JPS6332839B2 - - Google Patents
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- Publication number
- JPS6332839B2 JPS6332839B2 JP3592883A JP3592883A JPS6332839B2 JP S6332839 B2 JPS6332839 B2 JP S6332839B2 JP 3592883 A JP3592883 A JP 3592883A JP 3592883 A JP3592883 A JP 3592883A JP S6332839 B2 JPS6332839 B2 JP S6332839B2
- Authority
- JP
- Japan
- Prior art keywords
- coal
- temperature
- low
- moisture content
- rank coal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
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- Solid Fuels And Fuel-Associated Substances (AREA)
Description
【発明の詳細な説明】
本発明は低品位炭の改質方法に関し、詳しくは
泥炭,褐炭,亜瀝青炭などの低品位炭の含水率を
低減させ、さらに急速加熱,圧縮成形,酸化処理
を組合せて適用することにより、活性を低下させ
自然発火の防止を図り、輸送性,貯蔵性を向上さ
せる低品位炭の改質方法に関する。
褐炭などの低品位炭は含水率が高いため、その
輸送が不経済であるばかりでなく、活性が強いた
め輸送中や貯蔵中などに自然発火を起こし易い等
の理由で、その利用範囲は山元近傍に限られてい
る。
このような事情に鑑み、これら低品位炭より可
及的に水分を除去し、自然発火を防止する方法が
種々提案されている。例えば、乾燥後水蒸気存在
下で加熱処理し、大気圧下で加熱成形して練炭と
する方法(特開昭56−104996号公報)、乾燥後急
速加熱し、次いで急速冷却する方法(特開昭56−
149494号公報)などがある。また、本発明者らは
既に高温下に圧縮成形する方法(特願昭57−
32983号明細書)および乾燥後原料炭を酸化処理
して自然発火を防止する方法(特願昭57−182789
号明細書)を提案している。
本発明者らは、さらに低品位炭の改質方法につ
いて鋭意研究した結果、本発明を完成するに至つ
た。
本発明は、低品位炭を85〜150℃で実質的に含
水率0%になるまで乾燥し、次いで200〜400℃の
成形温度まで10分以内の時間で加熱し、この温度
において直ちに1〜5ton/cm2の圧力で圧縮成形
し、さらに成形炭を100〜200℃で酸素濃度1〜21
容量%の空気あるいは酸素と窒素の混合ガスを用
いて酸化処理を行なうことを特徴とする低品位炭
の改質方法である。
石炭の中では泥炭が最も自然発火しやすく、以
下褐炭,亜瀝青炭,瀝青炭の順であることが知ら
れている。また、泥炭,褐炭,亜瀝青炭,瀝青炭
などの低品位炭は含水率が高いため、輸送効率が
悪いものである。したがつて、本発明ではこれら
の低品位炭を対象としてその改質を行なうもので
ある。
本発明を実施するにあたつて、原料炭は予め粉
砕して粒状としておくことが望ましく、特に粒径
を3mm以下としておくことが好ましい。また、石
炭は天日乾燥などにより乾燥して含水率を15〜20
重量%まで低減させることが望ましい。
石炭の乾燥は、85〜150℃の温度で加熱するこ
とにより行ない、好ましくは窒素ガス等の不活性
ガス中で、実質的に含水率が0%となるまで行な
う。乾燥時間は石炭の種類,加熱温度などを考慮
して決定する。この乾燥により石炭中の水分の大
部分が除かれ、さらに可燃性ガスの一部も除去さ
れる。
乾燥した石炭は、成形温度、すなわち200〜400
℃の温度まで急速に加熱する。所定温度まで10分
以内、好ましくは5〜7分で急速加熱する。この
ような急速加熱を行なうのは、高温で長時間処理
することによる成形性の低下を防止するためであ
る。
急速加熱後、その所定温度、200〜400℃の温度
において1〜5t/cm2、好ましくは2〜3t/cm2の圧
力にて瞬時に圧縮成形する。また、通常は圧縮成
形する場合、外部よりピツチ等のバインダーを加
えることが必要であるが、本発明においては自己
副生タールをバインダーとする為、外部バインダ
ーを必要としない。
続いて、高温圧縮成形された石炭の酸化処理を
行なう。この操作は耐自然発火性を改善すること
を目的としており、100〜200℃の温度で行なうと
すぐれた効果が得られる。酸化処理は酸素濃度1
〜21容量%、好ましくは4〜10容量%で30分〜5
時間、好ましくは2〜3時間行なう。酸化処理は
空気を用いて行なうこともできるが、望ましくは
酸素と窒素を所定割合に混合した混合ガスを使用
する。
急速加熱,圧縮成形,酸化処理を組合せて行な
う本発明の方法により、通常1%二酸化炭素発生
温度115℃以上、圧潰強度80Kg・f/cm以上,か
さ密度1.1g/cm3の石炭が得られる。このように
して得られた石炭は耐自然発火性,耐発塵性に優
れており、粉砕しても、この性質を十分に維持し
得る。また、圧潰強度およびかさ密度が大きいた
め、輸送効率もきわめて高いものである。さら
に、燃料として用いた場合、発熱量が高く燃料用
炭として好適な性状を有している。
次に、本発明の実施例を示す。
実施例 1〜4
豪州ヤルーン炭を3mm以下に粉砕し、窒素ガス
雰囲気中で120℃で3時間乾燥し、含水率を0%
とした。その後、その乾燥炭(性状を第1表に示
す。)8gを内径25mmφの金型中に入れ、第2表
