JPS6328105B2 - - Google Patents
Info
- Publication number
- JPS6328105B2 JPS6328105B2 JP16477580A JP16477580A JPS6328105B2 JP S6328105 B2 JPS6328105 B2 JP S6328105B2 JP 16477580 A JP16477580 A JP 16477580A JP 16477580 A JP16477580 A JP 16477580A JP S6328105 B2 JPS6328105 B2 JP S6328105B2
- Authority
- JP
- Japan
- Prior art keywords
- polyethylene terephthalate
- aromatic polyamide
- component
- composition
- crystallization
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- -1 polyethylene terephthalate Polymers 0.000 claims description 80
- 229920000139 polyethylene terephthalate Polymers 0.000 claims description 69
- 239000005020 polyethylene terephthalate Substances 0.000 claims description 69
- 239000000203 mixture Substances 0.000 claims description 51
- 239000004760 aramid Substances 0.000 claims description 40
- 229920003235 aromatic polyamide Polymers 0.000 claims description 40
- 238000002425 crystallisation Methods 0.000 claims description 30
- 230000008025 crystallization Effects 0.000 claims description 30
- 238000001816 cooling Methods 0.000 claims description 24
- 238000005259 measurement Methods 0.000 claims description 17
- 238000000465 moulding Methods 0.000 claims description 15
- 238000010583 slow cooling Methods 0.000 claims description 9
- 125000003118 aryl group Chemical group 0.000 claims description 7
- KXDHJXZQYSOELW-UHFFFAOYSA-N Carbamic acid Chemical group NC(O)=O KXDHJXZQYSOELW-UHFFFAOYSA-N 0.000 claims description 3
- 238000000113 differential scanning calorimetry Methods 0.000 claims description 2
- 229920001225 polyester resin Polymers 0.000 claims description 2
- 239000004645 polyester resin Substances 0.000 claims description 2
- 239000010419 fine particle Substances 0.000 claims 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 27
- 238000000034 method Methods 0.000 description 23
- 239000000243 solution Substances 0.000 description 20
- 239000002904 solvent Substances 0.000 description 18
- 239000002244 precipitate Substances 0.000 description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 9
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 8
- 239000006185 dispersion Substances 0.000 description 7
- 239000000835 fiber Substances 0.000 description 7
- 238000002156 mixing Methods 0.000 description 7
- QPFMBZIOSGYJDE-UHFFFAOYSA-N 1,1,2,2-tetrachloroethane Chemical compound ClC(Cl)C(Cl)Cl QPFMBZIOSGYJDE-UHFFFAOYSA-N 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 6
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 229920000728 polyester Polymers 0.000 description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 6
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 5
- 239000003365 glass fiber Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 229920000642 polymer Polymers 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 4
- 239000004952 Polyamide Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- 239000004014 plasticizer Substances 0.000 description 4
- 229920002647 polyamide Polymers 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000000454 talc Substances 0.000 description 4
- 229910052623 talc Inorganic materials 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical class CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 125000003368 amide group Chemical group 0.000 description 3
- QPKOBORKPHRBPS-UHFFFAOYSA-N bis(2-hydroxyethyl) terephthalate Chemical compound OCCOC(=O)C1=CC=C(C(=O)OCCO)C=C1 QPKOBORKPHRBPS-UHFFFAOYSA-N 0.000 description 3
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 3
- 239000012778 molding material Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 230000001737 promoting effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- VBICKXHEKHSIBG-UHFFFAOYSA-N 1-monostearoylglycerol Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(O)CO VBICKXHEKHSIBG-UHFFFAOYSA-N 0.000 description 2
- XFDQLDNQZFOAFK-UHFFFAOYSA-N 2-benzoyloxyethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOC(=O)C1=CC=CC=C1 XFDQLDNQZFOAFK-UHFFFAOYSA-N 0.000 description 2
- ALYNCZNDIQEVRV-UHFFFAOYSA-N 4-aminobenzoic acid Chemical compound NC1=CC=C(C(O)=O)C=C1 ALYNCZNDIQEVRV-UHFFFAOYSA-N 0.000 description 2
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000001110 calcium chloride Substances 0.000 description 2
- 229910001628 calcium chloride Inorganic materials 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- WOZVHXUHUFLZGK-UHFFFAOYSA-N dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 2
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000002198 insoluble material Substances 0.000 description 2
- 238000004898 kneading Methods 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000012046 mixed solvent Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 239000012299 nitrogen atmosphere Substances 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- GLDOVTGHNKAZLK-UHFFFAOYSA-N octadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCCCO GLDOVTGHNKAZLK-UHFFFAOYSA-N 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- HVLLSGMXQDNUAL-UHFFFAOYSA-N triphenyl phosphite Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)OC1=CC=CC=C1 HVLLSGMXQDNUAL-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- DYJIIMFHSZKBDY-UHFFFAOYSA-N (3-benzoyloxy-2,2-dimethylpropyl) benzoate Chemical compound C=1C=CC=CC=1C(=O)OCC(C)(C)COC(=O)C1=CC=CC=C1 DYJIIMFHSZKBDY-UHFFFAOYSA-N 0.000 description 1
- DMWNFACMIPMYDP-UHFFFAOYSA-N (3-chloro-2-hydroxyphenyl)-phenylmethanone Chemical compound OC1=C(Cl)C=CC=C1C(=O)C1=CC=CC=C1 DMWNFACMIPMYDP-UHFFFAOYSA-N 0.000 description 1
- VNFXPOAMRORRJJ-UHFFFAOYSA-N (4-octylphenyl) 2-hydroxybenzoate Chemical compound C1=CC(CCCCCCCC)=CC=C1OC(=O)C1=CC=CC=C1O VNFXPOAMRORRJJ-UHFFFAOYSA-N 0.000 description 1
- ZBBLRPRYYSJUCZ-GRHBHMESSA-L (z)-but-2-enedioate;dibutyltin(2+) Chemical compound [O-]C(=O)\C=C/C([O-])=O.CCCC[Sn+2]CCCC ZBBLRPRYYSJUCZ-GRHBHMESSA-L 0.000 description 1
- AVQQQNCBBIEMEU-UHFFFAOYSA-N 1,1,3,3-tetramethylurea Chemical compound CN(C)C(=O)N(C)C AVQQQNCBBIEMEU-UHFFFAOYSA-N 0.000 description 1
- HGRZLIGHKHRTRE-UHFFFAOYSA-N 1,2,3,4-tetrabromobutane Chemical compound BrCC(Br)C(Br)CBr HGRZLIGHKHRTRE-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- 125000004958 1,4-naphthylene group Chemical group 0.000 description 1
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 1
- CMQUQOHNANGDOR-UHFFFAOYSA-N 2,3-dibromo-4-(2,4-dibromo-5-hydroxyphenyl)phenol Chemical compound BrC1=C(Br)C(O)=CC=C1C1=CC(O)=C(Br)C=C1Br CMQUQOHNANGDOR-UHFFFAOYSA-N 0.000 description 1
- 125000004959 2,6-naphthylene group Chemical group [H]C1=C([H])C2=C([H])C([*:1])=C([H])C([H])=C2C([H])=C1[*:2] 0.000 description 1
- AHSGHEXYEABOKT-UHFFFAOYSA-N 2-[2-(2-benzoyloxyethoxy)ethoxy]ethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOCCOCCOC(=O)C1=CC=CC=C1 AHSGHEXYEABOKT-UHFFFAOYSA-N 0.000 description 1
- 125000006176 2-ethylbutyl group Chemical group [H]C([H])([H])C([H])([H])C([H])(C([H])([H])*)C([H])([H])C([H])([H])[H] 0.000 description 1
- UDJZPTXIRFULJE-UHFFFAOYSA-N 3-aminobenzoyl chloride;hydrochloride Chemical compound Cl.NC1=CC=CC(C(Cl)=O)=C1 UDJZPTXIRFULJE-UHFFFAOYSA-N 0.000 description 1
- VSCADKGMBQAGNC-UHFFFAOYSA-N 4-aminobenzoyl chloride;hydrochloride Chemical compound Cl.NC1=CC=C(C(Cl)=O)C=C1 VSCADKGMBQAGNC-UHFFFAOYSA-N 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N 4-nonylphenol Chemical compound CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- XHLATTBMSGXSFT-UHFFFAOYSA-N 4-propoxycarbonylbenzoic acid Chemical compound CCCOC(=O)C1=CC=C(C(O)=O)C=C1 XHLATTBMSGXSFT-UHFFFAOYSA-N 0.000 description 1
- RNMDNPCBIKJCQP-UHFFFAOYSA-N 5-nonyl-7-oxabicyclo[4.1.0]hepta-1,3,5-trien-2-ol Chemical compound C(CCCCCCCC)C1=C2C(=C(C=C1)O)O2 RNMDNPCBIKJCQP-UHFFFAOYSA-N 0.000 description 1
- 229930185605 Bisphenol Natural products 0.000 description 1
- GOJCZVPJCKEBQV-UHFFFAOYSA-N Butyl phthalyl butylglycolate Chemical compound CCCCOC(=O)COC(=O)C1=CC=CC=C1C(=O)OCCCC GOJCZVPJCKEBQV-UHFFFAOYSA-N 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004803 Di-2ethylhexylphthalate Substances 0.000 description 1
- XTJFFFGAUHQWII-UHFFFAOYSA-N Dibutyl adipate Chemical compound CCCCOC(=O)CCCCC(=O)OCCCC XTJFFFGAUHQWII-UHFFFAOYSA-N 0.000 description 1
- LQLQDKBJAIILIQ-UHFFFAOYSA-N Dibutyl terephthalate Chemical compound CCCCOC(=O)C1=CC=C(C(=O)OCCCC)C=C1 LQLQDKBJAIILIQ-UHFFFAOYSA-N 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- ZWXPDGCFMMFNRW-UHFFFAOYSA-N N-methylcaprolactam Chemical compound CN1CCCCCC1=O ZWXPDGCFMMFNRW-UHFFFAOYSA-N 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- 229920002292 Nylon 6 Polymers 0.000 description 1
- 229920002302 Nylon 6,6 Polymers 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- YSMRWXYRXBRSND-UHFFFAOYSA-N TOTP Chemical compound CC1=CC=CC=C1OP(=O)(OC=1C(=CC=CC=1)C)OC1=CC=CC=C1C YSMRWXYRXBRSND-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- PQYJRMFWJJONBO-UHFFFAOYSA-N Tris(2,3-dibromopropyl) phosphate Chemical compound BrCC(Br)COP(=O)(OCC(Br)CBr)OCC(Br)CBr PQYJRMFWJJONBO-UHFFFAOYSA-N 0.000 description 1
