JPS6330843B2 - - Google Patents
Info
- Publication number
- JPS6330843B2 JPS6330843B2 JP4996881A JP4996881A JPS6330843B2 JP S6330843 B2 JPS6330843 B2 JP S6330843B2 JP 4996881 A JP4996881 A JP 4996881A JP 4996881 A JP4996881 A JP 4996881A JP S6330843 B2 JPS6330843 B2 JP S6330843B2
- Authority
- JP
- Japan
- Prior art keywords
- molding
- protrusion
- receiving mold
- molding material
- jig
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000012778 molding material Substances 0.000 claims description 24
- 238000000465 moulding Methods 0.000 claims description 18
- 238000001125 extrusion Methods 0.000 claims description 11
- 238000012805 post-processing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 235000012438 extruded product Nutrition 0.000 description 2
- 239000004568 cement Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Description
【発明の詳細な説明】
本発明は瓦、壁材等の無機質押出成形品におけ
る突起物付与装置に関し、成形材料1を下方へ押
出し供給するホツパー2とホツパー2の下方を通
過して搬送され搬送方向と略垂直な方向に長くか
つ上下に開口する突起形成用孔3が形成された受
型4と受型4上に供給された成形材料1の表面を
成形する成形手段5と、成形手段5の後工程位置
にて受型4の上方に配設され下面に突起形成用凹
所6を有する押え治具7と、押え治具7の下方で
かつ受型4の下方に上下駆動自在に配設され上方
への駆動にて受型4の突起形成用孔3を通過して
押え治具7の突起形成用凹所6内に成形材料1を
押上げる突起形成用治具8とを具備して成ること
を特徴とする無機質押出成形品における突起物付
与装置に係るものである。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an apparatus for providing protrusions on inorganic extrusion molded products such as roof tiles and wall materials. A receiving mold 4 in which a protrusion-forming hole 3 is formed that is long in a direction substantially perpendicular to the direction and vertically open, a molding means 5 for molding the surface of the molding material 1 supplied onto the receiving mold 4, and a molding means 5. A holding jig 7 is disposed above the receiving mold 4 at a post-processing position and has a protrusion forming recess 6 on its lower surface, and a holding jig 7 is arranged below the holding jig 7 and below the receiving mold 4 so as to be freely movable up and down. and a protrusion forming jig 8 that is driven upward to push the molding material 1 through the protrusion forming hole 3 of the receiving mold 4 and into the protrusion forming recess 6 of the holding jig 7. The present invention relates to an apparatus for providing protrusions in an inorganic extrusion molded product, which is characterized by comprising:
従来、第1図に示すコンクリート瓦等の無機質
押出成形品9を成形する場合、その成形品9の表
面に水返し用の突起10形状を付与することは、
防水上非常に有利であることは良く知られてい
る。ところで、このような成形品9に突起10を
成形するにあたつては、押出し成形によつて一体
成形することは不可能でありプレス成形に依らざ
るを得なかつた。しかし乍ら、プレス成形によつ
て成形する場合には、材料供給、圧縮プレス、脱
型等と常に一定サイクル毎に夫々の作業が循環す
るのでいわゆるバツチシステムとなり生産性が悪
く、またコスト高となるという欠点がある。この
ような理由から、最近押出成形において成形品9
の表面に突起形状を付与する方法が鋭意検討され
ているが、未だ有効な手段が開示されていなかつ
た。 Conventionally, when molding an inorganic extrusion molded product 9 such as a concrete tile shown in FIG.
It is well known that it is very advantageous in terms of waterproofing. By the way, when molding the protrusions 10 on such a molded product 9, it is impossible to integrally mold them by extrusion molding, and press molding has to be used. However, when forming by press forming, each operation such as material supply, compression press, demolding, etc. is always circulated in a fixed cycle, resulting in a so-called batch system, which has poor productivity and high costs. There is a drawback that. For these reasons, recently extrusion molding has been
A method of imparting a protrusion shape to the surface of the material has been intensively studied, but no effective means have been disclosed yet.
