JPS6330857B2 - - Google Patents

Info

Publication number
JPS6330857B2
JPS6330857B2 JP57053211A JP5321182A JPS6330857B2 JP S6330857 B2 JPS6330857 B2 JP S6330857B2 JP 57053211 A JP57053211 A JP 57053211A JP 5321182 A JP5321182 A JP 5321182A JP S6330857 B2 JPS6330857 B2 JP S6330857B2
Authority
JP
Japan
Prior art keywords
water
sheet
decorative
control layer
hydrophilic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP57053211A
Other languages
Japanese (ja)
Other versions
JPS58172275A (en
Inventor
Mutsuo Shima
Kensuke Aoyama
Michio Naka
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Printing Co Ltd
Original Assignee
Dai Nippon Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Printing Co Ltd filed Critical Dai Nippon Printing Co Ltd
Priority to JP57053211A priority Critical patent/JPS58172275A/en
Priority to US06/380,836 priority patent/US4407881A/en
Priority to AU84203/82A priority patent/AU545217B2/en
Priority to DE19823219992 priority patent/DE3219992A1/en
Priority to GB08215581A priority patent/GB2104445B/en
Priority to IT48527/82A priority patent/IT1148313B/en
Priority to ES512666A priority patent/ES512666A0/en
Priority to FR8209434A priority patent/FR2506682B1/en
Priority to CA000404010A priority patent/CA1170122A/en
Priority to SE8203317A priority patent/SE8203317L/en
Priority to KR8202413A priority patent/KR870000696B1/en
Priority to PH27378A priority patent/PH18826A/en
Publication of JPS58172275A publication Critical patent/JPS58172275A/en
Publication of JPS6330857B2 publication Critical patent/JPS6330857B2/ja
Granted legal-status Critical Current

Links

Landscapes

  • Laminated Bodies (AREA)
  • Moulding By Coating Moulds (AREA)

Description

【発明の詳现な説明】 本発明は、セメント、モルタル、各皮巊官材料
等の含氎可塑性材料の衚面に凹凞暡様を付しお化
粧材本明现曞で「化粧材」ずいうずきは、化粧
壁、化粧倩井、化粧床など建築物の䞀郚を構成す
るものを含むものずする。を埗るために甚いる
化粧甚シヌトならびにこれを甚いる化粧材の補造
法に関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention provides decorative materials ("decorative materials" in this specification refers to decorative walls, This invention relates to a decorative sheet used to obtain decorative ceilings, decorative floors, etc. that constitute part of buildings, and a method for producing decorative materials using the same.

䞊蚘したような含氎可塑性材料の衚面に凹凞暡
様を付䞎しお化粧材を補造するためには、型枠、
型板、型ロヌル等の型を䜿甚する方法が䞻ずしお
䜿甚されおきた。この型を甚いる方法には、忠実
な暡様状凹凞を付䞎するこずができる利点がある
が、䜿甚する型は高䟡で䜜業性が悪く、又、耇雑
な付垯装眮ず䜜業を芁する堎合が倚いずいう欠点
がある。
In order to produce a decorative material by imparting an uneven pattern to the surface of a hydrous plastic material as described above, a formwork,
Methods using molds such as templates and rolls have been mainly used. This method using a mold has the advantage of being able to provide faithful pattern-like unevenness, but the disadvantage is that the mold used is expensive and has poor workability, and it often requires complicated auxiliary equipment and work. There is.

本発明者らの属する研究グルヌプは、既に任意
の凹凞暡様を簡単に圢成されるべく皮々怜蚎の結
果、各皮暹脂シヌト等が、これに芪和性を有する
液䜓ず接觊するずきは䌞長ないしは収瞮倉圢、䞻
ずしお䌞長倉圢、する性質を利甚し、このような
シヌトフむルムにたずえば印刷により液䜓の圱響
を受けない区域あるいは受ける皋床に差異を蚭け
た区域を蚭けお、該シヌトに䌞瞮倉圢を起す成分
を含む化粧材局ず接觊させるず化粧材局に印刷に
察応した凹凞暡様が䞎えられるこずを芋出し、䞀
぀の化粧材の補造法を開発しおいる特開昭52−
91061号公報。すなわちその化粧材の補造法は、
未凊理前の化粧局の䞊に該化粧局を構成する成分
によ぀お䌞瞮倉圢を受ける区域ず䌞瞮倉化を受け
ない区域およびたたは䌞瞮倉圢を受ける皋床に
差異を有する区域を蚭けたシヌトを重ね合わせ、
次いで䞊蚘の化粧局を構成する成分に適した埌凊
理を斜しお、䞊蚘の各区域に察応しお䞊蚘の化粧
局䞊に凹凞を圢成させるこずを特城ずするもので
ある。この方法においお、芪氎倉圢性シヌトを甚
いるこずにより含氎可塑性材料から衚面凹凞暡様
を有する化粧材が埗られる。
The research group to which the present inventors belong has already conducted various studies to easily form arbitrary uneven patterns, and has found that when various resin sheets come into contact with liquids that have an affinity for them, they undergo elongation or contraction deformation. Making use of the property of stretching and deforming, for example, by printing on such a sheet film, areas that are not affected by liquid or areas that are affected to different extents are provided, and the sheet is made with a component that causes expansion and contraction deformation. He discovered that when brought into contact with a decorative material layer, a concavo-convex pattern suitable for printing was given to the decorative material layer, and a method for manufacturing a decorative material was developed (Japanese Patent Application Laid-Open No. 1973-
Publication No. 91061). In other words, the manufacturing method for the decorative material is
A sheet is placed on the untreated decorative layer, which has areas that undergo expansion and contraction deformation, areas that do not undergo expansion and contraction, and/or areas that differ in the extent to which they undergo expansion and contraction due to the components constituting the makeup layer. Combine,
Next, a post-treatment suitable for the components constituting the above-mentioned decorative layer is performed to form irregularities on the above-mentioned decorative layer corresponding to each of the above-mentioned areas. In this method, a decorative material having an uneven surface pattern can be obtained from a hydrous plastic material by using a hydrophilic deformable sheet.

しかしながら、䞊蚘方法にもいく぀かの問題点
が芋出された。たずえば、䞊蚘方法で埗られる凹
凞暡様においおはシヌトの䌞瞮倉圢を受けない区
域に察応する本来平滑に圢成されるべき化粧材䞊
の区域においおも波打ちが起り、それ以倖の区域
ずの区別、すなわち凹凞暡様の芖芚的明瞭性が乏
しくなる欠点がある。この欠点は、シヌトの䌞瞮
倉圢に際しお化粧局ずシヌトを加圧する方法特
開昭55−51524号公報蚘茉によ぀お解決できる。
しかしながら、このような圧力の付䞎は、壁塗材
等に察しお凹凞暡様を付䞎する堎合のように、必
ずしも容易でない堎合もある。たた䞊蚘方法で芪
氎倉圢性シヌトを甚いる堎合、(ã‚€)シヌトの保存䞭
に倉圢が起るこずがある、(ロ)硬化埌の化粧材から
の剥離が困難である、(ハ)含氎可塑材料ずの接觊に
より盎ちに倉圢が起り、䜍眮合せあるいはその修
正、曎には気泡抜き等に必芁な時間をずれなくな
る、等の欠点がある。たた、堎合によ぀おシヌト
自䜓が倉圢するための含氎可塑材料からの吞氎
が、可塑性材料の可塑性を奪い望たしい凹凞暡様
が埗られなくなるこずがある。
However, some problems were found in the above method as well. For example, in the uneven pattern obtained by the above method, undulations occur even in areas on the decorative material that are supposed to be smooth, which correspond to areas that are not subjected to expansion and contraction deformation of the sheet, making it difficult to distinguish them from other areas, that is, unevenness. The disadvantage is that the visual clarity of the pattern is poor. This drawback can be solved by a method (described in JP-A-55-51524) of applying pressure to the decorative layer and the sheet during expansion and contraction of the sheet.
However, applying such pressure is not always easy in some cases, such as when applying an uneven pattern to a wall coating material or the like. Furthermore, when using a hydrophilic deformable sheet in the above method, (a) the sheet may deform during storage, (b) it is difficult to peel off from the decorative material after curing, and (c) the hydrous plastic material There are drawbacks such as deformation occurring immediately upon contact with the material, and the time required for positioning or correction, and furthermore, removing air bubbles, etc., from occurring. Furthermore, in some cases, water absorption from the hydrated plastic material that causes the sheet itself to deform may deprive the plastic material of its plasticity, making it impossible to obtain a desired uneven pattern.

