JPS6284116A - Production of polyarylate - Google Patents
Production of polyarylateInfo
- Publication number
- JPS6284116A JPS6284116A JP22408485A JP22408485A JPS6284116A JP S6284116 A JPS6284116 A JP S6284116A JP 22408485 A JP22408485 A JP 22408485A JP 22408485 A JP22408485 A JP 22408485A JP S6284116 A JPS6284116 A JP S6284116A
- Authority
- JP
- Japan
- Prior art keywords
- polyarylate
- carbon atoms
- group
- producing
- polymerization
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920001230 polyarylate Polymers 0.000 title claims abstract description 72
- 238000004519 manufacturing process Methods 0.000 title claims description 23
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 45
- -1 aromatic diol Chemical class 0.000 claims abstract description 31
- 125000003118 aryl group Chemical group 0.000 claims abstract description 19
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims abstract description 15
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 claims abstract description 12
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 3
- 238000006243 chemical reaction Methods 0.000 claims description 21
- 125000004432 carbon atom Chemical group C* 0.000 claims description 19
- 239000000155 melt Substances 0.000 claims description 15
- 150000001875 compounds Chemical class 0.000 claims description 9
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 5
- 125000000843 phenylene group Chemical group C1(=C(C=CC=C1)*)* 0.000 claims description 5
- 125000003545 alkoxy group Chemical group 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 4
- 125000005843 halogen group Chemical group 0.000 claims description 4
- 238000003756 stirring Methods 0.000 claims description 4
- 238000004898 kneading Methods 0.000 claims description 3
- 229910052760 oxygen Inorganic materials 0.000 claims description 3
- 125000001118 alkylidene group Chemical group 0.000 claims description 2
- 125000000732 arylene group Chemical group 0.000 claims description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 2
- 125000002993 cycloalkylene group Chemical group 0.000 claims description 2
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- WFDIJRYMOXRFFG-UHFFFAOYSA-N Acetic anhydride Chemical compound CC(=O)OC(C)=O WFDIJRYMOXRFFG-UHFFFAOYSA-N 0.000 abstract description 24
- 230000000379 polymerizing effect Effects 0.000 abstract description 2
- 150000003457 sulfones Chemical class 0.000 abstract description 2
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 abstract 1
- 125000001931 aliphatic group Chemical group 0.000 abstract 1
- 238000000034 method Methods 0.000 description 19
- 239000000203 mixture Substances 0.000 description 8
- 229920000642 polymer Polymers 0.000 description 8
- 239000003054 catalyst Substances 0.000 description 7
- 230000009477 glass transition Effects 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 229920006125 amorphous polymer Polymers 0.000 description 6
- 239000007795 chemical reaction product Substances 0.000 description 6
- 235000019646 color tone Nutrition 0.000 description 6
- PKZGKWFUCLURJO-GRHBHMESSA-L (z)-but-2-enedioate;dimethyltin(2+) Chemical compound C[Sn+2]C.[O-]C(=O)\C=C/C([O-])=O PKZGKWFUCLURJO-GRHBHMESSA-L 0.000 description 5
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 5
- 239000012299 nitrogen atmosphere Substances 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000011541 reaction mixture Substances 0.000 description 5
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 5
- 150000008065 acid anhydrides Chemical class 0.000 description 4
- 239000000376 reactant Substances 0.000 description 4
- AZQWKYJCGOJGHM-UHFFFAOYSA-N 1,4-benzoquinone Chemical compound O=C1C=CC(=O)C=C1 AZQWKYJCGOJGHM-UHFFFAOYSA-N 0.000 description 3
- 229940090248 4-hydroxybenzoic acid Drugs 0.000 description 3
- 239000002253 acid Substances 0.000 description 3
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000007790 solid phase Substances 0.000 description 2
- MEFKFJOEVLUFAY-UHFFFAOYSA-N (2,2,2-trichloroacetyl) 2,2,2-trichloroacetate Chemical compound ClC(Cl)(Cl)C(=O)OC(=O)C(Cl)(Cl)Cl MEFKFJOEVLUFAY-UHFFFAOYSA-N 0.000 description 1
- RQHMQURGSQBBJY-UHFFFAOYSA-N (2,2-dichloroacetyl) 2,2-dichloroacetate Chemical compound ClC(Cl)C(=O)OC(=O)C(Cl)Cl RQHMQURGSQBBJY-UHFFFAOYSA-N 0.000 description 1
- FUKOTTQGWQVMQB-UHFFFAOYSA-N (2-bromoacetyl) 2-bromoacetate Chemical compound BrCC(=O)OC(=O)CBr FUKOTTQGWQVMQB-UHFFFAOYSA-N 0.000 description 1
- PNVPNXKRAUBJGW-UHFFFAOYSA-N (2-chloroacetyl) 2-chloroacetate Chemical compound ClCC(=O)OC(=O)CCl PNVPNXKRAUBJGW-UHFFFAOYSA-N 0.000 description 1
- BYEAHWXPCBROCE-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropan-2-ol Chemical compound FC(F)(F)C(O)C(F)(F)F BYEAHWXPCBROCE-UHFFFAOYSA-N 0.000 description 1
- NCYNKWQXFADUOZ-UHFFFAOYSA-N 1,1-dioxo-2,1$l^{6}-benzoxathiol-3-one Chemical compound C1=CC=C2C(=O)OS(=O)(=O)C2=C1 NCYNKWQXFADUOZ-UHFFFAOYSA-N 0.000 description 1
- UOFDVLCOMURSTA-UHFFFAOYSA-N 2-(2-carboxyphenoxy)benzoic acid Chemical compound OC(=O)C1=CC=CC=C1OC1=CC=CC=C1C(O)=O UOFDVLCOMURSTA-UHFFFAOYSA-N 0.000 description 1
- UFHHHJLKTBTUCR-UHFFFAOYSA-N 2-[2-(2-carboxyphenyl)propan-2-yl]benzoic acid Chemical compound C=1C=CC=C(C(O)=O)C=1C(C)(C)C1=CC=CC=C1C(O)=O UFHHHJLKTBTUCR-UHFFFAOYSA-N 0.000 description 1
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- SQJQLYOMPSJVQS-UHFFFAOYSA-N 4-(4-carboxyphenyl)sulfonylbenzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1S(=O)(=O)C1=CC=C(C(O)=O)C=C1 SQJQLYOMPSJVQS-UHFFFAOYSA-N 0.000 description 1
- VTDMBRAUHKUOON-UHFFFAOYSA-N 4-[(4-carboxyphenyl)methyl]benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1CC1=CC=C(C(O)=O)C=C1 VTDMBRAUHKUOON-UHFFFAOYSA-N 0.000 description 1
- ACEMPBSQAVZNEJ-UHFFFAOYSA-N 4-[(4-hydroxy-3-methoxy-2,6-dimethylphenyl)methyl]-2-methoxy-3,5-dimethylphenol Chemical compound C1=C(O)C(OC)=C(C)C(CC=2C(=C(OC)C(O)=CC=2C)C)=C1C ACEMPBSQAVZNEJ-UHFFFAOYSA-N 0.000 description 1
- OYPCNAORHLIPPO-UHFFFAOYSA-N 4-phenylcyclohexa-2,4-diene-1,1-dicarboxylic acid Chemical group C1=CC(C(=O)O)(C(O)=O)CC=C1C1=CC=CC=C1 OYPCNAORHLIPPO-UHFFFAOYSA-N 0.000 description 1
- KAUQJMHLAFIZDU-UHFFFAOYSA-N 6-Hydroxy-2-naphthoic acid Chemical compound C1=C(O)C=CC2=CC(C(=O)O)=CC=C21 KAUQJMHLAFIZDU-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 1
- YHASWHZGWUONAO-UHFFFAOYSA-N butanoyl butanoate Chemical compound CCCC(=O)OC(=O)CCC YHASWHZGWUONAO-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 150000002009 diols Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005886 esterification reaction Methods 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 238000005227 gel permeation chromatography Methods 0.000 description 1
- 229910052732 germanium Inorganic materials 0.000 description 1
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 1
- VANNPISTIUFMLH-UHFFFAOYSA-N glutaric anhydride Chemical compound O=C1CCCC(=O)O1 VANNPISTIUFMLH-UHFFFAOYSA-N 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- LSACYLWPPQLVSM-UHFFFAOYSA-N isobutyric acid anhydride Chemical compound CC(C)C(=O)OC(=O)C(C)C LSACYLWPPQLVSM-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- DUCKXCGALKOSJF-UHFFFAOYSA-N pentanoyl pentanoate Chemical compound CCCCC(=O)OC(=O)CCCC DUCKXCGALKOSJF-UHFFFAOYSA-N 0.000 description 1
- 239000012071 phase Substances 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- WYVAMUWZEOHJOQ-UHFFFAOYSA-N propionic anhydride Chemical compound CCC(=O)OC(=O)CC WYVAMUWZEOHJOQ-UHFFFAOYSA-N 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Landscapes
- Polyesters Or Polycarbonates (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は、耐熱性に優れたポリアリレートの製造方法に
関するものであり、さらに洋上くは、芳香族ジオールと
芳香族ジカルボン酸とから得られる耐熱性に優れたポリ
アリレートを経済的かつ操業性よく製造する方法に関す
るものである。Detailed Description of the Invention (Industrial Field of Application) The present invention relates to a method for producing polyarylate having excellent heat resistance, and further relates to a method for producing polyarylate which is obtained from an aromatic diol and an aromatic dicarboxylic acid. The present invention relates to a method for producing polyarylate with excellent heat resistance economically and with good operability.
