JPS6289735A - Regeneration of fluorine-containing cation-exchange membrane for alkali chloride electrolysis - Google Patents

Regeneration of fluorine-containing cation-exchange membrane for alkali chloride electrolysis

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Publication number
JPS6289735A
JPS6289735A JP60227874A JP22787485A JPS6289735A JP S6289735 A JPS6289735 A JP S6289735A JP 60227874 A JP60227874 A JP 60227874A JP 22787485 A JP22787485 A JP 22787485A JP S6289735 A JPS6289735 A JP S6289735A
Authority
JP
Japan
Prior art keywords
membrane
ion exchange
electrolysis
fluorine
group
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP60227874A
Other languages
Japanese (ja)
Inventor
Isamu Takeshita
竹下 勇
Koji Suzuki
公二 鈴木
Hiroaki Ito
宏明 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGC Inc
Original Assignee
Asahi Glass Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Glass Co Ltd filed Critical Asahi Glass Co Ltd
Priority to JP60227874A priority Critical patent/JPS6289735A/en
Publication of JPS6289735A publication Critical patent/JPS6289735A/en
Pending legal-status Critical Current

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  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)

Abstract

PURPOSE:The cation-exchange membrane is heat-pressed in the state where the ion-exchange groups are converted into ester type and a new porous layer containing particles which have gas and liquid permeability, but not electrode activity is heat-pressed on the membrane surface to fully restore the current efficiency of the membrane. CONSTITUTION:In the regeneration of a fluorine-containing cation-exchange membrane which is lowered in its electrolytic performance after being used in electrolysis of aqueous alkali chloride where the ion-exchange groups are alkali metal salt and gas and liquid-permeable, but electrolytically inactive particles are included on the surface on the cathode side and/or anode side. The ion-exchange groups are converted into ester, then, the membrane is heat- pressed and a new porous layer containing gas and liquid-permeable, but electrolytically inactive particles is heat-laminated on the anode and/or cathode surfaces.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は電解用含フッ素陽イオン交換膜、更に、i’F
 L <は、ll!化アルカリ水溶液等の電解に使用さ
れる膜の+tf生方法に関するものである。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a fluorine-containing cation exchange membrane for electrolysis, and furthermore, an i'F
L<ha,ll! This invention relates to a +TF production method for membranes used for electrolysis of aqueous alkaline solutions and the like.

[従来の技術] 上n化ナトリウ1、を゛電解して噂゛・1性ソータと1
4 J:。
[Prior art] Rumor has it that by electrolyzing the upper n-ionized sodium 1
4 J:.

を製工♂する方法として、フン素樹脂陽イオー/交換膜
を隔)1りとするイオン交換j模法は、従来の水銀71
:1 アスベスト隔+1’2 I)、に比して、公1イ
防11−及び省エネルギーの観点から有利であり、また
塩化ナトリウム含州の極めて低い高濃度苛性ソーダを製
造できることから、近年注目されている。
As a method for manufacturing ♂, the ion exchange model using a fluororesin cation/exchange membrane as a barrier is the conventional mercury 71
:1 Asbestos separation + 1'2 I), it has been attracting attention in recent years because it is advantageous from the viewpoint of public safety and energy saving, and it can produce highly concentrated caustic soda with extremely low sodium chloride content. There is.

か−るイオン交換膜法において使用されるフ、末樹脂陽
イオン交換膜としては、スルホン酸型膜に比して、カル
ボン酸型膜が高C度Sパ1°性ソータを高い電流効−(
くで製造i+f能なために右利であるとされている。ま
た、カルボン酸型フッ、+、樹脂膜とスルホノ酸型フッ
素樹脂膜とを比較した場合、後者に比して曲者は電気抵
抗が大きいという問題点を41するということが指摘さ
れている。
As for the cation exchange membranes used in the ion exchange membrane method, carboxylic acid type membranes have a higher current efficiency than sulfonic acid type membranes. (
It is said that he is right-handed because he is capable of manufacturing i+f. Furthermore, when comparing a carboxylic acid type fluororesin film and a sulfonate type fluororesin film, it has been pointed out that the latter has a problem of higher electrical resistance than the latter.

これまでに、li化ナナトリウム電解用隔膜としてのフ
ン素樹脂陽イオ/交換膜について、1ii記問題点の解
消を目的とした種々の提案がなされている。例えば、特
開II/150−120492号公報には、カルボン酸
)^及ぶスルホン酸基を共有するパーフルオロカーボン
重合体からなる陽イオン交換119!とじて、カルボン
酸型モノマーとスルホン酸型モノで−の共重合によるも
の及びスルホン酸ηJフッ素樹脂膜にカルボン酸型モノ
マーを含浸張合したものが記・成されている。これらは
、カルボン酸基の特長に加えて高い電気伝導性をもつス
ルホン酸基の寄与により、高い電流効−Vと高い電気伝
導度を兼備したものであるとされている。また、特開昭
52−313589号公報には、カルボン酸型パーフル
オロカーボン重合体とスルホン酸型パーフルオロカーボ
ン重合体とのブレンド膜及びカルボン酸型膜とスルホン
酸型膜との積層膜が記載されている。これらにおいては
、スルホン酸型膜における高濃度苛性ソーダを高い電流
効率で製造するのが困難であるという難点を、カルボン
酸型膜の積層あるいはカルボン酸型重合体のブレンドに
よって解消し得るものであるとされている。
Up to now, various proposals have been made regarding fluororesin cation/exchange membranes as diaphragms for sodium lithide electrolysis, with the aim of solving the problem described in item 1ii. For example, JP-A-II/150-120492 discloses cation exchange 119 consisting of a perfluorocarbon polymer sharing carboxylic acid) and sulfonic acid groups! In addition, a method based on copolymerization of a carboxylic acid type monomer and a sulfonic acid type monomer, and a method obtained by impregnating and bonding a carboxylic acid type monomer to a sulfonic acid ηJ fluororesin membrane have been reported. These are said to have both high current efficiency -V and high electrical conductivity due to the contribution of sulfonic acid groups having high electrical conductivity in addition to the characteristics of carboxylic acid groups. Further, JP-A-52-313589 describes a blend film of a carboxylic acid type perfluorocarbon polymer and a sulfonic acid type perfluorocarbon polymer, and a laminated film of a carboxylic acid type film and a sulfonic acid type membrane. There is. In these cases, the difficulty of producing highly concentrated caustic soda with high current efficiency in sulfonic acid membranes can be overcome by laminating carboxylic acid membranes or blending carboxylic acid polymers. has been done.