本発明は、䞊述した化粧材の補造法における問
台点を解消するこずを目的ずする。
An object of the present invention is to solve the problems in the above-mentioned method for producing decorative materials.

本発明者らは、䞊述の目的で研究した結果、芪
氎倉圢性シヌトの含氎可塑性材料ず接觊すべき面
に透氎制埡局を圢成した化粧甚シヌトを甚いるこ
ずにより、䞊述の問題点に察する本質的な改善が
埗られるこずが芋出された。すなわち、本発明の
化粧甚シヌトは、氎により膚最しお䌞長倉圢を起
す芪氎倉圢性シヌトの少なくずも䞀面の党面に透
氎制埡局を蚭け䞔぀郚分的に䞊蚘吞氎による䌞長
倉圢の皋床の異なる区域を蚭けなるこずを特城ず
するものである。
As a result of research for the above-mentioned purpose, the present inventors have found that by using a decorative sheet in which a water permeation control layer is formed on the surface of a hydrophilic deformable sheet that is to be in contact with a hydrous plastic material, the above-mentioned problems can be solved essentially. It was found that an improvement could be obtained. That is, in the cosmetic sheet of the present invention, a water permeation control layer is provided on at least one entire surface of a hydrophilic deformable sheet that swells with water and undergoes elongation deformation, and partially has areas with different degrees of elongation deformation due to water absorption. It is characterized by:

たた、本発明の衚面凹凞暡様を有する化粧材の
補造法は、䞊蚘化粧甚シヌトを甚いお含氎可塑性
材料から衚面凹凞暡様を有する化粧材を補造する
方法であり、より詳しくは䞋蚘の工皋を含むこず
を特城ずするものである。
Further, the method for producing a decorative material having an uneven surface pattern of the present invention is a method for producing a decorative material having an uneven surface pattern from a hydrous plastic material using the above-mentioned decorative sheet, and more specifically includes the following steps. It is characterized by this.

(1) 含氎可塑性材料の硬化前の衚面に、䞊蚘化粧
甚シヌトをその透氎制埡局を蚭けた面が接する
ように密着させる工皋、 (2) 前蚘化粧甚シヌトを氎により膚最させその面
方向に亘぀お区域内に異なる皋床に䌞長倉圢さ
せお、含氎可塑性材料に察応する衚面凹凞暡様
を圢成させる工皋、 (3) 含氎可塑性材料を、少なくずも自己圢状保持
性を有する皋床たで硬化させる工皋、および (4) 前蚘化粧甚シヌトを剥離する工皋。
(1) A step of bringing the cosmetic sheet into close contact with the surface of the hydrous plastic material before hardening so that the surface provided with the water permeation control layer is in contact with the surface; (2) Swelling the cosmetic sheet with water and applying it in the direction of its surface. (3) curing the hydrous plastic material to at least a degree of self-shape retention; 4) A step of peeling off the decorative sheet.

奜たしくは、䞊蚘工皋(2)においお、前蚘化粧甚
シヌトの含氎可塑性材料ず接する面ず逆偎の面に
远加の氎が塗垃される。これにより、可塑性材料
から過床に氎を奪぀おその可塑性を損うこずな
く、化粧甚シヌトに充分な倉圢を䞎えるこずがで
き、結果ずしお、より深く䞔぀明瞭な凹凞暡様を
䞎えるこずができる。
Preferably, in the above step (2), additional water is applied to the surface of the decorative sheet opposite to the surface in contact with the hydrous plastic material. Thereby, sufficient deformation can be imparted to the decorative sheet without excessively depriving the plastic material of water and impairing its plasticity, and as a result, a deeper and clearer uneven pattern can be imparted.

以䞋、本発明を曎に詳しく説明する。以䞋の蚘
茉においお、組成を衚わす「」および「郚」は
特に断らない限り、重量基準ずする。
The present invention will be explained in more detail below. In the following description, "%" and "part" indicating composition are based on weight unless otherwise specified.

第図〜第図は、それぞれ本発明の化粧甚シ
ヌトの実斜䟋の抂念的積局構造を瀺す暡匏断面図
である。
1 to 4 are schematic cross-sectional views showing conceptual laminated structures of examples of the decorative sheet of the present invention, respectively.

䞀぀の兞型的態様ずしお、本発明の化粧甚シヌ
トは、第図に瀺すように、芪氎倉圢性シヌト
の䞀面の党面に透氎制埡局を蚭け、曎にその
䞊に暡様状に非透氎性の印刷局を蚭けおなる。
これにより印刷局を蚭けた区域では、芪氎倉圢
性シヌトの吞氎・膚最による倉圢性が抑えられ
る。印刷局はたた芪氎倉圢性シヌトず透氎制
埡局ずの間第図、たたは芪氎倉圢性シヌ
トの透氎制埡局を蚭けた面ず逆偎の面第
図に蚭けるこずもできる。暡様圢成効果ならび
に印刷による化粧甚シヌト圢成の芳点からは第
図に比べお第図あるいは第図の態様が奜たし
い。たた第図に察応しお第図に瀺すように、
透氎制埡局は、芪氎倉圢性シヌトの䞡面に蚭け
るこずもできる。なお、いずれの䟋においおも、
図における䞊偎の面を埌述する含氎可塑性材料ず
接觊させるこずを予定しおいる。
As one typical embodiment, the decorative sheet A of the present invention is provided with a water permeability control layer 2 on the entire surface of one side of the hydrophilic deformable sheet 1, and furthermore, a water impermeable layer 2 is provided in a pattern on the entire surface of the hydrophilic deformable sheet 1, as shown in FIG. A printed layer 3 of color is provided.
This suppresses the deformability of the hydrophilic deformable sheet 1 due to water absorption and swelling in the area where the printed layer 3 is provided. The printed layer 3 is also formed between the hydrophilic deformable sheet 1 and the water permeability control layer 2 (FIG. 2), or on the surface of the hydrophilic deformable sheet 1 opposite to the surface on which the water permeation control layer 2 is provided (the third
(Fig.) can also be provided. From the viewpoint of pattern formation effect and decorative sheet formation by printing, it is the third
The embodiment of FIG. 1 or FIG. 2 is preferable to that shown in FIG. In addition, as shown in FIG. 4 corresponding to FIG. 1,
The water permeation control layer 2 can also be provided on both sides of the hydrophilic deformable sheet. In addition, in both examples,
The upper surface in the figure is planned to be brought into contact with a hydrous plastic material to be described later.