本発明は上記の点に鑑みて成されたものであつ
て、押出成形により連続的に無機質押出成形品の
表面に突起を形成することができる無機質押出成
形品における突起物付与装置を提供することを目
的とするものである。 The present invention has been made in view of the above points, and provides an apparatus for providing protrusions in an inorganic extruded product, which can continuously form protrusions on the surface of an inorganic extruded product by extrusion molding. The purpose is to
以下本発明を実施例により詳述する。受型4は
連続駆動するパレツト11の上面に載置して搬送
され、受型4の上面にはホツパー2からセメント
等の成形材料1が押出し供給してある。受型4に
はその搬送方向と略垂直な方向に長くかつ上下に
開口した突起形成用孔3が形成してあり、成形材
料1はこの突起形成用孔3内に充填される。成形
材料1が受型4の上面に供給された後、成形材料
1の表面に成形ロール12や成形ダイ13等の成
形手段5で波状の成形を付与する。次に切断治具
14で成形材料1を所定の長さ寸法に切断した
後、受型4の上方に配設された押え治具7と受型
4の下方に配設された突起形成用治具8とで成形
材料1の表面に突起10を形成する。突起形成用
治具8は受型4の突起形成用孔3の形状と略等し
くしてあり、受型4の搬送駆動と同調してエアー
シリンダー12で上下駆動できるようにしてあつ
て、突起形成用治具8の上方に受型4が位置した
時に、突起形成用治具8を上方へ押し上げて受型
4の突起形成用孔3内に挿通するものである。受
型4の上方には押え治具7が受型4の搬送駆動と
同調して上下動自在に配設してあり、下面に突起
形成用凹所6を形成した押え治具7を受型4の突
起形成用孔3の上方位置にて成形材料1の上面に
載置固定することにより、突起形成用治具8で押
し上げられた成形材料1を突起形成用凹所6内に
て成形するものである。その後、突起形成用治具
8と押え治具7を夫々元の状態に戻し、再び上記
動作をくり返すものである。 The present invention will be explained in detail below with reference to Examples. The receiving mold 4 is placed on the upper surface of a continuously driven pallet 11 and conveyed, and a molding material 1 such as cement is extruded and supplied from a hopper 2 onto the upper surface of the receiving mold 4. The receiving mold 4 is formed with a protrusion forming hole 3 which is long in a direction substantially perpendicular to the direction of conveyance thereof and is open upward and downward, and the molding material 1 is filled into the protrusion forming hole 3. After the molding material 1 is supplied to the upper surface of the receiving mold 4, the surface of the molding material 1 is given a wavy shape by a molding means 5 such as a molding roll 12 or a molding die 13. Next, after cutting the molding material 1 to a predetermined length using the cutting jig 14, a presser jig 7 disposed above the receiving mold 4 and a protrusion forming jig disposed below the receiving mold 4 are used. A protrusion 10 is formed on the surface of the molding material 1 with the tool 8. The protrusion forming jig 8 has approximately the same shape as the protrusion forming hole 3 of the receiving mold 4, and can be driven up and down by an air cylinder 12 in synchronization with the transport drive of the receiving mold 4. When the receiving mold 4 is positioned above the jig 8, the protrusion forming jig 8 is pushed upward and inserted into the protrusion forming hole 3 of the receiving mold 4. A holding jig 7 is disposed above the receiving mold 4 so as to be movable up and down in synchronization with the conveyance drive of the receiving mold 4. By placing and fixing the molding material 1 on the upper surface of the molding material 1 at a position above the projection forming hole 3 of No. 4, the molding material 1 pushed up by the projection forming jig 8 is molded in the projection forming recess 6. It is something. Thereafter, the protrusion forming jig 8 and the holding jig 7 are returned to their original states, and the above operation is repeated again.
しかして、突起10は無機質押出成形品9の搬
送方向に対して直角に形成することができるもの
であり、しかも突起形成治具8と押え治具7を
夫々成形品9の駆動と同調駆動させることにより
連続的に形成することができるものである。また
突起10は受型4の突起形成用孔3の形状及び位
置を変えることにより、任意の位置にしかも変化
のある突起10を無機質押出成形品に付けること
ができるものである。この突起10は押し上げら
れることにより形成されるため成形品9の他の部
分との材料が同一であり、従つて成形後突起10
が取れたりまた外観、性能が異なるということが
ないものである。 Therefore, the protrusions 10 can be formed at right angles to the conveying direction of the inorganic extrusion molded product 9, and the protrusion forming jig 8 and the holding jig 7 are each driven in synchronization with the drive of the molded product 9. This allows continuous formation. Furthermore, by changing the shape and position of the protrusion forming hole 3 of the receiving mold 4, the protrusion 10 can be attached to an inorganic extrusion molded product at an arbitrary position and with a change. Since this protrusion 10 is formed by being pushed up, the material is the same as that of the other parts of the molded product 9, so the protrusion 10 after molding is
There is no possibility of peeling or any difference in appearance or performance.
