JPS631471A - Spray nozzle for cement and amorphous refractory - Google Patents
Spray nozzle for cement and amorphous refractoryInfo
- Publication number
- JPS631471A JPS631471A JP14769987A JP14769987A JPS631471A JP S631471 A JPS631471 A JP S631471A JP 14769987 A JP14769987 A JP 14769987A JP 14769987 A JP14769987 A JP 14769987A JP S631471 A JPS631471 A JP S631471A
- Authority
- JP
- Japan
- Prior art keywords
- nozzle pipe
- spray
- nozzle
- spray nozzle
- pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000007921 spray Substances 0.000 title claims abstract description 32
- 239000004568 cement Substances 0.000 title claims description 5
- 239000000463 material Substances 0.000 claims abstract description 27
- 239000012530 fluid Substances 0.000 claims description 5
- 239000011823 monolithic refractory Substances 0.000 claims description 4
- 238000007664 blowing Methods 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 15
- 238000002347 injection Methods 0.000 abstract description 5
- 239000007924 injection Substances 0.000 abstract description 5
- 239000003595 mist Substances 0.000 abstract 1
- 230000001737 promoting effect Effects 0.000 abstract 1
- 239000007789 gas Substances 0.000 description 13
- 238000000034 method Methods 0.000 description 11
- 238000005507 spraying Methods 0.000 description 7
- 239000011230 binding agent Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000007665 sagging Methods 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 210000002445 nipple Anatomy 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910052786 argon Inorganic materials 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
Landscapes
- Nozzles (AREA)
- Furnace Housings, Linings, Walls, And Ceilings (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、セメント或いは不定形耐火物等の吹付けノズ
ルに関する。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to a spray nozzle for cement, monolithic refractories, etc.
従来、セメント或いは不定形耐火物の吹付形態の一つと
して、水.バインダ等を吹付材に混入させた後、吹付け
を行なう方法があり、同方法は乾式法と湿式法とに大別
できる。Conventionally, one method of spraying cement or monolithic refractories is water. There is a method in which a binder or the like is mixed into a spray material and then sprayed, and these methods can be roughly divided into dry methods and wet methods.
湿式1去、すなわち、あらかじめ泥漿状にして吹付材を
空気圧によりノズルから噴射する方法では、水分が多い
ためノズル端においてタレが生ずる場合がしばしばある
。一方、乾式法、すなわち、吹付ノズル部分で水分添加
あるいはバインダ等の添加を行なう方法では、添加部か
ら噴出口までの距離が短かければ短かいほど、材料と水
の混和は不充分となり、水分と材料とが分離し、水分が
吹付ノズル先端より“タレ″現象を起して落下し、かつ
落下するものの中には、概して微粉の材料やバインダ等
の成分が不均一に多く含まれていて、付着率の低下と共
に、付着部分にマトリックスが不足し品質の低下を生じ
る。さらには、吹付材と硬化性バインダ等の混和状態が
悪いと、ノズル部を閉塞させ、吹付け作業に支障を生じ
ることにもなる。さらには、吹付作業現場のスペースが
狭く、短小の吹付ノズルを使用しなければならない場合
には、上記材料と水分の混和状態がさらに悪くなり、発
塵が多く、作業環境を著しく害することにもなっていた
。これの対策として、従来から種々の対策が採られ、古
くは特公昭35−11621号公報にノズル部にゴム又
は合成樹脂等で成形した筒体を取付け、流体の強制的通
過によって振動するようにしたノズル孔内のコーチング
を防止する吹付装置が知られているが、同ノズルは厚肉
の筒状体によって形成されていたため、流体の通過によ
る振動は小刻みであり、かかる振動ではコーチングは防
止できず、また“タレ”現象の防止には役に立たなかっ
た。In the wet method, that is, in the method in which the spray material is made into a slurry in advance and is injected from a nozzle using air pressure, sagging often occurs at the end of the nozzle due to the high moisture content. On the other hand, in the dry method, in which water is added or binder is added at the spray nozzle, the shorter the distance from the addition part to the spout, the less water is mixed with the material. The material separates and the water drips from the tip of the spray nozzle, and the falling material generally contains unevenly large amounts of components such as fine powder materials and binders. As the adhesion rate decreases, there is a lack of matrix in the adhesion area, resulting in a decrease in quality. Furthermore, if the spraying material and the curable binder are poorly mixed, the nozzle portion may be blocked and the spraying operation may be hindered. Furthermore, if the space at the spraying work site is narrow and short and small spray nozzles must be used, the above-mentioned materials and moisture will not mix well with each other, resulting in a large amount of dust, which can seriously harm the working environment. It had become. As a countermeasure for this, various measures have been taken in the past, and in the old Japanese Patent Publication No. 35-11621, a cylindrical body made of rubber or synthetic resin was attached to the nozzle part so that it would vibrate due to the forced passage of fluid. There is a known spraying device that prevents coating inside the nozzle hole, but since the nozzle was formed of a thick-walled cylindrical body, the vibration caused by the passage of the fluid is small, and such vibration cannot prevent coating. Moreover, it was not useful for preventing the "sagging" phenomenon.
