743, No. 3539633, No. 3704308, and No. 3725277. The aminophenols of this invention may be added directly to the fuels and lubricants described above to form fuel or lubricant compositions, or they may be added directly to the fuels and lubricants described above, or they may be added to substantially liquid fuels such as mineral oil, xylene, or any of the normally liquid fuels described above. The concentrate may be diluted with at least one inert, normally liquid organic solvent/diluent to form a concentrate and then added to the fuel or lubricant in sufficient quantity to form the fuel and lubricant composition. good. The above concentrate is
Generally, it will contain from about 30 to about 90% by weight of the aminophenols of this invention. The concentrate may also contain the usual additives mentioned above, preferably ashless dispersants, in the proportions mentioned above. The remainder of this concentrate is solvent/diluent.

Claims (1)

【特許請求の範囲】 1 式 (上式において、RはAr中の芳香核に結合した置
換基であつて脂肪族炭素原子を少なくとも30個有
する実質的に飽和の炭化水素系置換基、a、bお
よびcはそれぞれ独立に1ないしAr中に存在す
る芳香核の数の3倍までの整数であつてa、bお
よびcの合計はArの有効原子価数を越えない、
およびArは低級アルキル基、低級アルコキシ
基、ニトロ基、ハロ基およびこれらの2種以上の
組合せよりなる群の中から選ばれた置換基を0な
いし3個有する芳香族部位、ただしArが水酸基
およびR基をそれぞれ1つのみ有するベンゼン核
の場合、そのR基はその水酸基のアルソ位または
パラ位に位置している)で示されるアミノフエノ
ール。 2 Rが平均で約750個までの脂肪族炭素原子を
有する特許請求の範囲第1項記載のアミノフエノ
ール。 3 Rが純粋のヒドロカルビル基である特許請求
の範囲第2項記載のアミノフエノール。 4 Rがアルキル基またはアルケニル基である特
許請求の範囲第3項記載のアミノフエノール。 5 RがC2〜C10オレフインの単独重合体もしく
は相互重合体から誘導された基である特許請求の
範囲第1項記載のアミノフエノール。 6 C2〜C10オレフインがC2〜C101−オレフイン
およびそれらの混合物よりなる群の中から選ばれ
たものである特許請求の範囲第5項記載のアミノ
フエノール。 7 1−オレフインがエチレン、プロピレン、ブ
チレンおよびそれらの混合物よりなる群の中から
選ばれたものである特許請求の範囲第6項記載の
アミノフエノール。 8 Arが2つもしくはそれ以上の架橋タイプお
よび(または)縮合タイプの多核式芳香核を有す
るものである特許請求の範囲第1項記載のアミノ
フエノール。 9 Arがナフタレン核である特許請求の範囲第
8項記載のアミノフエノール。 10 Arが式 ar−(Lng−ar−)w−(Q)nw (ここで、arは炭素数4ないし10の単環式もしく
は縮合環式核であつて全ar中に少なくとも3つの
有効原子価が存在する、wは1ないし20の整数、
各Lngは炭素−炭素一重結合、エーテル結合、ス
ルフイド結合、2ないし6個のイオウ原子を有す
るポリスルフイド結合、スルフイニル結合、スル
ホニル結合、低級アルキレン結合、ジ(低級アル
キル)メチレン結合、低級アルキレンエーテル結
合、低級アルキレンスルフイド結合、、低級アル
キレンポリスルフイド結合、アミノ結合およびこ
れらの組合せよりなる群の中から選ばれた架橋結
合、Qは低級アルキル基、低級アルコキシ基、ニ
トロ基またはハロ基、mは0ないし3)で示され
る芳香核である特許請求の範囲第8項記載のアミ
ノフエノール。 11 Arが0ないし3個の置換基を有するベン
ゼン核であり、a、bおよびcのそれぞれが1で
ある特許請求の範囲第1項記載のアミノフエノー
ル。 12 RがC2〜C101−オレフインの単独重合体
もしくは相互重合体から誘導された基である特許
請求の範囲第4項記載のアミノフエノール。 13 1−オレフインがエチレン、プロピレン、
ブチレンおよびそれらの混合物よりなる群の中か
ら選ばれたものである特許請求の範囲第12項記
載のアミノフエノール。 14 式 (ここで、Rは水酸基のオルソ位またはパラ位に
位置した、平均で約30ないし約750個の脂肪族炭
素原子を有する実質的に飽和の炭化水素系基、
R′は低級アルキル基、低級アルコキシ基、ニト
ロ基およびハロ基よりなる群の中から選ばれた
基、zは0または1であつて、Rは水酸基のオル
ソ位またはパラ位に位置するものである)で示さ
れる特許請求の範囲第1項記載のアミノフエノー
ル。 15 Rが少なくとも約50個の脂肪族炭素原子を
有する特許請求の範囲第14項記載のアミノフエ
ノール。 16 Rが実質的に飽和の純粋脂肪族基である特
許請求の範囲第14項記載のアミノフエノール。 17 Rが水酸基のパラ位に位置し、zが0であ
る特許請求の範囲第16項記載のアミノフエノー
ル。 18 Rがアルキル基またはアルケニル基である
特許請求の範囲第17項記載のアミノフエノー
ル。 19 Rが少なくとも約50個の脂肪族炭素原子を
有する特許請求の範囲第18項記載のアミノフエ
ノール。 20 RがC2〜C10オレフインの単独重合体もし
くは相互重合体から誘導された基である特許請求
の範囲第14項記載のアミノフエノール。 21 C2〜C10オレフインがC2〜C101−オレフイ