上記のように本発明は、成形材料を下方へ押出
し供給するホツパーとホツパーの下方を通過して
搬送され搬送方向と略垂直な方向に長くかつ上下
に開口する突起形成用孔が形成された受型と受型
上に供給された成形材料の表面を成形する成形手
段と、成形手段の後工程位置にて受型の上方に配
設され下面に突起形成用凹所を有する押え治具
と、押え治具の下方でかつ受型の下方に上下駆動
自在に配設され上方への駆動にて受型の突起形成
用孔を通過して押え治具の突起形成用凹所内に成
形材料を押上げる突起形成用治具とを具備したの
で、成形材料が受型の上面に供給されて送られて
くると受型の下方から突起形成用治具を上方へ駆
動して受型の突起形成用孔中へ通過し、成形材料
を押上げると共に成形材料の上方に下面に突起形
成凹所を形成した押え治具を載置することによ
り、突起形成用治具で押し上げられた成形材料を
突起形成用凹所内に充填して成形材料の表面に突
起を形成することができ、成形材料の搬送方向に
対して略直角な方向の突起を形成することができ
るものであり、また押出し成形によつて連続的に
無機質押出成形品を製造することができて生産性
が向上するものである。 As described above, the present invention has a hopper that extrudes and supplies the molding material downward, and a receiver that is conveyed by passing under the hopper and is formed with holes for forming protrusions that are long in a direction substantially perpendicular to the conveying direction and open upward and downward. a molding means for molding the surface of the molding material supplied onto the mold and the receiving mold; a holding jig disposed above the receiving mold at a post-processing position of the molding means and having a recess for forming protrusions on the lower surface; It is disposed below the holding jig and below the receiving mold so that it can be driven vertically, and when driven upward, the molding material passes through the protrusion forming hole of the receiving mold and is pushed into the protrusion forming recess of the holding jig. As the molding material is supplied to the upper surface of the mold, the projection forming jig is driven upward from below the mold to form the projections on the mold. By passing through the hole and pushing up the molding material and placing a holding jig with a protrusion forming recess formed on the lower surface above the molding material, the molding material pushed up by the protrusion forming jig is formed into protrusions. It can be filled into a recess for forming a protrusion on the surface of the molding material, and can form a protrusion in a direction approximately perpendicular to the direction of conveyance of the molding material. It is possible to continuously produce inorganic extrusion molded products and improve productivity.
第1図は従来例の無機質押出成形品の斜視図、
第2図は本発明一実施例の概略側面図、第3図
a,b,cは夫々同上の突起の製造工程を示す説
明図である。
1は成形材料、2はホツパー、3は突起形成用
孔、4は受型、5は成形手段、6は突起形成用凹
所、7は押え治具、8は突起形成用治具である。
Figure 1 is a perspective view of a conventional inorganic extrusion molded product;
FIG. 2 is a schematic side view of one embodiment of the present invention, and FIGS. 3 a, b, and c are explanatory diagrams showing the manufacturing process of the same protrusion, respectively. 1 is a molding material, 2 is a hopper, 3 is a projection forming hole, 4 is a receiving mold, 5 is a molding means, 6 is a recess for projection formation, 7 is a holding jig, and 8 is a projection formation jig.
Claims (1)
と、ホツパーの下方を通過して搬送され搬送方向
と略垂直な方向に長くかつ上下に開口する突起形
成用孔が形成された受型と、受型上に供給された
成形材料の表面を成形する成形手段と、成形手段
の後工程位置にて受型の上方に配設され下面に突
起形成用凹所を有する押え治具と、押え治具の下
方でかつ受型の下方に上下駆動自在に配設され上
方への駆動にて受型の突起形成用孔を通過して押
え治具の突起形成用凹所内に成形材料を押上げる
突起形成用治具とを具備して成ることを特徴とす
る無機質押出成形品における突起物付与装置。1. A hopper that extrudes and supplies the molding material downward, a receiving mold that is conveyed by passing below the hopper and is formed with holes for forming protrusions that are long and open vertically in a direction substantially perpendicular to the conveying direction, and a molding means for molding the surface of the molding material supplied to the molding device; a presser jig disposed above the mold at a post-processing position of the molding means and having a recess for forming protrusions on the lower surface; The protrusion forming jig is arranged below the receiving mold so that it can be driven vertically, and when driven upward, pushes the molding material through the protrusion forming hole of the receiving mold and into the protrusion forming recess of the holding jig. What is claimed is: 1. A protrusion imparting device for an inorganic extrusion molded product, comprising: a tool.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4996881A JPS57163513A (en) | 1981-04-01 | 1981-04-01 | Device for giving projection in inorganic extrusion shape |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4996881A JPS57163513A (en) | 1981-04-01 | 1981-04-01 | Device for giving projection in inorganic extrusion shape |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS57163513A JPS57163513A (en) | 1982-10-07 |
| JPS6330843B2 true JPS6330843B2 (en) | 1988-06-21 |
Family
ID=12845816
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4996881A Granted JPS57163513A (en) | 1981-04-01 | 1981-04-01 | Device for giving projection in inorganic extrusion shape |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS57163513A (en) |
-
1981
- 1981-04-01 JP JP4996881A patent/JPS57163513A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS57163513A (en) | 1982-10-07 |
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