JPS6369760A - Sintered body for high hardness tools and its manufacturing method - Google Patents
Sintered body for high hardness tools and its manufacturing methodInfo
- Publication number
- JPS6369760A JPS6369760A JP62033465A JP3346587A JPS6369760A JP S6369760 A JPS6369760 A JP S6369760A JP 62033465 A JP62033465 A JP 62033465A JP 3346587 A JP3346587 A JP 3346587A JP S6369760 A JPS6369760 A JP S6369760A
- Authority
- JP
- Japan
- Prior art keywords
- sintered body
- compound
- binder phase
- powder
- periodic table
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 63
- 239000000843 powder Substances 0.000 claims description 43
- 239000011230 binding agent Substances 0.000 claims description 34
- 229910052751 metal Inorganic materials 0.000 claims description 23
- 239000002184 metal Substances 0.000 claims description 23
- 150000004767 nitrides Chemical class 0.000 claims description 16
- 229910052582 BN Inorganic materials 0.000 claims description 15
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 15
- 229910045601 alloy Inorganic materials 0.000 claims description 12
- 239000000956 alloy Substances 0.000 claims description 12
- 150000001247 metal acetylides Chemical class 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 11
- 230000000737 periodic effect Effects 0.000 claims description 11
- 229910052719 titanium Inorganic materials 0.000 claims description 11
- 229910052726 zirconium Inorganic materials 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- 229910052735 hafnium Inorganic materials 0.000 claims description 9
- 150000002739 metals Chemical class 0.000 claims description 8
- 229910052759 nickel Inorganic materials 0.000 claims description 8
- 239000006104 solid solution Substances 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 229910052723 transition metal Inorganic materials 0.000 claims description 5
- 150000003624 transition metals Chemical class 0.000 claims description 5
- 229910021332 silicide Inorganic materials 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 229910052797 bismuth Inorganic materials 0.000 claims 3
- 238000000465 moulding Methods 0.000 claims 2
- 238000005520 cutting process Methods 0.000 description 41
- 239000002245 particle Substances 0.000 description 22
- 229910003460 diamond Inorganic materials 0.000 description 9
- 239000010432 diamond Substances 0.000 description 9
- 238000005245 sintering Methods 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000011812 mixed powder Substances 0.000 description 7
- 238000010587 phase diagram Methods 0.000 description 7
- 239000002994 raw material Substances 0.000 description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 5
- 230000007423 decrease Effects 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- 229910052718 tin Inorganic materials 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 238000002441 X-ray diffraction Methods 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 238000007872 degassing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 229910000765 intermetallic Inorganic materials 0.000 description 4
- 238000005491 wire drawing Methods 0.000 description 4
- 239000000126 substance Substances 0.000 description 3
- 238000011282 treatment Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 229910010038 TiAl Inorganic materials 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- DSSYKIVIOFKYAU-XCBNKYQSSA-N (R)-camphor Chemical compound C1C[C@@]2(C)C(=O)C[C@@H]1C2(C)C DSSYKIVIOFKYAU-XCBNKYQSSA-N 0.000 description 1
- 235000001674 Agaricus brunnescens Nutrition 0.000 description 1
- 241000723346 Cinnamomum camphora Species 0.000 description 1
- 229910000760 Hardened steel Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 235000014676 Phragmites communis Nutrition 0.000 description 1
- 229910005091 Si3N Inorganic materials 0.000 description 1
- 229910008484 TiSi Inorganic materials 0.000 description 1
- 229910008479 TiSi2 Inorganic materials 0.000 description 1
- 239000006061 abrasive grain Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- DFJQEGUNXWZVAH-UHFFFAOYSA-N bis($l^{2}-silanylidene)titanium Chemical compound [Si]=[Ti]=[Si] DFJQEGUNXWZVAH-UHFFFAOYSA-N 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- 229960000846 camphor Drugs 0.000 description 1
- 229930008380 camphor Natural products 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 239000011195 cermet Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052745 lead Inorganic materials 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 150000002736 metal compounds Chemical class 0.000 description 1
- 230000029052 metamorphosis Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 238000000879 optical micrograph Methods 0.000 description 1
- 150000002926 oxygen Chemical class 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 229910052903 pyrophyllite Inorganic materials 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Landscapes
- Ceramic Products (AREA)
- Powder Metallurgy (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Abstract] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
立方晶型窒化硼素(Cubic El 以下OBNと略
す)はダイヤモンドに次ぐ高硬度の物質であυ、超高圧
高温下で合成される。現在既に研削用砥粒として使用さ
れておシ、また切削用途には(3BNを金属Coなどで
結合した焼結体が一部に使用されている。このOBNを
金属で結合した焼結体は切削工具として使用した場合、
結合金属相の高温での軟化による耐摩耗性の低下や、被
剛材金属が溶着し易すい為に工具が損傷するといった欠
点がある。本発明は、このような金属で結合した焼結体
でなく、高強度で耐熱性に優れた硬質金属化合物を結合
相とした切削工具等の工具用途に適した新らしいOBN
焼結体に関するものである。[Detailed Description of the Invention] Cubic boron nitride (Cubic El, hereinafter abbreviated as OBN) is a substance with the second highest hardness after diamond, and is synthesized under ultra-high pressure and high temperature. Currently, it is already being used as abrasive grains for grinding, and for cutting purposes (sintered bodies made by bonding 3BN with metal Co, etc.) are used in some cases.Sintered bodies made by bonding this OBN with metal When used as a cutting tool,
There are disadvantages such as a decrease in wear resistance due to the softening of the bonding metal phase at high temperatures, and damage to the tool because the metal to be stiffened is easily welded. The present invention is not a sintered body bonded with such metals, but a new OBN suitable for tool applications such as cutting tools that uses a hard metal compound as a binder phase with high strength and excellent heat resistance.
This relates to a sintered body.
CBNは工具材料として見た場合に、高硬度であると共
に、熱伝導率が極めて高いという特徴を有している。切
削工具を例として考えると、切削時の刃先温度は他の条
件が同じであれば工具材料の熱伝導度が高いほど低ぐな
シ、工具の摩耗に対して有利となる。またフライス切削
等の断続的な切削を行なり場合は、工具に加熱、急冷の
熱衝撃が加わシ、これによる熱き裂が生じる。この場合
においても工具の熱伝導度が高い場合は工具表面と内部
の温度差が小さくなシ、き裂が発生し難くなる。発明者
等は、このようなOBNの優れた特徴を生かして、更に
切削工具等の工具に要求される高強度の焼結体を得るこ
とを目的としてOBNと種々の耐熱性化合物の複合焼結
体を作成した。When viewed as a tool material, CBN is characterized by high hardness and extremely high thermal conductivity. Taking a cutting tool as an example, if other conditions are the same, the higher the thermal conductivity of the tool material, the lower the temperature at the cutting edge during cutting, which is advantageous for tool wear. Furthermore, when intermittent cutting such as milling is performed, thermal shocks due to heating and rapid cooling are applied to the tool, which causes thermal cracks. Even in this case, if the thermal conductivity of the tool is high, the difference in temperature between the tool surface and the inside will be small, making it difficult for cracks to occur. Taking advantage of these excellent characteristics of OBN, the inventors developed a composite sintering method of OBN and various heat-resistant compounds in order to obtain a high-strength sintered body required for tools such as cutting tools. created a body.