而して1 スルホ/酸型10の電解性能の不充分さを改
、4する目的で、こ、れまでに種々の提案が多数なされ
ている。例えば、スルホン酸基を有するパーフルオロカ
ーボン重合体からなる膜の表面を、二元処理及び/又は
酸化処理することにより、スルホン酸基をカルボン酸基
に化学変換せしめてスルホン酸型膜の表面にカルボン酸
型薄層を形成する方法(′llF開閉52〜24175
.1i−f+ 52−2417ら、回52−24177
)等が知られている。
Therefore, a number of various proposals have been made to date to improve the insufficient electrolytic performance of the sulfo/acid type 10. For example, by subjecting the surface of a membrane made of a perfluorocarbon polymer having sulfonic acid groups to binary treatment and/or oxidation treatment, the sulfonic acid groups are chemically converted to carboxylic acid groups, and the surface of the sulfonic acid type membrane is converted into carboxylic acid groups. Method of forming acid type thin layer ('llF opening/closing 52-24175
.. 1i-f+ 52-2417 et al., 52-24177
) etc. are known.

=一方、イオノ脱法食塩電解において性能回復υ、につ
いては種々の方〃、が提案されている。
= On the other hand, various methods have been proposed for performance recovery υ in iono-removal salt electrolysis.

(特開昭53−39H、回53−57199、回54−
29892、同54−+55!119tll 、同55
−22311、同55−4N858、同55−8174
5)これらには、Ga、 Mgが沈着し、電流効トの低
ドした膜を酸とアルカリ処理によりCa、Mgを除去し
、必要に応じ、エステル型にして、加熱すること、又は
、陽極室のpHをドげて通電処理すること、イj機后奴
を用いた後加熱処理すること等が記されている。これら
の(与生処理法により七流効−Vが回復することが記さ
れている。
(Unexamined Japanese Patent Publication No. 53-39H, No. 53-57199, No. 54-
29892, 54-+55!119tll, 55
-22311, 55-4N858, 55-8174
5) For these, the film with Ga and Mg deposited and low current efficiency is treated with acid and alkali to remove Ca and Mg, and if necessary, converted into ester form and heated, or anode It is described that the pH of the room should be lowered and then the temperature should be energized, and that the heat treatment should be carried out after using a heat exchanger. It has been reported that the seven-day effect-V can be recovered by these (natural treatment methods).

[発明の解決しようとする問題点] 陽・fオフ・交換11!、!を用いる塩化アルカリ電解
では、電力源rn位をドげる為に通常陽極室に、カルシ
ウム及びマグネシウムなどの重金属イオンを極力排除し
た2、5〜5.0規定(N)のニー次枯製した塩化アル
カリを供給し、80〜85℃で電解が行なわれる。さら
に、電解°市川を下げる為に、陽イオン交換膜としては
、電極活性を有しない耐食性の粒子を含む多孔質層を膜
表面に設けて電解に併される。(特開昭58−7558
3、回56−108888等) 該電解において、電解操作トラブルにより一時又は長期
にわたり電解液c度が極端に桃薄になったり、検温が7
0℃以下になったりすることがある。
[Problems to be solved by the invention] Positive, f-off, and exchange 11! ,! In alkaline chloride electrolysis, in order to lower the power source level, the anode chamber is usually filled with a 2.5 to 5.0 normal (N) nickel, which excludes heavy metal ions such as calcium and magnesium as much as possible. Alkali chloride is supplied and electrolysis is carried out at 80-85°C. Furthermore, in order to lower the electrolysis rate, the cation exchange membrane is provided with a porous layer containing corrosion-resistant particles that have no electrode activity on the membrane surface and used for electrolysis. (Unexamined Japanese Patent Publication No. 58-7558
3, No. 56-108888, etc.) In this electrolysis, due to electrolysis operation trouble, the electrolyte C degree becomes extremely pale for a temporary or long period of time, or the temperature measurement becomes 7.
The temperature may drop below 0℃.

’lb:解液e度か極端に低ドし、長期にわたると、陽
イオン交換IIAが1影?l¥1し、膜面に多くの謙を
生じ、そこに電解で生したカスがhM 溜し、ガス抵抗
損か増大し、°−し解°屯圧は増大する。一度生じた皺
は、’i(i、解液濃度を高めても、電解中に、全て消
失することはなく、その結果として電解電圧は高く維持
される。
'lb: If the solution temperature is extremely low and continues for a long period of time, cation exchange IIA will be affected? This causes many cracks on the membrane surface, where the scum produced by electrolysis accumulates, increasing the gas resistance loss and increasing the decomposition pressure. Even if the concentration of the solution solution is increased, the wrinkles that have once formed do not completely disappear during electrolysis, and as a result, the electrolysis voltage is maintained high.

一方、上記したように負荷変動或いは゛セ解システムト
の都合により一時又は長期にわたり種湯が70℃以下に
低下する場合がある。かかる低温電解を経た後90℃前
後の電解を行っても電流効率が元の値に完全には回復し
ない場合がある。かかる電流効率の低下は取得苛性ソー
ダ濃度が高く、かつ電流密度が高い程起こり易い傾向を
有する。一方かかる電流効率の低下は膜の構造例えば補
強方法、イオン交換容量、膜n等にも依存する。
On the other hand, as mentioned above, the temperature of the seed water may drop to 70° C. or lower for a temporary or long period of time due to load fluctuations or the reasons for the dissolution system. Even if electrolysis is performed at around 90° C. after such low-temperature electrolysis, the current efficiency may not completely recover to its original value. Such a decrease in current efficiency tends to occur more easily as the obtained caustic soda concentration is higher and the current density is higher. On the other hand, such a decrease in current efficiency also depends on the structure of the membrane, such as reinforcement method, ion exchange capacity, membrane n, etc.

これらの現象は未だ原因が明らかではないが、以下の如
く考えられる。即ち高濃度の苛性ソーダを高効率で取得
する際には、膜の陰極側固定イオン濃度が高いことを要
する。固定イオン濃度が高い場合は、固定イオン周辺に
おける水分子が少ない結果、Ha対イオンの易動が固定
イオンにより束縛を受は易く、膜内Haイオン易動度の
活性化エネルギーが高くなるため、温度が低ドした時に
苫しくNaイオンの易動度が低ドする。かかる状態で電
解を行なうと固定イオン周辺の含水構造が変化し、温度
を再度上昇せしめても当初の構造に復帰しない為に電流
効率が回復しないと考えられる。
Although the causes of these phenomena are not yet clear, they are thought to be as follows. That is, in order to obtain highly concentrated caustic soda with high efficiency, it is necessary that the concentration of ions fixed on the cathode side of the membrane be high. When the fixed ion concentration is high, as a result of the small number of water molecules around the fixed ions, the mobility of Ha counter ions is easily constrained by the fixed ions, and the activation energy of Ha ion mobility in the membrane becomes high. When the temperature drops, the mobility of Na ions decreases. If electrolysis is performed in such a state, the water-containing structure around the fixed ions will change, and even if the temperature is raised again, it will not return to its original structure, so it is thought that the current efficiency will not recover.