ンおよびそれらの混合物よりなる群の中から選ば
れたものである特許請求の範囲第20項記載のア
ミノフエノール。 22 1−オレフインがエチレン、プロピレン、
ブチレンおよびそれらの混合物よりなる群の中か
ら選ばれたものである特許請求の範囲第21項記
載のアミノフエノール。 23 式 (ここで、RはC2〜C101−オレフインの単独重合
体もしくは相互重合体から誘導された、約30ない
し約750個の脂肪族炭素原子を有する実質的に飽
和の炭化水素系基、R′は低級アルキル基、低級
アルコキシ基、ニトロ基およびハロ基よりなる群
の中から選ばれた基、zは0または1)で示され
る特許請求の範囲第1個記載のアミノフエノー
ル。 24 1−オレフインがエチレン、プロピレン、
ブチレン、およびこれらの混合物よりなる群の中
から選ばれたものである特許請求の範囲第23項
記載のアミノフエノール。 25 Rがイソブテンの重合体から誘導されたも
のである特許請求の範囲第24項記載のアミノフ
エノール。 26 Rが平均で少なくとも約50個の脂肪族炭素
原子を有するアルキル基もしくはアルケニル基で
ある特許請求の範囲第25項記載のアミノフエノ
ール。 27 zが0である特許請求の範囲第26項記載
のアミノフエノール。
[Claims] 1 formula (In the above formula, R is a substituent bonded to the aromatic nucleus in Ar and is a substantially saturated hydrocarbon substituent having at least 30 aliphatic carbon atoms, and a, b and c are each independently 1 or an integer up to three times the number of aromatic nuclei present in Ar, and the sum of a, b and c does not exceed the effective valence number of Ar.
and Ar is an aromatic moiety having 0 to 3 substituents selected from the group consisting of a lower alkyl group, a lower alkoxy group, a nitro group, a halo group, and a combination of two or more of these, provided that Ar is a hydroxyl group and In the case of benzene nuclei each having only one R group, the R group is located in the arso or para position of the hydroxyl group). 2. The aminophenol of claim 1, wherein R has on average up to about 750 aliphatic carbon atoms. 3. The aminophenol according to claim 2, wherein R is a pure hydrocarbyl group. 4. The aminophenol according to claim 3, wherein R is an alkyl group or an alkenyl group. 5. The aminophenol according to claim 1, wherein R is a group derived from a homopolymer or interpolymer of C2 to C10 olefins. 6. The aminophenol of claim 5, wherein the C2 - C10 olefin is selected from the group consisting of C2 - C101 -olefins and mixtures thereof. 7. The aminophenol of claim 6, wherein the 1-olefin is selected from the group consisting of ethylene, propylene, butylene and mixtures thereof. 8. The aminophenol according to claim 1, wherein Ar has two or more bridged and/or condensed polynuclear aromatic nuclei. 9. The aminophenol according to claim 8, wherein Ar is a naphthalene nucleus. 10 Ar has the formula ar−(Lng−ar−) w −(Q) nw (where ar is a monocyclic or fused ring nucleus having 4 to 10 carbon atoms and at least 3 effective atoms in all ar) value exists, w is an integer from 1 to 20,
Each Lng is a carbon-carbon single bond, an ether bond, a sulfide bond, a polysulfide bond having 2 to 6 sulfur atoms, a sulfinyl bond, a sulfonyl bond, a lower alkylene bond, a di(lower alkyl)methylene bond, a lower alkylene ether bond, a crosslinking bond selected from the group consisting of a lower alkylene sulfide bond, a lower alkylene polysulfide bond, an amino bond, and a combination thereof; Q is a lower alkyl group, a lower alkoxy group, a nitro group, or a halo group; The aminophenol according to claim 8, wherein is an aromatic nucleus represented by 0 to 3). The aminophenol according to claim 1, wherein 11 Ar is a benzene nucleus having 0 to 3 substituents, and each of a, b and c is 1. The aminophenol according to claim 4, wherein 12R is a group derived from a homopolymer or interpolymer of C2 - C101 -olefin. 13 1-olefin is ethylene, propylene,