- FJWGYAHXMCUOOM-QHOUIDNNSA-N [(2s,3r,4s,5r,6r)-2-[(2r,3r,4s,5r,6s)-4,5-dinitrooxy-2-(nitrooxymethyl)-6-[(2r,3r,4s,5r,6s)-4,5,6-trinitrooxy-2-(nitrooxymethyl)oxan-3-yl]oxyoxan-3-yl]oxy-3,5-dinitrooxy-6-(nitrooxymethyl)oxan-4-yl] nitrate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O)O[C@H]1[C@@H]([C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@@H](CO[N+]([O-])=O)O1)O[N+]([O-])=O)CO[N+](=O)[O-])[C@@H]1[C@@H](CO[N+]([O-])=O)O[C@@H](O[N+]([O-])=O)[C@H](O[N+]([O-])=O)[C@H]1O[N+]([O-])=O FJWGYAHXMCUOOM-QHOUIDNNSA-N 0.000 description 1
- YKTSYUJCYHOUJP-UHFFFAOYSA-N [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] Chemical compound [O--].[Al+3].[Al+3].[O-][Si]([O-])([O-])[O-] YKTSYUJCYHOUJP-UHFFFAOYSA-N 0.000 description 1
- 238000000862 absorption spectrum Methods 0.000 description 1
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001408 amides Chemical class 0.000 description 1
- 150000001412 amines Chemical group 0.000 description 1
- 229960004050 aminobenzoic acid Drugs 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- QBLDFAIABQKINO-UHFFFAOYSA-N barium borate Chemical compound [Ba+2].[O-]B=O.[O-]B=O QBLDFAIABQKINO-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- BJQHLKABXJIVAM-UHFFFAOYSA-N bis(2-ethylhexyl) phthalate Chemical compound CCCCC(CC)COC(=O)C1=CC=CC=C1C(=O)OCC(CC)CCCC BJQHLKABXJIVAM-UHFFFAOYSA-N 0.000 description 1
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 1
- FZEZLPRNCLZMLN-UHFFFAOYSA-N butyl 4-acetylbenzoate Chemical compound CCCCOC(=O)C1=CC=C(C(C)=O)C=C1 FZEZLPRNCLZMLN-UHFFFAOYSA-N 0.000 description 1
- GWOWVOYJLHSRJJ-UHFFFAOYSA-L cadmium stearate Chemical compound [Cd+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O GWOWVOYJLHSRJJ-UHFFFAOYSA-L 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000000975 co-precipitation Methods 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 239000007822 coupling agent Substances 0.000 description 1
- 239000006059 cover glass Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 125000004093 cyano group Chemical group *C#N 0.000 description 1
- WHHGLZMJPXIBIX-UHFFFAOYSA-N decabromodiphenyl ether Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1OC1=C(Br)C(Br)=C(Br)C(Br)=C1Br WHHGLZMJPXIBIX-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229940100539 dibutyl adipate Drugs 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- FBSAITBEAPNWJG-UHFFFAOYSA-N dimethyl phthalate Natural products CC(=O)OC1=CC=CC=C1OC(C)=O FBSAITBEAPNWJG-UHFFFAOYSA-N 0.000 description 1
- 229960001826 dimethylphthalate Drugs 0.000 description 1
- MIMDHDXOBDPUQW-UHFFFAOYSA-N dioctyl decanedioate Chemical compound CCCCCCCCOC(=O)CCCCCCCCC(=O)OCCCCCCCC MIMDHDXOBDPUQW-UHFFFAOYSA-N 0.000 description 1
- 238000000921 elemental analysis Methods 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- 239000005038 ethylene vinyl acetate Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- YQEMORVAKMFKLG-UHFFFAOYSA-N glycerine monostearate Natural products CCCCCCCCCCCCCCCCCC(=O)OC(CO)CO YQEMORVAKMFKLG-UHFFFAOYSA-N 0.000 description 1
- SVUQHVRAGMNPLW-UHFFFAOYSA-N glycerol monostearate Natural products CCCCCCCCCCCCCCCCC(=O)OCC(O)CO SVUQHVRAGMNPLW-UHFFFAOYSA-N 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 230000020169 heat generation Effects 0.000 description 1
- CAYGQBVSOZLICD-UHFFFAOYSA-N hexabromobenzene Chemical compound BrC1=C(Br)C(Br)=C(Br)C(Br)=C1Br CAYGQBVSOZLICD-UHFFFAOYSA-N 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- 239000011256 inorganic filler Substances 0.000 description 1
- 229910003475 inorganic filler Inorganic materials 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- RLSSMJSEOOYNOY-UHFFFAOYSA-N m-cresol Chemical compound CC1=CC=CC(O)=C1 RLSSMJSEOOYNOY-UHFFFAOYSA-N 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 229940100630 metacresol Drugs 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 108700005457 microfibrillar Proteins 0.000 description 1
- 239000006082 mold release agent Substances 0.000 description 1
- GOQYKNQRPGWPLP-UHFFFAOYSA-N n-heptadecyl alcohol Natural products CCCCCCCCCCCCCCCCCO GOQYKNQRPGWPLP-UHFFFAOYSA-N 0.000 description 1
- 125000000449 nitro group Chemical group [O-][N+](*)=O 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 239000002667 nucleating agent Substances 0.000 description 1
- 230000006911 nucleation Effects 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 150000002895 organic esters Chemical class 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 description 1
- NFHFRUOZVGFOOS-UHFFFAOYSA-N palladium;triphenylphosphane Chemical compound [Pd].C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1.C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 NFHFRUOZVGFOOS-UHFFFAOYSA-N 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 150000003014 phosphoric acid esters Chemical class 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920002627 poly(phosphazenes) Polymers 0.000 description 1
- 229920002492 poly(sulfone) Polymers 0.000 description 1
- 229920001707 polybutylene terephthalate Polymers 0.000 description 1
- 229920001610 polycaprolactone Polymers 0.000 description 1
- 239000004632 polycaprolactone Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920000921 polyethylene adipate Polymers 0.000 description 1
- 229920002959 polymer blend Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229940114930 potassium stearate Drugs 0.000 description 1
- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000012763 reinforcing filler Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 1
- 229940082004 sodium laurate Drugs 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000000326 ultraviolet stabilizing agent Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Description
本発明は、新規な成形用ポリエステル系組成
物、さらに詳しくはポリエチレンテレフタレート
の結晶化速度を改良した芳香族ポリアミド―ポリ
エステル系組成物に関するものである。
ポリエチレンテレフタレートは、成形材料とし
て種々の分野に利用されているが、これは、示差
走査熱量計(以下DSCと略記する)による測定
における徐冷結晶化に基づく発熱ピークの半値巾
が、10℃/分の遅い冷却速度でさえも20℃を超え
るブロードなものである。このものを、通常の金
型温度すなわち70〜110℃の普通の成形金型を用
いて成形する場合、いつたん溶融したポリエチレ
ンテレフタレートは、金型内において、特に金型
表面と接触する部分で冷却速度は300〜400℃/分
に達するので、金型表面でほとんど結晶化するこ
となく、冷却固化される結果になり、良好な物性
をもつ均質な成形品を与えない。
このように、徐冷結晶化に基づく発熱ピークの
半値巾がブロードなポリエチレンテレフタレート
を型成形用材料として使用するには、技術上、設
備上解決しなければならないいくつかの問題があ
る。
このため、これまでもポリエチレンテレフタレ
ートの結晶化を促進させる方法として、タルクや
グラフアイトのような無機微粉末を添加したり、
あるいはカルボン酸のナトリウム塩と低分子有機
エステル系可塑剤とを組み合わせて使用すること
により結晶核形成を促進させる方法が提案されて
いる。しかしながら、前者は結晶化促進効果が小
さいし、また後者は特性面でのぎせいが大きすぎ
るため、実用上あまり適当な方法とはいえない。
したがつて、ポリエチレンテレフタレートの型成
形は成形後熱処理した結晶化を進行させたり、金
型温度を120〜150℃にしうる特殊な高温度金型を
使用するなどの特別な工夫をとらざるを得なかつ
たが、これらも工業的に実施するには、処理工程
の増加、設備費の増大などを伴うため満足できる
ものとはいえなかつた。
本発明者は、かねてより芳香族ポリアミドを他
の樹脂と複合化する研究を行つていたところ、あ
る種の芳香族ポリアミドをポリエチレンテレフタ
レートと複合化すると、ポリエチレンテレフタレ
ートの結晶化が促進され、普通の成形金型を用い
て成形可能になることを見いだし、この知見に基
づいて本発明をなすに至つた。
すなわち、本発明は、ポリエチレンテレフタレ
ートと芳香族ポリアミドから成る組成物であつ
て、該芳香族ポリアミドの構成成分が一般式
―NH―Ar―CO― ……(1)
(式中のArは二価の芳香族基である)
で表わされるアミノカルボン酸基のいずれか1種
又は2種以上がアミド結合で結合してなる芳香族
ポリアミドであり、好ましくは該芳香族ポリアミ
ドの融点が270℃以下でないものであり、かつ組
成物についてDSCを用いて測定したときに、そ
の徐冷結晶化に基づく発熱ピークの半値巾が、10
℃/分の冷却速度の測定において15℃以下になる
よう配合してなる芳香族ポリアミド―ポリエステ
ル樹脂組成物を提供するものである。
本発明の(A)成分として用いられるポリエチレン
テレフタレートは、従来知られているポリエチレ
ンテレフタレートを主体とするポリエステルの中
から任意に選択できるが通常は、還元比粘度
(ηsp/c)が0.3以上のものをその用途に応じて
選択するのが好ましい。
次に(B)成分の芳香族ポリアミドは、その中の芳
香族部分すなわち前記一般式(1)中のArの例とし
ては、p―フエニレン、m―フエニレン、4,
4′―ビフエニレン、3,4′―ビフエニレン、1,
3―ナフチレン、1,4―ナフチレン、1,5―
ナフチレン、1,6―ナフチレン、1,7―ナフ
チレン、2,6―ナフチレン、2,5―ピリジレ
ン、2,4―ピリジレン、
The present invention relates to a novel polyester composition for molding, and more particularly to an aromatic polyamide-polyester composition with improved crystallization rate of polyethylene terephthalate. Polyethylene terephthalate is used as a molding material in various fields, and the half-width of the exothermic peak due to slow cooling crystallization when measured using a differential scanning calorimeter (hereinafter abbreviated as DSC) is 10℃/ Even at a slow cooling rate of 1 minute, the temperature exceeds 20°C. When this product is molded using a normal mold with a normal mold temperature of 70 to 110°C, the molten polyethylene terephthalate cools down inside the mold, especially at the part that comes into contact with the mold surface. Since the speed reaches 300-400° C./min, the result is cooling and solidification with almost no crystallization on the mold surface, which does not give a homogeneous molded product with good physical properties. As described above, in order to use polyethylene terephthalate whose exothermic peak has a broad half-width due to slow cooling crystallization as a molding material, there are several technical and equipment problems that must be solved. For this reason, methods for promoting the crystallization of polyethylene terephthalate include adding inorganic fine powders such as talc and graphite,
Alternatively, a method has been proposed in which crystal nucleation is promoted by using a combination of a sodium salt of a carboxylic acid and a low-molecular organic ester plasticizer. However, the former has a small effect of promoting crystallization, and the latter has too many limitations in terms of properties, so it cannot be said to be a very suitable method in practice.