かかる現象は電解電力の増大を招くので好ましくない。Such a phenomenon is undesirable because it causes an increase in electrolytic power.

本発明の目的は、上述した電圧が増大した膜および又は
゛IE流効率が低下した膜の性能を回復せしめる新規な
方法を提供することにある。
It is an object of the present invention to provide a new method for restoring the performance of membranes with increased voltage and/or reduced IE flow efficiency as described above.

[問題点を解決するための手段] 未発1!11は、前述の問題点を解決すべくなされたも
のであり、塩化アルカリ水溶液の電解に使用されて、性
能の低下したパーフルオロカチオン膜のイオン交換基が
アルカリ金属塩型であり、 41つ、該膜の陽極側又は
、及び陰極側の少なくとも一表面にガス及び液透過性の
電極活性を有しない粒子を含む多孔質層を有する含フッ
素陽イオン交換膜の性能を回復するにあたり、イオン交
換ノフをエステル型に転化した状態で加熱プレス処理し
、さらに該膜の陽極側及び陰極側の少なくとも一表面に
ガス及び液透過性の電極活性を有しない粒子を含む多孔
質層を新たに加熱圧着することを特徴とするアルカリ電
解用含フッ素陽イオン交換膜の再生方法を提供するもの
である。
[Means for solving the problem] Unreleased 1!11 was made to solve the above-mentioned problem, and was developed to improve the performance of perfluorocation membranes that were used in the electrolysis of aqueous alkali chloride solutions. A fluorine-containing membrane having an ion exchange group of an alkali metal salt type, and having a porous layer containing gas- and liquid-permeable particles having no electrode activity on at least one surface of the anode side or the cathode side of the membrane. In order to restore the performance of the cation exchange membrane, the ion exchange membrane is converted into an ester type and subjected to heat press treatment, and at least one surface of the anode side and the cathode side of the membrane is coated with a gas- and liquid-permeable electrode active. The present invention provides a method for regenerating a fluorine-containing cation exchange membrane for alkaline electrolysis, which comprises newly heat-pressing a porous layer containing particles that do not contain particles.

本発明によれば、電解での使用により、電解電圧が丘昇
した膜及び電流効率が低下した膜は、いずれもその性能
を回復させることができる。これは、本発明で、イオン
交換基が特定の形態下での加熱プレス処理並びにガス及
び液透過性の電極活性を有しない粒子を含む多孔質層を
新たに膜表面に再設するステップを経ることにより達成
される。
According to the present invention, the performance of a membrane whose electrolytic voltage has increased and whose current efficiency has decreased due to use in electrolysis can be restored. In the present invention, the ion exchange group undergoes a heat pressing treatment under a specific form and a step of reinstalling a new porous layer containing gas- and liquid-permeable particles with no electrode activity on the membrane surface. This is achieved by

ト記いずれのステップが欠ける場合も、本発明の目的は
達成できず1例えば、膜表面に多孔質層の再設が少ない
場合には、電解電圧が低下しないのみならず、1[論効
率も回復させることはできない、また、イオン交換基が
エステル型の加熱プレスもΦ゛要であり、例えばイオン
交換基が酸型の加熱プレスも十分な電解電圧及び電流効
率の回復を達成することはできない。
If any of the above steps is missing, the purpose of the present invention cannot be achieved.1 For example, if there is little re-establishment of the porous layer on the membrane surface, not only will the electrolytic voltage not decrease, but the theoretical efficiency will also decrease. It is not possible to restore the electrolytic voltage and current efficiency, and heating presses with ester-type ion-exchange groups are also necessary; for example, heating presses with acid-type ion-exchange groups cannot achieve sufficient recovery of electrolytic voltage and current efficiency. .

本発明において、イオン交換膜のイオン交換基をアルカ
リ金属塩型からエステル型に転換するには、1漠を無機
酸又は有機酸の水溶液により、好ましくは極性の有機化
合物の存在下に接触せしめることにより好ましくは、ま
ずアルカリ金属塩から酸型に転換される。ここで無機酸
としては、塩酸、硫酸、硝酸、リン酸が好ましい例とし
て挙げられ、有機酸としては、酢酸、プロピオン酸、パ
ーフルオロ酢酸が好ましい例として挙げられる。これら
の無機酸又は有機酸は好ましくは0.5〜80屯晴%の
水溶液として使用される。かかる接触処理は好ましくは
反応温lN10〜120℃にて、30分〜20時間行な
うことにより、]−記交換基の転換は、容易に行なわれ
る。
In the present invention, in order to convert the ion exchange group of the ion exchange membrane from an alkali metal salt type to an ester type, one or more of the ion exchange groups is brought into contact with an aqueous solution of an inorganic acid or an organic acid, preferably in the presence of a polar organic compound. More preferably, the alkali metal salt is first converted into the acid form. Preferred examples of the inorganic acid include hydrochloric acid, sulfuric acid, nitric acid, and phosphoric acid, and preferred examples of the organic acid include acetic acid, propionic acid, and perfluoroacetic acid. These inorganic or organic acids are preferably used as a 0.5 to 80% aqueous solution. This contact treatment is preferably carried out at a reaction temperature of 10 to 120° C. for 30 minutes to 20 hours, whereby the conversion of the exchange group is easily carried out.

次いで、エステル型に転換するには、上記酸型に転換さ
しめた後、これにアルコールを反応させてエステルにせ
しめる。
Next, in order to convert it into an ester form, it is converted into the acid form and then reacted with alcohol to form an ester.

」、記のアルコールとしては好ましくは、)ノ、も欽1
〜5のアルコール、例えばメタノール、エタノール、プ
ロパツール、ブタノールが使用され、その浸漬処理は、
好ましくは温度lO〜+20°C1反応時間30分〜4
0時間にて行なわれる。これらの過程における膨潤現象
を通じて、膜面の多孔質層は一部を除き脱落する。
”, Preferably, the alcohol is )ノ, mokin1
~5 alcohols are used, such as methanol, ethanol, propatool, butanol, and the soaking process is
Preferably temperature 1O~+20°C1 reaction time 30 minutes~4
This will be done at 0 hours. Through the swelling phenomenon in these processes, the porous layer on the membrane surface falls off except for a part.

かくしてエステル型に転換された膜は、好ましくは70
°C〜250℃特には100〜230℃、時間30秒〜
30分、圧力0,5〜100 kg/crrr’又はロ
ールプレスの場合0.5〜100 kg/amでプレス
処理される。
The membrane thus converted to the ester type preferably has a concentration of 70
°C~250℃, especially 100~230℃, time 30 seconds~
Pressing is carried out for 30 minutes at a pressure of 0.5 to 100 kg/crrr' or 0.5 to 100 kg/am in the case of a roll press.