(従来技術)
従来より、耐熱性高分子として全芳香族ポリアリリレー
トが知られている。たとえば、4−ヒドロキシ安息香酸
ホモポリマーや同コポリマー(たとえば住友化学の商品
名 エコノール)、あるいは2.2−ビス(4−ヒドロ
キシフェニル)フロパン(ビスフェノールA:以下BA
と略称する)とテレフタル酸(以下TPAと略称する)
及びイソフタル酸(以下IPAと略称する)からなるポ
リマー(たとえばユニチカの商品名 Uポリマー)がか
って提案され、現在では上布もされている。(Prior Art) Fully aromatic polyarylate has been known as a heat-resistant polymer. For example, 4-hydroxybenzoic acid homopolymer or 4-hydroxybenzoic acid copolymer (for example, Sumitomo Chemical's product name Econol), or 2,2-bis(4-hydroxyphenyl)furopane (bisphenol A; hereinafter referred to as BA)
) and terephthalic acid (hereinafter abbreviated as TPA)
A polymer (for example, Unitika's trade name U polymer) consisting of isophthalic acid and isophthalic acid (hereinafter abbreviated as IPA) was once proposed, and is now also used as a top fabric.
特に、後者のポリアリレートについては文献にも多くの
製造方法が記載されており、それらは本質的に三つの方
法に大別される。すなわち、(1)芳香族ジオールをア
ルカリ金属塩としたものと芳香族ジカルボン酸シバライ
ドとをそれぞれ溶液として液・液接触させ、溶液もしく
は両相の界面で反応させる酸ハライド法、(2)芳香族
ジオール成分なジエステル誘導体とした後、芳香族ジカ
ルボン酸と反応させるジアセテート法、(3)芳香族ジ
オールと芳香族ジカルボン酸のジアリールエステルとを
反応させる方法である′。In particular, for the latter polyarylate, many manufacturing methods have been described in the literature, and they are essentially divided into three methods. Namely, (1) an acid halide method in which an alkali metal salt of an aromatic diol and an aromatic dicarboxylic acid civalide are brought into liquid-liquid contact as a solution, and react in the solution or at the interface between the two phases; (2) an aromatic halide method; (3) A method in which an aromatic diol is reacted with a diaryl ester of an aromatic dicarboxylic acid.
本発明者らは、先にポリアリレートプレポリマーを一旦
適当な形状に成形したのち、プレポリマーを減圧下に特
定の温度条件で固相重合する方法を提案した(特願昭5
9−177650号、同60−51940号)。The present inventors proposed a method in which a polyarylate prepolymer is first molded into an appropriate shape, and then the prepolymer is solid-phase polymerized under reduced pressure and at specific temperature conditions (Japanese patent application No. 5
No. 9-177650, No. 60-51940).
(発明が解決しようとする問題点)
しかしながら、前記(1)の方法においては必然的に高
価な溶媒を使用するため、経済的でないばかりか生成物
の分離、精製のための工程が必要になるなどの欠点があ
る。(Problems to be solved by the invention) However, since the method (1) above inevitably uses an expensive solvent, it is not only uneconomical but also requires steps for separating and purifying the product. There are drawbacks such as.
一方、前記(2)、 (3)の方法(たとえば、米国特
許第4.485,230最明7IB書や特開昭60−5
3527号公報等)を採用すると、ポリアリレートの重
合度の増大につれて溶融粘度が急上昇するため、高重合
度のポリアリレートを得ることが困難である。従って、
まずプレポリマーを製造し1次いで、そのプレポリマー
を粉砕微粉化した後、固相重合するという方法が採用さ
れていた(例えば(2)の方法に対して、米国特許第3
,684.766号明細書、米国特許第3,780.1
48号明細書等)。On the other hand, the methods (2) and (3) above (for example, U.S. Patent No. 4,485,230 Saimei 7IB and JP-A-60-5
3527, etc.), the melt viscosity rapidly increases as the degree of polymerization of polyarylate increases, making it difficult to obtain polyarylate with a high degree of polymerization. Therefore,
First, a method was adopted in which a prepolymer was produced, then the prepolymer was pulverized into a fine powder, and then subjected to solid phase polymerization (for example, in contrast to method (2), U.S. Patent No. 3
, 684.766, U.S. Pat. No. 3,780.1
48 specification, etc.).
かかる方法においては、プレポリマーを結晶化剤と接触
させ、ポリマーを結晶化させる必要があり、工程が煩雑
になるという欠点があった。This method has the disadvantage that it is necessary to bring the prepolymer into contact with a crystallizing agent to crystallize the polymer, making the process complicated.
また、特開昭57−2331号公報には、この結晶化の
工程を省略するため次のような提案がなされている。す
なわち、まず第一段階であるプレポリマーの製造におい
て、ジフェニルエーテルなどの溶剤を共存させる製造方
法が開示されているが。Furthermore, Japanese Patent Application Laid-Open No. 57-2331 proposes the following proposal in order to omit this crystallization step. That is, a manufacturing method is disclosed in which a solvent such as diphenyl ether is coexisting in the first step of manufacturing a prepolymer.
かかる方法においては結晶化の工程を省略することはで
きても、ポリマ一本来の良好な物理的特性を損うおそれ
がある。Although the crystallization step can be omitted in such a method, there is a risk that the good physical properties inherent to the polymer may be impaired.