本発明の目的は、このような従来技術の有する問題点を
解消しようとするものであり、吹付材と水分との均一な
混合を助けて、ノズル閉塞、及び“タレ”現象を完全に
防止でき、これによって吹付材の付着率の向上及び作業
環境の改善を図ることができる吹付ノズルを提供するこ
とにある。The purpose of the present invention is to solve the problems of the prior art, and to help uniformly mix the spray material and moisture, thereby completely preventing nozzle clogging and "sagging" phenomena. The object of the present invention is to provide a spray nozzle that can thereby improve the adhesion rate of spray material and improve the working environment.
本発明のセメント及び不定形耐火物用吹付ノズルは、材
料移送ホースと連結され且つ流体供給,部を有する吹付
ノズル管内に、振動部材を取付けると共に振動B材に吹
き込むための気体供給部をノズル管に設けることによっ
て上記目的を達成したものである。In the spray nozzle for cement and monolithic refractories of the present invention, a vibrating member is installed in a spray nozzle pipe that is connected to a material transfer hose and has a fluid supply section, and a gas supply section for blowing into vibrating material B is attached to the nozzle pipe. The above objective was achieved by providing the following.
上記振動部材は、芯鋼板、ゴム、可撓性或いは弾力性の
物質が使用でき、その基端を流体供給部とノズル出口の
間の任意の箇所に設けることができる。The vibrating member may be made of a core steel plate, rubber, or a flexible or elastic material, and its base end may be provided at any location between the fluid supply section and the nozzle outlet.
以下、本発明のノズルを乾式法に適用した実施例を示す
添付図に基づいて説明する。第1図は本発明の吹付ノズ
ルの全体構成を示す図であり、第2図は振動部材とその
取付けの態様を示す図である。DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment in which the nozzle of the present invention is applied to a dry method will be described below with reference to the attached drawings. FIG. 1 is a diagram showing the overall structure of a spray nozzle of the present invention, and FIG. 2 is a diagram showing a vibrating member and the manner in which it is attached.
第1図を参照して、1は基端をニップル2を介して材料
移送ホース3と連結した吹付ノズル管、4は吹付ノズル
管1に設けた注水部、5は同注水14を介して吹付ノズ
ル管1内に水を噴出する水供給管、6は吹付ノズル管l
にフランジ7を介して取り付けた振動部材を示す。Referring to FIG. 1, 1 is a spray nozzle pipe whose base end is connected to a material transfer hose 3 via a nipple 2, 4 is a water injection part provided in the spray nozzle pipe 1, and 5 is a water injection pipe 14 for spraying water. A water supply pipe that spouts water into the nozzle pipe 1; 6 is a spray nozzle pipe l;
shows the vibrating member attached via the flange 7.