Therefore, when molding polyethylene terephthalate, special measures must be taken, such as heat treatment after molding to promote crystallization, and the use of special high-temperature molds that can reach mold temperatures of 120 to 150°C. However, these methods could not be considered satisfactory if they were to be implemented industrially because they would require an increase in processing steps and equipment costs. The present inventor has been conducting research on compositing aromatic polyamide with other resins for some time, and discovered that when a certain type of aromatic polyamide is composited with polyethylene terephthalate, the crystallization of polyethylene terephthalate is promoted, and The present inventors have discovered that molding is possible using a molding die, and based on this knowledge, they have accomplished the present invention. That is, the present invention provides a composition comprising polyethylene terephthalate and an aromatic polyamide, in which the constituent components of the aromatic polyamide have the general formula -NH-Ar-CO-... (1) (Ar in the formula is divalent An aromatic polyamide in which one or more of the aminocarboxylic acid groups represented by and when the composition is measured using DSC, the half-width of the exothermic peak based on slow cooling crystallization is 10
The present invention provides an aromatic polyamide-polyester resin composition which is blended so that the cooling rate is 15°C or less when measured at a cooling rate of 15°C/min. The polyethylene terephthalate used as component (A) of the present invention can be arbitrarily selected from conventionally known polyesters mainly composed of polyethylene terephthalate, but it is usually one with a reduced specific viscosity (ηsp/c) of 0.3 or more. It is preferable to select according to the intended use. Next, in the aromatic polyamide of component (B), examples of the aromatic portion therein, that is, Ar in the general formula (1), include p-phenylene, m-phenylene, 4,
4′-biphenylene, 3,4′-biphenylene, 1,
3-naphthylene, 1,4-naphthylene, 1,5-
Naphthylene, 1,6-naphthylene, 1,7-naphthylene, 2,6-naphthylene, 2,5-pyridylene, 2,4-pyridylene,
【式】(ただしXは―CH2
―,―O―,―NH―,―CO―,―SO2―などで
ある)、[Formula] (where X is -CH 2 -, -O-, -NH-, -CO-, -SO 2 -, etc.),
【式】(ただし X′は―CH2CH2―,―N=N―,[Formula] (where X' is -CH 2 CH 2 -, -N=N-,
【式】【formula】
【式】―CH=N―である)、[Formula]-CH=N-),
【式】(ただしYは―SO2―,
―CO―,―CH2―である)
などであり、これらの中から1種又は2種以上を
選択して用いることができる。これらの芳香族部
分は、ハロゲン原子、アルキル基、アルコキシ
基、ニトロ基、シアノ基などの不活性基を核置換
基として含んでいてもよい。
この芳香族ポリアミドは、一般式(1)のアミノカ
ルボン酸単位がアミド結合で結合してなる芳香族
ポリアミドであるが、これらの末端部分が一般式
―NH―Ar1のアミン残基、一般式―O―Ar2の
フエノール残基、一般式―CO―Ar3のカルボン
酸残基などの一官能性基で封鎖されていてもよい
(ここで、式中のAr1、Ar2及びAr3は一価の脂肪
族、脂環族及び芳香族炭化水素基から選ばれる)。
該芳香族ポリアミドは主鎖を形成するアミド基の
数で2以上であり、本発明組成物の用途に応じて
随時選択される。例えば本発明組成物において、
(B)成分を比較的多量に用いてよい場合には、この
アミド基の数が大きい方が一般に良好な結果を与
えるし、また少量の芳香族ポリアミドを用いて本
発明を達成するために高度な微小分散状態を要求
される場合には、アミド基の数は比較的小さい方
が好ましいことが多い。通常は、主鎖のアミド結
合の数が平均値として2から400まで、好ましく
は5から300までの範囲であり、また、該芳香族
ポリアミドの融解温度は270℃以上、好ましくは
300℃以上のものが用いられる。
本発明で用いる(A)成分は、ポリエチレンテレフ
タレートを主成分とするポリエステルの製造に際
して常用されている公知の方法に従つて製造する
ことができ、また、(B)成分は、芳香族ポリアミド
やアミド化合物の製造に際して常用されている公
知の方法に従つて製造することができる。
本発明組成物は、(B)成分を(A)成分の中に任意の
手段によつて分散させ複合化することによつて調
製されるが、本発明組成物は、DSCによる徐冷
結晶化測定で、その結晶化温度域における発熱ピ
ークの半値巾が10℃/分の冷却速度の測定条件に
おいて15℃以下になるよう配合されねばならな
い。この結晶化温度域における発熱ピークは、主
として組成物中の(A)成分すなわちポリエチレンテ
レフタレートに基づくものである。
このDSC測定は市販の装置例えばパーキン・
エルマー(Perkin Elmer)社製のDSC型等を
用いて常法により測定することができる。例えば
窒素雰囲気中で試料8mgをポリエチレンテレフタ
レートの融点以上に加熱して完全にポリエチレン
テレフタレートを融解させたのち、所定の速度で
冷却し、結晶化に伴う発熱ピークを記録すること
によつて行われる。ポリエチレンテレフタレート
8mgについて、このようにして示差熱測定を行う
と、10℃/分の冷却速度では結晶化に基づく発熱
ピークが180〜210℃の範囲に現われる。しかし、
この発熱ピークは、極めて巾広くなるのが普通
で、従来の無機質粉末を核剤として添加した場
合、通常は図に示すようにそのピークの半値巾は
20℃前後、小さい場合でも15℃程度である。
また、さらに冷却速度を高めた場合には結晶化
に基づく発熱ピークはさらに低温側にずれ、一方
でこのピークの半値巾はいよいよ広がり、80℃/
分の冷却速度では一般に発熱ピークの温度位置は
150〜160℃またこの結晶化温度域での発熱ピーク
の半値巾は30℃をこえるようになる。
このような徐冷結晶化に基づく発熱ピークの半
値巾のブロードなポリエチレンテレフタレートを
普通の成形金型を用いて成形する場合、金型表面
と接触する部分での溶融ポリエチレンテレフタレ
ートの冷却速度は300〜400℃/分に達するので、
金型表面ではほとんど結晶化することなく、冷却
固化される。
これに対し、本発明組成物においては、この
DSC測定の冷却過程における結晶化に基づく発
熱ピークは、10℃/分の冷却速度で多くの場合
200〜220℃の間で認められ、結晶化温度が若干高
温度側に偏位しているとともに、極めて鋭角の発
熱ピークとなつている。そして、このピークの半
値巾は少なくとも15℃以下、好ましくは10℃以下
であり、特に優れた性質を示すものでは8℃以下
になる。
また80℃/分の冷却速度の条件下でも結晶化に
もとづく発熱ピークは170〜210℃の間で認めら
れ、かつその半値巾も22℃以下、好ましくは20℃
以下、特に優れた性質を示すもので18℃以下にな
る。
したがつて、本発明組成物の場合は、金型内で
急激な冷却が行われても、結晶化が急速に進行
し、結晶化が十分に達成された均質かつ良好な物
性をもつ成形品が得られる。
本発明の組成物は組成物の常例のように組成物
を構成する各成分を均一に分散させる必要がある
が(B)成分を(A)成分の中に高度の微小分散状態で分
散させ複合化する方法としては、例えば先ず公知
の種々の方法で製造された固体の(B)成分の芳香族
ポリアミドを機械的に破砕し、うちくだきあるい
はすりつぶすなどによつて超微細状態あるいはミ
クロフイブリル状態などを形成せしめ、これを(A)
成分のポリエチレンテレフタレートの溶液や溶融
状態と混合する方法がある。この際の(B)成分の大
きさには、本発明の目的を達成しうる範囲内にお
いて特に制限はない。ただし該芳香族ポリアミド
を繊維状にし、0.2mm又はそれ以上の長さに切断
して、これを(A)成分中に分散した場合には、所望
の結果をうることが困難であるため、長さ、径又
は厚さのいずれについても0.15mm以下のもの、特
に好ましくは50μm以下のものを用いるのが有利
である。本発明においては、これらの繊維状や粉
末状の芳香族ポリアミドを添加後0.05〜5重量%
の配合量で十分な効果を発揮するまで機械的手段
で破砕するのが望ましい。この際、熱の発生の抑
制、芳香族ポリアミドの均一な分散を行うため、
芳香族ポリアミドの非溶剤を用いることもでき
る。また、ポリエチレンテレフタレートに慣用さ
れている可塑剤、無機充てん剤、潤滑剤などの添
加剤や他のポリマーを共存させて破砕処理するこ
とも可能である。
本発明組成物は、また公知方法で製造した(B)成
分の芳香族ポリアミドを溶剤に溶解して溶液状態
としたものあるいは製造工程で得られる溶液又は
懸濁液のままの芳香族ポリアミドに、その貧溶剤
を加えて微小分散状態の沈殿を形成させ、次いで
これを過や遠心分離などの方法で単離しポリエ
チレンテレフタレートの溶液や溶融物と混合した
り、あるいは単離せずして溶剤をポリエチレンテ
レフタレートの溶剤に置換しこれにポリエチレン
テレフタレートを溶解させた後ポリエチレンテレ
フタレートの貧溶剤に共沈殿させたりする方法に
よつて調製することができる。この方法で(B)成分
を溶解したり(B)成分の製造時に用いる溶剤は、例
えばジメチルホルムアミド、ジメチルアセトアミ
ド、テトラメチル尿素、ヘキサメチルホスホルア
ミド、N―メチルピロリドン、N―メチルカプロ
ラクタム、ジメチルスルホキシドなどあるいはそ
の混合物であり、その他の溶剤、例えばニトロベ
ンゼン、テトラヒドロフラン、ジオキサン、テト
ラクロルエタン、クロロホルム、フエノールなど
との混合物も必要に応じて使用できる。さらに、
これらの溶解性を高めるために塩化カルシウムや
塩化リチウムなどの無機塩の添加なども可能であ
る。(B)成分を溶解する溶剤としては濃硫酸や発煙
硫酸も使用できる。
貧溶剤としては水、メタノール、エタノール、
アセトン、エチレングリコール、ヘキサン、オル
ソクロルフエノール、ニトロベンゼン、テトラク
ロルエタン、フエノールなど種々の溶剤及びこれ
らの混合物が好ましく使用される。
これらの溶剤と貧溶剤を用いて(B)成分の芳香族
ポリアミドを微小分散状態にするためには芳香族
ポリアミド溶液の濃度や溶剤と貧溶剤の組合せ及
び混合時の機械的分散力を適当に選ぶことによつ
て希望する大きさや形状の分散状態が得られる。
機械的分散の方法としては高速かきまぜ機、ミキ
サー、ホモジナイザーなどを使用したり超音波照