さらに該欣の片面又は両面に、電極活性を有しない粒子
からなる多孔質層を1温度80〜220°C1圧力1〜
150 kg/ctn’で再設する。こ、れは、予め多
孔質層を別個に形成し、これを膜面に加熱圧着してもよ
いし、又は多孔質の形成粒子を好ましくはエタノール、
水などの分散媒を使用して、これを膜面に噴霧などによ
って形成することができる。これら多孔質の形成は1例
えば、特開昭57−1f3181吟等に記載される。形
成された多孔質層は厚みがイオン交換I漠自体のそれよ
り小さく、好ましくは厚み0.01〜2oog、特には
0.1〜100終である。多孔層を構成する粒子−とじ
ては1周期律表上の■族、鉄族、Cr、Mn、 B等や
、これらの酸化物、木酢化物、窒化物又は炭化物が採用
される。
Furthermore, a porous layer consisting of particles having no electrode activity is placed on one or both sides of the shaft at a temperature of 80 to 220°C and a pressure of 1 to 200°C.
Reinstall at 150 kg/ctn'. This can be done by separately forming a porous layer in advance and heat-pressing it onto the membrane surface, or by forming the porous particles preferably with ethanol,
It can be formed by spraying or the like onto the membrane surface using a dispersion medium such as water. The formation of these pores is described, for example, in Japanese Patent Application Laid-Open No. 57-1F3181 Gin. The thickness of the formed porous layer is smaller than that of the ion exchanger itself, preferably from 0.01 to 200 mm thick, especially from 0.1 to 100 mm thick. The particles constituting the porous layer include Group 1, iron group, Cr, Mn, B, etc. on the periodic table, and their oxides, pyrolyl acetides, nitrides, and carbides.

次に、本発明に用いられるイオン交換膜としては、例え
ばカルポキンル基、スルホン酸基、ホスホン酸基、フェ
ノール性木酸)S、に9の陽イオン交換基を含有する重
合体から成り、かかる重合体としては、含弗素重合体を
採用するのが特に好ましい、イオン交換基含有の含弗素
重合体としては、例えばテトラフルオロエチレン、クロ
ロトリフルオロエチレン等のビニルモノマーとスルホン
酸、カルボン酸、燐酸基等のイオン交換基を有するパー
フルオロのビニルモノマーとの共東合体が好適に使用さ
れる。又、トリフルオロスチレンの膜状重合体にスルホ
ン酸基等のイオノ交換基を・9人したもの等も使用でき
る。
Next, the ion exchange membrane used in the present invention is made of a polymer containing, for example, a carpoquinyl group, a sulfonic acid group, a phosphonic acid group, a phenolic lactic acid group, and 9 cation exchange groups. It is particularly preferable to use a fluorine-containing polymer for the coalescence. Examples of the ion-exchange group-containing fluorine-containing polymer include a vinyl monomer such as tetrafluoroethylene or chlorotrifluoroethylene and a sulfonic acid, carboxylic acid, or phosphoric acid group. A co-polymerization with a perfluorinated vinyl monomer having an ion exchange group, such as, is preferably used. Further, a film-like polymer of trifluorostyrene with ion exchange groups such as sulfonic acid groups added thereto can also be used.

そしC1これらのうち夫々以Fの構造を有する1合体を
用いる場合には、比較的高い′市流効−4’で、しかも
低い電解電圧で高純度のr・Y性アルカリを得ることが
出来るので、本発明に用いられる陽イオン交換膜として
特に好ましい。
When one of these C1 combinations having the structure F is used, it is possible to obtain a highly purified r/Y alkali with a relatively high 'market efficiency -4' and at a low electrolytic voltage. Therefore, it is particularly preferable as a cation exchange membrane used in the present invention.

4CF2−CXX’>M4cFz−CX’tx■ ここではXはF、CI、H又は−CFJあり、X′はX
又はCFJ(CF2)s でありmは 1〜5であり、
Yは次のものから選ばれる。
4CF2-CXX'>M4cFz-CX'tx■ Here, X is F, CI, H or -CFJ, and X' is
or CFJ(CF2)s and m is 1 to 5,
Y is selected from the following:

4CF:*x^ 、  −0(CFz)X A 、  
 (O−CF2−CFh  A 。
4CF: *x^, -0(CFz)X A,
(O-CF2-CFhA.

Z      Rf Z      Rf x、y、zは共に 0−1(Ill’あり、Z、l1l
fは−F又はC1〜10のパーフルオロアル午ルノ、(
がら選ばれる。又、Aは一503M、 −GOON又は
加水分解によりこれらの基に転化し得るーSOF、 −
CN、 −COF又は−〇〇ORであり、Mは水ふ又は
アルカリ金属、RはCl−10のアルキル基を示す。
Z Rf Z Rf x, y, z are all 0-1 (Ill', Z, l1l
f is -F or C1-10 perfluoroalternate, (
It is chosen from scratch. Also, A is -503M, -GOON or -SOF, which can be converted into these groups by hydrolysis, -
CN, -COF or -○○OR, M represents water or an alkali metal, and R represents an alkyl group of Cl-10.

本兇明において用いられる陽イオン交換容量が0.5〜
4.0ミリ当量/グラム乾爆樹脂、特に0.8〜2.0
ミリ′I/l驕/グラム乾燥樹脂を有するのが好ましい
The cation exchange capacity used in this study is 0.5~
4.0 meq/g dry blast resin, especially 0.8-2.0
It is preferred to have a dry resin of milli'I/l/g dry resin.

かかるイオン交換台!−を′fえる為、上記(M)及び
(N)の構造を有する重合体から成るイオン交換膜の場
合、好ましくは(N)の重合中位が、1〜40モル%、
特に3〜25モル%であるのが適当である。
An ion exchange table that takes! - In order to reduce
In particular, a content of 3 to 25 mol% is suitable.

又、本発明に用いられる陽イオン交換膜は、必ずしも一
種類の1合体から形成される心安はなく、又一種類のイ
オン交換基だけを有する必要もない。例えばイオン交換
膜Sとして、陽極側に比して陰極側がより小さい二種類
の重合体の積層膜、陰極側がカルボン酩基笠の弱酸性交
換基で、陽極側がスルホン酸基笠の強酸性交換ノ、(を
持つイオン交換膜も用いられる。
Furthermore, the cation exchange membrane used in the present invention does not necessarily need to be formed from one type of aggregation, nor does it need to have only one type of ion exchange group. For example, as an ion exchange membrane S, the cathode side is smaller than the anode side, and the cathode side is a laminated membrane of two types of polymers, the cathode side is a weakly acidic exchange group such as a carboxylic acid group cap, and the anode side is a strong acid exchange group made of a sulfonic acid group cap. , (Ion exchange membranes with () are also used.