目的とした複合焼結体を得る為の耐熱性化合物に要求さ
れる特性は、先ず高強度であること、及び複合焼結体と
した場合に前記したOBNの有する熱伝導率が高いとい
う特徴を維持する為に組合せる耐熱性化合物自体も熱伝
導の高いものが要求される。このような耐熱性化合物と
しては周期律表第4a、5a、6a族遷移金属の炭化物
、窒化物、硼化物硅化物、又これらの混合物もしくはこ
れ等の相互固溶体化合物が考えられる。これ等の化合物
に共通して言えることは硬度が高く、高融点でアシ、更
にこれ等化合物が酸化物に比較して金属的な物性を有し
ていることでおる。特に、これ等化合物の熱伝導度は金
属に近い値を示す。耐熱性や強度の点からみると酸化物
の中でAl、Olは優れた性質を有しており、常温近辺
での熱伝導度も比較的に高いが、第1図に示すように高
温下で熱伝導率が著しく低下する。これは切削工具等の
高温での特性が問題になる用途では大きな欠点である。The properties required of a heat-resistant compound to obtain the desired composite sintered body are first of all high strength, and when made into a composite sintered body, the above-mentioned characteristic of OBN, which has high thermal conductivity, must be met. The heat-resistant compound used in combination to maintain the temperature is also required to have high thermal conductivity. Examples of such heat-resistant compounds include carbides, nitrides, borides, silicides, and mixtures of transition metals of groups 4a, 5a, and 6a of the periodic table, or mutual solid solution compounds thereof. What these compounds have in common is that they have high hardness, high melting point, and reed, and these compounds also have metallic physical properties compared to oxides. In particular, the thermal conductivity of these compounds is close to that of metals. Al and Ol have excellent properties among oxides in terms of heat resistance and strength, and have relatively high thermal conductivity near room temperature, but as shown in Figure 1, they have excellent thermal conductivity at high temperatures. Thermal conductivity decreases significantly. This is a major drawback in applications such as cutting tools where properties at high temperatures are a problem.
これに対して前記した化合物は第1図にその一例を示す
ように高温下ではむしろ熱伝導率は高くなるものが多い
。このようにして選択された耐熱性化合物とOBNの複
合焼結体を製造する方法は、先ず、OBN粉末と、この
耐熱性化合物粉末の1種もしくは2種以上をボールミル
等の手段を用いて混合し、これを粉状でもしくは常温下
で所定の形状に型押成型し、超高圧装置を用いて高圧、
高温下で焼結する。用いる超高圧装置はダイヤモンド合
成に使用されるガードル型、ベルト型等の装置である。On the other hand, many of the compounds described above have rather high thermal conductivity at high temperatures, as shown in FIG. The method for manufacturing a composite sintered body of the heat-resistant compound and OBN selected in this way is to first mix OBN powder and one or more of the heat-resistant compound powders using a means such as a ball mill. This is then molded into powder form or molded into a predetermined shape at room temperature, and then subjected to high pressure using an ultra-high pressure device.
Sinter under high temperature. The ultra-high pressure equipment used is a girdle type, belt type, etc. equipment used for diamond synthesis.
発熱体には黒鉛円筒を用い、その中にタルク、Na0t
等の絶縁物をつめてOEMの混合粉末型押体を包む。黒
鉛発熱体の周囲にはパイo7エライト等の圧力媒体を置
く。焼結する圧力、温度条件は第2図に示した立方晶型
窒化硼素の安定領域内で行なうことが望ましいが、この
平衡線は必ずしも正確には分っておらず、一つの目安に
すぎない。A graphite cylinder is used as the heating element, and talc and Na0t are placed inside it.
The OEM mixed powder embossing body is wrapped with an insulating material such as the following. A pressure medium such as Pi-O7 Elite is placed around the graphite heating element. It is desirable that the pressure and temperature conditions for sintering be within the stability region of cubic boron nitride shown in Figure 2, but this equilibrium line is not always known accurately and is only a guideline. .
又OBNと組合わせる耐熱性化合物の種類によつて条件
は変え得るが、目的とする焼結体を得るには圧力20
Kl)以上、温度700℃以上の高圧、高温下で焼結す
る必要がある。Although the conditions can be changed depending on the type of heat-resistant compound to be combined with OBN, a pressure of 20% is required to obtain the desired sintered body.
It is necessary to sinter under high pressure and high temperature at a temperature of 700° C. or higher.
本発明による焼結体の非常に注目すべき、また本発明を
有用ならしめる特徴として前記耐熱性化合物が焼結体組
織上で連続した相をなすことが挙げられる。即ち、本発
明の焼結体では強靭な耐熱性化合物が、あたかもwe−
〇〇超超硬合金中結合相である金属Co 相の如く、高
硬度のOBN粒子間の隙間に侵入して連続した結合相の
状態を呈し、このことによシ焼結体に強靭性が付与せし
められたものである。このような組織を有する焼結体を
得る為にはOEMの含有量を体積で80%以下とする必
要があることが実験の結果間らかになった。本発明によ
る焼結体中のCBB相量の下限は体積で20係までであ
る。これ以下ではOEMの特徴を生かした工具としての
性能が発揮されない。なおチルドロール等の高硬度材の
切削に用いる工具として使用する場合は焼結体中のOB
N相量は体積係で40係以上であることが望ましく、O
BN相量は用組織を示したもので1500倍拡大の顕微
鏡写真である。図中黒く見えるOBN粒子の間隙には白
く見える相のTiNを主成分とする結合相が浸入してち
密な焼結体となっている。このような組織を呈する理由
は、高温下でOBNに比し相対的に変形し易いTiNが
焼結中にOBN粒子間に侵入していく為と考えられる。A very noteworthy feature of the sintered body according to the invention, which makes the invention useful, is that the heat-resistant compound forms a continuous phase on the structure of the sintered body. That is, in the sintered body of the present invention, the tough heat-resistant compound is as if we-
〇〇 Like the metallic Co phase, which is the binder phase in the cemented carbide, it penetrates into the gaps between the high-hardness OBN particles and forms a continuous binder phase, which gives the sintered body toughness. It was given to us. As a result of experiments, it has become clear that in order to obtain a sintered body having such a structure, the OEM content needs to be 80% or less by volume. The lower limit of the amount of CBB phase in the sintered body according to the present invention is up to 20 parts by volume. If it is less than this, the performance as a tool that takes advantage of the OEM characteristics will not be exhibited. In addition, when used as a tool for cutting high hardness materials such as chilled rolls, the OB in the sintered body
It is desirable that the amount of N phase is 40 or more by volume;
The amount of BN phase is shown in a microscopic photograph magnified 1500 times. In the figure, a binder phase mainly composed of TiN, which appears as a white phase, penetrates into the gaps between the OBN particles, which appear as black, to form a dense sintered body. The reason for such a structure is considered to be that TiN, which is relatively easily deformed compared to OBN at high temperatures, penetrates between OBN particles during sintering.
工具としての用途を考えると、本発明焼結体のOBNの
結合相耐熱性化合物としては周期律表第4a族に属する
遷移金属、即ちTi、zr。Considering the use as a tool, the binder phase heat-resistant compound of OBN of the sintered body of the present invention is a transition metal belonging to Group 4a of the periodic table, ie, Ti, zr.