射による方法、あるいは芳香族溶液を噴霧状に貧
溶剤中に吹き付ける方法などが使用できる。
さらに、本発明組成物は、前記の方法において
(B)成分の芳香族ポリアミドの溶液状態あるいは分
散状態のものを貧溶剤と混合する前に、共沈剤と
混合しこの混合液を貧溶剤と混合して共沈殿させ
たり、あるいは貧溶剤の中に共沈剤を溶解又は混
合させておき、これと芳香族ポリアミドの溶液状
態あるいは分散状態のものを混合し共沈殿させ、
次いでこれをそのまま、あるいは過や洗浄のの
ちに(A)成分のポリエチレンテレフタレートの溶液
又は溶融物と混合したり混練したりする方法によ
り調製することもできる。ここで共沈剤として
は、ポリエチレンテレフタレート中に混入したと
きに有益である材料が好ましく、あるいは支障が
ないか支障の少ないものが使用できる。
例えばポリエチレンテレフタレートやその原
料、オリゴマー又は低分子量重合物可塑剤、界面
活性剤、難燃剤、酸化防止剤、熱や光に対する安
定剤、潤滑剤、滑剤、補強剤や増量剤やポリマー
などがある。この共沈剤は(B)成分ポリアミドのみ
の場合に芳香族ポリアミド同士が不必要な凝集を
起し、大きな集合体を作つて固化するのを防ぎ、
また、ポリエチレンテレフタレートへの微小分散
化を容易にするために役立つものである。これら
共沈剤としては、リン酸トリクレジル、リン酸ト
リス(2,3―ジブロムプロピル)、リン酸トリ
フエニル、リン酸トリブチルなどのリン酸エステ
ル類、フタル酸ジブチル、テレフタル酸ジメチ
ル、テレフタル酸プロピル、テレフタル酸ジブチ
ル、フタル酸ジメチル、フタル酸ジ―2―エチル
ヘキシル、アジピン酸ジブチル、アゼライン酸―
2―エチルブチル、セバシン酸ジオクチル、エチ
レングリコールジベンゾエート、ネオペンチルグ
リコールジベンゾエート、トリエチレングリコー
ルジベンゾエート、ブチルフタリルブチルグリコ
レート、p―アセチル安息香酸ブチルなどのエス
テル類、塩素化パラフイン、テトラブロムブタ
ン、ヘキサブロムベンゼン、デカブロムジフエニ
ルエーテル、テトラブロムビスフエノールなどの
ハロゲン化物、2,6―ジ第三ブチルパラクレゾ
ール、2,2′―メチレン―ビス(4―メチル―6
―第三ブチルフエノール)、テトラキス(メチレ
ン―3,3′,5′―ジ―第三ブチル―4′―ヒドロキ
シフエニルプロピオネート)メタン、p―オクチ
ルフエニルサリチレートなどのフエノール類、2
―ヒドロキシ―4―メトキシベンゾフエノン、5
―クロロ―2―ヒドロキシベンゾフエノンなどの
ベンゾフエノン類、ラウリン酸ナトリウム、ステ
アリン酸カリウム、ステアリン酸カドミウム、ジ
ブチルスズマレイン酸鉛、アルキルベンゼンスル
ホン酸カルシウムなどの金属塩類、ステアリルア
ルコール、ポリオキシエチレンノニルフエノール
エーテル、ポリオキシエチレンモノセチルエーテ
ル、グリセロールモノステアレートなどのアルコ
ール類、ポリエチレンテレフタレート、ビスヒド
ロキシエチルテレフタレート、ポリブチレンテレ
フタレート、ポリエチレンアジペート、ポリカプ
ロラクトンなどのポリエステル、ポリエステル共
重合体やそのオリゴマー、ポリカーボネート類、
ポリスルホン類、フツ素樹脂、ケイ素樹脂やシリ
コーン油、ポリメチルメタクリレート、エチレン
―酢酸ビニル共重合物、ABS、AS、ポリビニル
アルコールなどの付加重合体、ポリオキシテトラ
メチレン、ポリオキシプロピレン、ポリオキシエ
チレン、ポリホスフアゼン、エポキシ樹脂、酢酸
セルロース、エチルセルロースやニトロセルロー
スなどのセルロース類、ナイロン6、ナイロン
66、ナイロン12などのポリアミド類のようなポリ
マー、コポリマーやオリゴマー、ガラス繊維、炭
素繊維、チタン酸カリウム繊維、ホウ酸亜鉛、メ
タホウ酸バリウム、シリカ、タルク、酸化チタ
ン、酸化アンチモンなどの無機繊維や無機粉末な
ど種々の素材が目的に応じて選択使用される。
本発明組成物は、前記各方法において、微小分
散された(B)成分の芳香族ポリアミドをポリエチレ
ンテレフタレートの原料や重合途上の中間原料の
中に分散し、これをポリエチレンテレフタレート
の重合工程の最初あるいは途中に仕込みポリエチ
レンテレフタレートを製造する方法によつて調製
することもできる。この方法では芳香族ポリアミ
ドが、ポリエチレンテレフタレート主鎖中に共重
合状態で取り込まれることなく、実質的に芳香族
ポリアミドの微小固体が分散された状態で保持さ
れる必要がある。
以上のように(B)成分を(A)成分に微小分散する方
法を示したが、本発明を達成可能であればその他
の方法も種々適用可能である。また、上記の方法
を用いて(A)成分と(B)成分とを複合化したものをマ
スターバツチとしてさらに(A)成分と混合あるいは
混練して所定の(B)成分含量に調整する方法も工業
的には有利な方法である。
このようにして得られた本発明の(A)成分と(B)成
分の複合体の中で(B)成分の芳香族ポリアミドは極
めて微小に分散されており、ミクロフイブリル状
態で分岐したり、からみあつたりした状態や完全
に微小なミクロフイブリルや針状や粒状に分散さ
れた状態などになつており、粒子の大きさは好ま
しくは50μm以下、特に好ましいのは数μm〜数10
Å程度の大きさで分散されている状態である。
本発明における(A)成分と(B)成分の混合比は、ポ
リエチレンテレフタレートの結晶化促進効果が現
われる範囲、すなわち、示差走査熱量計測定にお
いて、ポリエチレンテレフタレート8mgの徐冷結
晶化に基づく発熱ピークの半値巾が、10℃/分の
冷却速度で15℃以下になるように配合すればよ
い。本発明で用いる(A)成分及び(B)成分の性質や状
態によつて、上記範囲に入る(B)成分の重量比範囲
は若干異なるが、一般に上記範囲は、(B)成分の芳
香族ポリアミドが(A)成分のポリエチレンテレフタ
レートに対し、0.01〜10重量%好ましくは0.05〜
5重量%の割合になるような範囲で選択される。
特に(B)成分が均質な微小分散状態で(A)成分中に複
合された場合には、3重量%以下の(B)成分量で十
分であり、特に0.1〜1重量%の割合が最も好ま
しい。
本発明組成物は、(A)成分と(B)成分を必須成分と
するものであるが、所望に応じてこれ以外に、ポ
リエステルやポリアミドの成形用樹脂やフイル
ム、繊維などに用いられる補助添加剤、たとえば
ガラス繊維、チタン酸カリウム繊維、アスベスト
繊維、ポリーp―フエニレンテレフタルアミド繊
維、炭素繊維などの繊維状物、雲母、ケイ酸アル
ミニウム、ガラスビーズ、シリカ、タルクなどの
無機粉末、これらのためのカツプリング剤、紫外
線安定剤、離型剤、酸化防止剤、難燃剤、可塑
剤、着色剤、その他の有機高分子物質などを含有
することができる。
本発明組成物は、型成形用材料として好適であ
るが、そのほかにもフイルム、繊維などの素材と
して広く用いることもできる。
次に実施例により本発明をさらに詳細に説明す
る。
なお、DSCの測定方法、試験片の成形及び評
価方法は以下の方法に従つた。
(1) DSCの測定
試料は、試料中の(A)成分が8mgになるように秤
量して用い、測定装置にはパーキン・エルマー
(Perkin Elmer)社製のDSC―型を用いた。測
定は窒素雰囲気中で行い、いつたん290℃まで昇
温し5分間保持したのち、10℃/分の定速で冷却
を行い、(A)成分の結晶化に基づく発熱ピークにつ
いて、第1図のようにして発熱ピーク温度(Tc)
及び発熱ピークの半値巾(ΔT)を求めた。
(2) 押出機による混練
所定量に配合された試料を回転ドラム式ブレン
ダー中で混合したのち、これを押出機を用いて
260〜270℃で押出し、ペレツト化した。得られた
ペレツトを130℃で5時間真空乾燥した。
(3) 試験片の成形
上記(2)で得られたペレツトを成形機(川口鉄工
製KC―20)を用い、成形条件としてシリンダー
温度を270―275―280℃、金型温度を所定温度に
設定し、成形サイクル25秒の条件で成形した。
(4) 離型性及び外観
離型性は上記(3)の成形の際のキヤビテイからの
型離れ及びスプルーの抜けで判定した。また、外
観は表面光沢及びアバタの有点で判定した。判定
基準は
〇:良好、△:やや良好、×:不良
である。
(5) 引張強度の測定
(3)の方法でASTM1号ダンベル試験片を成形
し、これを用いてASTM D 638に従つて引張
強度を測定した。
(6) 組成物中の(B)成分の観察
実施例で得られた組成物少量をカバーグラスに
はさみ、ホツトプレート上に乗せ270〜300℃に加
熱して融解し、融解状態のまま押えて薄く伸展し
た。
(イ) 次にこれを黒体の間にはさみ急冷するとポリ
エチレンテレフタレートは結晶化することなく
アモルフアス状態に保持される。この試料を偏
光顕微鏡によつて観察した。
(ロ) さらに、この試料を加熱装置(Heating
stage)の中に置き、加熱しながら偏光顕微鏡
で観察した。
その結果は次のとおりであつた。すなわち、(ロ)
の方法において(A)成分のポリエチレンテレフタレ
ートが溶融したのち、270〜300℃に加熱した場合
においても、さらに300℃以上310℃付近まで加熱
した場合においても、実施例のいずれも(B)成分は
融解することなく、その大きさや形状を観察する
ことができた。
(B)成分の大きさ、形状や分散状態の観察には(イ)
と(ロ)の方法を併用し、100〜300倍の倍率で観察し
た。その結果はほぼ次に示す形状に類別できた。
(a) 巾が2〜3μmか、またはそれ以下のひも状、
針状、綿状ないしは薄片状のものを含み、か
つ、極めて小さな粒子状物(1μm程度又はそれ
以下)が散らばつて見える状態。
(b) 不定形ないし粒状の粒子が主体で、そのほと
んどが極めて小さく1μm程度又はそれ以下に散
らばつて見える状態。
(c) 不定形ないしは粒状で5〜10μm程度のもの
や、場合によつては20〜30μm程度のものが散
見されるが、一方2,3μmから1μm以下のもの
が散らばつて見える状態。
この類別で実施例の組成物の観察結果を示すと
次のとおりである。
実施例 観察結果
1 a
2 a
3 c
4 c
5 b
6 b
7 b
参考例 1
テトラクロルエタン/フエノール(4/6)混合
溶剤で測定した還元比粘度(ηsp/c)が0.61の
ポリエチレンテレフタレートを乾燥し、DSC測
定により結晶化に基づく発熱ピーク温度とその発
熱ピークの半値巾を求めた。すなわち、ポリエチ
レンテレフタレート8mgを用い、まず10℃/分の
速度で昇温したところ、255℃に融点(Tm)の
吸熱ピークが認められたので、さらに昇温して
290℃まで上げ、この温度で5分間保持したのち、
10℃/分の速度で冷却させた。この温度と発熱量
との関係をグラフとして図面に示す。この図から
発熱ピークの半値巾を求めるには、結晶化に基づ
く発熱ピーク温度(Tc)は、181℃であり、この
ピークの高さ(h)の(1/2)に相当する個所で、
そのピークの巾を測定し発熱ピークの半値巾
(ΔT)とした。
その結果、ΔTが19℃であることが分つた。
次に冷却速度を80℃/分に変えて測定したとこ
ろTcは150℃に低下し、ΔTは36℃にまで広がつ
た。
このポリエチレンテレフタレートを100℃、110
℃及び120℃の金型で成形したところ離型性が極
めて悪く(×)、また、成形物外観も平滑性がな
く悪かつた。そのため、150℃に金型温度を設定
して、ようやく離型性及び成形物外観ともにほぼ
満足できる(〇)ものが得られた。
参考例 2
ηsp/cが0.72のポリエチレンテレフタレート
に対し30%量のガラス繊維(長さ3mmのチヨツプ
ドストランド)を単軸スクリユー押出機で混練し
た。このものを成形した結果を第1表に示す。
参考例 3,4
ηsp/cが0.61のポリエチレンテレフタレート
2Kgとタルク60g及び30%量のガラス繊維(880
g)を単軸スクリユー押出機で混練し、これを成
形して評価した。その結果を第1表に示す。
同様の実験をηsp/cが0.72のポリエチレンテ
レフタレートを用いて実施した結果を第1表に示
す。[Formula] (where Y is -SO 2 -, -CO-, -CH 2 -), etc., and one or more types can be selected and used from these. These aromatic moieties may contain inert groups such as halogen atoms, alkyl groups, alkoxy groups, nitro groups, and cyano groups as nuclear substituents. This aromatic polyamide is an aromatic polyamide in which aminocarboxylic acid units of the general formula (1) are bonded by amide bonds, and these terminal parts are amine residues of the general formula -NH-Ar 1 , general formula It may be blocked with a monofunctional group such as a phenol residue of -O-Ar 2 or a carboxylic acid residue of the general formula -CO-Ar 3 (here, Ar 1 , Ar 2 and Ar 3 in the formula is selected from monovalent aliphatic, alicyclic and aromatic hydrocarbon groups).