同振動部材6は、第2図に示すように、噴出口8の周縁
に略等周間隔にてスリット9を@線と並ぶ方向に切り込
むことができ、スリット9の切込み長さは作業条件によ
って任意に変えることができる。As shown in FIG. 2, in the vibrating member 6, slits 9 can be cut in the periphery of the spout 8 at approximately equal circumferential intervals in a direction parallel to the @ line, and the cutting length of the slits 9 depends on the working conditions. It can be changed arbitrarily.
吹付ノズル管1に設けられた振動部材6の取付け用フラ
ンジ7に設けられた気体供給部10は吹付ノズル管1と
振動部材6との間に環状気体流路11を形成し、さらに
フランジ7の基部廻りにハ同環状気体流゛路11と連通
ずる圧搾空気流入空間12を形成し、同空気流入空間l
2に気体供給管13より圧搾空気,窒素ガス,アルゴン
ガス等の不活性ガスを振動部材6に対して吹き付ける。The gas supply section 10 provided on the mounting flange 7 of the vibration member 6 provided on the spray nozzle pipe 1 forms an annular gas flow path 11 between the spray nozzle pipe 1 and the vibration member 6, and A compressed air inflow space 12 communicating with the annular gas flow path 11 is formed around the base, and the air inflow space l
2, an inert gas such as compressed air, nitrogen gas, argon gas, etc. is blown onto the vibrating member 6 from the gas supply pipe 13.
本発明のノズルにおいては、材料移送ホース3より吹付
ノズル管l内に移送されてきた材料は、同ノズル管の基
端部に設けられた注水部4で噴霧状に注水混和され、さ
らにノズル内に取り付けられた振動部材6は供給材料の
搬送エネルギによって振動する。振動部材6はスリット
9で複数に分割することによって、搬送エネルギにより
強力に振動することになる。これによって吹付材料は完
全に混和されて噴出口8より噴出され、被施工体に吹き
付けられる。In the nozzle of the present invention, the material transferred from the material transfer hose 3 into the spray nozzle pipe l is mixed with water in the form of a spray at the water injection part 4 provided at the base end of the nozzle pipe, and is further mixed into the nozzle. The vibrating member 6 attached to is vibrated by the conveying energy of the feed material. By dividing the vibrating member 6 into a plurality of parts with the slit 9, the vibrating member 6 is vibrated strongly by the conveyance energy. As a result, the spraying material is completely mixed and ejected from the ejection port 8, and is sprayed onto the workpiece.
さらに、振動体邪材6の振動用気体供給邦10から供給
される圧搾気体は流入空間l2及び流路l1を経て噴出
口8より噴出される。Further, the compressed gas supplied from the vibration gas supply unit 10 of the vibrating material 6 is ejected from the ejection port 8 through the inflow space l2 and the flow path l1.
以上、実施例においては、本発明のノズルを乾式法に適
用した場合を例にとって説明したが、湿式法においても
適用できることは勿論である。In the embodiments described above, the nozzle of the present invention is applied to a dry method, but it is of course applicable to a wet method as well.
以上述べてきたごとく、本発明に係る吹付ノズルは下記
の効果を奏することができる。As described above, the spray nozzle according to the present invention can achieve the following effects.
(1)振動部材を吹付ノズル管内に設け、気体通路によ
って供給される振動用気体によって振動部材を強力に振
動させることができるので混和を促進でき、“タレ”現
象を完全に防止し、付着率の向上を図ることができる。(1) A vibrating member is installed inside the spray nozzle pipe, and the vibrating member can be strongly vibrated by the vibrating gas supplied through the gas passage, which can promote mixing, completely prevent the "sagging" phenomenon, and increase the adhesion rate. It is possible to improve the
(2)吹付材の混和状態が改善されるので発塵を減少で
き、作業環境の改善を図ることができる。(2) Since the mixing state of the spray material is improved, dust generation can be reduced and the working environment can be improved.
(3) “タレ”現象によるマトリンクスの損失が誠
少するため付着耐火物の品質をも改善できる。(3) Since the loss of the matrix due to the "sag" phenomenon is minimized, the quality of the adhered refractory can also be improved.