これらのイオン交換膜は、公知の種々の方法で製造され
る。又、これらのイオン交換1漠は、心安に応じ、好ま
しくはポリテトラフルオロエチレンTの含弗素重合体か
ら成る存、網等の織物、不a布又は金属製のメツシュ、
多孔体等で補強することが出来る。
These ion exchange membranes are manufactured by various known methods. In addition, these ion exchangers may be preferably made of a fluorine-containing polymer of polytetrafluoroethylene T, woven fabrics such as nets, non-aluminum cloth or metal meshes, depending on safety.
It can be reinforced with porous material etc.

又、イオン交換膜の厚さは、20〜500 #L、好ま
しくは50〜400JLが採用される。そして、本発明
のイオン交換膜の陽極側又は陰極側の少なくとも表面に
は、ガス及び液透過性の電極活性を右さない多孔質層が
形成される。多孔質層の形成については、特開昭57−
113181号公報等に記載される通りである。
Further, the thickness of the ion exchange membrane is 20 to 500 #L, preferably 50 to 400 JL. A porous layer that is permeable to gases and liquids and does not affect electrode activity is formed on at least the surface of the anode side or cathode side of the ion exchange membrane of the present invention. Regarding the formation of a porous layer, see JP-A-57-
This is as described in Publication No. 113181 and the like.

[作用] 本発明において、イオン交換基をアルカリ塩型から、エ
ステル型に転換し、次いで加熱プレスしたのち、膜面に
多孔質層を設けることにより電解性濠が回復することは
必ずしも明確ではないが5本発明の方法をとることによ
り、膜面での皺の再発が防止され、さらには、電流効率
の発現を主に支配すると考えられる膜の陰極側が膨潤し
、膜内に沈着した玉金属が溶出したのち、ポリマー鎖の
再配列が容易に行なわれ、当初のhが易動し易い構造に
戻ることにより電解性f&が回復すると考えられる。
[Function] In the present invention, it is not necessarily clear that the electrolytic moat can be recovered by converting the ion exchange group from an alkali salt type to an ester type, then hot pressing, and then providing a porous layer on the membrane surface. 5 By using the method of the present invention, the recurrence of wrinkles on the membrane surface is prevented, and furthermore, the cathode side of the membrane, which is thought to mainly control the expression of current efficiency, swells, and the metal beads deposited within the membrane are swollen. It is thought that after the elution of the polymer chains, the polymer chains are easily rearranged, and the electrolytic f& is recovered by returning to the initial structure in which h is easily mobile.

[実施例] 実施例1 テトラフルオロエチレンと CFz = CFO(GF
r )3COOCH3を触媒重合せしめ、重合圧力と温
度を変えることにより、イオン交換容量1.44ミリ当
量/g乾燥樹脂および1.20ミリ当量/ga燥樹脂で
ある共重合体を得た。前者の共重合体をA、後者の共重
合体をBとする。共重合体Aを押出成型し、厚さ250
ルのフィルムを得た。該フィルムをA−1とする。また
共重合体Bを同様に押出成型し厚さ20ルのフィルムを
得た。該フィルムをB−1とする0次いで両フィルムを
重ね合せ熱ロールを用い、200℃で積層し、複合膜を
得た。
[Example] Example 1 Tetrafluoroethylene and CFz = CFO(GF
r) By catalytic polymerization of 3COOCH3 and varying the polymerization pressure and temperature, copolymers with ion exchange capacities of 1.44 meq/g dry resin and 1.20 meq/ga dry resin were obtained. The former copolymer is referred to as A, and the latter copolymer is referred to as B. Copolymer A was extruded to a thickness of 250 mm.
I got a film of Le. This film is designated as A-1. Further, copolymer B was similarly extruded to obtain a film having a thickness of 20 ml. This film was designated as B-1.Then, both films were superimposed and laminated at 200°C using a hot roll to obtain a composite film.

−・方粒径5終の酸化ジルコニウム粉末10部、メチル
セルロース(2%水溶液の粘度1500センチポイズ)
  o、491.水18部、シクロヘキサノール2部お
よびシクロヘキサノン1部を含む混合物を混練してペー
ストを得た。該ペーストをメツシュ数200、厚さ75
ルのテトロン製スクリーン、そのドに厚さ30μのスク
リーンマスクを施した印刷板及びポリウレタンスキージ
を用いて、前記積層して作成したイオン交換膜のA−1
側の面にスクリーン印刷した。膜面に得られた付着層を
空気中で乾燥した。一方かくして得られた多孔質層を有
する膜の他方の面に同様にしてモ均粒径0.3ILのβ
炭化ケイ素粒子を付着させた。しかる後温度り40℃、
圧力30kg/cm′の条件で各119面の粒子層をイ
オン交換膜面に圧7.することにより、膜の陽極側面及
び陰極側面には酪化ジルコニウム粒Y・及び炭化ケイ素
粒子がそれぞれ11!2面1crn’名りそれぞれ 1
.0mg、0.7mg付着したイオン交換膜を作成した
- 10 parts of zirconium oxide powder with a grain size of 5, methyl cellulose (viscosity of 2% aqueous solution 1500 centipoise)
o, 491. A paste was obtained by kneading a mixture containing 18 parts of water, 2 parts of cyclohexanol, and 1 part of cyclohexanone. The paste has a mesh number of 200 and a thickness of 75.
A-1 of the ion exchange membrane prepared by laminating the above using a Tetron screen, a printing plate with a 30μ thick screen mask on the screen, and a polyurethane squeegee.
Screen printed on the side. The adhesive layer obtained on the membrane surface was dried in air. On the other hand, on the other side of the membrane having the porous layer obtained in this manner, β
Silicon carbide particles were deposited. After that, the temperature was 40℃.
At a pressure of 30 kg/cm', each 119 particle layer was placed on the ion exchange membrane surface at a pressure of 7. By doing so, there are 11!2 1crn' grains of zirconium butyride and silicon carbide particles on the anode side and cathode side of the membrane, respectively.
.. Ion exchange membranes with 0 mg and 0.7 mg attached were created.

該膜を25%苛性ソーダ水溶液で70°c、te時間、
加水分解を行ない、ナトリウム型のイオン交換膜とした
The membrane was soaked in a 25% aqueous solution of caustic soda at 70°C for te hours.
Hydrolysis was performed to obtain a sodium-type ion exchange membrane.