The aromatic polyamide has two or more amide groups forming the main chain, and is selected as appropriate depending on the intended use of the composition of the present invention. For example, in the composition of the present invention,
When component (B) can be used in a relatively large amount, a larger number of amide groups generally gives better results, and it is also possible to achieve the present invention using a small amount of aromatic polyamide. When a finely dispersed state is required, it is often preferable that the number of amide groups be relatively small. Usually, the average number of amide bonds in the main chain ranges from 2 to 400, preferably from 5 to 300, and the melting temperature of the aromatic polyamide is 270°C or higher, preferably
A temperature of 300℃ or higher is used. Component (A) used in the present invention can be produced according to a known method commonly used in the production of polyester containing polyethylene terephthalate as a main component, and component (B) can be produced using aromatic polyamide or amide. It can be produced according to a known method commonly used in the production of compounds. The composition of the present invention is prepared by dispersing and compounding component (B) into component (A) by any means, but the composition of the present invention is prepared by slow cooling crystallization by DSC. The composition must be formulated so that the half width of the exothermic peak in the crystallization temperature range is 15°C or less under the measurement condition of a cooling rate of 10°C/min. The exothermic peak in this crystallization temperature range is mainly due to component (A) in the composition, that is, polyethylene terephthalate. This DSC measurement can be carried out using commercially available equipment such as Perkin.
It can be measured by a conventional method using a DSC model manufactured by Perkin Elmer. For example, this can be done by heating 8 mg of a sample in a nitrogen atmosphere to a temperature above the melting point of polyethylene terephthalate to completely melt the polyethylene terephthalate, then cooling it at a predetermined rate and recording the exothermic peak associated with crystallization. When 8 mg of polyethylene terephthalate is subjected to differential thermal measurement in this manner, an exothermic peak due to crystallization appears in the range of 180 to 210°C at a cooling rate of 10°C/min. but,
This exothermic peak is usually extremely wide, and when conventional inorganic powder is added as a nucleating agent, the half-width of the peak is usually very small, as shown in the figure.
The temperature is around 20℃, and even in small cases it is around 15℃. Furthermore, when the cooling rate is further increased, the exothermic peak due to crystallization shifts further to the lower temperature side, while the half-width of this peak becomes wider, reaching 80℃/
In general, at a cooling rate of 1 minute, the temperature position of the exothermic peak is
150 to 160°C, and the half width of the exothermic peak in this crystallization temperature range exceeds 30°C. When molding polyethylene terephthalate, which has a broad half-value width of the exothermic peak due to slow cooling crystallization, using an ordinary mold, the cooling rate of the molten polyethylene terephthalate at the part in contact with the mold surface is 300 ~ Since it reaches 400℃/min,
It is solidified by cooling with almost no crystallization on the mold surface. On the other hand, in the composition of the present invention, this
Exothermic peaks due to crystallization during the cooling process of DSC measurements often occur at a cooling rate of 10°C/min.
It is observed between 200 and 220°C, and the crystallization temperature is slightly shifted to the higher temperature side, and the exothermic peak is extremely acute. The half-width of this peak is at least 15°C or lower, preferably 10°C or lower, and 8°C or lower for those exhibiting particularly excellent properties. Furthermore, even under conditions of a cooling rate of 80°C/min, an exothermic peak due to crystallization is observed between 170 and 210°C, and its half-width is also 22°C or less, preferably 20°C.
The following shows particularly excellent properties, with temperatures below 18°C. Therefore, in the case of the composition of the present invention, even if rapid cooling is performed in the mold, crystallization proceeds rapidly, and a molded product with homogeneous and good physical properties in which crystallization is sufficiently achieved can be obtained. is obtained. The composition of the present invention requires the components constituting the composition to be uniformly dispersed, as is the case with conventional compositions. For example, first, the solid aromatic polyamide of component (B) produced by various known methods is mechanically crushed, and then crushed or ground to form an ultrafine or microfibrillated state. etc., and form this (A)
There is a method of mixing it with a solution or molten state of polyethylene terephthalate as a component. The size of component (B) at this time is not particularly limited as long as the object of the present invention can be achieved. However, if the aromatic polyamide is made into a fiber, cut into lengths of 0.2 mm or more, and dispersed in component (A), it is difficult to obtain the desired result, so It is advantageous to use a material having a size, diameter, or thickness of 0.15 mm or less, particularly preferably 50 μm or less. In the present invention, after adding these fibrous or powdery aromatic polyamides, the content is 0.05 to 5% by weight.