Hf の炭化物、窒化物及びこれ等相互の固溶体化合
物、または周期律表第6a族中のWの炭化物、weが特
に好適である。これ等は現在切削工具等に用いられるw
c基超超硬合金サーメットの硬質耐摩耗性成分として使
用されてお)、耐摩耗性に優れ、高強度の化合物である
。Particularly preferred are carbides, nitrides and solid solution compounds of these with each other, or carbides of W in group 6a of the periodic table, we. These are currently used for cutting tools etc.
It is a compound with excellent wear resistance and high strength, and is used as a hard wear-resistant component of c-based cemented carbide cermet.
Ti、Zr、Hf の炭化物、窒化物及びこれ等の相
互固溶体が本発明の結合相耐熱化合物として優れている
他の理由は、例えば窒化物を例にとると、これ等金属の
窒化物はMNlbの形で示され(MはTi、Zr、Hf
の金属を示し、Xは原子空孔または相対的に過剰の原
子の存在を意味する。)、M−N相図上で広い存在範囲
を有する。焼結体の原料としてこのMNlbのXが種々
異なるものを使用して焼結体を試作した結果、Xの値が
ある範囲内では%に優れた焼結性を有することを見出し
た。この理由について以下検討してみる。Another reason why carbides, nitrides, and their mutual solid solutions of Ti, Zr, and Hf are excellent as the binder phase heat-resistant compound of the present invention is that, taking nitrides as an example, nitrides of these metals are (M is Ti, Zr, Hf
, and X means the presence of atomic vacancies or a relative excess of atoms. ), has a wide existence range on the M-N phase diagram. As a result of trial production of sintered bodies using MNlb with various X values as raw materials for the sintered bodies, it was found that the sintering properties were excellent in percentage within a certain range of the value of X. The reason for this will be discussed below.
工具材用として考えた時、特に切削工具用途では、焼結
体の結晶粒の大きさは、数ミクロン以下が望ましい。When considered as a tool material, particularly in a cutting tool, the crystal grain size of the sintered body is preferably several microns or less.
ミクロンまたはミクロン以下の微粉は、かなシ多量の酸
素を含有している。一般に、この酸素は粉末表面に、は
ぼ水酸化物の形に近い化合物の形で存在するのが大部分
である。この水酸化物の形に近い化合物は加熱時分解し
てガスとなって出てくる。焼結される物質が密封されて
いない時には、このガスを系外に出すのは困難ではない
。しかし本発明の如く、超高圧下で焼結する場合には、
発生したガスは、加熱系外に脱出することは殆んど不可
能である。一般にかかる場合には、予め脱ガス処理をす
る事が粉末冶金業界では常識であるが脱ガス処理温度が
十分高く出来ない場合には問題である。本件は、まさに
それに当る。即ちCBNの低圧相への変態を考えると加
熱温度に上限がある。Micron or sub-micron fine powder contains a large amount of oxygen. Generally, most of this oxygen exists on the powder surface in the form of a compound similar to hydroxide. This hydroxide-like compound decomposes when heated and comes out as a gas. When the material to be sintered is not sealed, it is not difficult to get this gas out of the system. However, when sintering is carried out under ultra-high pressure as in the present invention,
It is almost impossible for the generated gas to escape outside the heating system. Generally, in such cases, it is common knowledge in the powder metallurgy industry to perform a degassing treatment in advance, but this poses a problem if the degassing temperature cannot be raised sufficiently. This case corresponds to exactly that. That is, when considering the transformation of CBN into a low pressure phase, there is an upper limit to the heating temperature.
微粉末の脱ガス過程としては、温度と共に次の各段階が
ある。まず低温では物理吸着しているものと吸湿水分が
除去される。次いで化学吸着しているもの及び水酸化物
の分解が起る。最後に酸化物が残る。The degassing process of fine powder involves the following stages depending on the temperature. First, at low temperatures, physically adsorbed substances and hygroscopic water are removed. Decomposition of chemisorbed substances and hydroxides then occurs. At the end, oxide remains.
(3ENの場合1000℃位までは安定であるので、最
低でもこの温度位には予め加熱出来る。(In the case of 3EN, it is stable up to about 1000°C, so it can be heated to at least this temperature in advance.
従って、予め脱ガス加熱すれば残留ガス成分は酸化物の
形で残っていると考えてよい。逆に言えばガス成分はな
るべく焼結体中に残したくないのだから、水および水素
を全て除去することは予備処理として行なうのが好まし
い。Therefore, it can be considered that if the gas is degassed and heated in advance, the residual gas components remain in the form of oxides. Conversely, since it is desired that gas components remain in the sintered body as little as possible, it is preferable to remove all water and hydrogen as a preliminary treatment.
本発明では、この考えの下に全て1000℃以上の脱ガ
ス処理を真空中でしている。” 1bcを加えた時、何
故焼結体として良好なものが得られるかは次の如くと考
えられる。In the present invention, all degassing treatments at temperatures of 1000° C. or higher are performed in vacuum based on this idea. The reason why a good sintered body can be obtained when 1bc is added is considered to be as follows.
即ちOEM粉末表面には酸化物、多分B!03の形のも
のが存在する。In other words, there is oxide on the surface of the OEM powder, probably B! 03 type exists.
このB、03 と”1f=xの(−X)部分に相当す
るMが反応した場合には、
B2O3+ 4M −+ MEN + 3MOとな夛ガ
スを発生しない。そしてMOはMlと同一結晶構造を有
し、相互固溶体を形成する。When this B, 03 reacts with M corresponding to the (-X) part of 1f=x, it does not generate a concentration gas such as B2O3+ 4M - + MEN + 3MO.Moreover, MO has the same crystal structure as Ml. and form a mutual solid solution.
ここにMlll−bcで表わされるTi、Zr、Hf
窒化物が特に優れた焼結性を示す理由があると考えられ
る。このことは窒化物に限らず、MC1bcの形で示さ
れる炭化物、又はM(C9N)1−kXで示される炭窒
化物、又はMとして2種以上の金属を含む上記した化合
物についても言えることである。Here, Ti, Zr, Hf expressed as Mllll-bc
It is believed that there is a reason why nitrides exhibit particularly excellent sinterability. This is true not only for nitrides, but also for carbides represented by MC1bc, carbonitrides represented by M(C9N)1-kX, or the above-mentioned compounds containing two or more metals as M. be.
発明者等はMNlfx + ”’1b p ”(C1)
1bの形でTi 、 Zr、 Hf の化合物を示し
た時に(1±x)の値が(197以下のこれ等化合物を
原料とした場合に焼結性が優れていることを確認した。The inventors are MNlfx + "'1b p" (C1)
It was confirmed that when Ti, Zr, and Hf compounds are shown in the form of 1b, the sinterability is excellent when these compounds with a value of (1±x) of (197 or less) are used as raw materials.
本発明で使用するこれ等化合物の(1±x)の値の下限
は大体0.40である。0.40未満となるとこれ等化
合物は単相ではな(Ti、Zr。The lower limit of the value of (1±x) for these compounds used in the present invention is approximately 0.40. When it is less than 0.40, these compounds are not single-phase (Ti, Zr.
Hf 等の金属相が共存した状態となシ、この金属相量
が多いと得られた焼結体の硬度が低下し、耐摩耗性が悪
くなる。If a metal phase such as Hf2 coexists, if the amount of this metal phase is large, the hardness of the obtained sintered body will decrease and the wear resistance will deteriorate.