Aminophenol according to claim 12, which is selected from the group consisting of butylene and mixtures thereof. 14 formula (wherein R is a substantially saturated hydrocarbon group having an average of about 30 to about 750 aliphatic carbon atoms located in the ortho or para position of the hydroxyl group;
R' is a group selected from the group consisting of a lower alkyl group, a lower alkoxy group, a nitro group and a halo group, z is 0 or 1, and R is located at the ortho or para position of the hydroxyl group; The aminophenol according to claim 1, which is represented by 15. The aminophenol of claim 14, wherein 15 R has at least about 50 aliphatic carbon atoms. 15. The aminophenol of claim 14, wherein 16R is a substantially saturated pure aliphatic group. 17. The aminophenol according to claim 16, wherein 17R is located at the para position of the hydroxyl group and z is 0. 18. The aminophenol according to claim 17, wherein 18R is an alkyl group or an alkenyl group. 19. The aminophenol of claim 18, wherein 19 R has at least about 50 aliphatic carbon atoms. 15. The aminophenol according to claim 14, wherein 20 R is a group derived from a homopolymer or interpolymer of C2 to C10 olefins. 21. The aminophenol of claim 20, wherein the C2 - C10 olefin is selected from the group consisting of C2 - C101 -olefins and mixtures thereof. 22 1-olefin is ethylene, propylene,
Aminophenol according to claim 21, which is selected from the group consisting of butylene and mixtures thereof. 23 formula (wherein R is a substantially saturated hydrocarbon group having about 30 to about 750 aliphatic carbon atoms derived from a C2 - C101 -olefin homopolymer or interpolymer; The aminophenol according to claim 1, wherein R' is a group selected from the group consisting of a lower alkyl group, a lower alkoxy group, a nitro group, and a halo group, and z is 0 or 1). 24 1-olefin is ethylene, propylene,
24. The aminophenol of claim 23, which is selected from the group consisting of butylene and mixtures thereof. 25. The aminophenol of claim 24, wherein 25R is derived from a polymer of isobutene. 26. The aminophenol of claim 25, wherein 26 R is an alkyl or alkenyl group having an average of at least about 50 aliphatic carbon atoms. 27. The aminophenol according to claim 26, wherein z is 0.
JP51122716A 1975-10-14 1976-10-13 Aminophenol Granted JPS5248638A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US62235875A 1975-10-14 1975-10-14
US67617276A 1976-04-12 1976-04-12