〔4)吹付ノズルよりの耐火物噴射状況は分散が大きく
、かつ均一になるので、被吹付付着面の平滑度が向上す
る。[4] Since the refractory spray from the spray nozzle is highly dispersed and uniform, the smoothness of the surface to which it is sprayed is improved.
(5)振動部材が強力に振動するためノズル内のコーチ
ングを防止できる。(5) Since the vibrating member vibrates strongly, coating inside the nozzle can be prevented.
第1図は本発明の吹付ノズルの全体構成を示す図であり
、第2図は振動部材とその取付けの態様を示す図である
。
1:吹付ノズル管 2:ニップル
3:材料移送ホース 4:注水部
5:水供給管 6:振動部材
7:フランジ 8:噴出口
9:スリット 10:気体供給部11:!l状気
体流路 12:圧搾空気流入空間l3:気体供給管
特許出願人 黒崎窯業株式会社
代 理 人 小 堀 益(ばか2名)第 1
図
第2図FIG. 1 is a diagram showing the overall structure of a spray nozzle of the present invention, and FIG. 2 is a diagram showing a vibrating member and the manner in which it is attached. 1: Spray nozzle pipe 2: Nipple 3: Material transfer hose 4: Water injection part 5: Water supply pipe 6: Vibrating member 7: Flange 8: Spout 9: Slit 10: Gas supply part 11:! L-shaped gas flow path 12: Compressed air inflow space 13: Gas supply pipe Patent applicant Kurosaki Ceramics Co., Ltd. Representative Masu Kobori (2 idiots) No. 1
Figure 2
Claims (1)
吹付ノズル管内に、振動部材を取付けると共に振動部材
に吹き込むための気体供給部をノズル管に設けてなるこ
とを特徴とするセメント及び不定形耐火物用吹付ノズル
。1. Cement and monolithic refractory, characterized in that a vibrating member is attached to a blowing nozzle pipe connected to a material transfer hose and having a fluid supply part, and a gas supply part for blowing into the vibrating member is provided in the nozzle pipe. Spray nozzle for objects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14769987A JPS631471A (en) | 1987-06-13 | 1987-06-13 | Spray nozzle for cement and amorphous refractory |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14769987A JPS631471A (en) | 1987-06-13 | 1987-06-13 | Spray nozzle for cement and amorphous refractory |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14459183A Division JPS5976566A (en) | 1983-08-08 | 1983-08-08 | Spray nozzle for cement and castable refractories |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS631471A true JPS631471A (en) | 1988-01-06 |
| JPH0137185B2 JPH0137185B2 (en) | 1989-08-04 |
Family
ID=15436256
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14769987A Granted JPS631471A (en) | 1987-06-13 | 1987-06-13 | Spray nozzle for cement and amorphous refractory |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS631471A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007260653A (en) * | 2006-03-30 | 2007-10-11 | Sumitomo Osaka Cement Co Ltd | Spray nozzle, spray pipe with the same, and sprayer |
| JP2011125816A (en) * | 2009-12-18 | 2011-06-30 | Tosetsu:Kk | Gas-liquid mixture stirring device |
| JP2012210572A (en) * | 2011-03-31 | 2012-11-01 | Tosetsu:Kk | Gas liquid mixing stirring device |
-
1987
- 1987-06-13 JP JP14769987A patent/JPS631471A/en active Granted
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007260653A (en) * | 2006-03-30 | 2007-10-11 | Sumitomo Osaka Cement Co Ltd | Spray nozzle, spray pipe with the same, and sprayer |
| JP2011125816A (en) * | 2009-12-18 | 2011-06-30 | Tosetsu:Kk | Gas-liquid mixture stirring device |
| JP2012210572A (en) * | 2011-03-31 | 2012-11-01 | Tosetsu:Kk | Gas liquid mixing stirring device |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0137185B2 (en) | 1989-08-04 |
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