次に各郚の材質に぀いお説明するず、芪氎倉圢
性シヌトずしおは、ポリビニルアルコヌル郚
分けん化ポリ酢酞ビニルあるいはセロハン、ニ
トロセルロヌス、アセチルセルロヌス、ニトロセ
ルロヌス等のセルロヌス誘導䜓等の芪氎性暹脂の
フむルムないしシヌトが甚いられる。なかでも、
ポリビニルアルコヌル、特に結晶化床10〜15重
合床250〜350、けん化床75〜85を有するポリビ
ニルアルコヌルのフむルムが奜たしく甚いられ
る。フむルム原料ずしおのポリビニルアルコヌル
以䞋「PVA」ず略称するにぱチレングリコ
ヌル、グリコヌル等のグリコヌル類等の可塑剀
その他メチルセルロヌス、カルボキシメチルセル
ロヌス等のセルロヌス誘導䜓、デキストリン、ス
タヌチ等のデンプン類、ポリアクリル酞メチル゚
ステル等のアクリル酞゚ステル類等の添加剀オ
クチルアルコヌル等の高玚アルコヌル類、シリコ
ヌン系消泡剀む゜ブチルアルコヌル、−ブチ
ルアルコヌル、シクロヘキサノン、シクロヘキサ
ノヌル、ビリゞン、プノヌル、ロダン化カルシ
りム、ロダン化ナトリりム等の粘床安定剀を必芁
に応じお添加しお氎溶液ずし、加熱金属ドラム、
ロヌル、ベルトなどの可動性キダステむング面を
甚いおキダステむング方匏により補膜し、也燥
埌、たずえば35〜45℃で熱凊理を斜すこずにより
PVAフむルムを埗るこずができる。キダステむ
ング面は必芁に応じお所望の艶消し状態にしおお
くこずができる。たた補膜は、ダむあるいはロ
ヌルコヌタヌを甚いお行うこずもできる。
Next, to explain the materials of each part, the hydrophilic deformable sheet 1 is a film or sheet of hydrophilic resin such as polyvinyl alcohol (partially saponified polyvinyl acetate) or cellulose derivatives such as cellophane, nitrocellulose, acetylcellulose, and nitrocellulose. is used. Among them,
Polyvinyl alcohol, particularly a polyvinyl alcohol film having a degree of crystallinity of 10 to 15%, a degree of polymerization of 250 to 350, and a degree of saponification of 75 to 85% is preferably used. Polyvinyl alcohol (hereinafter abbreviated as "PVA") as a film raw material contains plasticizers such as glycols such as ethylene glycol and glycol;
Other additives such as cellulose derivatives such as methyl cellulose and carboxymethyl cellulose, starches such as dextrin and starch, and acrylic esters such as polyacrylic acid methyl ester; higher alcohols such as octyl alcohol; silicone antifoaming agents; isobutyl alcohol , n-butyl alcohol, cyclohexanone, cyclohexanol, pyridine, phenol, calcium rhodanide, sodium rhodide, and other viscosity stabilizers are added as necessary to form an aqueous solution, heated with a metal drum,
By forming a film by a casting method using a movable casting surface such as a roll or belt, and after drying, heat treatment is performed at, for example, 35 to 45℃.
You can get PVA film. The casting surface can be left in a desired matte state if desired. Further, film formation can also be performed using a T-die or a roll coater.

芪氎倉圢性シヌトの厚さは10Ό〜mm特に
20〜40Ό皋床の範囲が適圓である。
The thickness of the hydrophilic deformable sheet 1 is 10 ÎŒm to 2 mm, especially
A range of approximately 20 to 40 ÎŒm is appropriate.

透氎制埡局は、䞀般に、芪氎倉圢性シヌト
の構成材料より疎氎性の暹脂の局により圢成され
るものであり、より奜たしくは、透氎性を調節
䞀般に増倧するための無機質充填剀を配合す
る。暹脂ずしおは、たずえば、ポリりレタン暹
脂、ニトロセルロヌス、ポリアミド暹脂、ポリ゚
ステル暹脂、アクリル暹脂、塩化ビニル酢酞ビ
ニル共重合䜓暹脂などが必芁に応じお組合せお䜿
甚される。特にアクリルポリオヌルあるいはポリ
゚ステルポリオヌルずむ゜シアネヌト硬化剀ずの
組合せからなるポリりレタン暹脂が最も奜たしく
甚いられる。このようなポリりレタン暹脂は、特
にPVAフむルムず組合せお䜿甚するずきは該フ
むルムずの密着性が優れる。
The water permeability control layer 2 generally consists of a hydrophilic deformable sheet 1
It is formed by a layer of a resin that is more hydrophobic than the constituent materials, and more preferably contains an inorganic filler to adjust (generally increase) water permeability. As the resin, for example, polyurethane resin, nitrocellulose, polyamide resin, polyester resin, acrylic resin, vinyl chloride/vinyl acetate copolymer resin, etc. are used in combination as necessary. In particular, a polyurethane resin consisting of a combination of an acrylic polyol or a polyester polyol and an isocyanate curing agent is most preferably used. Such a polyurethane resin has excellent adhesion to a PVA film, especially when used in combination with the film.

透氎制埡局に配合する無機質充填剀ずしおは
酞化チタン、炭酞カルシりム、マむクロシリカ、
などが甚いられ、たずえば平均粒埄が〜15Ό
皋床のものを、暹脂100郚に察しお0.1〜20郚皋床
配合するこずが奜たしい。
Inorganic fillers added to the water permeability control layer 2 include titanium oxide, calcium carbonate, microsilica,
For example, particles with an average particle size of 1 to 15 ÎŒm are used.
It is preferable to mix about 0.1 to 20 parts of the resin to 100 parts of the resin.

透氎制埡局には、氎の透過を適床に抑制する
性質が芁求されるこずはもちろんであるが、その
他の芁求特性ずしお、芪氎倉圢性シヌトが倉圢
しお凹凞暡様を圢成する効果を阻害しおはなら
ず、そのため、柔軟性、適床の透氎性ならびにシ
ヌトの剥離に際しお硬化した化粧材料に移行しな
い皋床に芪氎倉圢性シヌトに察する密着性が優
れるこずが芁求される。このような芳点から、そ
の厚さないし塗垃量は厳密に制埡されるこずが望
たしい。塗垃量ずしおは、䞀般に0.5〜10m2
也燥皋床が奜たしく、ポリりレタン暹脂を甚
いる堎合、特に1.0〜2.5m2の範囲が奜たし
い。
The water permeation control layer 2 is of course required to have the property of appropriately suppressing water permeation, but other required properties include inhibiting the effect of the hydrophilic deformable sheet 1 from deforming to form an uneven pattern. Therefore, it is required to have excellent flexibility, appropriate water permeability, and adhesion to the hydrophilic deformable sheet 1 to the extent that it does not transfer to the cured cosmetic material when the sheet is peeled off. From this point of view, it is desirable that the thickness or coating amount be strictly controlled. The coating amount is generally 0.5 to 10g/m 2
(dry) degree is preferable, and when using a polyurethane resin, a range of 1.0 to 2.5 g/m 2 is particularly preferable.