本発明による焼結体ではCBNの結合相として前記した
耐熱性化合物を用いるものであるが、さらに、耐熱性化
合物以外のAl、Eliまたはこれらを含む合金、化合
物およびFe、Bli、C。In the sintered body according to the present invention, the heat-resistant compound described above is used as the binder phase of CBN, but in addition to the heat-resistant compound, Al, Eli, or an alloy or compound containing these, as well as Fe, Bli, or C.
またはこれらを含む合金、化合物を必須的に均一に混合
した状態で含有する。この結合相は焼結体組織中で連続
した結合相をなし、該耐熱性化合物が結合相中で50〜
999体積係を占める。すなわち、結合相の主となる成
分は耐熱性化合物相でありこれ等金属相は焼結体中の体
積比で耐熱性化合物相の量以下とする必要がある。Or it contains alloys and compounds containing these in a uniformly mixed state. This binder phase forms a continuous binder phase in the structure of the sintered body, and the heat-resistant compound is
It accounts for 999 volume factors. That is, the main component of the binder phase is a heat-resistant compound phase, and the volume ratio of these metal phases in the sintered body must be equal to or less than the amount of the heat-resistant compound phase.
それ以上では焼結体の耐熱性、耐摩性が低下し、工具と
しての性能が失なわれる。If it exceeds this range, the heat resistance and wear resistance of the sintered body will decrease, and the performance as a tool will be lost.
また前記した耐熱性化合物以外A!40s*MgO、A
tN 、 Si3N鴫 等の化合物も結合相の副成分
として本発明の焼結体の特徴を失なわない範囲で含有し
てもよいし、工程中から混入してくる不可避的不純物を
含有してもよい。また本発明による焼結体ではOBNの
合成に使用され、高温、高圧下で六方晶型窒化硼素及び
OEMに対して溶解性を有すると信じられる元素、例え
ばLl等のアルカリ金属、Mg等のアルカリ土類金属、
Pb、 Sn、 8b、 Al、 Cd、 Si等を添
加物として含むものであっても良い。In addition to the heat-resistant compounds mentioned above, A! 40s*MgO, A
Compounds such as tN and Si3N may also be contained as subcomponents of the binder phase to the extent that the characteristics of the sintered body of the present invention are not lost, and even if unavoidable impurities mixed in during the process are contained. good. In addition, the sintered body according to the present invention includes elements that are used in the synthesis of OBN and are believed to have solubility in hexagonal boron nitride and OEM at high temperatures and high pressures, such as alkali metals such as Ll, and alkalis such as Mg. earth metals,
It may also contain Pb, Sn, 8b, Al, Cd, Si, etc. as additives.
本発明の焼結体の原料として使用するCENは大方晶型
窒化硼素を原料として超高圧下で合成されたものである
。従ってOBI+粉末中には不純物として六方晶型窒化
硼素が残存している可能性がある。また、超高圧下で焼
結する場合においても、結合材がOEMの個々の粒子間
に侵入するまではOBN粒子は外圧を静水圧的に受けて
おらず、この間の加熱によって六方晶型窒化硼素へ逆変
態を起す可能性もある。このような場合に前記した六方
晶型窒化硼素に対して触媒作用を有する元素が混合粉末
中に添加されていると、この逆変態を防止する効果があ
ると考えられる。発明者等は、この考えに基いて特にA
/、、Siについて効果を確認する実験を行なった。A
l、Siを添加する方法としては第4a族の窒化物を例
にとると、このMNlfxなる化合物で(1±x)が0
.97以下のものにht 又はSl又は、この双方を
所定量加え混合した後、600℃以上に真空中又は不活
性雰囲気中で加熱してMNlhの相対的に過剰なMとA
t又はSlを反応せしめてM−AA 、 M−8i相図
上に存在する金属間化合物(例えばMがT1 の場合T
iA43゜T iAt等)を生成させ、この粉末をCB
Nと混合する結合材原料とした。CEN used as a raw material for the sintered body of the present invention is synthesized under ultra-high pressure using orthogonal boron nitride as a raw material. Therefore, there is a possibility that hexagonal boron nitride remains as an impurity in the OBI+ powder. In addition, even when sintering under ultra-high pressure, the OBN particles do not receive external pressure hydrostatically until the binder penetrates between the individual OEM particles, and the heating during this time produces hexagonal boron nitride. There is also the possibility of reverse metamorphosis. In such a case, if an element having a catalytic effect on the hexagonal boron nitride is added to the mixed powder, it is considered to be effective in preventing this reverse transformation. Based on this idea, the inventors particularly
An experiment was conducted to confirm the effect of Si. A
As an example of a method of adding Si, taking a Group 4a nitride as an example, in this compound MNlfx, (1±x) is 0.
.. 97 or less, add a predetermined amount of ht or Sl, or both, and mix, and then heat to 600°C or higher in vacuum or in an inert atmosphere to remove the relatively excess M and A of MNlh.
M-AA, an intermetallic compound existing on the M-8i phase diagram (for example, when M is T1, T
iA43°T iAt, etc.), and this powder is converted into CB.
This was used as a binder raw material to be mixed with N.
第5図に、At−Tiの相状態図、第6図に5i−T1
の相状態図を参考のために示す。Figure 5 shows the phase diagram of At-Ti, and Figure 6 shows 5i-T1.
The phase diagram of is shown for reference.
例えば、第5図のAt−Ti相図では上記のTiAt3
. TiAtの他にAt茸Ti 、 A4Tit、
AtTi3の金属間化合物が生成し得ることが示され
ている。For example, in the At-Ti phase diagram shown in Fig. 5, the above TiAt3
.. In addition to TiAt, At mushroom Ti, A4Tit,
It has been shown that intermetallic compounds of AtTi3 can be formed.
この方法では加えたAl、Siが結合材中に均一に分散
した状態となシ、小量の添加で、その効果が発揮される
。別の方法としては、あらかじめM−At 、 M−8
i間の金属間化合物粉末を作成して原料混合時に加えて
もよい。これは結合材化合物を炭化物、炭窒化物とする
場合も同様である。このようにして作成したAl、El
iを添加した焼結体と、これ等を含まない焼結体を比較
してみた。In this method, the added Al and Si are uniformly dispersed in the binder, and the effect can be exhibited even with a small amount of addition. Another method is to prepare M-At, M-8 in advance.
An intermetallic compound powder between i may be prepared and added at the time of mixing the raw materials. This also applies when the binder compound is a carbide or carbonitride. Al and El created in this way
A comparison was made between a sintered body to which i was added and a sintered body that did not contain these elements.
焼結体を研摩して組織観察を行なうとht 。When the sintered body is polished and the structure is observed, ht.
Sl を含む焼結体の方が研摩面においてOBN粒子
が焼結体よシ剥離することが少なく、OBN粒子と結合
相との結合強度が強いと考えられる。It is thought that in the sintered body containing Sl 2 , the OBN particles are less likely to separate from the sintered body on the polished surface, and the bond strength between the OBN particles and the binder phase is stronger.
また切削工具として性能を比較すると、やはシAl、S
iを含有する方が耐摩耗性、靭性ともに優れていた。尚
、このような効果が現れるのは焼結体中に0.1重量%
以上のAt又はSlを含む場合であった。Also, when comparing the performance as a cutting tool, Al and S
The one containing i was superior in both wear resistance and toughness. It should be noted that this effect appears at 0.1% by weight in the sintered body.
This was a case in which the above At or Sl was included.