It is desirable to crush by mechanical means until a sufficient effect is achieved with a blending amount of . At this time, in order to suppress heat generation and uniformly disperse the aromatic polyamide,
Aromatic polyamide non-solvents can also be used. It is also possible to carry out the crushing treatment in the presence of additives such as plasticizers, inorganic fillers, lubricants, and other polymers commonly used in polyethylene terephthalate. The composition of the present invention can also be prepared by dissolving the aromatic polyamide of component (B) in a solvent to form a solution, or to the aromatic polyamide in the form of a solution or suspension obtained in the manufacturing process. The poor solvent is added to form a finely dispersed precipitate, which is then isolated by a method such as filtration or centrifugation, and mixed with a solution or melt of polyethylene terephthalate, or the solvent is removed from polyethylene terephthalate without isolation. It can be prepared by a method in which polyethylene terephthalate is dissolved in a poor solvent of polyethylene terephthalate, and then co-precipitated with a poor solvent for polyethylene terephthalate. Solvents used to dissolve component (B) or to produce component (B) in this method include, for example, dimethylformamide, dimethylacetamide, tetramethylurea, hexamethylphosphoramide, N-methylpyrrolidone, N-methylcaprolactam, dimethyl Sulfoxides or mixtures thereof, and mixtures with other solvents such as nitrobenzene, tetrahydrofuran, dioxane, tetrachloroethane, chloroform, phenol, etc. can also be used as necessary. moreover,
In order to increase their solubility, it is also possible to add inorganic salts such as calcium chloride and lithium chloride. Concentrated sulfuric acid or fuming sulfuric acid can also be used as a solvent for dissolving component (B). Poor solvents include water, methanol, ethanol,
Various solvents such as acetone, ethylene glycol, hexane, orthochlorophenol, nitrobenzene, tetrachloroethane, phenol, and mixtures thereof are preferably used. In order to make the aromatic polyamide of component (B) into a finely dispersed state using these solvents and a poor solvent, the concentration of the aromatic polyamide solution, the combination of the solvent and the poor solvent, and the mechanical dispersion force during mixing must be adjusted appropriately. Depending on the selection, the desired size and shape of the dispersion state can be obtained.
Mechanical dispersion can be carried out by using a high-speed stirrer, mixer, homogenizer, etc., by ultrasonic irradiation, or by spraying an aromatic solution into a poor solvent. Furthermore, the composition of the present invention can be used in the above method.
Before mixing the aromatic polyamide of component (B) in a solution or dispersion state with a poor solvent, it is mixed with a coprecipitant, and this mixture is mixed with the poor solvent to cause coprecipitation, or A coprecipitant is dissolved or mixed therein, and this is mixed with aromatic polyamide in a solution or dispersed state to co-precipitate.
It can then be prepared by mixing or kneading this as it is or after filtering or washing with a solution or melt of polyethylene terephthalate as component (A). Here, as the coprecipitant, it is preferable to use a material that is beneficial when mixed into polyethylene terephthalate, or a material that causes no or little hindrance can be used. Examples include polyethylene terephthalate and its raw materials, oligomers or low molecular weight polymer plasticizers, surfactants, flame retardants, antioxidants, stabilizers against heat and light, lubricants, lubricants, reinforcing agents, fillers, and polymers. This coprecipitant prevents the aromatic polyamides from causing unnecessary aggregation, forming large aggregates, and solidifying when only component (B) polyamide is used.
It is also useful for facilitating microdispersion into polyethylene terephthalate. These coprecipitants include phosphate esters such as tricresyl phosphate, tris(2,3-dibromopropyl) phosphate, triphenyl phosphate, and tributyl phosphate, dibutyl phthalate, dimethyl terephthalate, propyl terephthalate, Dibutyl terephthalate, dimethyl phthalate, di-2-ethylhexyl phthalate, dibutyl adipate, azelaic acid.
Esters such as 2-ethyl butyl, dioctyl sebacate, ethylene glycol dibenzoate, neopentyl glycol dibenzoate, triethylene glycol dibenzoate, butylphthalyl butyl glycolate, butyl p-acetylbenzoate, chlorinated paraffin, tetrabromobutane , halides such as hexabromobenzene, decabromodiphenyl ether, tetrabromobisphenol, 2,6-di-tert-butyl para-cresol, 2,2'-methylene-bis(4-methyl-6
-tert-butylphenol), tetrakis (methylene-3,3',5'-di-tert-butyl-4'-hydroxyphenylpropionate)methane, p-octylphenyl salicylate, and other phenols; 2
-Hydroxy-4-methoxybenzophenone, 5
-benzophenones such as chloro-2-hydroxybenzophenone, metal salts such as sodium laurate, potassium stearate, cadmium stearate, lead dibutyltin maleate, calcium alkylbenzenesulfonate, stearyl alcohol, polyoxyethylene nonylphenol ether, Alcohols such as polyoxyethylene monocetyl ether and glycerol monostearate, polyesters such as polyethylene terephthalate, bishydroxyethyl terephthalate, polybutylene terephthalate, polyethylene adipate, and polycaprolactone, polyester copolymers and their oligomers, polycarbonates,
Polysulfones, fluororesins, silicone resins and silicone oils, polymethyl methacrylate, ethylene-vinyl acetate copolymers, ABS, AS, addition polymers such as polyvinyl alcohol, polyoxytetramethylene, polyoxypropylene, polyoxyethylene, Polyphosphazene, epoxy resin, cellulose such as cellulose acetate, ethyl cellulose and nitrocellulose, nylon 6, nylon
66, polymers such as polyamides such as nylon 12, copolymers and oligomers, inorganic fibers such as glass fiber, carbon fiber, potassium titanate fiber, zinc borate, barium metaborate, silica, talc, titanium oxide, antimony oxide, etc. Various materials such as inorganic powders are selected and used depending on the purpose. In each of the above-mentioned methods, the composition of the present invention is produced by dispersing the aromatic polyamide of the component (B) in the polyethylene terephthalate raw material or intermediate raw material in the middle of polymerization, and then dispersing the finely dispersed aromatic polyamide as the component (B) at the beginning or at the beginning of the polyethylene terephthalate polymerization process. It can also be prepared by a method in which polyethylene terephthalate is added during production. In this method, it is necessary that the aromatic polyamide is not incorporated into the polyethylene terephthalate main chain in a copolymerized state, and that fine solids of the aromatic polyamide are substantially maintained in a dispersed state. Although the method of finely dispersing component (B) into component (A) has been described above, various other methods are also applicable as long as the present invention can be achieved. In addition, there is also an industrial method in which a composite of component (A) and component (B) using the above method is made into a master batch, which is further mixed or kneaded with component (A) to adjust the content of component (B) to a predetermined level. This is an advantageous method. In the composite of components (A) and (B) of the present invention thus obtained, the aromatic polyamide of component (B) is extremely finely dispersed and branched in a microfibrillar state. The particle size is preferably 50 μm or less, and particularly preferably several μm to several tens of micrometers.
It is in a state where it is dispersed with a size of about 1.5 Å. The mixing ratio of components (A) and (B) in the present invention is determined within the range in which the crystallization promoting effect of polyethylene terephthalate appears, that is, the exothermic peak due to slow cooling crystallization of 8 mg of polyethylene terephthalate in differential scanning calorimetry measurement. The mixture may be blended so that the half width is 15°C or less at a cooling rate of 10°C/min. The weight ratio range of component (B) falling within the above range varies slightly depending on the properties and conditions of component (A) and component (B) used in the present invention, but generally the above range is based on the aromatic content of component (B). The polyamide is 0.01 to 10% by weight based on the polyethylene terephthalate component (A), preferably 0.05 to 10% by weight.
The proportion is selected within a range of 5% by weight.
In particular, when component (B) is combined into component (A) in a homogeneous microdispersion state, an amount of component (B) of 3% by weight or less is sufficient, and in particular, a ratio of 0.1 to 1% by weight is the best. preferable. The composition of the present invention contains components (A) and (B) as essential components, but if desired, in addition to these, auxiliary additives used for molding resins, films, fibers, etc. of polyester and polyamide may be added. agents, such as glass fibers, potassium titanate fibers, asbestos fibers, poly p-phenylene terephthalamide fibers, fibrous materials such as carbon fibers, inorganic powders such as mica, aluminum silicate, glass beads, silica, talc, etc. Coupling agents, ultraviolet stabilizers, mold release agents, antioxidants, flame retardants, plasticizers, colorants, and other organic polymeric substances may be included. The composition of the present invention is suitable as a molding material, but can also be widely used as a material for films, fibers, and the like. Next, the present invention will be explained in more detail with reference to Examples. Note that the DSC measurement method, test piece molding, and evaluation method were in accordance with the following methods. (1) DSC measurement The sample was weighed and used so that the component (A) in the sample was 8 mg, and a DSC-type manufactured by Perkin Elmer was used as the measuring device. Measurements were carried out in a nitrogen atmosphere, and the temperature was rapidly raised to 290°C, held for 5 minutes, and then cooled at a constant rate of 10°C/min. Exothermic peak temperature (Tc) as
And the half width (ΔT) of the exothermic peak was determined. (2) Kneading using an extruder After mixing a predetermined amount of the sample in a rotating drum blender, it is mixed using an extruder.
It was extruded at 260-270°C and pelletized. The obtained pellets were vacuum dried at 130°C for 5 hours. (3) Molding of test piece The pellets obtained in (2) above were molded using a molding machine (Kawaguchi Iron Works KC-20), with the cylinder temperature at 270-275-280℃ and the mold temperature at the specified temperature. The molding was performed under the conditions of a molding cycle of 25 seconds. (4) Mold releasability and appearance Mold releasability was determined by separation from the mold from the cavity and sprue removal during molding in (3) above. Further, the appearance was judged based on surface gloss and avatar points. The judgment criteria are: ○: good, △: somewhat good, ×: poor. (5) Measurement of tensile strength An ASTM No. 1 dumbbell test piece was molded using the method described in (3), and the tensile strength was measured using this in accordance with ASTM D 638. (6) Observation of component (B) in the composition A small amount of the composition obtained in the example was placed between cover glasses, placed on a hot plate, heated to 270-300°C to melt, and held in the molten state. It was thinly stretched. (a) Next, when this is sandwiched between black bodies and rapidly cooled, polyethylene terephthalate is maintained in an amorphous state without crystallizing. This sample was observed using a polarizing microscope. (b) Furthermore, this sample was heated using a heating device.
The sample was placed in a tube (stage) and observed under a polarizing microscope while being heated. The results were as follows. In other words, (b)
In all of the examples, even when polyethylene terephthalate as component (A) is melted and then heated to 270 to 300°C, or further heated to 300°C or higher and around 310°C, component (B) is We were able to observe its size and shape without it melting. (B) For observing the size, shape and dispersion state of components (A)
Methods (b) and (b) were used in combination, and observations were made at 100 to 300 times magnification. The results could be roughly categorized into the following shapes. (a) String-shaped with a width of 2 to 3 μm or less,
A condition in which extremely small particles (approximately 1 μm or less) appear scattered, including needle-like, cotton-like, or flaky particles. (b) The condition consists mainly of irregularly shaped or granular particles, most of which are extremely small and appear to be scattered around 1 μm or smaller. (c) Amorphous or granular particles of about 5 to 10 μm, or in some cases about 20 to 30 μm, are seen here and there, while particles of 2 to 3 μm to less than 1 μm appear scattered. The observation results of the compositions of Examples in this classification are as follows. Example Observation results 1 a 2 a 3 c 4 c 5 b 6 b 7 b Reference example 1 Polyethylene terephthalate with a reduced specific viscosity (ηsp/c) of 0.61 measured with a tetrachloroethane/phenol (4/6) mixed solvent After drying, the exothermic peak temperature based on crystallization and the half width of the exothermic peak were determined by DSC measurement. Specifically, when 8 mg of polyethylene terephthalate was first heated at a rate of 10°C/min, an endothermic peak at the melting point (Tm) was observed at 255°C, so the temperature was raised further.