たた透氎制埡局の厚さは、透氎性の制埡ずい
う芳点では、透湿床JIS Z0208が芪氎倉圢性
シヌト単独時の倀の10〜40皋床䜎䞋させる皋
床の厚さずするこずが奜たしく、たた操䜜性の芳
点では、透氎制埡局を介しお化粧甚シヌトを
氎あるいは含氎可塑性材料ず密着させたずきの、
密着から芪氎倉圢性シヌトの膚最による倉圢開始
が起るたでの時間が〜30分、特に10〜15分の範
囲ずするこずが奜たしい。なお、透湿床JIS
Z0208は、䞀定面積の詊料フむルムを介しお、
片偎を枩床40℃、盞察湿床90の空気雰囲気ずし
お、他方偎を塩化カルシりム吞湿剀によ぀お
也燥した空気雰囲気ずした堎合に、単䜍面積の詊
料フむルムを通しお単䜍時間内に透過する氎分量
ずしお定矩されるものであり、たずえば芪氎倉圢
性シヌトがPVAフむルムの堎合、それ単独では
600〜800m2・24hr.であるのに察しお、本
発明に埓い透氎制埡局を圢成するず、400〜500
m2・24hr皋床ずなる。
In addition, from the viewpoint of controlling water permeability, the thickness of the water permeability control layer 2 is preferably such that the water permeability (JIS Z0208) is reduced by about 10 to 40% of the value when the hydrophilic deformable sheet 1 is used alone. In addition, from the viewpoint of operability, when the decorative sheet A is brought into close contact with water or a water-containing plastic material through the water permeation control layer 2,
The time from adhesion to the start of deformation due to swelling of the hydrophilic deformable sheet is preferably in the range of 5 to 30 minutes, particularly 10 to 15 minutes. In addition, moisture permeability (JIS
Z0208) through a sample film of a certain area,
The amount of moisture that permeates through a unit area of a sample film in a unit time when one side has an air atmosphere with a temperature of 40℃ and a relative humidity of 90%, and the other side has an air atmosphere dried with calcium chloride (hygroscopic agent). For example, if the hydrophilic deformable sheet is a PVA film, the
600-800 (g/ m2・24hr.), whereas when the water permeability control layer is formed according to the present invention, the water permeability control layer is 400-500
g/m 2・24hr.

䞊蚘したような透氎制埡局は、䞊蚘暹脂およ
び必芁に応じお加える無機質充填剀を曎に必芁に
応じお䜿甚する溶媒ずずもに混合しお、溶液型、
硬化型等のむンキずし、これを、グラビアコヌト
法、ロヌルコヌト法、その他の方法で芪氎倉圢性
シヌトの䞀面の党面に塗垃するこずにより埗ら
れる。䞊蚘むンキには、䞊蚘した暹脂および無機
質充填剀以倖にも、安定剀、硬化剀、離型剀、撥
氎剀その他の添加剀を必芁に応じお添加するこず
ができる。
The water permeability control layer 2 as described above is prepared by mixing the resin and an inorganic filler added as necessary with a solvent used as necessary, and forming a solution type layer.
It is obtained by applying a curable ink or the like to the entire surface of the hydrophilic deformable sheet 1 using a gravure coating method, a roll coating method, or other methods. In addition to the resin and inorganic filler described above, stabilizers, curing agents, mold release agents, water repellents, and other additives may be added to the ink as necessary.

印刷局は、その非透氎性ず剛性により、芪氎
倉圢性シヌトの吞氎膚最による䌞長倉圢を抑制
するためにむンクないしは塗料を芪氎倉圢性シヌ
トあるいは、透氎制埡局䞊に郚分的に付䞎す
るこずにより圢成される。圢成方法ずしおは公知
の方法䟋えば、凹版印刷方匏、平版印刷方匏、凞
版印刷方匏、スクリヌン印刷方匏等の劂き印刷方
法、はけ塗り、ぞら塗り、吹付け塗り等の劂き塗
垃方法、その他、手、筆等による描画方法等が甚
いられ、かかる方法で行えば、文字、図圢、蚘
号、絵柄等の任意の区域を蚭けるこずができる。
Due to its water impermeability and rigidity, the printing layer 3 is partially applied with ink or paint on the hydrophilic deformable sheet 1 or the water permeation control layer 2 in order to suppress elongation deformation of the hydrophilic deformable sheet 1 due to water absorption and swelling. It is formed by Formation methods include known methods such as printing methods such as intaglio printing, planographic printing, letterpress printing, and screen printing; coating methods such as brush coating, spatula coating, and spray coating; and other methods such as manual, A drawing method using a brush or the like is used, and by using such a method, arbitrary areas such as characters, figures, symbols, patterns, etc. can be provided.

印刷局の圢成に甚いられるむンキないし塗料
組成物ずしおは、䞊述した透氎制埡局を圢成す
る暹脂ず同様な疎氎性暹脂からなるビヒクルを䞻
成分ずし、これに必芁に応じお、䟋えば可塑剀、
安定剀、硬化剀、也燥剀、界面掻性剀、離型剀、
撥氎剀、湿最剀、防湿剀、柔軟剀、染料、顔料等
の着色剀、充填剀、その他皮々の添加剀の皮た
たはそれ以䞊を添加し、硬化型組成物、溶液型組
成物、゚マルゞペン型組成物たたはゟル型組成物
ずしたものが甚いられる。
The ink or coating composition used to form the printing layer 3 has as its main component a vehicle made of a hydrophobic resin similar to the resin forming the water permeation control layer 2 described above, and if necessary, for example, a plasticizer. ,
Stabilizers, curing agents, desiccants, surfactants, mold release agents,
By adding one or more of water repellents, humectants, moisture-proofing agents, softeners, colorants such as dyes and pigments, fillers, and various other additives, curable compositions, solution-type compositions, and emulsions can be prepared. A type composition or a sol type composition is used.

印刷局の塗垃局は、䞊述した芪氎倉圢シヌト
に察しお所望の倉圢抑制効果を䞎えるに必芁な
量であり、䜿甚する暹脂の皮類によ぀おも異なる
が、䞀般に0.5〜0.4m2也燥皋床が奜たし
い。
The coating layer of the printing layer 3 is in an amount necessary to provide the desired deformation suppressing effect to the above-mentioned hydrophilic deformable sheet 1, and is generally 0.5 to 0.4 g/m, although it varies depending on the type of resin used. 2 (dry) level is preferable.

なお、芪氎倉圢性シヌトの氎による膚最を通
しおの䌞長倉圢性を区域的に異ならせるために
は、䞊蚘した印刷局の圢成に代えお、あるいはこ
れに加えお、電離性攟射線あるいは玫倖線等の照
射、郚分的加熱、酞あるいはアルカリ凊理等によ
り郚分的に架橋床、重合床、氎和床等の特性を異
ならせる方法を採甚するこずもできる。
In addition, in order to make the elongation deformability of the hydrophilic deformable sheet 1 different regionally through swelling with water, instead of or in addition to the formation of the above-described printed layer, irradiation with ionizing radiation or ultraviolet rays, etc. It is also possible to adopt a method of partially varying properties such as the degree of crosslinking, degree of polymerization, degree of hydration, etc. by partial heating, acid or alkali treatment, etc.

たた、本発明の化粧甚シヌトが比范的広面積で
あり、壁、床等の建築物の䞀郚に暡様付けを行う
堎合のように広面積の暡様付けを行う堎合には、
党面に埮现な貫通孔を蚭けおおくず、硬化前にお
いお可塑性の衚面に気泡を抱き蟌むこずなく密着
させるこずができ奜たしい。かかる貫通孔を化粧
甚シヌトに蚭ける方法ずしおは公知の方法が䜿甚
でき、ロヌルの党面に針を怍えおなる針ロヌルを
䜿甚し針ロヌルず察接するゎムロヌルずの間を通
す方法、平板の衚面に均䞀に針を怍えた型を甚い
型の䞊䞋動ずフむルムたたはシヌトの間欠送りに
より行なう方法、或いは䞊蚘の針ロヌル、針を怍
えた型の針を加熱しおおきシヌトを郚分的に溶融
する方法、シヌトを溶かしうる溶剀を点状に蚭け
た埌シヌト加枩し点状に溶解する方法等を甚いる
こずができるが、これら以倖の方法でもよい。な
お、これら貫通孔の圢成は、透氎制埡局の圢成
埌であれば、印刷局等の圢成による䌞長倉圢床
の異なる区域の圢成前に行぀おもよいが、たずえ
ば針により貫通孔を蚭ける堎合には、貫通孔の呚
囲の平滑性が䜎䞋し、印刷局の圢成が困難ずな
る。したが぀お貫通孔の圢成は、第図〜第図
に瀺すような化粧甚シヌトの圢成埌に行うこずが
奜たしい。䞊蚘の貫通孔の盎埄は0.2〜0.4mm繋
床、貫通孔を蚭ける密床は5000〜80000個m2繋
床が奜たしい。
In addition, the decorative sheet of the present invention has a relatively large area, and when patterning is applied to a large area such as when patterning is applied to a part of a building such as a wall or floor,
It is preferable to provide fine through-holes on the entire surface so that the plastic surface can be brought into close contact with the plastic surface without entrapping air bubbles before curing. Known methods can be used to provide such through holes in a decorative sheet, such as a method using a needle roll with needles planted on the entire surface of the roll and passing the holes between the needle roll and an opposing rubber roll, and A method using a mold in which needles are evenly planted is carried out by moving the mold up and down and intermittent feeding of the film or sheet, or a method in which the above-mentioned needle roll or needles in the mold with needles are heated and the sheet is partially melted. Alternatively, a method may be used in which a solvent capable of dissolving the sheet is provided in dots and then the sheet is heated to dissolve it in dots, but other methods may also be used. Note that the formation of these through holes may be performed after the formation of the water permeability control layer 2 and before the formation of areas with different degrees of elongation deformation by the formation of the printed layer 3, etc.; In this case, the smoothness around the through-hole decreases, making it difficult to form the printed layer 3. Therefore, it is preferable to form the through holes after forming the decorative sheet as shown in FIGS. 1 to 4. The diameter of the above-mentioned through holes is preferably about 0.2 to 0.4 mm, and the density of providing the through holes is preferably about 5,000 to 80,000 pieces/m 2 .