に示す時間で所定の成形温度まで急速加熱し、次
いで3t/cm2の圧縮圧で瞬時に成形を行ない厚さ15
〜20mmの成形炭を得た。しかる後、成形炭を、酸
素濃度6容量%酸素―窒素混合ガス中で150℃の
温度で3時間酸化処理を行なつた。その後、室温
まで下げ成形炭を取り出して密閉容器に保存し
た。結果を第2表に示す。なお、耐自然発火性に
ついては1容量%CO2発生温度により評価した。
比較例 1〜8
酸化処理を行なわなかつたこと以外は実施例1
〜4と同様に行なつた。結果を第2表に示す。
比較例 9
300℃まで急速昇温し、さらに300℃の温度に3
時間保持したのち圧縮成形したこと以外は実施例
3と同様に行なつた。結果を第2表に示す。
第1表
a 工業分析としての乾燥炭の分析値
(ドライベース)
灰分 : 1.2重量%
揮発分 : 50.9重量%
固定炭素 : 47.9重量%
b 元素分析(ドライアツシユフリー)
炭素 : 64.0重量%
水素 : 4.5重量%
窒素 : 1.0重量%
酸素 : 30.3重量%
硫黄 : 0.2重量%
【表】[Detailed Description of the Invention] The present invention relates to a method for reforming low-rank coal, and more specifically, it involves reducing the moisture content of low-rank coal such as peat, lignite, and sub-bituminous coal, and further combining rapid heating, compression molding, and oxidation treatment. This invention relates to a method for modifying low-rank coal that reduces activity, prevents spontaneous combustion, and improves transportability and storability. Low-grade coal such as lignite has a high moisture content, which makes it uneconomical to transport.It is also highly active and tends to spontaneously ignite during transportation and storage. Limited to nearby areas. In view of these circumstances, various methods have been proposed to remove as much water as possible from these low-rank coals and prevent spontaneous combustion. For example, after drying, heat treatment is carried out in the presence of steam, followed by heat molding under atmospheric pressure to form briquettes (Japanese Unexamined Patent Publication No. 104996/1983), and a method of rapid heating after drying and then rapid cooling (Japanese Unexamined Patent Publication No. 1986-104996). 56−
149494). In addition, the present inventors have already developed a method of compression molding under high temperature (Japanese Patent Application No. 1983-
32983 specification) and a method for preventing spontaneous combustion by oxidizing coking coal after drying (Japanese Patent Application No. 57-182789)
(No. 3 Specification). The present inventors further conducted intensive research on methods for reforming low-rank coal, and as a result, completed the present invention. In the present invention, low-rank coal is dried at 85-150°C until the moisture content becomes substantially 0%, then heated to a forming temperature of 200-400°C within 10 minutes, and at this temperature, immediately Compression molding is performed at a pressure of 5ton/ cm2 , and the briquette is further heated to an oxygen concentration of 1 to 21 at 100 to 200℃.