かくして得られた膜のA−1層の側にチタンのパンチト
メタル(短径2膳l、長径5脂履)に酸化ルテニウムと
酸化イリジウムと酸化チタンの固容体を被覆した低塩素
過電圧を有する陽極を、またB−1層には、5US30
4製パンチトメタル(短径2mm、長径5層履)にルテ
ニウム入すラネーニッケル(ルテニウム5%、ニッケル
50%、アルミニウム45%)を電着して、低い水素過
電圧を有するようにした除権を加圧接触させ、陽極室に
300g/lの塩化ナトリウム水溶液を陰極側に水を供
給しつつ、陽極室の塩水ナトリウム濃度を200g/文
に、また陰極室の苛性ソーダ濃度を35重登%に保ちつ
つ重重30A/dm”、 90℃の条件で電解を行なっ
た。初期性能は電流効率98.0%であり、電圧は3.
lOVであったが、途中電解トラブルが起り、 350
1−1ffl転後の性能は低下し電流効率94.5%、
電圧3.25Vであった。電槽を解体し膜を取出して、
調査した結果5ml11〜10mff1幅の皺が多数発
生していた。
The film thus obtained had a low chlorine overvoltage on the A-1 layer side, which was coated with a solid body of ruthenium oxide, iridium oxide, and titanium oxide on punched titanium metal (2 liters in short axis, 5 liters in major axis). 5US30 for the anode and B-1 layer.
Raney nickel containing ruthenium (5% ruthenium, 50% nickel, 45% aluminum) is electrodeposited on 4-piece punched metal (short diameter 2 mm, long diameter 5 layers) to have a low hydrogen overvoltage. While supplying a 300 g/l sodium chloride aqueous solution to the anode chamber and water to the cathode side, the sodium concentration of the brine in the anode chamber was kept at 200 g/liter, and the caustic soda concentration in the cathode chamber was kept at 35% by weight. Electrolysis was carried out under the conditions of 30A/dm'' and 90°C.The initial performance was a current efficiency of 98.0%, and a voltage of 3.
1OV, but electrolysis trouble occurred during the process, and 350
The performance after 1-1ffl conversion decreased and the current efficiency was 94.5%,
The voltage was 3.25V. Disassemble the battery case and take out the membrane.
As a result of the investigation, many wrinkles with a width of 5 ml 11 to 10 mff 1 had occurred.

該性能の低ドした膜をジメチルスルホキシド20%を含
むIN塩酸中、70°Cにて16蒔間処理してイオノ交
換基を酸型とし1次いでメタノール中に25°Cで16
時間浸漬することによりイオン交換基をメチルエステル
型にせしめた。
The membrane with poor performance was treated in IN hydrochloric acid containing 20% dimethyl sulfoxide at 70°C for 16 hours to convert the ion exchange groups into acid form, and then in methanol at 25°C for 16 hours.
By soaking for a period of time, the ion exchange group was converted into a methyl ester type.

このようにナトリウム型からメチルエステル膜に転換し
た■9を 120℃、圧力10kg/cゴで3分間プレ
スした後電槽より取り出した時に観られた皺は完全に消
去された。さらに該膜の両面に前述したと同様な丁法で
、酸化ジルコニウムをβ炭化ケイ素粒子を 140℃、
圧力30kg/crn’で再熱圧着せしめ、これを前と
同様に加水分解した後、前述したと全く同じ条件下で電
解を行なった。
9, which had been converted from the sodium form to the methyl ester film, was pressed at 120° C. and a pressure of 10 kg/c for 3 minutes, and the wrinkles that appeared when the film was taken out of the container completely disappeared. Furthermore, zirconium oxide and β-silicon carbide particles were coated on both sides of the film at 140°C using the same method as described above.
After reheat pressing at a pressure of 30 kg/crn' and hydrolyzing it in the same manner as before, electrolysis was carried out under exactly the same conditions as described above.

゛電解性能は電流効率96.0%、電圧3.lOVであ
った。さらに′1[解を続け10日後に電解を停■ヒし
電槽より膜を取り出し外観を調査したが、謙は現われな
かった。
゛The electrolytic performance is current efficiency 96.0%, voltage 3. It was lOV. After 10 days, the electrolysis was stopped and the membrane was taken out from the tank and its appearance was examined, but the membrane did not appear.

比較例1 実施例1と同方法で得られたイオン交換膜を同条件で加
水分解し、電解を行なった。初期性能は、電流効率95
.8%、電圧3.IOVであった。
Comparative Example 1 An ion exchange membrane obtained in the same manner as in Example 1 was hydrolyzed and electrolyzed under the same conditions. Initial performance is current efficiency 95
.. 8%, voltage 3. It was IOV.

320−n運転後、電流効率は95.0%、電圧は3.
26■であった。イオン交換膜を電槽より取り出して観
察したところ 5〜10mm幅の謙がかなり多かった。
After 320-n operation, the current efficiency is 95.0% and the voltage is 3.
It was 26■. When the ion exchange membrane was taken out from the container and observed, there were quite a lot of cracks with a width of 5 to 10 mm.

該性能の低下した11!2を 150℃、圧カニ]Ok
g/cm’の条件で5分間プレスすることにより皺を伸
した後再度塩化ナトリウム水溶液の電解に供した。電流
効率は95.0%、電圧は、3.25Vであった。電解
を停止、イオン交換膜を調査した結果、皺が多数再生し
ていた。
11!2 with reduced performance at 150℃, pressure crab] OK
After pressing for 5 minutes under the condition of g/cm' to smooth out the wrinkles, the sample was again subjected to electrolysis using an aqueous sodium chloride solution. The current efficiency was 95.0% and the voltage was 3.25V. After stopping the electrolysis and inspecting the ion exchange membrane, we found that many wrinkles had regenerated.

比較例2 実施例1と同方法で得られたイオン交換膜を同条件で、
加水分解し、電解を行なった。初期性能は電流効率85
.7%、電圧3.lOV、 320FJ運転後電流効率
94.0%、電圧3.24Vであった。イオン交換膜を
電槽より取り出し観察したところ皺が多数発生していた
。、該IIIA!をジメチルスルホキ・/ドラ0%を含
むIN塩酸中でイオン交換ノ、(をナトリウム型から酸
型化に転換セしめ 120℃、圧力20kg/ctn’
で5分間プレスし、前と同様に加水分解した後再度塩化
ナトリウム水溶液電解に供した。
Comparative Example 2 An ion exchange membrane obtained in the same manner as in Example 1 was treated under the same conditions.
Hydrolyzed and electrolyzed. Initial performance is current efficiency 85
.. 7%, voltage 3. After operation at 1OV and 320FJ, the current efficiency was 94.0% and the voltage was 3.24V. When the ion exchange membrane was taken out of the container and observed, many wrinkles were found. , said IIIA! was ion-exchanged in IN hydrochloric acid containing 0% dimethyl sulfochloride (converted from sodium form to acid form at 120°C, pressure 20 kg/ctn').
The sample was pressed for 5 minutes, hydrolyzed in the same manner as before, and then subjected to sodium chloride aqueous solution electrolysis again.

電解性能は電流効率95.0%、電圧3.20Vであり
、電解停止り後イオン交換膜に皺が発生していた。
The electrolysis performance was a current efficiency of 95.0% and a voltage of 3.20V, and wrinkles were observed in the ion exchange membrane after the electrolysis was stopped.