次に䞊蚘した化粧甚シヌトを甚いお行う本発明
の化粧材の補造法の基本的な態様に぀いお説明す
る。
Next, a basic aspect of the method for manufacturing a decorative material of the present invention using the above-mentioned decorative sheet will be explained.

たず第図に瀺すように適圓な基材に、含氎
可塑性材料を塗工する。
First, as shown in FIG. 5, a suitable base material 4 is coated with a hydrous plastic material 5.

基材ずしおは、皮々のものが䜿え、䟋えば、
朚材、合板、パヌテむクルボヌド等の朚質板、薄
手ないし厚手の玙、化粧玙、段ボヌル等の各皮の
玙類、各皮の織垃ないし䞍織垃類、鋌板、ステン
レス鋌板、アルミニりム板、銅板等の各皮の金属
板、各皮のプラスチツク板ないしフむルム、ハヌ
ドボヌド等の各皮繊維質板、石膏ボヌド類、パル
プセメント板、ロツクりヌル板、朚毛セメント
板、朚片セメント板等の各皮の有機高分子化合物
ず無機物質ずの耇合䜓基材、石綿スレヌト板、ケ
む酞カルシりム板、GRC板、その他各皮の無機
質板、コンクリヌトによる建築物のコンクリヌト
面等を䜿甚するこずができる。これらは必芁な堎
合、前凊理、接着剀等が斜される。
Various materials can be used as the base material 4, for example,
Various types of paper such as wood, plywood, particle board, thin or thick paper, decorative paper, cardboard, various woven or non-woven fabrics, steel plates, stainless steel plates, aluminum plates, copper plates, etc. Various organic polymer compounds and inorganic materials such as metal plates, various plastic plates or films, various fibrous plates such as hardboard, plasterboards, pulp cement plates, rock wool plates, wood wool cement plates, wood chip cement plates, etc. Composite substrates, asbestos slate boards, calcium silicate boards, GRC boards, various other inorganic boards, concrete surfaces of concrete buildings, etc. can be used. These are subjected to pretreatment, adhesive, etc., if necessary.

適甚すべき含氎可塑性材料ずしおは、ポルト
ランドセメントなどの氎硬性セメントおよび半氎
石膏等の氎硬性結合材、ドロマむト、消石灰、各
皮粘土等のその他の無機質粘結性結合材を結合材
ずし、必芁に応じお充填剀、骚材、顔料或いは染
料等の着色剀、可塑剀、安定性、硬化促進剀ある
いは遅延剀、氎和剀、乳化剀、増粘剀、発泡剀、
倩然ないし合成暹脂類、等の添加剀を加えお氎ず
ずもに混合しお可塑性ずした組成物が甚いられ
る。これら含氎可塑性材料自䜓は、セメントコン
クリヌト組成物、モルタル組成物、巊官甚組成物
等にしお、䞻ずしお建築甚途に広く甚いられおい
るものである。巊官甚組成物ずしおは合成暹脂゚
マルゞペンに無機質骚材を添加したものも䜿甚し
うる。これら含氎可塑性材料の基材ぞの塗工
には、型枠を甚いおの流し蟌み、かけ流し、こお
塗り等のこの皮材料に぀いお慣甚されおいる方法
がそのたた甚いられる。
The hydrous plastic materials 5 to be applied include hydraulic cements such as Portland cement, hydraulic binders such as hemihydrate gypsum, and other inorganic caking binders such as dolomite, slaked lime, and various clays as binders. Fillers, aggregates, colorants such as pigments or dyes, plasticizers, stabilizing agents, hardening accelerators or retarders, wetting agents, emulsifiers, thickeners, blowing agents,
A composition made plastic by adding additives such as natural or synthetic resins and mixing with water is used. These hydrous plastic materials themselves are widely used mainly in architectural applications in the form of cement concrete compositions, mortar compositions, plastering compositions, and the like. As a plastering composition, a composition obtained by adding an inorganic aggregate to a synthetic resin emulsion may also be used. For coating the hydrous plastic material 5 on the base material 4, methods commonly used for this type of material, such as pouring using a mold, pouring, and troweling, are used as they are.

次いで、第図に瀺すように、䞊蚘した第図
ないし第図で瀺した化粧甚シヌトの䞀を、そ
の透氎制埡局を蚭けた面第図ないし第図
における䞊面が、可塑性材料ず接するよう
に、可塑性材料ず密着させる。なお、第図お
よび以䞋の図においお、化粧甚シヌトの詳现構
造は省略し、シヌトの膚最により容易に倉圢の
起る区域を参照数字で、たた印刷局の圢成
により倉圢が抑制された区域を参照数字で衚
わすものずする。
Next, as shown in Fig. 6, one of the decorative sheets A shown in Figs. is brought into close contact with the plastic material 5 so that it is in contact with the plastic material 5. In FIG. 6 and the following figures, the detailed structure of the decorative sheet A is omitted, and the area where deformation easily occurs due to swelling of the sheet A is indicated by the reference numeral 12, and the deformation is suppressed by the formation of the printed layer 3. The designated area shall be designated by the reference numeral 13.

この化粧甚シヌトの適甚に際しおは、できる
だけ可塑材料ずの間に空気を巻き蟌たないよ
う、その䞀方の端蟺から順次密着させお行くこず
が望たしい。たた化粧甚シヌトが貫通孔を有す
る堎合には、少量の気泡であれば適甚埌に、こお
抌えなどする過皋で気泡を貫通孔から陀いお、シ
ヌトず可塑材料ずの密着を改善するこずがで
きる。
When applying this decorative sheet A, it is desirable to bring it into close contact with the plastic material 5 starting from one end so as to prevent air from being drawn in between it and the plastic material 5 as much as possible. In addition, when the decorative sheet A has through holes, if there are a small amount of air bubbles, the air bubbles are removed from the through holes during the process of pressing with a trowel after application to improve the adhesion between the sheet A and the plastic material 5. be able to.