This is a low-rank coal reforming method characterized by carrying out oxidation treatment using air or a mixed gas of oxygen and nitrogen at a volume percent. It is known that among coals, peat is the most likely to spontaneously ignite, followed by lignite, subbituminous coal, and bituminous coal. In addition, low-grade coal such as peat, lignite, sub-bituminous coal, and bituminous coal has a high moisture content and therefore has poor transportation efficiency. Therefore, in the present invention, these low-rank coals are targeted for modification. In carrying out the present invention, it is preferable that the raw coal be pulverized in advance into granules, and it is particularly preferable that the particle size is 3 mm or less. Coal is also dried in the sun to reduce its moisture content to 15 to 20.
It is desirable to reduce it to % by weight. Drying of the coal is carried out by heating at a temperature of 85 to 150°C, preferably in an inert gas such as nitrogen gas, until the moisture content becomes substantially 0%. The drying time is determined by considering the type of coal, heating temperature, etc. This drying removes most of the moisture in the coal and also removes some of the combustible gases. Dry coal has a forming temperature i.e. 200-400
Heat rapidly to a temperature of °C. Rapid heating is performed to a predetermined temperature within 10 minutes, preferably within 5 to 7 minutes. The reason for performing such rapid heating is to prevent deterioration in moldability due to long-term treatment at high temperatures. After rapid heating, compression molding is instantaneously carried out at a predetermined temperature of 200 to 400°C under a pressure of 1 to 5 t/cm 2 , preferably 2 to 3 t/cm 2 . Further, when compression molding is normally performed, it is necessary to add a binder such as pitch from the outside, but in the present invention, since self-by-produced tar is used as the binder, no external binder is required. Subsequently, the high-temperature compression molded coal is oxidized. This operation is aimed at improving spontaneous ignition resistance, and excellent effects are obtained when carried out at temperatures of 100-200°C. Oxidation treatment has an oxygen concentration of 1
~21% by volume, preferably 4-10% by volume for 30 minutes ~5
The heating time is preferably 2 to 3 hours. Although the oxidation treatment can be performed using air, it is preferable to use a mixed gas containing oxygen and nitrogen in a predetermined ratio. By the method of the present invention, which combines rapid heating, compression molding, and oxidation treatment, coal having a 1% carbon dioxide generation temperature of 115° C. or higher, a crushing strength of 80 Kg·f/cm or higher, and a bulk density of 1.1 g/cm 3 can be obtained. . The coal thus obtained has excellent spontaneous ignition resistance and dust generation resistance, and can sufficiently maintain these properties even when pulverized. Furthermore, since the crushing strength and bulk density are high, the transport efficiency is also extremely high. Furthermore, when used as fuel, it has a high calorific value and has properties suitable as fuel coal. Next, examples of the present invention will be shown. Examples 1 to 4 Australian Yalloon coal was crushed to 3 mm or less and dried at 120°C for 3 hours in a nitrogen gas atmosphere to reduce the moisture content to 0%.