After raising the temperature to 290℃ and holding it at this temperature for 5 minutes,
Cooling was performed at a rate of 10°C/min. The relationship between this temperature and the amount of heat generated is shown in the drawing as a graph. To find the half-width of the exothermic peak from this figure, the exothermic peak temperature (Tc) based on crystallization is 181°C, and at a point corresponding to (1/2) of the height (h) of this peak,
The width of the peak was measured and defined as the half width (ΔT) of the exothermic peak. As a result, it was found that ΔT was 19°C. Next, when the cooling rate was changed to 80°C/min and measurements were taken, Tc decreased to 150°C and ΔT increased to 36°C. This polyethylene terephthalate was heated at 100℃ and 110℃.
When molded in a mold at 120°C and 120°C, the mold release properties were extremely poor (x), and the appearance of the molded product was poor with no smoothness. Therefore, by setting the mold temperature to 150°C, we were finally able to obtain a mold that was almost satisfactory in terms of both mold releasability and appearance. Reference Example 2 Polyethylene terephthalate having an ηsp/c of 0.72 was mixed with 30% glass fiber (chopped strands having a length of 3 mm) using a single-screw extruder. Table 1 shows the results of molding this product. Reference example 3, 4 2 kg of polyethylene terephthalate with ηsp/c of 0.61, 60 g of talc and 30% amount of glass fiber (880
g) was kneaded using a single-screw extruder, molded, and evaluated. The results are shown in Table 1. Table 1 shows the results of a similar experiment using polyethylene terephthalate with ηsp/c of 0.72.
【表】
実施例 1
(イ) かきまぜ機、窒素導入口、冷却器を備えた1
容反応器を、加熱乾燥窒素を通すことにより
十分乾燥したのち冷却し、これに乾燥した精製
N―メチルピロリドン400ml、ピリジン110ml、
塩化リチウム20g、亜リン酸トリフエニル12ml
及びp―アミノ安息香酸28gを仕込み室温で溶
解させたのち、80℃に加熱して重合を行つた。
反応時間を種々に変化させて3回反応を行つ
た。反応終了後、反応液の一部又は全部を取り
出し水と混合して生成した芳香族ポリアミドを
沈殿させ、精製、乾燥後98%硫酸溶液に溶解し
て、0.5g/dlの濃度、30℃で粘度を測定した。
その結果を次表に示した。なお、この芳香族ポ
リアミドは300℃でも融解が認められなかつた。[Table] Example 1 (a) 1 equipped with a stirrer, nitrogen inlet, and cooler
The reactor was thoroughly dried by passing heated and dry nitrogen through it, then cooled, and 400 ml of dried purified N-methylpyrrolidone, 110 ml of pyridine,
20g lithium chloride, 12ml triphenyl phosphite
After charging and dissolving 28 g of p-aminobenzoic acid at room temperature, the mixture was heated to 80°C to carry out polymerization.
The reaction was carried out three times with various reaction times. After the reaction is complete, part or all of the reaction solution is taken out and mixed with water to precipitate the produced aromatic polyamide. After purification and drying, it is dissolved in a 98% sulfuric acid solution at a concentration of 0.5 g/dl at 30°C. The viscosity was measured.
The results are shown in the table below. Note that this aromatic polyamide was not observed to melt even at 300°C.
【表】
(ロ) 上記(イ)で合成した芳香族ポリアミド(実験No.
4)の反応溶液約70mlにN―メチルピロリドン
100mlを加えて希釈した溶液と、参考例で用い
たポリエチレンテレフタレート310gをオルソ
クロルフエノール5に加熱溶解した溶液と
を、激しくかきまぜながら混合した。この混合
液を大過剰のメタノール中に加えよくかきまぜ
を行つた。得られた沈殿をメタノールで洗浄を
繰り返し、さらに水洗を行つたのち乾燥した。
この組成物の一部をとりオルソクロルフエノー
ルに再溶解させ、不溶物を分離して乾燥し秤量
した。この不溶物は赤外吸収スペクトル、元素
分析からポリベンズアミドであり、その含量は
0.98%であつた。次にこの組成物のDSC測定の
結果は10℃/分の冷却速度の条件でTcは215
℃、この温度域において鋭い発熱ピークを示し
ΔTは6.0であつた。
実施例 2
実施例1の実験No.3で得たポリベンズアミドの
反応溶液約100mlにN―メチルピロリドン100mlを
加えて希釈したのち、これにビスヒドロキシエチ
ルテレフタレート(ポリエチレンテレフタレート
のオリゴマー)約20gを加熱溶解させた。次に、
これをポリエチレンテレフタレート20gを含有し
ているニトロベンゼン溶液500mlと混合し、さら
に大量のメタノールと混合して沈殿を形成させ
た。得られた沈殿をメタノール次に水で洗浄後、
ポリエチレンテレフタレートのオリゴマー中に混
合して縮合反応を行い高重合度のポリエチレンテ
レフタレート組成物を得た。この組成物中のポリ
エチレンテレフタレートの粘度はηsp/cで0.66
であつた。また、この組成物中のポリエチレンテ
レフタレートをオルソクロルフエノールに溶解さ
せ、不溶物を分離したところ、この不溶物はポリ
ベンズアミドであり、その量は1.75%であつた。
この組成物のDSC測定の結果は、10℃/分の冷
却速度でTcは216℃、ΔTは7.4℃であつた。
実施例 3
実施例1の実験No.2で得たポリベンズアミド3
gを99%濃硫酸200mlに溶解し、これにポリオキ
シエチレンパラノニルフエノールエーテル20mlを
加え溶解した。この混合液を冷水中に激しくかき
まぜながら加え沈殿させた。得られた沈殿は水洗
したのち、メタノールで洗浄を繰り返し、次いで
エチレングリコールで洗浄し、最後にエチレング
リコール中にスラリー状態とした。これをビスヒ
ドロキシエチルテレフタレート(ポリエチレンテ
レフタレートのオリゴマー)と混合し、重合を行
つた。得られたポリマー混合物は60gであり、こ
の中でオルソクロルフエノールに溶けるポリエチ
レンテレフタレートが大部分であり、オルソクロ
ルフエノール不溶物(ポリベンズアミド)は約
4.7%であつた。次に参考例で用いたポリエチレ
ンテレフタレート210gと上記ポリベンズアミド
を含むポリエチレンテレフタレート50gを溶融ブ
レンドした。得られたポリエチレンテレフタレー
ト組成物中ポリベンズアミドの含量(オルソクロ
ルフエノール不溶物)は0.9%であつた。この組
成物のDSC測定結果は、10℃/分の冷却速度で
Tcは211℃、ΔTは6.2℃であつた。
実施例 4
実施例1の実験No.1で製造したポリベンズアミ
ド5gをジメチルアセトアミド150ml、ヘキサメ
チルホスホルアミド250ml、塩化リチウム20gの
混合溶媒中に溶解させ、さらにエチレン―酢酸ビ
ニル共重合物10g、エチレングリコールジベンゾ
エート10g、ビスフエノール型エポキシ樹脂5g
を溶解した。次にこの混合溶液を参考例で用いた
ポリエチレンテレフタレート20gを溶解したオル
ソクロルフエノール/メタクレゾール(重量比:
1/1)溶液400mlと混合し、さらにこれとメタノー
ル/水混合液(重量比:約3/1)を激しく混合し
て沈殿を生成させた。得られた沈殿はメタノー
ル、水で洗浄したのち乾燥した。次にこれを参考
例で用いたポリエチレンテレフタレート460gと
混練した。得られた組成物にポリベンズアミド
(オルソクロルフエノール及び酢酸エチルに不溶
物)は約1.0%含まれていた。この組成物のDSC
測定の結果は、10℃/分の冷却速度でTcは214
℃、ΔTは5.9℃であつた。これを110℃の金型で
成形したところ離型性、外観ともに良好(〇)で
あつた。
実施例 5
実施例1と同様の反応容器にジメチルアセトア
ミド400mlを仕込み、これにp―アミノベンゾイ
ルクロリドハイドロクロリド32g及びm―アミノ
ベンゾイルクロリドハイドロクロリド8gを混合
して加えた。反応は0℃で約2時間行つた。反応
終了後水を加えて沈殿を生じさせ、沈殿は単離し
て水洗後乾燥した。得られた芳香族ポリアミドは
98%硫酸溶液で粘度測定したところ対数粘度で
0.18であつた。この芳香族ポリアミド4gとヘキ
サメチルホスホルアミド400ml、ジメチルスルホ
キシド50ml、塩化カルシウム10gに溶解し、これ
を参考例に用いたポリエチレンテレフタレート20
gを溶解したニトロベンゼン溶液と混合し、次い
でこれをメタノール中に混合した。得られた沈殿
は洗浄後乾燥し、さらに参考例で用いたポリエチ
レンテレフタレート500gと混練した。得られた
組成物の芳香族ポリアミド含量は0.76%であり、
これのDSC測定の結果は、10℃/分の冷却速度
でTcは210℃、ΔTは7.2℃であつた。これを110
℃の金型で成形したところ離型性、外観ともに良
好(〇)であつた。
実施例 6
実施例1の実験No.2で得たポリベンズアミド15
gをN―メチルピロリドン2.5に溶解し、これ
に分散助剤としてポリエチレンテレフタレート/
アジペート(テレフタル酸対アジピン酸のモル比
が55対45)75gを添加し溶解後、大量の水中に投
じた。生じた沈殿を洗浄したのち乾燥し、次いで
ポリエチレンテレフタレート(ηsp/c0.72)1.3
Kgと二軸スクリユー押出機で混練した。
さらにガラス繊維590gと単軸スクリユー押出
機で混練した。得られた樹脂を110℃金型で成形
した。その結果を第2表に示す。
実施例 7
実施例5と同様の方法で合成した芳香族ポリア
ミド18gをジメチルアセトアミド2.5に溶解し、
これに分散助剤としてポリスチレン20g、ポリエ
チレンテレフタレート/セバケート(テレフタル
酸対セバシン酸のモル比が60対40)50gを加え溶
解後、大量の水中に投じた。。生じた沈殿を洗浄
したのち乾燥して実施例6と同様の操作を行つ
た。その結果を第2表に示す。[Table] (b) Aromatic polyamide synthesized in (a) above (Experiment No.