比較例3 300r+塩化ナトリウム水溶液を電解し、性能が低下
(電流効率34.0%、電圧3.24V) したイオン
交換膜をジメチルスルホキシド20%を含む1ム酸中で
処理してイオン交換基を酸型化し、次いで、メタノール
中に25℃、16時間浸漬し、イオン交換基をメチルエ
ステル型に転換せしめたイオン交換膜を前と同様に加水
分解し、Itf度塩化ナトリウl、水溶液電解に用いた
結果、電流効率94.5%、1t!:圧3.20Vであ
った。
Comparative Example 3 An ion exchange membrane whose performance was degraded (current efficiency 34.0%, voltage 3.24 V) after electrolyzing 300r + sodium chloride aqueous solution was treated in 1 munic acid containing 20% dimethyl sulfoxide to remove ion exchange groups. The ion exchange membrane was converted into acid form and then immersed in methanol at 25°C for 16 hours to convert the ion exchange groups to methyl ester form.The ion exchange membrane was then hydrolyzed in the same manner as before, and it was used for Itf degree sodium chloride and aqueous electrolysis. As a result, the current efficiency was 94.5%, 1t! :The pressure was 3.20V.

電解停止後、イオン交換膜に皺が発生し、両面に圧着し
ている粒子層の脱落が観察された。
After the electrolysis was stopped, wrinkles appeared on the ion exchange membrane, and drop-off of the particle layer that had been pressed onto both sides was observed.

比較例4 塩化ナトリウム水溶液の電解で34ooa<転し性能が
低下し、電流効率94.0%、電圧3.24Vであるイ
オン交換膜を実施例1と同方法で、メチルエステル型に
転換せしめ、次いで温度120℃、圧力10kg/cr
n’、23分間プレス平担化した。
Comparative Example 4 An ion exchange membrane whose conversion performance was reduced to 34ooa by electrolysis of an aqueous sodium chloride solution, a current efficiency of 94.0%, and a voltage of 3.24 V was converted into a methyl ester type in the same manner as in Example 1, Then the temperature was 120°C and the pressure was 10kg/cr.
n', press flattened for 23 minutes.

該膜を25%苛性ソーダ水溶液で70℃、■6時間加水
分解を行ないナトリウム型のイオン交換膜とし、塩水ナ
トリウム水溶液の電解に供した。
The membrane was hydrolyzed with a 25% aqueous sodium hydroxide solution at 70° C. for 6 hours to obtain a sodium type ion exchange membrane, which was then subjected to electrolysis of a brine sodium aqueous solution.

電解性能は、電流効率95.0%、電圧3.14Vであ
った。
The electrolytic performance was a current efficiency of 95.0% and a voltage of 3.14V.

電解を停止し、イオン交換膜を取り出し外観を調査した
結果謙は比較的少なかったが、両面に圧着している粒子
層が脱落していた。
After stopping the electrolysis, we took out the ion exchange membrane and examined its appearance. Although there were relatively few particles, the layer of particles that had been crimped on both sides had fallen off.

実施例2 テトラフルオロエチレンとCF2 = CFO(CFz
 )3coocn:+を触媒重合せしめ、イオン交換容
!許1.44ミリ当W、 / g乾燥樹脂及び1.20
 ミリ当量7g乾燥樹脂である共重合体を得た。前者の
共重合体をA、後名の共重合体をBとする。一方テドラ
フルオロエチレンとCF2= CFOCF2CF(CF
:+)O(CF?hSO2Fも触媒張合せしめイオン交
換容¥1.1ミリttz、 +lニー / g乾燥樹脂
の共重合体を得た。該重合体をCとする。
Example 2 Tetrafluoroethylene and CF2=CFO(CFz
) 3coocn: catalytic polymerization of +, ion exchange capacity! 1.44 mm/g dry resin and 1.20
A copolymer having a milliequivalent weight of 7 g dry resin was obtained. The former copolymer is designated as A, and the latter copolymer is designated as B. On the other hand, tedrafluoroethylene and CF2 = CFOCF2CF (CF
:+)O(CF?hSO2F was also added as a catalyst to obtain a copolymer of dry resin with ion exchange capacity of ¥1.1 mttz and +l knee/g. This polymer is referred to as C.

共重合体Aと共重合体Cを l:lにブレンドした後熱
ロール混練したものをDとする。押出成型法により夫々
Aより膜厚180 #LのフィルムE、Bより膜厚20
鉢のフィルムF、Cより膜厚20用のフィルムG、Dよ
り膜厚l5uLのフィルムHを得た。次いで各フィルム
をG、H,E、Fの順に屯ね合せ熱ロールを用い、 2
00℃で積層した。該積層膜を実施例1と同じ方法でG
層の側に酸化ジルコニウム粒子・、F層の側にβ炭化ケ
イ素を付着させた。
Copolymer A and copolymer C were blended in a ratio of 1:1 and then kneaded with a hot roll. By extrusion molding, the film thickness is 180 mm from A, and the film thickness is 20 mm from #L film E and B.
Film G with a film thickness of 20 was obtained from the pot films F and C, and film H with a film thickness of 15 μL was obtained from D. Next, each film was stacked together in the order of G, H, E, and F using a hot roll. 2
Lamination was carried out at 00°C. The laminated film was coated with G in the same manner as in Example 1.
Zirconium oxide particles were attached to the layer side, and β silicon carbide was attached to the F layer side.

1漬膜を実施例1と同様な方法で加水分解を行ない塩化
ナトリウム水溶液に用いた。電流密度30A/cm”、
陽極室塩化ナトリウム濃度を200g1lに保ちつつ9
0℃で電解を行なったところ、IO[1後における電流
効率は、96.0%であり、電圧は3.02Vであった
。しかる後に電流密度を30A/dゴに保ちつつ検温を
60℃に下げ30間電解を行なった後、再度90°Cに
検温を上げたところ、l El後−の電流効率は93.
0%であり、5日後の電流効率は、93.5%であり、
電圧は3.02Vであった。
The soaked membrane was hydrolyzed in the same manner as in Example 1 and used in an aqueous sodium chloride solution. Current density 30A/cm",
While maintaining the sodium chloride concentration in the anode chamber at 200 g 1 liter,
When electrolysis was performed at 0° C., the current efficiency after IO [1] was 96.0% and the voltage was 3.02V. After that, while keeping the current density at 30A/d, the temperature measurement was lowered to 60℃ and electrolysis was performed for 30 minutes, and then the temperature measurement was raised to 90℃ again, and the current efficiency after 1 El was 93.
0%, and the current efficiency after 5 days was 93.5%,
The voltage was 3.02V.