At又はSlの含有量の上限は焼結体中に重量で20係
までであり、それ以上では焼結体の硬度が低下し、耐摩
耗性が悪くなる。特にAt 又はSl が過剰で焼結体
の結合相中に純粋なAt。The upper limit of the content of At or Sl in the sintered body is up to 20 parts by weight; if it exceeds this, the hardness of the sintered body decreases and the wear resistance deteriorates. In particular, pure At in the binder phase of the sintered body with an excess of At or Sl.
Sl の形態で存在すると焼結体の硬度は著しく低下す
る。If it exists in the form of Sl, the hardness of the sintered body will be significantly reduced.
従ってAt又はSlは結合材の他の化合物形成金属(T
i、zr、Hf など)と金属間化合物を形成するか
、又は添加された他の金属(Co。Therefore, At or Sl is the other compound-forming metal (T
i, zr, Hf, etc.) or added with other metals (Co.
Fe、Niなど)に固溶もしくはこれ等と金属間化合物
を形成する量に限定されるものである。The amount is limited to the amount that forms a solid solution in (Fe, Ni, etc.) or forms an intermetallic compound with these.
AZ l 51VCさらにFe、Ni、Co を添加
すると結合相の性質から低速切削分野で良好な性能を示
す。これは、結合相が金属だけの焼結体に比較すると、
強化されていることによるものと思われる。AZ l 51VC shows good performance in the field of low-speed cutting due to the properties of the binder phase when Fe, Ni, and Co are further added. This is compared to a sintered body in which the binder phase is only metal.
This seems to be due to the fact that it has been strengthened.
本発明による焼結体は高硬度で強靭性を有し、耐熱、耐
摩耗性に優れておシ、切削工具以外に線引きダイスや皮
剥ぎダイス、ドリルビット等の工具用途にも適したもの
である。The sintered body of the present invention has high hardness and toughness, and has excellent heat resistance and wear resistance, and is suitable for use in tools such as wire drawing dies, peeling dies, drill bits, etc. in addition to cutting tools. be.
以下、実施例を述べる。Examples will be described below.
参考例1
平均粒度7μのC!BN粉末を用いて、これを体積で6
0係、残部が第1表のものからなる混合粉末を作成した
。Reference example 1 C! with an average particle size of 7μ! Using BN powder, make this by volume 6
A mixed powder was prepared in which the remaining part was as shown in Table 1.
第1表
この混合粉末にカンファーを2%加え、外径10■、高
さ1.5曙に型押成型した。これをステンVス製の容器
中に挿入した。この容器を真空炉中で10″″’mHg
、 の真空度で1100℃に20分間加熱して脱ガス
した。これをガードル型超高圧装置に装入した。圧力媒
体としてはパイロフィライトを、ヒーターとしては黒鉛
の円筒を用いた。尚、黒鉛ヒーターと試料の間はNa0
tを充てんした。これを第1表に示した条件で焼結した
。保持時間U30分である。得られた焼結体は外径的1
01111、厚さは約11111であった。これをダイ
ヤモンド砥石で平面に研削し、更にダイヤモンドのペー
ストを用いて研摩した。Table 1 2% camphor was added to this mixed powder, and it was molded to have an outer diameter of 10 cm and a height of 1.5 cm. This was inserted into a container made of stainless steel. This container was placed in a vacuum furnace at 10"" mHg.
It was degassed by heating to 1100° C. for 20 minutes at a vacuum degree of . This was charged into a girdle type ultra-high pressure device. Pyrophyllite was used as the pressure medium, and a graphite cylinder was used as the heater. Note that there is Na0 between the graphite heater and the sample.
Filled with t. This was sintered under the conditions shown in Table 1. The holding time is U30 minutes. The obtained sintered body has an outer diameter of 1
01111, and the thickness was approximately 11111. This was ground to a flat surface using a diamond grindstone, and further polished using diamond paste.
X線回折によシ結合相の状態を調べたところ、Aの焼結
体は結合相がTieを主体とし、小量のTi、A/1.
M 、 TiAl、 TiAl、と思ゎれる化合物
がらなっておシ、Bの焼結体はTiN以外にTitNi
もしくはTiN1化合物が小量結合相中に分散していた
。またCでは結合相はTicと金属N1 相からなって
いた。When the state of the bonding phase was examined by X-ray diffraction, it was found that the bonding phase of the sintered body A was mainly Ti, with small amounts of Ti, A/1.
The sintered body of B is composed of compounds thought to be M, TiAl, and TiAl, and the sintered body of B contains TiTNi in addition to TiN.
Alternatively, a small amount of TiN1 compound was dispersed in the bonded phase. In addition, in C, the bonding phase consisted of Tic and metal N1 phase.
参考例2
平均粒度1μのT0.o、ys 粉末と平均粒度3゜μ
のA4粉末を重量で各々90%、10%の割合に配合し
V型ブレンダーを用いて混合した。Reference Example 2 T0. with an average particle size of 1μ. o, ys powder and average particle size 3゜μ
The following A4 powders were blended at a weight ratio of 90% and 10%, respectively, and mixed using a V-type blender.
この混合粉末を1t/cy++”の圧力でベレットに型
押成型し、真空炉中で1000℃に加熱し、30分間保
持した。これを粉砕して粉状としX線回折によって調べ
たところ、T1N以外にT i A t3+TiAt及
び’r:t=Atli と思える回折ピークが得られ
、金属Atは検出されなかった。このAt 化合物を含
むTiN粉末を体積で40係と、平均粒度7μの0EI
l粉末60係を混合し、NO製の容器に詰め、参考例1
と同様にして、先ず圧力を551bKあげ、のちに温度
を1400℃に上げ、30分間保持したのち温度を下げ
、圧力を徐々に下げて、外径7■、高さ五5■の焼結体
を得た。この焼結体をダイヤモンド線引きダイスを作成
する場合と同様の加工方法を用いて穴径1.0■のダイ
スに仕上げた。This mixed powder was pressed into a pellet at a pressure of 1 t/cy++", heated to 1000°C in a vacuum furnace, and held for 30 minutes. This was crushed into powder and examined by X-ray diffraction, and it was found that T1N In addition, diffraction peaks that appeared to be T i A t3 + TiAt and 'r:t = Atli were obtained, and metal At was not detected.The TiN powder containing this At compound was 0EI with a volume of 40 and an average particle size of 7μ.
Mix 60 parts of l powder and pack it into a container made of NO. Reference Example 1
In the same manner as above, first raise the pressure to 551 bK, then raise the temperature to 1400°C, hold it for 30 minutes, lower the temperature, and gradually lower the pressure to form a sintered body with an outer diameter of 7 cm and a height of 55 cm. I got it. This sintered body was finished into a die with a hole diameter of 1.0 mm using the same processing method as in the case of making a diamond wire drawing die.
比較の為に超硬合金及び市販されている金属co でダ
イヤモンド粉末を結合したダイヤモンド焼結体を用いて
同一形状のダイスを作成した。For comparison, dies of the same shape were made using cemented carbide and a diamond sintered body in which diamond powder was bonded with commercially available CO metal.
このダイスを用いてW線の線引きテストを行った。ダイ
スに供給されるW線材を約800℃に予熱した条件でテ
ストした結果、本発明のダイスでは3−の伸線が可能で
あったが、超硬合金製ダイスでは200に9、焼結ダイ
ヤモンドダイスは1αの伸線量でいずれもダイスが摩耗
して寿命となった。A W wire drawing test was conducted using this die. As a result of testing under the condition that the W wire rod supplied to the die was preheated to approximately 800°C, the die of the present invention was able to draw a wire of 3-3, but the cemented carbide die was able to draw a wire of 9 out of 200, and sintered diamond The dies were worn out at a wire drawing amount of 1α, and their lifespans were reached.