次いで、䞊蚘の密着状態を保持するこずによ
り、第図に瀺すように、可塑性材料からの絊
氎によりシヌトの易倉圢区域がしわ状に倉
圢しずする、それに応じ可塑性材料
の察応郚分にしわ状の凹凞が圢成される。この
際、前述したように、可塑性材料のみからの絊
氎によ぀おは、特に壁塗りのように倧面積の堎
合、氎分量が党面に亘぀お均䞀でない堎合には、
シヌトの党面に亘぀お均䞀な䌞長倉圢が起らな
いこずがある。たた可塑性材料のみからの絊氎
では、シヌトによる吞氎により材料の可塑性
が奪われる堎合がある。このため本発明の奜たし
い態様においおは、第図に䜵せお瀺すように、
シヌトの可塑性材料ず接觊する面の逆偎の面
に远加の氎を塗垃しおシヌトの区域にお
ける倉圢を促進する。シヌトにおいお可塑性材
料ず接觊する面偎に蚭けた透氎制埡局第
図〜第図の存圚は、可塑性材料から氎が過
床に奪われるこずなく、シヌトの倉圢が䞻ずし
お远加氎により起される望たしい状態を可胜ず
するものである。これにより、䞊述した透氎制埡
局を有さない化粧甚シヌトを甚い䞔぀远加氎
の適甚を行わない堎合に比べお、補品化粧材に均
䞀か぀、より明瞭な凹凞暡様が付䞎される。
Next, by maintaining the above-mentioned close contact state, as shown in FIG. 7, the easily deformable area 12 of the sheet A is deformed into wrinkles by the water supply from the plastic material 5 (referred to as 12a), and the plastic material is deformed accordingly. 5
Wrinkle-like unevenness is formed in the corresponding portion. At this time, as mentioned above, if the water is supplied only from the plastic material 5, especially when the water content is not uniform over the entire surface, especially in the case of a large area such as wall painting,
Uniform elongation deformation may not occur over the entire surface of the sheet A. Furthermore, when water is supplied only from the plastic material 5, the plasticity of the material 5 may be taken away due to water absorption by the sheet A. Therefore, in a preferred embodiment of the present invention, as shown in FIG.
Additional water 6 is applied to the side of sheet A opposite the side in contact with the plastic material 5 to promote deformation in area 12 of sheet A. Water permeability control layer 2 (first
The presence of FIGS. 4) enables the desired situation in which the deformation of the sheet A is caused primarily by the additional water 6, without excessive water being taken away from the plastic material 5. As a result, it is possible to use a decorative sheet that does not have the above-mentioned water permeation control layer 2 and to use the additional water 6.
A more uniform and clear uneven pattern is imparted to the product decorative material than when no application is made.

远加氎の適甚量は、特に制限されないが、シ
ヌトの党面が濡れ、䞔぀浮き氎あるいは氎の流
れ萜ちが起らない皋床であるこずが奜たしい。こ
のような远加氎の適甚時においおは、材料は可
塑性を有し䞔぀比范的軟らかい化粧甚シヌトで
芆われおいるに過ぎない。したが぀お远加氎の
適甚法ずしおは、シヌトに力を殆んどおよがさ
ないものであるこずが奜たしく、特にスプレヌコ
ヌト法が望たしい。
The amount of additional water 6 to be applied is not particularly limited, but is preferably such that the entire surface of the sheet A is wetted and that floating water or water does not run off. When such additional water is applied, the material 5 is merely covered with the decorative sheet A which has plasticity and is relatively soft. Therefore, the method of applying the additional water 6 is preferably a method that does not exert almost any force on the sheet A, and a spray coating method is particularly desirable.

次いで、第図の状態で保持しお、含氎可塑性
材料が少なくずも衚面圢状を維持できる皋床た
で硬化させる。この硬化は、結合材がポルトラン
ドセメント、石膏等である堎合には氎和硬化であ
り、粘土、ドロマむト等の堎合には䞻ずしお氎分
の蒞発による。この保持状態においお必芁に応じ
おこお、ロヌル、あるいは平板等によりシヌト
を可塑性材料ぞず抌圧するこずもできる。
Next, it is held in the state shown in FIG. 7 to harden the hydrous plastic material 5 to the extent that it can at least maintain its surface shape. This hardening is hydration hardening when the binder is Portland cement, gypsum, etc., and is mainly due to evaporation of water when the binder is clay, dolomite, etc. In this holding state, if necessary, use a trowel, roll, or flat plate to remove the sheet A.
can also be pressed onto the plastic material 5.

材料の硬化埌で瀺す、化粧甚シヌト
を剥離し、曎に必芁に応じお埌硬化を行うこず
により第図に瀺すような化粧材を埗るこずがで
きる。埌硬化は、たずえば自然攟眮あるいは赀倖
線照射等による加熱などが挙げられる。
After the material 5 is cured (indicated by 5a), the decorative sheet A is peeled off, and if necessary, post-curing is performed to obtain a decorative material as shown in FIG. 8. Post-curing includes, for example, leaving to stand naturally or heating by infrared irradiation.

なお本発明の方法においお含氎可塑性材料に着
色しおおいおもよく、たた、暡様状凹凞を付䞎し
た埌に着色しおもよく、たた、谷汚しず呌ばれる
凹郚に着色する方法や、凞郚を着色する方法をず
぀おもよく、たた、以䞊のような方法を適宜組み
合わせるこずもできる。このような方法により凹
凞暡様に加えお、着色されたあるいは着色暡様を
有する化粧材が埗られる。
In addition, in the method of the present invention, the hydrous plastic material may be colored in advance, or it may be colored after the patterned unevenness is imparted. Alternatively, the above methods can be combined as appropriate. By such a method, a decorative material that is colored or has a colored pattern in addition to the uneven pattern can be obtained.

而しお本発明によ぀お埗られる補品は極めおナ
ニヌクで立䜓感の豊富なものであり、壁、倩井等
の内装材および倖装材等の建材、各皮化粧板、看
板、包装関係等皮々の分野に適甚でき甚途も極め
お広いものである。
The products obtained by the present invention are extremely unique and have a rich three-dimensional effect, and can be used in various fields such as interior materials such as walls and ceilings, building materials such as exterior materials, various decorative boards, signboards, packaging, etc. It can be applied to a wide range of applications.

䞊述したように本発明によれば、本発明者らの
開発した芪氎倉圢性シヌトに印刷暡様等の非透氎
郚を圢成した化粧甚シヌトを甚いお含氎可塑性材
料から独特の凹凞暡様を有する無機質化粧材を埗
るこずのできる方法特開昭52−91061号同55−
51524号各公報においお、化粧甚シヌトずしお、
曎に透氎制埡局を蚭けたものを甚いるこずによ
り、シヌトの保存性、工皋の各皮合理化等の利点
が埗られるだけでなく、凹凞暡様の深さあるいは
明瞭性においおも本質的な改善が埗られる。
As described above, according to the present invention, an inorganic cosmetic having a unique uneven pattern is produced from a hydrous plastic material by using a cosmetic sheet in which a water-impermeable part such as a printed pattern is formed on a hydrophilic deformable sheet developed by the present inventors. A method by which wood can be obtained (Japanese Patent Application Laid-Open No. 52-91061, No. 55-
51524), as a cosmetic sheet,
Further, by using a sheet provided with a water permeation control layer, not only can advantages such as sheet shelf life and various rationalization of processes be obtained, but also essential improvements can be obtained in the depth or clarity of the uneven pattern.

以䞋実斜䟋により本発明を曎に具䜓的に説明す
る。
The present invention will be explained in more detail with reference to Examples below.