さらに2本発明者らが先に提案した方法(特願昭59−
177650号、同60−51940号)においても、
なお高重合度のポリアリレートを製造するには、プレポ
リマーをさらに通常10時間程度以上重縮合する必要が
あるという欠点がある。Furthermore, two methods previously proposed by the present inventors (Japanese Patent Application No. 1983-
177650, 60-51940),
However, in order to produce a polyarylate with a high degree of polymerization, there is a drawback that it is necessary to further polycondense the prepolymer for usually about 10 hours or more.
一方1本発明者らは、減圧式二軸混練機を用いて混練し
ながら溶融重合させ、高重合度のポリアリレートを生成
させる方法を別途提案した(特願昭59−257195
号)。On the other hand, the present inventors separately proposed a method of producing polyarylate with a high degree of polymerization by melt polymerizing while kneading using a vacuum twin-screw kneader (Japanese Patent Application No. 59-257195
issue).
しかし、かかる方法を用いた場合においても。However, even when such a method is used.
ポリアリレートは溶融粘度が異常に高いものが殆どであ
り、その場合、十分な総括物質移動速度が得られなかっ
たりして、高重合度のポリアリレートを製造すること自
体が極めて困難となることがわかった。Most polyarylates have an abnormally high melt viscosity, and in that case, a sufficient overall mass transfer rate may not be obtained, making it extremely difficult to produce polyarylates with a high degree of polymerization. Understood.
このように、芳香族ジオールと芳香族ジカルボン酸から
得られるポリアリレートは優れた性質を有しているにも
かかわらず、ポリアリレートを経済的にかつ操業性よく
製造する方法は工業的に十分完成されたものとはいえな
かったのである。Despite the excellent properties of polyarylates obtained from aromatic diols and aromatic dicarboxylic acids, the method for producing polyarylates economically and with good operability has not been fully developed industrially. It could not be said that it had been done.
(問題点を解決するための手段)
本発明の主たる目的はプラズマ溶射被覆や、高温で使用
する成形品に特に適する高重合度の耐熱性ポリアリレー
トを経済的かつ操業性−よく製造する方法を提供するも
のである。(Means for Solving the Problems) The main object of the present invention is to provide an economical and easily operable method for producing heat-resistant polyarylates with a high degree of polymerization, which are particularly suitable for plasma spray coatings and molded products used at high temperatures. This is what we provide.
本発明者らは、かかる目的を達成するため耐熱性ポリア
リレートの製造方法について鋭意研究を重ねた結果、芳
香族ジオール、芳香族ジカルボン酸及び無水脂肪族カル
ボン酸(以下AAと略称する)を原料とし、特定の減圧
条件で溶融重合することが極めて操業性、経済性に優れ
た製造方法であることを知見し2本発明に到達した。In order to achieve the above object, the present inventors have conducted intensive research on a method for producing heat-resistant polyarylate, and as a result, we have found that aromatic diol, aromatic dicarboxylic acid, and aliphatic carboxylic anhydride (hereinafter abbreviated as AA) are used as raw materials. We have found that melt polymerization under specific reduced pressure conditions is a manufacturing method with extremely excellent operability and economy, and have thus arrived at the present invention.
本発明は次の構成を有する。すなわち、下記構造式(I
)または(II)で示される芳香族ジオールの少なくと
も一種、芳香族ジカルボン酸の少なくとも一種及び炭素
数1〜8の無水脂肪族カルボン酸からポリアリレートを
製造するに際し1重合工程の少なくとも一部でν≦0.
08かつ、μ×ν≦500となる条件で溶融重合するこ
とを特徴とするポリアリレートの型遣方法を要旨とする
ものである。(ここで、μはポリアリレートの重合温度
における溶融粘度(poise)を、νは真空度(to
rr)をそれぞれ示す。)
(式中、Rは炭素原子1〜lO個を有するアルキレ/端
、炭素原子1〜10個を有するアルキリデン基、炭素原
子1〜10個を有するアリーレン基。The present invention has the following configuration. That is, the following structural formula (I
) or (II), at least one aromatic dicarboxylic acid, and an aliphatic carboxylic anhydride having 1 to 8 carbon atoms. ≦0.
The gist of the present invention is a method for molding polyarylate, which is characterized by performing melt polymerization under conditions such that μ×ν≦500 and μ×ν≦500. (Here, μ is the melt viscosity (poise) of polyarylate at the polymerization temperature, and ν is the degree of vacuum (to
rr) are shown respectively. ) (wherein R is an alkylene group having 1 to 10 carbon atoms, an alkylidene group having 1 to 10 carbon atoms, and an arylene group having 1 to 10 carbon atoms.
炭素原子1〜10個を有するシクロアルキレン基。Cycloalkylene group having 1 to 10 carbon atoms.
炭素原子1〜10個を有するシクロアルキリデフ基、
O,S、 SO,SO2およびCOがら選ばれた基を表
し、nは0または1である。なお、フェニレン基の水素
原子はハロゲン原子、炭素原子1〜10個を有するアル
キル基、アリール基もしくはアルコキシ基で置換されて
いてもよい。)(なお、フェニレン基の水素原子はハロ
ゲン原子、炭素原子1〜10個を有するアルキル基、ア
リール基もしくはアルコキシ基で置換されていてもよい
。)
また、特に好ましくは式(1)で示される芳香族ジオー
ルが下記式(1)、(V)で表される化合物であり。a cycloalkylide group having 1 to 10 carbon atoms,
It represents a group selected from O, S, SO, SO2 and CO, and n is 0 or 1. Note that the hydrogen atom of the phenylene group may be substituted with a halogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group, or an alkoxy group. ) (The hydrogen atom of the phenylene group may be substituted with a halogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group, or an alkoxy group.) Also, particularly preferably, the hydrogen atom of the phenylene group is represented by the formula (1) The aromatic diol is a compound represented by the following formula (1) or (V).
式(II)で示される芳香族ジオールが下記式(V)で
表される化合物であり、また芳香族ジカルボン酸がTP
A及び/またはIPAであり、さらには反応装置として
減圧式二軸混練機を用いP/V≧0.1となる条件で混
練するポリアリレートの製造方法を要旨とするものであ
る。The aromatic diol represented by the formula (II) is a compound represented by the following formula (V), and the aromatic dicarboxylic acid is TP
The gist of the present invention is a method for producing polyarylate, which is A and/or IPA, and is further kneaded under conditions such that P/V≧0.1 using a vacuum twin-screw kneader as a reaction device.
CH3
CH3
本発明の方法により製造される耐熱性ポリアリレートの
平均重合度(Pn )は、一般に40〜300゜好まし
くは50〜200.最適には65〜150とするのが適
当である。Pnがこの範囲より小さいと前記した耐熱性
を始めとする各種の物理的1機械的。CH3 CH3 The average degree of polymerization (Pn) of the heat-resistant polyarylate produced by the method of the present invention is generally 40-300°, preferably 50-200°. The optimum range is 65 to 150. When Pn is smaller than this range, there are various physical and mechanical properties including the heat resistance mentioned above.
化学的特性値が劣ったり、一方、Pnがこの範囲より大
きいと溶融粘度が高くなりすぎて流動性などが損われた
り、あるいは融点が高くなりすぎて成形、温度が高くな
ったりして共に好ましくない。On the other hand, if Pn is larger than this range, the melt viscosity will be too high, impairing fluidity, or the melting point will be too high, resulting in high molding and temperature, both of which are undesirable. do not have.