And so. Thereafter, 8 g of the dried charcoal (properties shown in Table 1) was placed in a mold with an inner diameter of 25 mm, and rapidly heated to the specified molding temperature for the time shown in Table 2, followed by a compression pressure of 3 t/cm 2. Instantly molds to a thickness of 15
~20 mm briquettes were obtained. Thereafter, the briquettes were subjected to oxidation treatment at a temperature of 150° C. for 3 hours in an oxygen-nitrogen mixed gas with an oxygen concentration of 6% by volume. Thereafter, the temperature was lowered to room temperature, the charcoal was taken out, and the charcoal was stored in an airtight container. The results are shown in Table 2. The spontaneous ignition resistance was evaluated based on the 1 volume % CO 2 generation temperature. Comparative Examples 1 to 8 Example 1 except that oxidation treatment was not performed
It was carried out in the same manner as in 4. The results are shown in Table 2. Comparative example 9 Rapid temperature rise to 300℃, and then 3
The same procedure as in Example 3 was carried out except that compression molding was carried out after holding for a certain period of time. The results are shown in Table 2. Table 1 a Analysis values of dry coal for industrial analysis (dry base) Ash content: 1.2% by weight Volatile content: 50.9% by weight Fixed carbon: 47.9% by weight b Elemental analysis (dry ash free) Carbon: 64.0% by weight Hydrogen: 4.5 Weight% Nitrogen: 1.0% by weight Oxygen: 30.3% by weight Sulfur: 0.2% by weight [Table]
Claims (1)
になるまで乾燥し、次いで200〜400℃の成形温度
まで10分以内の時間で加熱し、この温度において
直ちに1〜5ton/cm2の圧力で圧縮成形し、さらに
成形炭を100〜200℃で酸素濃度1〜21容量%の空
気あるいは酸素と窒素の混合ガスを用いて酸化処
理を行なうことを特徴とする低品位炭の改質方
法。 2 低品位炭が褐炭である特許請求の範囲第1項
記載の改質方法。[Claims] 1. Low-rank coal with substantially 0% moisture content at 85 to 150°C
The charcoal is then dried to a temperature of 200 to 400°C within 10 minutes, and at this temperature it is immediately compression molded at a pressure of 1 to 5 ton/cm 2 . A method for reforming low-rank coal, characterized by carrying out oxidation treatment using air or a mixed gas of oxygen and nitrogen with an oxygen concentration of 1 to 21% by volume. 2. The reforming method according to claim 1, wherein the low-rank coal is lignite.
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3592883A JPS59161491A (en) | 1983-03-07 | 1983-03-07 | Modification of coal |
| AU19907/83A AU552638B2 (en) | 1982-10-20 | 1983-10-05 | Process for modification of coal |
| CA000438554A CA1227639A (en) | 1982-10-20 | 1983-10-06 | Process for modification of coal |
| KR1019840000693A KR860002068B1 (en) | 1983-03-07 | 1984-02-14 | Process for modification of coal |
| US06/747,652 US4645513A (en) | 1982-10-20 | 1985-06-21 | Process for modification of coal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3592883A JPS59161491A (en) | 1983-03-07 | 1983-03-07 | Modification of coal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59161491A JPS59161491A (en) | 1984-09-12 |
| JPS6332839B2 true JPS6332839B2 (en) | 1988-07-01 |
Family
ID=12455691
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3592883A Granted JPS59161491A (en) | 1982-10-20 | 1983-03-07 | Modification of coal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59161491A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011016371A1 (en) * | 2009-08-07 | 2011-02-10 | 三菱重工業株式会社 | Apparatus for modifying coal |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070144415A1 (en) * | 2005-11-29 | 2007-06-28 | Varagani Rajani K | Coal Upgrading Process Utilizing Nitrogen and/or Carbon Dioxide |
| CN101285587B (en) | 2008-03-28 | 2010-10-13 | 中国神华能源股份有限公司 | A method for drying and dehydrating coal with low degree of metamorphism |
| JP6151143B2 (en) * | 2013-09-24 | 2017-06-21 | 株式会社神戸製鋼所 | Method for producing modified coal |
| JP6219185B2 (en) * | 2014-01-30 | 2017-10-25 | 株式会社神戸製鋼所 | Method for producing modified coal and modified coal |
-
1983
- 1983-03-07 JP JP3592883A patent/JPS59161491A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011016371A1 (en) * | 2009-08-07 | 2011-02-10 | 三菱重工業株式会社 | Apparatus for modifying coal |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59161491A (en) | 1984-09-12 |
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