電解を停止し、電流効率が低下したイオン交換膜を取り
出し、ジメチルスルホキシドlO%を含むIN塩酸中、
50℃にて、16時間処理し、イオン交換基を酸型とし
、次いで15℃のメタ/−ルに5時間浸漬してイオン交
換基をメチルエステル型に転換せしめた。かくしてエス
テル型に転換した膜を 125℃、圧力25kg/cr
n”で5分間、プレスにより平担化処理を行なった。さ
らに該膜の両面に前述したと同様な手法で酸化ジルコニ
ウムとβ炭化を 140℃、圧力30kg/cゴで再熱
圧着せしめ、これを前と同様に加水分解して再度塩化ナ
トリウム水溶液の電解を行なった。再電解20後、  
30A/drn’、90℃、 200g/41 Mai
l、  35%NaOHの進転条件下において電流効率
は、96.0%とほぼ元の値に回復し、更に35日間電
解を続行したところ、電流効率は96%を維持し、゛電
圧は3.02Vであった。
Stop the electrolysis, take out the ion exchange membrane whose current efficiency has decreased, and add it to IN hydrochloric acid containing 10% dimethyl sulfoxide.
The sample was treated at 50 DEG C. for 16 hours to convert the ion exchange group into an acid form, and then immersed in methanol at 15 DEG C. for 5 hours to convert the ion exchange group into a methyl ester type. The membrane thus converted to the ester type was heated at 125°C and at a pressure of 25 kg/cr.
A flattening treatment was carried out by pressing at 140° C. for 5 minutes at a pressure of 30 kg/cm. was hydrolyzed in the same manner as before, and the sodium chloride aqueous solution was electrolyzed again. After 20 days of re-electrolysis,
30A/drn', 90℃, 200g/41 Mai
1. Under the advancing conditions of 35% NaOH, the current efficiency recovered to almost its original value of 96.0%, and when electrolysis was continued for an additional 35 days, the current efficiency remained at 96%, and the voltage was 3. It was .02V.

[9,明の効果] 本発明は比較的筒易な処理により電解において低下した
膜の性能をほぼ完全に回復させる優れた効果を有し、し
かもかかる本発明による回復処理は同じ膜に対して複数
回繰り返して適用することができるので、実質上膜の寿
命を大幅に延ばした効果となり得る。さらに本発明の酸
処理、エステル化処理を充分に行なうことにより、性能
の電流効率に悪影響を及ぼす膜内の不純物の除去できる
効果も認められる。
[9. Bright effect] The present invention has an excellent effect of almost completely recovering the performance of a membrane degraded by electrolysis through a relatively easy treatment, and furthermore, the recovery treatment according to the present invention can improve Since it can be applied multiple times, it can have the effect of substantially extending the life of the membrane. Furthermore, by sufficiently carrying out the acid treatment and esterification treatment of the present invention, it is also possible to remove impurities within the membrane that adversely affect current efficiency.

Claims (5)

【特許請求の範囲】[Claims] (1)塩化アルカリ水溶液の電解に使用されて性能の低
下した含フッ素陽イオン交換膜のイオン交換基がアルカ
リ金属塩型であり、且つ、該膜の陽極側及び陰極側の少
なくとも一表面にガス及び液透過性の電極活性を有しな
い粒子を含む多孔質層を有する含フッ素陽イオン交換膜
の性能を回復させるにあたり、イオン交換基をエステル
型に転化した状態で加熱プレス処理し、さらに該膜の陽
極側又は、その陽極側又は陰極側の表面又は両面に、ガ
ス及び液透過性の電極活性を有しない粒子を含む多孔質
層を新たに加熱圧着することを特徴とするアルカリ電解
用含フッ素陽イオン交換膜の再生方法。
(1) The ion exchange group of the fluorine-containing cation exchange membrane whose performance has deteriorated due to electrolysis of an aqueous alkali chloride solution is of the alkali metal salt type, and at least one surface of the anode side and the cathode side of the membrane contains gas. In order to restore the performance of a fluorine-containing cation exchange membrane having a porous layer containing liquid-permeable particles with no electrode activity, the membrane is heated and pressed in a state where the ion exchange group is converted to an ester type. A fluorine-containing product for alkaline electrolysis, characterized in that a porous layer containing gas- and liquid-permeable particles having no electrode activity is newly bonded under heat and pressure on the anode side, or on the surface or both surfaces of the anode side or cathode side. Method for regenerating cation exchange membranes.
(2)アルカリ金属塩型イオン交換基を、酸又は酸に次
いで炭素数1〜5アルコールと接触せしめ、エステル型
に転換せしめることを特徴とする特許請求の範囲第1項
記載の方法。
(2) The method according to claim 1, characterized in that the alkali metal salt type ion exchange group is brought into contact with an acid or an acid and then an alcohol having 1 to 5 carbon atoms to convert it into an ester type.
(3)加熱プレス処理温度が70℃〜250℃以下、圧
力が0.5〜100kg/cm^2又はkg/cmであ
ることを特徴とする特許請求の範囲第1項記載の方法。
(3) The method according to claim 1, wherein the hot press treatment temperature is 70° C. to 250° C. or less, and the pressure is 0.5 to 100 kg/cm^2 or kg/cm.
(4)含フッ素陽イオン交換膜の陽イオン交換容量が0
.5〜2.5ミリ当量/g乾燥樹脂である特許請求の範
囲第1項記載の方法。
(4) The cation exchange capacity of the fluorine-containing cation exchange membrane is 0
.. 5-2.5 meq/g dry resin. The method of claim 1.
(5)電極活性を有しない粒子が周期律表第IV族、V−
B族、鉄族、Cr、Mn、Bこれらの酸化物、水酸化物
、窒化物又は炭化物からなる特許請求の範囲第1項記載
の方法。
(5) Particles with no electrode activity are group IV of the periodic table, V-
2. The method according to claim 1, comprising oxides, hydroxides, nitrides or carbides of B group, iron group, Cr, Mn, B.
JP60227874A 1985-10-15 1985-10-15 Regeneration of fluorine-containing cation-exchange membrane for alkali chloride electrolysis Pending JPS6289735A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP60227874A JPS6289735A (en) 1985-10-15 1985-10-15 Regeneration of fluorine-containing cation-exchange membrane for alkali chloride electrolysis

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP60227874A JPS6289735A (en) 1985-10-15 1985-10-15 Regeneration of fluorine-containing cation-exchange membrane for alkali chloride electrolysis

Publications (1)

Publication Number Publication Date
JPS6289735A true JPS6289735A (en) 1987-04-24

Family

ID=16867697

Family Applications (1)

Application Number Title Priority Date Filing Date
JP60227874A Pending JPS6289735A (en) 1985-10-15 1985-10-15 Regeneration of fluorine-containing cation-exchange membrane for alkali chloride electrolysis

Country Status (1)

Country Link
JP (1) JPS6289735A (en)

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