耐熱性ポリアリレートの製造方法としては、まず第一段
階として芳香族ジオールと芳香族ジカルボン酸とAAと
を原料としてプレポリマーを生成させる。この時、予め
芳香族ジオールと酸無水物とを反応させてから芳香族ジ
カルボン酸と反応させてもよいが、王者を共存させて直
接反応させた方が工程を短縮する上で好適である。In the first step of the method for producing heat-resistant polyarylate, a prepolymer is produced using aromatic diol, aromatic dicarboxylic acid, and AA as raw materials. At this time, the aromatic diol and the acid anhydride may be reacted in advance and then reacted with the aromatic dicarboxylic acid, but it is preferable to allow the diol to coexist and react directly, in order to shorten the process.
本発明にいう芳香族ジカルボン酸の例としては。Examples of the aromatic dicarboxylic acid referred to in the present invention are:
TPA、IPA、4.4−ジカルボキシビフェニル。TPA, IPA, 4,4-dicarboxybiphenyl.
ビス(4−カルボキシフェニル)メタン、2.2−ビス
(2−カルボキシフェニル)プロパン、ビス(4−カル
ボキシフェニル)スルホン−、ビス(2−カルボキシフ
ェニル)エーテル、す7タル酸などが挙げられる。なお
、必要に応じ、前記芳香族ジカルボン酸の混合物を用い
てもよく、とりわけTPAとIPAの混合物が好適に用
いられる。Examples include bis(4-carboxyphenyl)methane, 2,2-bis(2-carboxyphenyl)propane, bis(4-carboxyphenyl)sulfone, bis(2-carboxyphenyl)ether, and 7-talic acid. Note that, if necessary, a mixture of the aromatic dicarboxylic acids may be used, and a mixture of TPA and IPA is particularly preferably used.
一方2本発明にいう芳香族ジオールは、前記(1)また
は(II)で示す一般式を有する化合物である。具体的
には、前記式(1)、 (IV)、 (V)で示される
BA、4゜4′−(ジヒドロキシフェニル)スルホン(
ビスフェノールS二以下BSと略称する)、9.]、]
O−ジヒドロー9−オキサー10(2’、ダージヒドロ
キシフェニル)−ホスファフェナントレン−10−オキ
シド(以下PHQと略称する)が特に好適に用いられる
が、その他ビス−(2−ヒドロキシ7エ二ル>−tpン
、ビス−(4−ヒドロキシフェニル)−メタン、ビス−
(4−ヒドロキシ−2,6−シメチルー3−メトキシフ
ェニル)−メタン、1゜1−ビス−(4−ヒドロキシフ
ェニル)−メタン。On the other hand, the aromatic diol referred to in the present invention is a compound having the general formula shown in (1) or (II) above. Specifically, BA represented by the above formulas (1), (IV), and (V), 4゜4'-(dihydroxyphenyl)sulfone (
Bisphenol S (hereinafter referred to as BS), 9. ], ]
O-dihydro-9-oxer-10(2', dihydroxyphenyl)-phosphaphenanthrene-10-oxide (hereinafter abbreviated as PHQ) is particularly preferably used; -tpn, bis-(4-hydroxyphenyl)-methane, bis-
(4-Hydroxy-2,6-dimethyl-3-methoxyphenyl)-methane, 1°1-bis-(4-hydroxyphenyl)-methane.
1.1−ビス−(4−ヒドロキシ−2−クロロフェニル
)−エタン、1.3−ビス−(3−メチル−4−ヒドロ
キシ7エ二ル)−フロパン、2.2’−ビス−(3−1
ンプロビル−4−ヒドロキシフェニル)−フロパン、4
.4’−(ジヒドロキシフェニル)−エーテル、2.2
’−ビス−(4−ヒドロキシフェニル)−ペンタン、3
.3’−ビス−(4−ヒドロキシフェニル)−ペンタン
、2.2’−ビス−(4−ヒドロキシフェニル)−へブ
タン、4.4’−(ジヒドロキシフェニル)−スルフィ
ド、4.4’−(ジヒドロヤシフェニル)−スルホキシ
ド、4.4’−(ジヒドロキシフェニル)−スルホン、
4.4’−(ジヒドロキシベンゾフェノン)等も用いる
ことができる。1.1-bis-(4-hydroxy-2-chlorophenyl)-ethane, 1.3-bis-(3-methyl-4-hydroxy7enyl)-furopane, 2.2'-bis-(3- 1
nprovir-4-hydroxyphenyl)-furopane, 4
.. 4'-(dihydroxyphenyl)-ether, 2.2
'-bis-(4-hydroxyphenyl)-pentane, 3
.. 3'-bis-(4-hydroxyphenyl)-pentane, 2.2'-bis-(4-hydroxyphenyl)-hebutane, 4.4'-(dihydroxyphenyl)-sulfide, 4.4'-(dihydro coconut phenyl)-sulfoxide, 4,4'-(dihydroxyphenyl)-sulfone,
4.4'-(dihydroxybenzophenone) etc. can also be used.
また2本発明においてはレゾルシン、ヒドロキノン等も
用いることができ、さらには4−ヒドロキシ安息香酸、
2−ヒドロキシ−6−ナフトエ酸等の芳香族オキシカル
ボン酸が30モルチを越えない範囲で・共重合されても
よい。In addition, in the present invention, resorcinol, hydroquinone, etc. can also be used, and furthermore, 4-hydroxybenzoic acid,
Aromatic oxycarboxylic acids such as 2-hydroxy-6-naphthoic acid may be copolymerized in an amount not exceeding 30 mol.
本発明に用いられるPHQは下式(VDで示される9、
10−ジヒドロ−9−オキサ−10−ホスファフェナン
トレン−10−オキシドとベンゾキノンをエチルセロソ
ルブ等の適当な溶媒中で反応させることにより製造でき
る(特開昭60−126293号公報参照)。PHQ used in the present invention is expressed by the following formula (9 represented by VD,
It can be produced by reacting 10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide and benzoquinone in a suitable solvent such as ethyl cellosolve (see JP-A-60-126293).
本発明にいう無水脂肪族カルボン酸(AA )は。The aliphatic carboxylic anhydride (AA) referred to in the present invention is.
炭素原子1〜8個の低級脂肪酸の酸無水物、たとえば無
水酢酸、無水クロル酢酸、無水ジクロル酢酸、無水トリ
クロル酢酸、無水ブロム酢酸、無水グルタル酸、無水マ
レイン酸、無水コノ1り酸、無水β−ブロムプロピオン
酸、無水プロピオン酸。Acid anhydrides of lower fatty acids having 1 to 8 carbon atoms, such as acetic anhydride, chloroacetic anhydride, dichloroacetic anhydride, trichloroacetic anhydride, bromoacetic anhydride, glutaric anhydride, maleic anhydride, conolilic anhydride, β anhydride - Bromopropionic acid, propionic anhydride.
無水酪酸、無水イソ酪酸、無水プロピル酢酸等であるが
、特に無水酢酸が好ましい。炭素原子数が8個を越える
と、酸無水物の沸点が高くなりすぎ。Examples include butyric anhydride, isobutyric anhydride, propyl acetic anhydride, and acetic anhydride is particularly preferred. When the number of carbon atoms exceeds 8, the boiling point of the acid anhydride becomes too high.