実斜䟋  厚み30Όのポリビニヌルアルコヌル系フむル
ム日合フむルム(æ ª)補、ハむセロン−103の
片面にポリりレタン系暹脂をビヒクルずするグラ
ビア・むンキ諞星むンキ(æ ª)補、ARむンキを
甚い、レリヌフ調暡様を暡しお暡様郚の版深が
50Όずなるように䜜成したグラビア版を甚いグ
ラビア印刷にお印刷局也燥塗垃量3.0m2
を圢成し、次いでアクリルポリオヌルむ゜シア
ネヌト硬化剀からなるポリりレタン暹脂65郚、酞
化チタン郚平均粒埄1Ό30郚および埮粉シ
リカ郚を重量の酢酞゚チルトル゚ン
混合溶剀に溶解しお埗たむンキ諞星むンキ
(æ ª)補モルタルプラむマヌを甚いお党面ベタ印刷
を行い透氎制埡局也燥塗垃量2.0m2を圢
成し、第図盞圓の化粧甚シヌトを埗た。
Example 1 Gravure ink (AR Ink, manufactured by Moroboshi Ink Co., Ltd.) containing a polyurethane resin as a vehicle was applied to one side of a 30 ÎŒm thick polyvinyl alcohol film (Hiselon D-103, manufactured by Nichigo Film Co., Ltd.). The depth of the pattern is increased to imitate a relief pattern.
Print layer by gravure printing using a gravure plate made to have a thickness of 50 ÎŒm (dry coating amount: 3.0 g/m 2 )
Then, 65 parts of a polyurethane resin consisting of an acrylic polyol/isocyanate curing agent, 30 parts of titanium oxide (average particle size 1 ÎŒm) and 5 parts of finely divided silica were mixed with a weight of ethyl acetate/toluene (1/2).
1) Ink obtained by dissolving in mixed solvent (Moroboshi Ink)
A water permeation control layer (dry coating amount: 2.0 g/m 2 ) was formed by solid printing on the entire surface using Mortar Primer (manufactured by Mortar Primer Co., Ltd.), and a decorative sheet corresponding to FIG. 2 was obtained.

なお、䞊蚘ポリビニルアルコヌル系フむルムの
透湿床JIS Z0208は玄670m2・24hrであ
るのに、このポリビニルアルコヌル系フむルムに
䞊蚘ず同様の透氎制埡局を蚭けた耇合フむルムの
透湿床は玄470m2・24hrであ぀た。
The moisture permeability (JIS Z0208) of the above polyvinyl alcohol film is approximately 670 g/m 2 24 hr, but the moisture permeability of a composite film in which a water permeation control layer similar to the above is provided on this polyvinyl alcohol film is approximately It was 470g/ m2・24hr.

䞊蚘の化粧甚シヌトにピツチ玄mm、先端埄
0.2mmの針を䞀面に怍えた針ロヌルを甚い、党面
に貫通孔を圢成した。
Pitch approx. 5mm to the above cosmetic sheet, tip diameter
Using a needle roll with 0.2 mm needles planted all over it, through holes were formed on the entire surface.

建築物のコンクリヌト躯䜓の倖壁垂盎面にアク
リル系゚マルゞペンをプラむマヌずしおスポンゞ
ロヌルにお塗垃し30分間攟眮しお也燥した埌、䞋
蚘組成からなる含氎可塑性材料を鏝塗りにお厚み
がmmになるよう塗工し、塗工局を圢成した。
Apply acrylic emulsion as a primer to the vertical surface of the exterior wall of the concrete frame of the building using a sponge roll, leave it to dry for 30 minutes, and then apply a hydrous plastic material with the following composition to a thickness of 3 mm using a trowel. to form a coating layer.

ポルトランドセメント 100郚 シリカ 30郚 æ°Ž 50郚 塗工面に前蚘の貫通孔を圢成した化粧甚シヌト
をその透氎制埡局ず塗工面が接するように重ね
た。塗工面の氎による凹凞が倚少生じ始めるが、
曎にシヌト偎から霧吹きを甚いお氎を党面に吹き
぀けた。吹き぀けの皋床は党面に隅なく氎が塗ら
れ、しかも氎が流れ萜ちない皋床ずした。氎の吹
き぀けにより印刷暡様のない郚分のシヌトが䞡面
からの氎により膚最しおしわを圢成し、印刷暡様
のある郚分は平坊なたたであり、レリヌフ調の暡
様が圢成された。この埌、自然攟眮しおセメント
を硬化させ、シヌトを剥離した。
Portland cement 100 parts Silica 30 parts Water 50 parts The decorative sheets in which the above-mentioned through holes were formed on the coated surface were stacked so that the water permeation control layer and the coated surface were in contact with each other. Some unevenness will begin to appear on the coated surface due to water, but
Furthermore, water was sprayed over the entire surface from the sheet side using a sprayer. The degree of spraying was such that the entire surface was coated with water without any corners, and the water did not run off. When sprayed with water, the parts of the sheet without a printed pattern swelled with water from both sides, forming wrinkles, while the parts with a printed pattern remained flat, forming a relief-like pattern. Thereafter, the cement was allowed to harden naturally, and the sheet was peeled off.

実斜䟋  ポルトランドセメント、シリカ、氎のかわりに
石膏、石灰、氎からなる石膏系プラスタヌを甚い
お、その他は実斜䟋ず同様にしお行ない、実斜
䟋ず同様なレリヌフ調の効果を有し、䞔぀癜色
の化粧面を埗た。
Example 2 A gypsum-based plaster consisting of gypsum, lime, and water was used instead of Portland cement, silica, and water, and the rest was carried out in the same manner as in Example 1, and the same relief-like effect as in Example 1 was obtained. , and a white decorative surface was obtained.

実斜䟋  ポルトランドセメント、シリカ、氎のかわりに
合成暹脂゚マルゞペン旭化成(æ ª)補、ミナヌルコ
ヌト及び骚材ずしお垞陞砕石(æ ª)補、ケむ砂
号そお぀黒号を䜓積比での
割合で混合したものを甚いた以倖は実斜䟋の操䜜
を繰返すこずにより、実斜䟋ず同様なか぀衚面
が砕石の埮现凹凞をも有するレリヌフ暡様を埗
た。
Example 3 Portland cement, silica, synthetic resin emulsion (Millecoat A, manufactured by Asahi Kasei Corporation) instead of water, and silica sand No. 5/Sotetsu Kuro No. 5, manufactured by Hitachi Kaiseki Co., Ltd. as aggregates = 1/ By repeating the operations in Example 1 except for using a mixture of 1 and 1 at a volume ratio of 3/1, a relief pattern similar to Example 1 and having fine irregularities of crushed stone on the surface was obtained.

【図面の簡単な説明】[Brief explanation of the drawing]

第図〜第図はいずれも、化粧甚シヌトある
いはこれを甚いお補造される化粧材の厚み方向暡
匏断面図であり、第図〜第図はそれぞれ本発
明の化粧甚シヌトの実斜䟋を瀺す。たた第図〜
第図は䞊蚘化粧甚シヌトを甚いお行う本発明の
化粧材の補造法の工皋を説明するものであり、第
図は含氎可塑性材料の塗工埌、第図は化粧甚
シヌトの貌垃埌、第図は化粧甚シヌトの倉圢工
皋、第図は埗られる化粧材を瀺す。   化粧甚シヌト、  芪氎倉圢性シヌ
ト、  透氎制埡局、  非透氎性印刷局、
  基材、  含氎可塑性材料  硬
化埌、  远加の氎、  化粧甚シヌト
の易倉圢区域、  化粧甚シヌトの倉圢抑制
区域。
1 to 8 are schematic cross-sectional views in the thickness direction of a decorative sheet or a decorative material manufactured using the same, and FIGS. 1 to 4 are respectively illustrations of implementations of the decorative sheet of the present invention. Give an example. Also, Figure 5~
Figure 8 explains the process of manufacturing the decorative material of the present invention using the above-mentioned decorative sheet. After fabrication, FIG. 7 shows the process of deforming the decorative sheet, and FIG. 8 shows the resulting decorative material. A... Decorative sheet, 1... Hydrophilic deformable sheet, 2... Water permeability control layer, 3... Water impermeable printed layer,
4... Base material, 5... Water-containing plastic material (5a... after curing), 6... Additional water, 12... Easily deformable area of the decorative sheet, 13... Deformation suppressed area of the decorative sheet.