Add N-methylpyrrolidone to about 70ml of the reaction solution of 4).
The diluted solution by adding 100 ml of the solution was mixed with a solution prepared by heating and dissolving 310 g of polyethylene terephthalate used in the reference example in orthochlorophenol 5 with vigorous stirring. This mixed solution was added to a large excess of methanol and stirred well. The obtained precipitate was washed repeatedly with methanol, further washed with water, and then dried.
A portion of this composition was taken and redissolved in orthochlorophenol, and insoluble materials were separated, dried, and weighed. This insoluble material is polybenzamide based on infrared absorption spectrum and elemental analysis, and its content is
It was 0.98%. Next, the results of DSC measurement of this composition showed that Tc was 215 at a cooling rate of 10°C/min.
℃, a sharp exothermic peak was observed in this temperature range, and ΔT was 6.0. Example 2 After diluting about 100 ml of the polybenzamide reaction solution obtained in Experiment No. 3 of Example 1 by adding 100 ml of N-methylpyrrolidone, about 20 g of bishydroxyethyl terephthalate (oligomer of polyethylene terephthalate) was heated to this. Dissolved. next,
This was mixed with 500 ml of a nitrobenzene solution containing 20 g of polyethylene terephthalate and further mixed with a large amount of methanol to form a precipitate. After washing the obtained precipitate with methanol and then water,
It was mixed into a polyethylene terephthalate oligomer and subjected to a condensation reaction to obtain a polyethylene terephthalate composition with a high degree of polymerization. The viscosity of polyethylene terephthalate in this composition is ηsp/c of 0.66.
It was hot. Further, when the polyethylene terephthalate in this composition was dissolved in orthochlorophenol and the insoluble matter was separated, the insoluble matter was polybenzamide and its amount was 1.75%.
The results of DSC measurement of this composition showed that Tc was 216°C and ΔT was 7.4°C at a cooling rate of 10°C/min. Example 3 Polybenzamide 3 obtained in Experiment No. 2 of Example 1
g was dissolved in 200 ml of 99% concentrated sulfuric acid, and 20 ml of polyoxyethylene paranonyl phenol ether was added and dissolved therein. This mixture was added to cold water with vigorous stirring to cause precipitation. The obtained precipitate was washed with water, repeatedly washed with methanol, then washed with ethylene glycol, and finally made into a slurry in ethylene glycol. This was mixed with bishydroxyethyl terephthalate (oligomer of polyethylene terephthalate) and polymerized. The resulting polymer mixture weighed 60 g, of which the majority was polyethylene terephthalate soluble in orthochlorophenol, and approximately
It was 4.7%. Next, 210 g of polyethylene terephthalate used in the reference example and 50 g of polyethylene terephthalate containing the above polybenzamide were melt-blended. The content of polybenzamide (orthochlorophenol insoluble matter) in the obtained polyethylene terephthalate composition was 0.9%. The DSC measurement results for this composition were shown at a cooling rate of 10°C/min.
Tc was 211°C and ΔT was 6.2°C. Example 4 5 g of polybenzamide produced in Experiment No. 1 of Example 1 was dissolved in a mixed solvent of 150 ml of dimethylacetamide, 250 ml of hexamethylphosphoramide, and 20 g of lithium chloride, and further 10 g of ethylene-vinyl acetate copolymer, 10g of ethylene glycol dibenzoate, 5g of bisphenol type epoxy resin
was dissolved. Next, this mixed solution was prepared by dissolving 20 g of polyethylene terephthalate used in the reference example (orthochlorophenol/metacresol (weight ratio:
1/1) solution and then vigorously mixed this with a methanol/water mixture (weight ratio: approximately 3/1) to form a precipitate. The obtained precipitate was washed with methanol and water, and then dried. Next, this was kneaded with 460 g of polyethylene terephthalate used in the reference example. The resulting composition contained about 1.0% polybenzamide (insoluble in orthochlorophenol and ethyl acetate). DSC of this composition
The measurement results show that Tc is 214 at a cooling rate of 10℃/min.
°C and ΔT were 5.9°C. When this was molded in a mold at 110°C, both mold releasability and appearance were good (○). Example 5 A reaction vessel similar to Example 1 was charged with 400 ml of dimethylacetamide, and a mixture of 32 g of p-aminobenzoyl chloride hydrochloride and 8 g of m-aminobenzoyl chloride hydrochloride was added thereto. The reaction was carried out at 0°C for about 2 hours. After the reaction was completed, water was added to form a precipitate, and the precipitate was isolated, washed with water, and then dried. The obtained aromatic polyamide is
When the viscosity was measured with a 98% sulfuric acid solution, the logarithmic viscosity was
It was 0.18. Polyethylene terephthalate 20 was dissolved in 4 g of this aromatic polyamide, 400 ml of hexamethylphosphoramide, 50 ml of dimethyl sulfoxide, and 10 g of calcium chloride, and used as a reference example.
g was mixed with a dissolved nitrobenzene solution, which was then mixed into methanol. The obtained precipitate was washed, dried, and further kneaded with 500 g of polyethylene terephthalate used in the reference example. The aromatic polyamide content of the resulting composition was 0.76%;
The results of DSC measurement of this were that Tc was 210°C and ΔT was 7.2°C at a cooling rate of 10°C/min. This is 110
When molded in a mold at ℃, both mold releasability and appearance were good (〇). Example 6 Polybenzamide 15 obtained in Experiment No. 2 of Example 1
Dissolve 2.5 g of N-methylpyrrolidone and add polyethylene terephthalate/polyethylene terephthalate as a dispersion aid.
75 g of adipate (molar ratio of terephthalic acid to adipic acid of 55 to 45) was added and dissolved, and then poured into a large amount of water. The resulting precipitate was washed and dried, and then polyethylene terephthalate (ηsp/c0.72) 1.3
Kg and kneaded in a twin-screw extruder. Further, it was kneaded with 590 g of glass fiber using a single screw extruder. The obtained resin was molded in a mold at 110°C. The results are shown in Table 2. Example 7 18 g of aromatic polyamide synthesized in the same manner as in Example 5 was dissolved in 2.5 g of dimethylacetamide,
To this were added 20 g of polystyrene and 50 g of polyethylene terephthalate/sebacate (molar ratio of terephthalic acid to sebacic acid 60:40) as dispersion aids, and after dissolving, the mixture was poured into a large amount of water. . The resulting precipitate was washed and dried, and the same operation as in Example 6 was performed. The results are shown in Table 2.
図面はDSCを用いた徐冷結晶化測定の結果か
ら、ポリエチレンテレフタレート8mgの結晶化発
熱ピークの温度と、その温度における発熱ピーク
の半値巾の算出例を示す説明図である。
The drawing is an explanatory diagram showing an example of calculating the temperature of the exothermic peak of crystallization of 8 mg of polyethylene terephthalate and the half-width of the exothermic peak at that temperature from the results of slow cooling crystallization measurement using DSC.
Claims (1)
た芳香族ポリアミドから成り、かつ(A)成分と(B)成
分とを、組成物の示差走査熱量計測定において、
その徐冷結晶化に基づく発熱ピークの半値巾が、
10℃/分の冷却速度の測定で15℃以下になるよう
に配合したことを特徴とする成形用ポリエステル
樹脂組成物。 2 芳香族ポリアミドが、270℃以下で融解しな
いものである特許請求の範囲第1項記載の組成
物。 3 芳香族ポリアミドが最大寸法50μm以下の微
小体として配合される特許請求の範囲第1項記載
の組成物。 4 芳香族ポリアミドの量がポリエチレンテレフ
タレートに対して0.05〜5重量%である特許請求
の範囲第1項記載の組成物。 5 芳香族ポリアミドの量がポリエチレンテレフ
タレートに対して0.1〜1重量%である特許請求
の範囲第1項記載の組成物。[Scope of Claims] 1 Consisting of (A) polyethylene terephthalate and (B) an aminocarboxylic acid residue represented by the general formula -NH-Ar-CO- (Ar in the formula is a divalent aromatic group) In differential scanning calorimetry measurement of the composition, the (A) component and (B) component are
The half-width of the exothermic peak based on slow cooling crystallization is
A polyester resin composition for molding, characterized in that it is blended so that the cooling rate is 15°C or less when measured at a cooling rate of 10°C/min. 2. The composition according to claim 1, wherein the aromatic polyamide does not melt at temperatures below 270°C. 3. The composition according to claim 1, wherein the aromatic polyamide is blended as fine particles having a maximum dimension of 50 μm or less. 4. The composition according to claim 1, wherein the amount of aromatic polyamide is 0.05 to 5% by weight based on polyethylene terephthalate. 5. The composition according to claim 1, wherein the amount of aromatic polyamide is 0.1 to 1% by weight based on polyethylene terephthalate.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16477580A JPS5790037A (en) | 1980-11-22 | 1980-11-22 | Polyester resin molding composition |
| DE8181301533T DE3172576D1 (en) | 1980-04-08 | 1981-04-08 | Polyester molding composition, production thereof and molded articles produced therefrom |
| AT81301533T ATE16019T1 (en) | 1980-04-08 | 1981-04-08 | POLYESTER MOLDING COMPOUNDS, THEIR PRODUCTION AND ARTICLES MOLDED FROM THEM. |
| EP19810301533 EP0039155B1 (en) | 1980-04-08 | 1981-04-08 | Polyester molding composition, production thereof and molded articles produced therefrom |
| US06/462,636 US4524191A (en) | 1980-09-30 | 1983-01-31 | Polyester composition and production thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16477580A JPS5790037A (en) | 1980-11-22 | 1980-11-22 | Polyester resin molding composition |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5790037A JPS5790037A (en) | 1982-06-04 |
| JPS6328105B2 true JPS6328105B2 (en) | 1988-06-07 |
Family
ID=15799696
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16477580A Granted JPS5790037A (en) | 1980-04-08 | 1980-11-22 | Polyester resin molding composition |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5790037A (en) |
-
1980
- 1980-11-22 JP JP16477580A patent/JPS5790037A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5790037A (en) | 1982-06-04 |
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