重縮合工程における反応速度が低下し好ましくないO
先に述べたポリアリレートの製造の第一段階に−おいて
、ポリアリレートプレポリマーを製造するに際し、芳香
族ジオールと芳香族ジカルボン酸と酸無水物との仕込時
のモル比は1通常1 : 0.8 : 1〜1:1.2
:10.好ましくは1 : 0.9 : 2〜1 :
1.1:4.最適には1:1:2である。O is unfavorable because the reaction rate in the polycondensation step decreases.In the first step of producing polyarylate mentioned above, when producing a polyarylate prepolymer, an aromatic diol, an aromatic dicarboxylic acid, and an acid anhydride are used. The molar ratio at the time of preparation is usually 1: 0.8: 1 to 1: 1.2.
:10. Preferably 1:0.9:2-1:
1.1:4. The optimum ratio is 1:1:2.
また9本発明においては、エステル化反応、エステル交
換反応1型縮合反応が関与する。かかる各反応を促進す
るためには通常触媒が用いられるが、たとえば各種金属
化合物、あるいは有機スルホン酸化合物の中から選ばれ
た1種以上の化合物を用いるのが好適である。かかる金
属化合物としてはアンチモン、チタン、ゲルマニウム、
スズ。Further, in the present invention, an esterification reaction, a transesterification reaction, and a type 1 condensation reaction are involved. A catalyst is usually used to promote each of these reactions, and it is preferable to use, for example, one or more compounds selected from various metal compounds or organic sulfonic acid compounds. Such metal compounds include antimony, titanium, germanium,
Tin.
亜鉛、アルミニウム、マグネシウム、カルシウム。Zinc, aluminum, magnesium, calcium.
マンガン及びコバルトなどの化合物が用いられ。Compounds such as manganese and cobalt are used.
一方、有機スルホン酸化合物としては、スルホサリチル
Mt、o−スルホ無水安息香酸(以下O8Bと略称する
)などの化合物が用いられるが、ジメチルスズマレート
(以下C8と略称する)が特に好適に用いられる。前記
触媒の添加量としては。On the other hand, as the organic sulfonic acid compound, compounds such as sulfosalicyl Mt and o-sulfobenzoic anhydride (hereinafter abbreviated as O8B) are used, but dimethyl tin maleate (hereinafter abbreviated as C8) is particularly preferably used. It will be done. The amount of the catalyst added is as follows.
ポリアリレートの構成単位1モルに対し通常0.lXl
0〜Zoo X 10 モル、好ましくは0.5 X
10−’〜50 X 10 モル、最適には1×10
〜10 X 10モル用いられる。Usually 0.0% per mole of polyarylate structural unit. lXl
0 to Zoo X 10 mol, preferably 0.5 X
10-' to 50 x 10 moles, optimally 1 x 10
~10 x 10 moles are used.
耐熱性ポリアリレートの製造の第二段階としては、上記
第一段階で得られたプレポリマーを本発明に規定する条
件で溶融重合するのであるが、前記したような減圧条件
、すなわち最終的にン≦O,OS、かつμ×ν≦500
で反応させないと、経済的、かつ操業性良く高重合度の
ポリアリレートを製造することができない。In the second step of producing heat-resistant polyarylate, the prepolymer obtained in the first step is melt-polymerized under the conditions specified in the present invention. ≦O, OS, and μ×ν≦500
If the reaction is not carried out, polyarylate with a high degree of polymerization cannot be produced economically and with good operability.
従来技術の常識によれば、「フル減圧」と称していても
、装置上の制約条注で現実にポリアリレートの重合に適
用される減圧条件は、高々0.1torr程度であり、
得られる高重合度のポリアリレートの溶融粘度は通常数
万poise以上であるので、μ×νは通常5,000
程度、少なくとも500を越える数値となってしまうた
め、かかる条件で加熱し溶融重合させたのでは重合度の
上昇とともに総括物質移動速度力を著しく低下し、ある
程度の重合度で実質的に反応が停止゛してしまい、結果
的には実用的な速度で高重合度のポリアリレートを製造
することはできないのである。According to the common knowledge of the prior art, even though it is called "full depressurization", the depressurization conditions actually applied to polyarylate polymerization due to equipment restrictions are about 0.1 torr at most,
The melt viscosity of the obtained polyarylate with a high degree of polymerization is usually tens of thousands of poise or more, so μ×ν is usually 5,000.
If the melt polymerization is carried out by heating under such conditions, the overall mass transfer rate will drop significantly as the degree of polymerization increases, and the reaction will essentially stop at a certain degree of polymerization. As a result, polyarylate with a high degree of polymerization cannot be produced at a practical rate.
このように1本発明における溶融重合では、単に高真空
下に重縮合させるだけでなく、溶融粘度に応じて減圧条
件を特定化する必要がある。すなわち本発明の方法にお
いては、従来の技術的常識では考えられない程の高真空
とする必要がある。As described above, in the melt polymerization according to the present invention, it is not only necessary to simply perform polycondensation under high vacuum, but also to specify the reduced pressure conditions depending on the melt viscosity. That is, in the method of the present invention, it is necessary to create a vacuum as high as would be unimaginable based on conventional technical common sense.
また1反応装置として混練能力の大きい減圧式二軸混練
機を用いることが特((好適であり、減圧式二軸混練機
を用いない時には1反応種や揮発性の生成物の拡散速度
の低下により、いわゆる総括物質移動速度の低下をきた
し、好ましくない場合がある。In addition, it is particularly preferable to use a vacuum type twin-screw kneader with a large kneading capacity as one reaction device.If a vacuum-type twin-screw kneader is not used, the diffusion rate of one reactive species or volatile product will be reduced. This may result in a decrease in the so-called overall mass transfer rate, which may be undesirable.
なお9本発明において、好適に用いられる反応機として
は、たとえば実願昭60−56218号のような軸封部
の漏洩機構を工夫l−だ高トルクの減圧式二軸混線形式
の装置が適当である。In addition, in the present invention, a suitable reactor to be used is, for example, a high-torque, reduced-pressure, two-shaft cross-wire type device with a devised leakage mechanism at the shaft seal, as in Utility Application No. 60-56218. It is.
次にポリアリレートの製造方法を工程順に更九詳細に説
明する。Next, the method for producing polyarylate will be explained in detail in the order of steps.
ポリアリレート製造の第一段階においては1通常、常圧
下、前記したAAの沸点以下の温度1通常300〜16
0℃で1〜8時間、好ましくは]20〜160℃で2〜
6時間、最適には140〜160℃で2〜5時間反応さ
せ1次いで通常、減圧ド(10〜500torr)最終
的に通常150〜300℃で1〜8時間、好ましくは2
00〜280℃で2〜6時間、最適には260〜280
℃で2〜5時間反応させる。このようK 1.て反応さ
せると、ポリアリレート製造の第一段階において、平均
重合度20程度のポリアリレートプレポリマーが得られ
る。In the first stage of polyarylate production, 1 usually under normal pressure and at a temperature below the boiling point of the above-mentioned AA 1 usually 300 to 16
1-8 hours at 0°C, preferably 2-8 hours at 20-160°C
6 hours, optimally at 140-160°C for 2-5 hours, then usually under reduced pressure (10-500 torr), and finally at 150-300°C for 1-8 hours, preferably 2 hours.
00-280℃ for 2-6 hours, optimally 260-280℃
React for 2-5 hours at <0>C. Like this K1. When the reaction is carried out, a polyarylate prepolymer having an average degree of polymerization of about 20 is obtained in the first step of polyarylate production.