参考例3
平均粒度1μのTi((!0.4 r NO,4)0.
8 粉末に重量で平均粒度30μのAt粉末を2係加
え、以下参考例2と同様にしてAt化合物を含むTt(
c、n) 粉を作成した。この粉末と平均粒度4μの
OBN粉末を体積係で各々65憾、35優に配合し、参
考例1と同様にして外径10■、厚み1■の焼結体を作
成した。但し、焼結時の圧力は50 Kbで温度は11
50℃とした。焼結体をダイヤモンド切断刃を用いて切
断し、切削チップを作成し、これを鋼の支持体に鑞付け
した。比較のために平均粒径3μの0IBNを金属CO
で結合した市販品のOBN焼結体で同一形状の切削工具
を作成し、第3図に示す形状のSOr 3種の熱処理し
た鋼を切削した。図においてAは32燗φ、Bは12鱈
、0は196■、矢印はパイ)Dの切削方向を示す。Reference Example 3 Ti ((!0.4 r NO, 4)0.
8 Add two parts of At powder with an average particle size of 30 μm by weight to the powder, and proceed as in Reference Example 2 to prepare Tt(
c, n) Powder was prepared. This powder and OBN powder having an average particle size of 4 μm were mixed in a volume ratio of 65 mm and 35 mm, respectively, and a sintered body having an outer diameter of 10 cm and a thickness of 1 cm was prepared in the same manner as in Reference Example 1. However, the pressure during sintering was 50 Kb and the temperature was 11
The temperature was 50°C. The sintered body was cut using a diamond cutting blade to create cutting chips, which were brazed to a steel support. For comparison, 0IBN with an average particle size of 3μ was used as a metal CO
A cutting tool of the same shape was made using a commercially available OBN sintered body bonded with the above method, and was used to cut three types of SOr heat-treated steel having the shape shown in FIG. In the figure, A indicates 32 φ, B indicates 12 cod, 0 indicates 196 mm, and the arrow indicates the cutting direction of D.
比較の為に金属COでCBNを結合した市販のOBN焼
結体で作成した工具もテストした。For comparison, a tool made from a commercially available OBN sintered body in which CBN was bonded with metallic CO was also tested.
切削条件は切削速度60 I?I/ min切込みα1
5■、送jl) [112wm/ revである。切削
テスト結果は、本発明焼結体では第3図の被剛材を20
本切削して未だ切削可能であったが、比較の為に用いた
市販のOEM焼結体工具では1本切削した時点で刃先に
欠けを生じた。The cutting conditions are cutting speed 60 I? I/min depth of cut α1
5■, shipping jl) [112wm/rev. The results of the cutting test show that the sintered body of the present invention can cut the rigid material shown in Fig. 3 at 20
Although it was still possible to cut after actual cutting, the commercially available OEM sintered compact tool used for comparison had a chip on the cutting edge after one cutting.
実施例1
平均粒度4μのOBN粉末と、平均粒度1μのTiNO
,*g粉末及び1181g粉末、カーボニルN1粉末を
それぞれ体積係で70.15,5.10の割合に配合し
た。Example 1 OBN powder with an average particle size of 4μ and TiNO with an average particle size of 1μ
,*g powder, 1181g powder, and carbonyl N1 powder were blended at a volume ratio of 70.15 and 5.10, respectively.
以下参考例1と同様にして焼結体を作成した。A sintered body was produced in the same manner as in Reference Example 1.
X線回折によ)焼結体を調べたところOBN。When the sintered body was examined (by X-ray diffraction), it was found to be OBN.
Tin以外にTiSi 、 TiSi2. Ti、
Niが検出された。得られた焼結体より切削チップを加
工し、熱処理したSROM9種(TlRO54)を切削
したゎ比較の為に参考例3で用いた市販OEM焼結体の
切削工具も同時にテストした。切削条件は切込みα2m
、送)α12 m / revとし、切削速度を変えて
テストした。工具逃げ面摩耗巾が0.2鰭に達する時間
を切削速度に対して示したのが第4図である。本発明焼
結体は特に高速域で優れた耐摩耗性を有している。In addition to Tin, TiSi, TiSi2. Ti,
Ni was detected. A cutting chip was machined from the obtained sintered body, and 9 types of heat-treated SROMs (TlRO54) were cut.For comparison, the commercially available OEM sintered body cutting tool used in Reference Example 3 was also tested at the same time. Cutting conditions: depth of cut α2m
, feed) α12 m/rev, and the cutting speed was changed for testing. FIG. 4 shows the time required for the tool flank wear width to reach 0.2 fins versus cutting speed. The sintered body of the present invention has excellent wear resistance, especially in the high speed range.
実施例2
平均粒度3μのOBN粉末を体積で60%、残部が第2
表の組成の結合材粉末とを混合した。Example 2 60% by volume of OBN powder with an average particle size of 3μ, the remainder being the second
A binder powder having the composition shown in the table was mixed.
以下参考例1と同様にしてステンレス製容器に入れた混
合粉末を第2表の条件で焼結した。Thereafter, in the same manner as in Reference Example 1, the mixed powder placed in a stainless steel container was sintered under the conditions shown in Table 2.
焼結体を研摩してマイクロビッカース硬度計ヲ用いて硬
度を測定したところり、E、Pは各々2900.280
0.2700であった。X線回折によシ結合相の状態を
調べたところ、DではTie 、 TaN及び金属Ni
、KではTiC,NbO。When the sintered body was polished and its hardness was measured using a micro Vickers hardness meter, E and P were each 2900.280.
It was 0.2700. When the state of the bonded phase was investigated by X-ray diffraction, it was found that in D, Tie, TaN and metallic Ni
, K for TiC, NbO.
金属Ni、Fでは(xl、 Ta)(Or N)相と金
属N1相の他にTi、Al、Ni の化合物と思われ
る相が観察された。For metals Ni and F, in addition to the (xl, Ta) (Or N) phase and the metal N1 phase, a phase that appears to be a compound of Ti, Al, and Ni was observed.
第 2 表
参考例4
平均粒度4μのOBN粉末と、平均粒度1μのT’i
ce、e 11粉末及び平均粒度α3μのAl2O3粉
末を体積部でそれぞれ60,20.20の割合に配合し
た。以下参考例1と同様にして焼結体を作成した。超高
圧焼結時の圧力は45Kb。Table 2 Reference Example 4 OBN powder with an average particle size of 4μ and T'i with an average particle size of 1μ
Ce and e 11 powders and Al2O3 powder with an average particle size of α3μ were blended at a volume of 60 and 20.20, respectively. A sintered body was produced in the same manner as in Reference Example 1. The pressure during ultra-high pressure sintering is 45Kb.
温度は1200℃で20分間保持した。この焼結体で切
削工具を作成し、参考例3と同様の性能テストを行なっ
た結果、第3図に示した焼入れ鋼の被剛材を20本切削
して未だ切削可能であった。The temperature was held at 1200°C for 20 minutes. A cutting tool was made from this sintered body, and the same performance test as in Reference Example 3 was conducted. As a result, it was still possible to cut 20 pieces of the hardened steel workpiece shown in FIG.