Publications (2)

Publication Number Publication Date
JPS5248638A JPS5248638A (en) 1977-04-18
JPS627184B2 true JPS627184B2 (en) 1987-02-16

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JP (1) JPS5248638A (en)
AU (1) AU512423B2 (en)
BE (2) BE847219A (en)
CA (1) CA1096886A (en)
DE (1) DE2646241A1 (en)
DK (2) DK153141C (en)
FI (2) FI63054C (en)
FR (1) FR2327982A1 (en)
GB (1) GB1530198A (en)
IT (1) IT1121681B (en)
MX (1) MX147153A (en)
NL (1) NL7611251A (en)
SE (2) SE423384B (en)

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IN145085B (en) * 1976-01-28 1978-08-19 Lubrizol Corp
US4386939A (en) 1979-12-10 1983-06-07 The Lubrizol Corporation Reaction products of certain heterocycles with aminophenols
FR2471365B1 (en) * 1979-12-10 1986-09-26 Lubrizol Corp AMINOPHENOL / HETEROCYCLE CONDENSATION PRODUCTS AND FUELS, LUBRICANTS AND CONCENTRATES OF ADDITIVES CONTAINING THEM
IN163431B (en) * 1982-03-12 1988-09-24 Lubrizol Corp
GB2124255A (en) * 1982-07-26 1984-02-15 Ass Octel Treatment of vanadium- containing fuel oils
US5637119A (en) * 1995-12-29 1997-06-10 Chevron Chemical Company Substituted aromatic polyalkyl ethers and fuel compositions containing the same
US5827334A (en) * 1997-09-30 1998-10-27 Chevron Chemical Company Llc Substituted biphenyl polyalkyl esters and fuel compositions containing the same
US5827333A (en) * 1997-09-30 1998-10-27 Chevron Chemical Company Llc Substituted biphenyl ethers and fuel compositions containing the same
JP2007153981A (en) * 2005-12-02 2007-06-21 Mitsui Chemicals Inc Olefinic polymer having aromatic ring at one end and application thereof
CN115975701B (en) * 2021-10-14 2024-07-09 中国石油化工股份有限公司 Marine medium-speed trunk piston engine lubricating oil composition and preparation method thereof
CN115975693B (en) * 2021-10-14 2024-08-09 中国石油化工股份有限公司 Industrial lubricating oil composition and preparation method thereof

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US2367377A (en) * 1940-02-03 1945-01-16 Socony Vacuum Oil Co Inc Mineral oil compoisition and improving agents therefor
US2502708A (en) * 1945-03-31 1950-04-04 Harvel Corp Nitro-hydrogenated cardanols and process for preparing same
GB662509A (en) * 1948-08-21 1951-12-05 British Resin Prod Ltd The manufacture of 4-amino cardanol and compositions thereof
US2868844A (en) * 1957-01-22 1959-01-13 Ethyl Corp Selective nitration process
US3149933A (en) * 1960-08-25 1964-09-22 Bayer Ag Process for stabilizing liquid fuels
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FR2327982B1 (en) 1980-10-03
SE7611381L (en) 1977-04-15
DK153141B (en) 1988-06-20
NL7611251A (en) 1977-04-18
FI62555C (en) 1983-01-10
DK153141C (en) 1988-12-05
FI63054C (en) 1983-04-11
MX147153A (en) 1982-10-19
DE2646241C2 (en) 1989-02-23
SE7611382L (en) 1977-04-15
FI63054B (en) 1982-12-31
SE423384B (en) 1982-05-03
CA1096886A (en) 1981-03-03
GB1530198A (en) 1978-10-25
BE847218A (en) 1977-04-13
FI62555B (en) 1982-09-30
FI762917A7 (en) 1977-04-15
DK160208C (en) 1991-07-15
BE847219A (en) 1977-04-13
JPS5248638A (en) 1977-04-18
FR2327982A1 (en) 1977-05-13
DK461576A (en) 1977-04-15
DK160208B (en) 1991-02-11
DK461676A (en) 1977-04-15
IT1121681B (en) 1986-04-10
DE2646241A1 (en) 1977-04-28
AU512423B2 (en) 1980-10-09
AU1859676A (en) 1978-04-20
SE423402B (en) 1982-05-03
FI762916A7 (en) 1977-04-15

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