次いで、ポリアリレート製造の第二段階においては、得
たポリアリレートプレポリマーを溶融状態のままさらに
1本発明にいう特定の減圧条件。Next, in the second stage of polyarylate production, the obtained polyarylate prepolymer is kept in a molten state and further subjected to one specific reduced pressure condition referred to in the present invention.
すなわち、最終的にν≦008.かつμ×ν≦500と
なる条件でプレポリマーを280〜400℃、好ましく
は280℃か350℃、最適には300〜340℃で。That is, finally ν≦008. The prepolymer is heated at 280 to 400°C, preferably 280°C or 350°C, and optimally 300 to 340°C under the conditions that μ×ν≦500.
通常0.1〜10時間、好ましくは1〜5時間、最適に
は2〜4時間溶融重合することにより、高重合度のポリ
アリレートを製造できる。A polyarylate having a high degree of polymerization can be produced by performing melt polymerization for usually 0.1 to 10 hours, preferably 1 to 5 hours, and optimally 2 to 4 hours.
(実施例) 以下、実施例をあげて本発明をさらに詳しく説明する。(Example) Hereinafter, the present invention will be explained in more detail with reference to Examples.
なお1例中ポリマーの平均重合度は、ゲルパーミェーシ
ョンクロマトグラフィー(東洋’[iHJ[I(LC8
01AW)を用い、ヘキサフルオロイソプロパツールを
2.5 mo 1%含有スるクロロホルムを溶媒として
39℃の温度で測定した数平均分子量を繰り返し単位の
分子量で割ることにより求めた。また、ガラス転移点温
度および融点は、差動熱量計(パーキンエルマー社製D
SC−2型)を用い、昇温速度20℃/分で測定した。In addition, the average degree of polymerization of the polymer in one example was determined by gel permeation chromatography (Toyo'[iHJ[I(LC8
The molecular weight was determined by dividing the number average molecular weight measured at a temperature of 39°C using chloroform containing 2.5 mo of 1% hexafluoroisopropanol as a solvent by the molecular weight of the repeating unit. In addition, the glass transition temperature and melting point were measured using a differential calorimeter (PerkinElmer D
SC-2 type) was used to measure the temperature at a temperature increase rate of 20°C/min.
一方1本発明によるポリアリレートの溶融粘度はKOK
A式フローテスター(島津製作所製CFT −500型
)を用い。On the other hand, the melt viscosity of the polyarylate according to the present invention is KOK
A type A flow tester (CFT-500 model manufactured by Shimadzu Corporation) was used.
サンプリングしたポリアリレートを別途測定することに
より求めたものである。It was determined by separately measuring sampled polyarylate.
実施例1
反応装置(減圧式二軸混練機)にBAと無水酢酸なモル
比で1:2およびBAと等モルのIPAを仕込み、触媒
としてC8をポリアリレートの構成単位1モルに対し4
X10 モル加え、窒素雰囲気上常圧150℃で2時
間混合しながら反応させた。Example 1 A reaction device (vacuum type twin-screw kneader) was charged with BA and acetic anhydride in a molar ratio of 1:2 and IPA in an equimolar amount with BA, and C8 was added as a catalyst at a ratio of 4 to 1 mole of polyarylate structural unit.
X10 moles were added, and the mixture was reacted under nitrogen atmosphere at normal pressure at 150°C for 2 hours with mixing.
この反応物をさらに常圧下250℃で2時間、さらに5
0tOrrとして、260℃で4時間反応させた。This reaction product was further heated at 250°C under normal pressure for 2 hours, and further heated for 5 hours.
The reaction was carried out at 260° C. for 4 hours at 0 tOrr.
サンプリングしたこの反応物は平均型−合度17であっ
た。The reactants sampled had an average type-height of 17.
この反応物をこのまま1時間かけて順次昇温。The temperature of the reaction mixture was gradually raised over 1 hour.
減圧して反応を行い、最終的に325℃まで温度を上げ
、真空度が0.02torrとなるように調節して。The reaction was carried out under reduced pressure, and the temperature was finally raised to 325° C., and the degree of vacuum was adjusted to 0.02 torr.
P / V = 0.7 (kw/Kq)で合計3時間
溶融重合した。Melt polymerization was carried out at P/V = 0.7 (kw/Kq) for a total of 3 hours.
得られたポリアリレートは、325℃における溶融粘度
が11,000 poiseであり、最終的にμ×νは
220であった。また、このポリアリレートは平均重合
度87.ガラス転移点185℃で色調、透明性に優れた
非晶質ポリマーであった。The obtained polyarylate had a melt viscosity of 11,000 poise at 325°C and a final μ×ν of 220. Moreover, this polyarylate has an average degree of polymerization of 87. It was an amorphous polymer with a glass transition point of 185°C and excellent color tone and transparency.
実施例2
実施例1で用いた反応装置にBSと無水酢酸をモル比で
1=2及びBSと等モルのIPAを仕込み、触媒として
ジメチルスズマレート(C8)ヲポリアリレートの構成
単位1モルに対し、3X10−’モル加え、窒素雰囲気
下、常圧150℃で2時間混合しながら反応させた。こ
の反応物をさらに常圧下250cで2時間、さらに50
tOrrとして、260℃で4時間反応させた。サンプ
リングしたこの反応物は、平均重合度18であった。Example 2 Into the reaction apparatus used in Example 1, BS and acetic anhydride were charged in a molar ratio of 1=2 and IPA in the same mole as BS, and 1 mole of dimethyl tin maleate (C8) polyallylate structural unit was added as a catalyst. 3 x 10-' mol was added to the mixture, and the mixture was reacted under a nitrogen atmosphere at normal pressure of 150°C with stirring for 2 hours. This reaction product was further heated at 250 °C under normal pressure for 2 hours, and then heated at 250 °C for 50
The reaction was carried out at 260° C. for 4 hours at tOrr. The sampled reaction product had an average degree of polymerization of 18.
この反応物をこのまま1時間かけて順次昇温。The temperature of the reaction mixture was gradually raised over 1 hour.
減圧して反応を行い、最終的に330℃まで温度を上げ
、真空度が0.03torrとなるように調節して。The reaction was carried out under reduced pressure, and the temperature was finally raised to 330°C, and the degree of vacuum was adjusted to 0.03 torr.
P/V = 0.6 (kw乙7)で合計5時間溶融重
合した。Melt polymerization was carried out for a total of 5 hours at P/V = 0.6 (kW Otsu 7).
得られたポリアリレートは、330℃における溶融粘度
が9,900poiseであり、最終的にμ×νは29
7であった。また、このポリアリレートは、平均重合度
71.ガラス転移点191℃で色調、透面性に優れた非
晶質ポリマーであった。The obtained polyarylate has a melt viscosity of 9,900 poise at 330°C, and the final μ×ν is 29
It was 7. Moreover, this polyarylate has an average degree of polymerization of 71. It was an amorphous polymer with a glass transition point of 191° C. and excellent color tone and surface transparency.
実施例3
前記式(至)で示されるホスフィン酸を、エチルセロン
ルプ溶媒中で90℃の温度でp−ベンゾキノンと反応さ
せることにより前記式(II)で示されるPHQを製造
した。実施例1で用いた反応装置に得られたPHQと無
水酢酸を1:4モル比で仕込み。Example 3 PHQ shown by the above formula (II) was produced by reacting the phosphinic acid shown by the above formula (to) with p-benzoquinone at a temperature of 90° C. in an ethylseronup solvent. The obtained PHQ and acetic anhydride were charged into the reaction apparatus used in Example 1 at a molar ratio of 1:4.