Claims (1)

【特蚱請求の範囲】  氎により膚最し䌞長倉圢を起す芪氎倉圢性シ
ヌトの少なくずも䞀面の党面に透氎制埡局を蚭け
䞔぀郚分的に䞊蚘吞氎による䌞長倉圢の皋床の異
なる区域を蚭けおなる化粧甚シヌト。  倉圢性シヌトの䞀面党面に透氎制埡局を蚭
け、その䞊から実質的に非透氎性の印刷局を郚分
的に蚭けおなる䞊蚘第項の化粧甚シヌト。  倉圢性シヌトの䞀面に実質的に非透氎性の印
刷局を郚分的に蚭け、その䞊から倉圢性シヌトの
党面に透氎制埡局を蚭けおなる䞊蚘第項の化粧
甚シヌト。  透氎制埡局が、その圢成により芪氎倉圢性シ
ヌトの透湿床JIS Z0208を10〜40䜎䞋させ
る皋床の厚さで圢成される䞊蚘第項なし第項
のいずれかの化粧シヌト。  党面に埮现な貫通孔を蚭けおなる䞊蚘第項
たたは第項のいずれかの化粧甚シヌト。  芪氎倉圢性シヌトが、ポリビニルアルコヌ
ル、セルロヌス誘導䜓から遞ばれた芪氎性暹脂か
らなる䞊蚘第項ないし第項のいずれかの化粧
甚シヌト。  透氎制埡局が、芪氎倉圢性シヌトの構成材料
より疎氎性の暹脂ず無機質充填剀ずを含む塗料の
塗膜である䞊蚘第項ないし第項のいずれかの
化粧甚シヌト。  䞋蚘の工皋を含むこずを特城ずする衚面凹凞
暡様を有する化粧材の補造法。 (1) 含氎可塑性材料の硬化前の衚面に、氎により
膚最し䌞長倉圢を起す芪氎倉圢性シヌトの少な
くずも䞀面の党面に透氎制埡局を蚭け䞔぀郚分
的に䞊蚘吞氎による䌞長倉圢の皋床の異なる区
域を蚭けおなる化粧甚シヌトを、その透氎制埡
局を蚭けた面が接するように密着させる工皋、 (2) 前蚘化粧甚シヌトを氎により膚最させその面
方向に亘぀お区域内に異なる皋床に䌞長倉圢さ
せお、含氎可塑性材料に察応する衚面凹凞暡様
を圢成させる工皋、 (3) 含氎可塑性材料を、少なくずも自己圢状保持
性を有する皋床たで硬化させる工皋、および (4) 前蚘化粧甚シヌトを剥離する工皋。  前蚘工皋(2)においお、前蚘化粧甚シヌトの含
氎可塑性材料ず接する面ず逆偎の面に远加の氎を
塗垃する䞊蚘第項の方法。
[Scope of Claims] 1. A cosmetic product comprising a hydrophilic deformable sheet that swells with water and undergoes elongation deformation, and a water permeation control layer is provided on at least one entire surface of the sheet, and regions with different degrees of elongation deformation due to water absorption are partially provided. sheet. 2. The decorative sheet according to item 1 above, wherein a water permeability control layer is provided on one entire surface of the deformable sheet, and a substantially water-impermeable printed layer is partially provided thereon. 3. The decorative sheet according to item 1 above, wherein a substantially water-impermeable printed layer is partially provided on one surface of the deformable sheet, and a water permeation control layer is provided on the entire surface of the deformable sheet. 4. The decorative sheet according to any one of the above items 1 and 3, wherein the water permeability control layer is formed to a thickness that reduces the moisture permeability (JIS Z0208) of the hydrophilic deformable sheet by 10 to 40%. 5. The decorative sheet according to any one of the above items 1 and 4, which is provided with fine through holes on the entire surface. 6. The cosmetic sheet according to any one of items 1 to 5 above, wherein the hydrophilic deformable sheet is made of a hydrophilic resin selected from polyvinyl alcohol and cellulose derivatives. 7. The decorative sheet according to any one of items 1 to 6 above, wherein the water permeation control layer is a coating film of a paint containing a resin that is more hydrophobic than the constituent materials of the hydrophilic deformable sheet and an inorganic filler. 8. A method for producing a decorative material having an uneven surface pattern, which is characterized by including the following steps. (1) A water permeation control layer is provided on at least one entire surface of a hydrophilic deformable sheet that swells with water and causes elongation deformation on the surface of the hydrous plastic material before hardening, and partially has areas where the degree of elongation deformation due to water absorption differs. (2) Swelling the cosmetic sheet with water and elongating it to different degrees within the area along the surface direction; (3) curing the hydrous plastic material to the extent that it has self-shape retention at least; and (4) peeling off the decorative sheet. Process. 9. The method of item 8 above, wherein in step (2), additional water is applied to the surface of the decorative sheet opposite to the surface in contact with the hydrous plastic material.
JP57053211A 1981-05-30 1982-03-31 Cosmetic sheet and method for producing decorative materials using the same Granted JPS58172275A (en)

Priority Applications (12)

Application Number Priority Date Filing Date Title
JP57053211A JPS58172275A (en) 1982-03-31 1982-03-31 Cosmetic sheet and method for producing decorative materials using the same
US06/380,836 US4407881A (en) 1981-05-30 1982-05-21 Decorative sheets and processes for producing decorative articles by using the same
AU84203/82A AU545217B2 (en) 1981-05-30 1982-05-26 Hydrophilic decorative sheet
DE19823219992 DE3219992A1 (en) 1981-05-30 1982-05-27 DECORATION PATHS AND METHOD FOR PRODUCING DECORATION PRODUCTS USING THE DECORATION PATHS
GB08215581A GB2104445B (en) 1981-05-30 1982-05-27 Decorative sheets and processes for producing decorative articles using the same
IT48527/82A IT1148313B (en) 1981-05-30 1982-05-28 DECORATIVE SHEETS AND PROCEDURE TO PRODUCE DECORATIVE OBJECTS WITH THEIR USE
ES512666A ES512666A0 (en) 1981-05-30 1982-05-28 PROCEDURE FOR THE MANUFACTURE OF DECORATIVE PANELS IN RELIEFS.
FR8209434A FR2506682B1 (en) 1981-05-30 1982-05-28 DECORATIVE SHEET AND METHOD FOR MANUFACTURING DECORATIVE OBJECTS USING SUCH SHEET
CA000404010A CA1170122A (en) 1981-05-30 1982-05-28 Decorative sheets and processes for producing decorative articles by using the same
SE8203317A SE8203317L (en) 1981-05-30 1982-05-28 DECORATIVE SHEET AND SET FOR MAKING DECORATIVE ARTICLES USING THE SHEET
KR8202413A KR870000696B1 (en) 1981-05-30 1982-05-29 Cosmetic sheet and manufacturing method of the cosmetic material using the same
PH27378A PH18826A (en) 1981-05-30 1982-05-31 Decorative sheets and processes for producing decorative articles by using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57053211A JPS58172275A (en) 1982-03-31 1982-03-31 Cosmetic sheet and method for producing decorative materials using the same

Publications (2)

Publication Number Publication Date
JPS58172275A JPS58172275A (en) 1983-10-11
JPS6330857B2 true JPS6330857B2 (en) 1988-06-21

Family

ID=12936507

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57053211A Granted JPS58172275A (en) 1981-05-30 1982-03-31 Cosmetic sheet and method for producing decorative materials using the same

Country Status (1)

Country Link
JP (1) JPS58172275A (en)

Also Published As

Publication number Publication date
JPS58172275A (en) 1983-10-11

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