実施同3および参考例5
平均粒度3μのOBN粉末を体積で60%と残部が第3
表の組成の結合材粉末とを混合した。Example 3 and Reference Example 5 60% by volume of OBN powder with an average particle size of 3μ, and the remainder was
A binder powder having the composition shown in the table was mixed.
この混合粉末をモリブデン製の容器に抵填した。This mixed powder was charged into a molybdenum container.
以下参考例1と同様にして第3表に示した圧力、温度で
10分間保持して焼結した。いずれも充分緻密な焼結体
が得られ、そのビッカース硬度は第3表の値を示した。Thereafter, sintering was carried out in the same manner as in Reference Example 1 by holding the pressure and temperature shown in Table 3 for 10 minutes. In all cases, sufficiently dense sintered bodies were obtained, and the Vickers hardness thereof showed the values shown in Table 3.
第 5 表
実施例4
(Zro、r Tao、5)(Co、e p No、t
)o、j とAl、Si、C。Table 5 Example 4 (Zro, r Tao, 5) (Co, e p No, t
) o, j and Al, Si, C.
をそれぞれ80:10:5:5の重量割合で混合した後
、型押して、1200’cで15分間真空中で処理した
。were mixed in a weight ratio of 80:10:5:5, respectively, and then stamped and treated in vacuum at 1200'C for 15 minutes.
次にこの結合材粉末を超硬合金製のポットとボールを用
いて粉砕した。この粉末と粒度3μmのCBN粉末を容
積で24ニア6の割合いに混合した。Next, this binder powder was pulverized using a cemented carbide pot and ball. This powder and CBN powder having a particle size of 3 μm were mixed at a ratio of 24 to 6 by volume.
参考例1と同様にして、この粉末を超高圧焼結した。得
られた焼結体を用いて切削加工用のチップを作成した。This powder was sintered under ultra-high pressure in the same manner as in Reference Example 1. A chip for cutting was created using the obtained sintered body.
比較のためco を結合材とした焼結体も同様のチッ
プとした。For comparison, a sintered body using co as a binder was also used as a similar chip.
得られたチップを用いて、100X300X10016
の8 RT 4 (J(Re 50 )の上面を7ライ
ス加工した。切削速度は120 #1./分、切込みQ
、2111、送り(L1m/刃で切削したところ、本発
明品は30分切削しても欠損しなかったのに対して、比
較品は5分間切削時点で破損した。Using the obtained chip, 100X300X10016
The upper surface of 8 RT 4 (J (Re 50)) was milled 7 times.Cutting speed was 120 #1/min, depth of cut Q
, 2111, When cutting was performed at a feed rate of 1 m/blade, the product of the present invention did not break even after 30 minutes of cutting, whereas the comparative product broke after 5 minutes of cutting.
第1図は本発明の焼結体の特徴を説明するもので、OB
N及び各種化合物の熱伝導度の温度に対する変化を示し
たものである。第2図は本発明の焼結体の製造条件に関
するもので立方晶型窒化硼素の圧力、温度相図上での安
定存在領域を示すものである。第3図は本発明焼結体の
効果を説明する切削性能テストに用いた被剛材形状を示
すもので、用いた工具及び切削テストの内容は参考例3
に詳細を記した。第4図は本発明焼結体の切削工具とし
ての性能を示すもので切削速度を変えた場合の一定工具
摩耗量に達する時間を図示したものである。第5図は本
発明の結合相の化合物である、A/!、−T i化合物
を示す相状態図、第6図は同様にTi−8i相状態図で
ある。第7図は本発明焼結体の組織上の特徴を示す倍率
1500倍の光学顕微鏡写真である。
a:立方晶窒化硼素安定域、b二六方晶窒化硼素安定域
、1:比較材、2:本発明焼結体。
第1図
温 度 (°C)
第2図
□□□□□一
温度 (°C)
第3冒
第4図
切削時間(分)
第5図
重量 % ’R
重量%丑
牙″′7 し〕Figure 1 explains the characteristics of the sintered body of the present invention.
It shows the change in thermal conductivity of N and various compounds with respect to temperature. FIG. 2 relates to the manufacturing conditions of the sintered body of the present invention, and shows the stable existence region of cubic boron nitride on the pressure and temperature phase diagram. Figure 3 shows the shape of the rigid material used in the cutting performance test to explain the effects of the sintered body of the present invention.The tools used and the contents of the cutting test are shown in Reference Example 3.
The details are described below. FIG. 4 shows the performance of the sintered body of the present invention as a cutting tool, and shows the time required to reach a constant amount of tool wear when the cutting speed is varied. FIG. 5 shows the bonded phase compound of the present invention, A/! , -Ti compound, and FIG. 6 is a Ti-8i phase diagram as well. FIG. 7 is an optical micrograph at a magnification of 1500 times showing the structural characteristics of the sintered body of the present invention. a: cubic boron nitride stability region, b dihexagonal boron nitride stability region, 1: comparative material, 2: sintered body of the present invention. Figure 1 Temperature (°C) Figure 2 Temperature (°C) Figure 3 Cutting time (minutes) Figure 5 Weight %
Claims (6)
残部が周期率表第4a、5a、6a族遷移金属の炭化物
、窒化物、硼化物、硅化物もしくはこれ等の混合物また
は相互固溶体化合物とAl、Siまたは、これらを含む
合金、化合物およびFe、Ni、Coまたはこれらを含
む合金、化合物を結合相とし、該結合相が焼結体組織中
で連続した結合相をなし、前記4a、5a、6a族金属
の化合物が結合相中の体積で50%以上99.9%以下
であることを特徴とする高硬度工具用焼結体。(1) Contains cubic boron nitride in an amount of 80 to 20% by volume, with the remainder being carbides, nitrides, borides, silicides, or mixtures thereof of transition metals from groups 4a, 5a, and 6a of the periodic table, or mixtures thereof. A solid solution compound, Al, Si, or an alloy or compound containing these, and Fe, Ni, Co, or an alloy or compound containing these are used as a binder phase, and the binder phase forms a continuous binder phase in the sintered body structure, and the A sintered body for a high-hardness tool, characterized in that the volume of a compound of group 4a, 5a, or 6a metal in the binder phase is 50% or more and 99.9% or less.
表第4a族のTi、Zr、Hfの炭化物、窒化物、炭窒
化物を主体としたものからなる特許請求の範囲(1)項
記載の焼結体。(2) Claim (1) in which the compound or mixture constituting the continuous binder phase is mainly composed of carbides, nitrides, and carbonitrides of Ti, Zr, and Hf in Group 4a of the Periodic Table. sintered body.
ものからなる特許請求の範囲(1)項記載の焼結体。(3) The sintered body according to claim (1), wherein the compound forming the continuous binder phase is mainly composed of WC.
のTi、Zr、Hfの炭化物、窒化物、炭窒化物を主体
としたものからなり、焼結体中にAtもしくはBi、も
しくはこの双方を重量で0.1%以上20%以下含有す
ることを特徴とする特許請求の範囲(1)項記載の焼結
体。(4) The compound forming the continuous binder phase is mainly composed of carbides, nitrides, and carbonitrides of Ti, Zr, and Hf in Group 4a of the periodic table, and the sintered body contains At or Bi, or The sintered body according to claim (1), which contains both of these in an amount of 0.1% or more and 20% or less by weight.