触媒としてO3Bをポリアリレートの構成単位1モルに
対し、3X10 モル加え窒素雰囲気上常圧150℃
で2時間混合しながら反応させ、PHQのジアセテート
を合成した。Add 3X10 moles of O3B as a catalyst to 1 mole of the structural unit of polyarylate at 150°C under nitrogen atmosphere at normal pressure.
The mixture was reacted with stirring for 2 hours to synthesize diacetate of PHQ.
この反応物とPHQに対し等モルのTPA/IPA(1
/1モル比)をさらに常圧下270Cで2時間反応させ
、さらに100torr 、 270℃で2.5時間反
応させた。この反応物は平均重合度19であった。Equimolar TPA/IPA (1
/1 molar ratio) was further reacted at 270C under normal pressure for 2 hours, and further reacted at 100 torr and 270C for 2.5 hours. This reaction product had an average degree of polymerization of 19.
この反応物をこのまま1時間かけて順次昇温。The temperature of the reaction mixture was gradually raised over 1 hour.
減圧して反応を行い、最終的に340℃まで温度を上げ
、真空度が0.01 torrとなるように調節して。The reaction was carried out under reduced pressure, and the temperature was finally raised to 340°C, and the degree of vacuum was adjusted to 0.01 torr.
P / V = 1.1 (kw/Kg)で合計6時間
溶融重合した。Melt polymerization was carried out at P/V = 1.1 (kw/Kg) for a total of 6 hours.
得られたポリアリレートは、340℃における溶融粘度
が38.000poiseであり、最終的にμx v
tp380であった。また、このポリアリレートは、平
均重合度69.ガラス転移点222℃で色調、透明性に
優れた非晶質ポリマーであった。The obtained polyarylate has a melt viscosity of 38,000 poise at 340°C and a final μx v
It was tp380. Moreover, this polyarylate has an average degree of polymerization of 69. It was an amorphous polymer with a glass transition point of 222°C and excellent color tone and transparency.
実施例4
実施例1で用いた反応装置に実施例3で得られたPHQ
とBA (3/1モル比)と無水酢酸を1:3モル比で
仕込み、触媒としてO8Bをポリアリレートの構成単位
1モルに対し、3X10−’モル加え窒素雰囲気下常圧
150℃で2時間混合しながら反応させ、PHQ及びB
Aのジアセテートを合成した。Example 4 PHQ obtained in Example 3 was added to the reactor used in Example 1.
and BA (3/1 molar ratio) and acetic anhydride in a 1:3 molar ratio, and 3×10-' mol of O8B was added as a catalyst per 1 mol of the structural unit of polyarylate, and the mixture was heated at 150°C under nitrogen atmosphere at normal pressure for 2 hours. React with mixing, PHQ and B
Diacetate of A was synthesized.
この反応物とPHQとBAの合計モル数に対し等モルの
TPA/IPA(3/1モル比)をさらに常圧下270
℃で2時間反応させ、さらに100torr。Equivalent moles of TPA/IPA (3/1 molar ratio) to the total number of moles of this reactant, PHQ, and BA were further added at 270 °C under normal pressure.
React at ℃ for 2 hours and further at 100 torr.
270℃で2.5時間反応させた。この反応物は平均重
合度14であった。The reaction was carried out at 270°C for 2.5 hours. This reaction product had an average degree of polymerization of 14.
この反応物をこのまま1時間かけて順次昇温。The temperature of the reaction mixture was gradually raised over 1 hour.
減圧して反応を行い、最終的に340℃まで温度を上げ
、真空度が0.02torrとなるように調節して。The reaction was carried out under reduced pressure, and the temperature was finally raised to 340°C, and the degree of vacuum was adjusted to 0.02 torr.
P / V = 1.0 (kw/Kq)で合計5時間
溶融重合した。Melt polymerization was performed for a total of 5 hours at P/V = 1.0 (kw/Kq).
得られたポリアリレートは、340℃における溶融粘度
が18,0OOpoiseであり、最終的にμ×νは3
60であった。また、このポリアリレートは千′均ノ重
合度69.ガラス転移点215℃で色調、透明性に優れ
た非晶質ポリマーであった。The obtained polyarylate has a melt viscosity of 18.0OOpoise at 340°C, and the final μ×ν is 3
It was 60. Moreover, this polyarylate has a 1,000' homogeneous polymerization degree of 69. It was an amorphous polymer with a glass transition point of 215°C and excellent color tone and transparency.
実施例5
実施例1で用いた反応装置にレゾルシン(R8)と無水
酢酸をモル比で1:2及びR8と等モルのTPAを仕込
み、触媒としてジメチルスズマレート(C8)をポリア
リレートの構成単位1モルに対し、2X10 モル加
え、窒素雰囲気下°常圧150℃で2時間混合しながら
反応させた。この反応物をさらに常圧下250℃で2時
間、さらに50 torrとして、260℃で4時間反
応させた。サンプリングしたこの反応物は平均重合度2
1であった。Example 5 The reaction apparatus used in Example 1 was charged with resorcinol (R8) and acetic anhydride in a molar ratio of 1:2 and TPA in an equimolar amount with R8, and dimethyltin maleate (C8) was used as a catalyst to form a polyarylate. 2×10 3 moles were added per 1 mole of units, and the mixture was reacted with stirring at 150° C. under a nitrogen atmosphere for 2 hours at normal pressure. This reaction product was further reacted at 250° C. for 2 hours under normal pressure, and then at 260° C. for 4 hours at 50 torr. This sampled reactant has an average degree of polymerization of 2
It was 1.
この反応物をこのまま1時間かけて順次昇温。The temperature of the reaction mixture was gradually raised over 1 hour.
減圧して反応を行い、最終的に320℃まで温度を上げ
、真空度が0.05 torrとなるように調節して。The reaction was carried out under reduced pressure, and the temperature was finally raised to 320°C, and the degree of vacuum was adjusted to 0.05 torr.
P’/ V = 0.5 (kw乙7)で合計5時間溶
融重合した。Melt polymerization was carried out for a total of 5 hours at P'/V = 0.5 (kW Otsu 7).
得られたポリアリレートは、320℃における溶融粘度
が8900 poiseであり、最終的にμ×νは49
5であった。また、このポリアリレートは平均重合度5
4.ガラス転移点156℃で、°色調、透明性に優れた
非晶質ポリマーであった。The obtained polyarylate has a melt viscosity of 8900 poise at 320°C, and the final μ×ν is 49
It was 5. Moreover, this polyarylate has an average degree of polymerization of 5
4. It was an amorphous polymer with a glass transition point of 156°C and excellent color tone and transparency.
比較例1
実施例1と同様にして平均重合度17のポリアリレート
プレポリマーを得た。Comparative Example 1 A polyarylate prepolymer having an average degree of polymerization of 17 was obtained in the same manner as in Example 1.
この反応物をこのまま1時間かげて順次昇温、減圧して
反応を行い、#終的に325℃まで温度を上げ。The reactant was left in the dark for 1 hour, and the reaction was carried out by successively increasing the temperature and reducing the pressure, and the temperature was finally raised to 325°C.