6a族遷移金属の炭化物、窒化物、硼化物、硅化物もし
くはこれ等の混合物または相互固溶体化合物の粉末、及
びAl、Biまたはこれらを含む合金、化合物およびF
e、Bi、Coまたはこれらを含む合金、化合物の粉末
を混合し、これを粉末状でもしくは型押成型後、超高圧
装置を用いて圧力20Kb以上、温度700℃以上の高
圧、高温下で焼結せしめることを特徴とする立方晶型窒
化硼素を体積%で80〜20%含有し、残部が周期律表
第4a、5a、6a族遷移金属の炭化物、窒化物、硼化
物、硅化物、もしくはこれ等の混合物、または相互固溶
体化合物が結合相中で体積で50%以上99.9%以下
であり、更にAl、Si又はこれらを含む合金、化合物
およびFe、Ni、Coまたはこれらを含む合金、化合
物からなり、これと前記周期律表第4a、5a、6a族
遷移金属の化合物が焼結体組織中で連続した結合相をな
す高硬度工具用焼結体の製造法。(5) Cubic boron nitride powder and Periodic Table 4a, 5a,
Powders of carbides, nitrides, borides, silicides or mixtures thereof or mutual solid solution compounds of group 6a transition metals, and Al, Bi or alloys and compounds containing these, and F
After mixing powders of e, Bi, Co, or alloys and compounds containing these, it is molded in powder form or by molding, and then sintered using an ultra-high pressure device at a pressure of 20 Kb or higher and a temperature of 700°C or higher. Contains 80 to 20% by volume of cubic boron nitride, which is characterized by its ability to crystallize, and the remainder is carbides, nitrides, borides, silicides, or A mixture of these or a mutual solid solution compound is 50% or more and 99.9% or less by volume in the binder phase, and furthermore, Al, Si or an alloy or compound containing these, and Fe, Ni, Co or an alloy containing these, A method for producing a sintered body for a high-hardness tool, in which the compound and a compound of a group 4a, 5a, or 6a transition metal of the periodic table form a continuous binder phase in the structure of the sintered body.
、Zr、Hfの炭化物、窒化物、炭窒化物をそれぞれM
C_1_±_x、MN_1_±_x、M(C、N)_1
_±_xの形で表わしたときに(MはTi、Zr、Hf
の金属を示し、xは原子空孔または相対的に過剰の原子
の存在を示す)1±xの値が0.97以下0.40以上
であるこれ等化合物の粉末、及びAl、Siまたは、こ
れらを含む合金、化合物およびFe、Ni、Coまたは
これらを含む合金、化合物の粉末を混合し、これを粉末
状でもしくは型押成型後、超高圧装置を用いて20Kb
以上、温度700℃以上の高圧、高温下で焼結せしめる
ことを特徴とする立方晶型窒化硼素を体積%で80〜2
0%含有し、残部が周期律表第4a族のTi、Zr、H
fの炭化物、窒化物、炭窒化物を主体とした化合物が結
合相中で50体積%以上99.9%以下であり、更にA
l、Siまたはこれらを含む合金、化合物およびFe、
Ni、Coまたはこれらを含む合金、化合物からなり、
これと前記周期律表4a族金属の炭化物、窒化物、炭窒
化物とが焼結体組織中で連続した結合相をなす高硬度工
具用焼結体の製造法。(6) Cubic boron nitride powder and Ti in group 4a of the periodic table
, Zr, Hf carbide, nitride, and carbonitride, respectively, are M
C_1_±_x, MN_1_±_x, M(C,N)_1
When expressed in the form of _±_x (M is Ti, Zr, Hf
powder of these compounds having a value of 1±x of 0.97 or less and 0.40 or more (where x indicates the presence of atomic vacancies or relatively excess atoms), and Al, Si or Alloys and compounds containing these and powders of Fe, Ni, Co, and alloys and compounds containing these are mixed, and this is powdered or after molding, using an ultra-high pressure machine to produce 20Kb.
As mentioned above, cubic boron nitride, which is characterized by being sintered under high pressure and high temperature at a temperature of 700°C or higher, is 80 to 2% by volume.
0%, with the remainder being Ti, Zr, and H from Group 4a of the periodic table.
A compound mainly consisting of carbide, nitride, or carbonitride of f accounts for 50% by volume or more and 99.9% or less in the binder phase, and further A
l, Si or alloys containing these, compounds and Fe,
Consisting of Ni, Co, or alloys or compounds containing these,
A method for producing a sintered body for a high-hardness tool, in which this and carbides, nitrides, and carbonitrides of the Group 4a metals of the periodic table form a continuous binder phase in the structure of the sintered body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62033465A JPS6369760A (en) | 1987-02-18 | 1987-02-18 | Sintered body for high hardness tools and its manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP62033465A JPS6369760A (en) | 1987-02-18 | 1987-02-18 | Sintered body for high hardness tools and its manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6369760A true JPS6369760A (en) | 1988-03-29 |
| JPH0215515B2 JPH0215515B2 (en) | 1990-04-12 |
Family
ID=12387294
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP62033465A Granted JPS6369760A (en) | 1987-02-18 | 1987-02-18 | Sintered body for high hardness tools and its manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6369760A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02208259A (en) * | 1989-02-07 | 1990-08-17 | Toshiba Tungaloy Co Ltd | Boron nitride base reaction sintered body of high density phase |
| JPH02282445A (en) * | 1989-04-25 | 1990-11-20 | Tatsuro Kuratomi | Low temperature sintered cubic boron nitride sintered body and its manufacture |
| WO2005066381A1 (en) * | 2004-01-08 | 2005-07-21 | Sumitomo Electric Hardmetal Corp. | Cubic boron nitride sintered compact |
| US7966810B2 (en) | 2005-03-18 | 2011-06-28 | Toyota Jidosha Kabushiki Kaisha | Control device and exhaust purification method of internal combustion engine |
| JP2014214065A (en) * | 2013-04-26 | 2014-11-17 | 株式会社タンガロイ | Cubic boron nitride sintered compact and coated cubic boron nitride sintered compact |
-
1987
- 1987-02-18 JP JP62033465A patent/JPS6369760A/en active Granted
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02208259A (en) * | 1989-02-07 | 1990-08-17 | Toshiba Tungaloy Co Ltd | Boron nitride base reaction sintered body of high density phase |
| JPH02282445A (en) * | 1989-04-25 | 1990-11-20 | Tatsuro Kuratomi | Low temperature sintered cubic boron nitride sintered body and its manufacture |
| WO2005066381A1 (en) * | 2004-01-08 | 2005-07-21 | Sumitomo Electric Hardmetal Corp. | Cubic boron nitride sintered compact |
| CN100425721C (en) * | 2004-01-08 | 2008-10-15 | 住友电工硬质合金株式会社 | cubic boron nitride sintered body |
| US7524785B2 (en) | 2004-01-08 | 2009-04-28 | Sumitomo Electric Hardmetal Corp. | Cubic boron nitride sintered body |
| US7966810B2 (en) | 2005-03-18 | 2011-06-28 | Toyota Jidosha Kabushiki Kaisha | Control device and exhaust purification method of internal combustion engine |
| JP2014214065A (en) * | 2013-04-26 | 2014-11-17 | 株式会社タンガロイ | Cubic boron nitride sintered compact and coated cubic boron nitride sintered compact |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0215515B2 (en) | 1990-04-12 |
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