真空度が0.10 torrとなるように調節して、P
/V= o、o 5(kwAg)で合計10時間溶融重
合した。得られたポリアリレートは、325℃における
溶融粘度が5,500 po iseであり、最終的に
μ×νは550であった。また、このポリアリレートは
平均重合度37、ガラス転移点183℃で9色調、透明
性て優れた非晶質ポリマーであった。Adjust the degree of vacuum to 0.10 torr, and
/V=o, o 5 (kwAg) and melt polymerization was carried out for a total of 10 hours. The obtained polyarylate had a melt viscosity of 5,500 poise at 325°C, and a final μ×ν of 550. Further, this polyarylate was an amorphous polymer with an average degree of polymerization of 37, a glass transition point of 183° C., 9 color tones, and excellent transparency.
(発明の効果)
本発明によれば、(1)溶媒を用いないので、プレポリ
マーやポリマーの分離、生成の必要がない。(Effects of the Invention) According to the present invention, (1) Since no solvent is used, there is no need to separate or generate prepolymers or polymers.
(2)高価な溶媒を用いないので、経済的にポリアリレ
ートを製造でき、(3)ポリアリレートプレポリマーを
溶融状態で払い出すので処理が簡単であり。(2) Since no expensive solvent is used, polyarylate can be produced economically; (3) Since the polyarylate prepolymer is discharged in a molten state, processing is simple.
極めて操業性が良い、など耐熱性高分子として優れた物
性を有するポリアリレートを経済的かつ操業性良く得る
ことができる。また1本発明によって得られろポリアリ
レートは特に耐熱性を要求されろ用途て使用されるフィ
ルム、繊惟、成形品素材として極めて有用である。A polyarylate having excellent physical properties as a heat-resistant polymer, such as extremely good operability, can be obtained economically and with good operability. In addition, the polyarylate obtained by the present invention is extremely useful as a material for films, textiles, and molded products used in applications requiring particularly heat resistance.
Claims (6)
族ジオールの少なくとも一種、芳香族ジカルボン酸の少
なくとも一種及び炭素数1〜8の無水脂肪族カルボン酸
からポリアリレートを製造するに際し、重合工程の少な
くとも一部でν≦0.08かつ、μ×ν≦500となる
条件で溶融重合することを特徴とするポリアリレートの
製造方法。 (ここで、μはポリアリレートの重合温度における溶融
粘度(poise)を、νは真空度(torr)をそれ
ぞれ示す。) ▲数式、化学式、表等があります▼( I ) (式中、Rは炭素原子1〜10個を有するアルキレン基
、炭素原子1〜10個を有するアルキリデン基、炭素原
子1〜10個を有するアリーレン基、炭素原子1〜10
個を有するシクロアルキレン基、炭素原子1〜10個を
有するシクロアルキリデン基、O、S、SO、SO_2
およびCOから選ばれた基を表し、nは0または1であ
る。なお、フェニレン基の水素原子はハロゲン原子、炭
素原子1〜10個を有するアルキル基、アリール基もし
くはアルコキシ基で置換されていてもよい。) ▲数式、化学式、表等があります▼(II) (なお、フェニレン基の水素原子はハロゲ ン原子、炭素原子1〜10個を有するアルキル基、アリ
ール基もしくはアルコキシ基で置換されていてもよい。 )(1) When producing a polyarylate from at least one aromatic diol represented by the following structural formula (I) or (II), at least one aromatic dicarboxylic acid, and an aliphatic carboxylic anhydride having 1 to 8 carbon atoms, A method for producing polyarylate, characterized in that in at least a part of the polymerization step, melt polymerization is carried out under conditions such that ν≦0.08 and μ×ν≦500. (Here, μ indicates the melt viscosity (poise) at the polymerization temperature of polyarylate, and ν indicates the degree of vacuum (torr).) ▲There are mathematical formulas, chemical formulas, tables, etc.▼(I) (In the formula, R is Alkylene group having 1 to 10 carbon atoms, alkylidene group having 1 to 10 carbon atoms, arylene group having 1 to 10 carbon atoms, 1 to 10 carbon atoms
Cycloalkylene group having 1 to 10 carbon atoms, cycloalkylidene group having 1 to 10 carbon atoms, O, S, SO, SO_2
and CO, and n is 0 or 1. Note that the hydrogen atom of the phenylene group may be substituted with a halogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group, or an alkoxy group. ) ▲ Numerical formulas, chemical formulas, tables, etc. ▼ (II) (The hydrogen atom of the phenylene group may be substituted with a halogen atom, an alkyl group having 1 to 10 carbon atoms, an aryl group, or an alkoxy group. )
II)で表される化合物である特許請求の範囲第1項記載
のポリアリレートの製造方法。 ▲数式、化学式、表等があります▼(III)(2) The aromatic diol represented by formula (I) is expressed by the following formula (
The method for producing a polyarylate according to claim 1, which is a compound represented by II). ▲There are mathematical formulas, chemical formulas, tables, etc.▼(III)
IV)で表される化合物である特許請求の範囲第1項記載
のポリアリレートの製造方法。 ▲数式、化学式、表等があります▼(IV)(3) The aromatic diol represented by formula (I) is expressed by the following formula (
A method for producing a polyarylate according to claim 1, which is a compound represented by IV). ▲There are mathematical formulas, chemical formulas, tables, etc.▼(IV)
)で表される化合物である特許請求の範囲第1項記載の
ポリアリレートの製造方法。 ▲数式、化学式、表等があります▼(V)(4) The aromatic diol represented by formula (II) is the following formula (V
) The method for producing polyarylate according to claim 1, which is a compound represented by: ▲There are mathematical formulas, chemical formulas, tables, etc.▼(V)
はテレフタル酸である特許請求の範囲第1ないし4項の
いずれか記載のポリアリレートの製造方法。(5) The method for producing a polyarylate according to any one of claims 1 to 4, wherein the aromatic dicarboxylic acid is isophthalic acid and/or terephthalic acid.
装置として減圧式二軸混練機を用い、P/V≧0.1と
なる条件で混練する特許請求の範囲第1ないし5項のい
ずれか記載のポリアリレートの製造方法。(ここで、P
は正味の攪拌動力(kw)を、Vはポリアリレートの重
量(kg)をそれぞれ示す。)(6) In the step of producing polyarylate, a vacuum twin-screw kneader is used as a reaction device, and kneading is carried out under conditions such that P/V≧0.1. Method for producing polyarylate. (Here, P
represents the net stirring power (kw), and V represents the weight (kg) of the polyarylate. )
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22408485A JPS6284116A (en) | 1985-10-08 | 1985-10-08 | Production of polyarylate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22408485A JPS6284116A (en) | 1985-10-08 | 1985-10-08 | Production of polyarylate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6284116A true JPS6284116A (en) | 1987-04-17 |
| JPH058929B2 JPH058929B2 (en) | 1993-02-03 |
Family
ID=16808304
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22408485A Granted JPS6284116A (en) | 1985-10-08 | 1985-10-08 | Production of polyarylate |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6284116A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5787420A (en) * | 1980-09-23 | 1982-05-31 | Union Carbide Corp | Improved manufacture of polyarylate |
| JPS59207924A (en) * | 1983-05-12 | 1984-11-26 | Sumitomo Chem Co Ltd | Production of aromatic polyester |
-
1985
- 1985-10-08 JP JP22408485A patent/JPS6284116A/en active Granted
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5787420A (en) * | 1980-09-23 | 1982-05-31 | Union Carbide Corp | Improved manufacture of polyarylate |
| JPS59207924A (en) * | 1983-05-12 | 1984-11-26 | Sumitomo Chem Co Ltd | Production of aromatic polyester |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH058929B2 (en) | 1993-02-03 |
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