JPS6410543B2 - - Google Patents
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- Publication number
- JPS6410543B2 JPS6410543B2 JP55168555A JP16855580A JPS6410543B2 JP S6410543 B2 JPS6410543 B2 JP S6410543B2 JP 55168555 A JP55168555 A JP 55168555A JP 16855580 A JP16855580 A JP 16855580A JP S6410543 B2 JPS6410543 B2 JP S6410543B2
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- JP
- Japan
- Prior art keywords
- layer
- equivalent weight
- film
- laminated
- thickness
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000012528 membrane Substances 0.000 claims description 52
- 238000005341 cation exchange Methods 0.000 claims description 30
- 229920002313 fluoropolymer Polymers 0.000 claims description 21
- 238000000034 method Methods 0.000 claims description 18
- 238000005868 electrolysis reaction Methods 0.000 claims description 12
- NBVXSUQYWXRMNV-UHFFFAOYSA-N fluoromethane Chemical class FC NBVXSUQYWXRMNV-UHFFFAOYSA-N 0.000 claims description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 239000002184 metal Substances 0.000 claims description 5
- 229910001508 alkali metal halide Inorganic materials 0.000 claims description 2
- 150000008045 alkali metal halides Chemical class 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 125
- 229920000642 polymer Polymers 0.000 description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 18
- 125000002843 carboxylic acid group Chemical group 0.000 description 18
- 238000005342 ion exchange Methods 0.000 description 15
- 239000000178 monomer Substances 0.000 description 14
- 238000006116 polymerization reaction Methods 0.000 description 13
- 125000000542 sulfonic acid group Chemical group 0.000 description 11
- 229920001577 copolymer Polymers 0.000 description 10
- 238000003475 lamination Methods 0.000 description 7
- BFKJFAAPBSQJPD-UHFFFAOYSA-N tetrafluoroethene Chemical group FC(F)=C(F)F BFKJFAAPBSQJPD-UHFFFAOYSA-N 0.000 description 7
- 239000007864 aqueous solution Substances 0.000 description 6
- 229910052731 fluorine Inorganic materials 0.000 description 6
- 150000002500 ions Chemical class 0.000 description 6
- 235000011121 sodium hydroxide Nutrition 0.000 description 6
- 229910052801 chlorine Inorganic materials 0.000 description 5
- 239000000460 chlorine Substances 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 150000001336 alkenes Chemical class 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000011067 equilibration Methods 0.000 description 4
- 230000007062 hydrolysis Effects 0.000 description 4
- 238000006460 hydrolysis reaction Methods 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 238000007334 copolymerization reaction Methods 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000002344 surface layer Substances 0.000 description 3
- AJDIZQLSFPQPEY-UHFFFAOYSA-N 1,1,2-Trichlorotrifluoroethane Chemical compound FC(F)(Cl)C(F)(Cl)Cl AJDIZQLSFPQPEY-UHFFFAOYSA-N 0.000 description 2
- NHJFHUKLZMQIHN-UHFFFAOYSA-N 2,2,3,3,3-pentafluoropropanoyl 2,2,3,3,3-pentafluoropropaneperoxoate Chemical compound FC(F)(F)C(F)(F)C(=O)OOC(=O)C(F)(F)C(F)(F)F NHJFHUKLZMQIHN-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 2
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 2
- 239000012736 aqueous medium Substances 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- ZQBFAOFFOQMSGJ-UHFFFAOYSA-N hexafluorobenzene Chemical compound FC1=C(F)C(F)=C(F)C(F)=C1F ZQBFAOFFOQMSGJ-UHFFFAOYSA-N 0.000 description 2
- 239000003014 ion exchange membrane Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 239000012779 reinforcing material Substances 0.000 description 2
- 235000002639 sodium chloride Nutrition 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- QIROQPWSJUXOJC-UHFFFAOYSA-N 1,1,2,2,3,3,4,4,5,5,6-undecafluoro-6-(trifluoromethyl)cyclohexane Chemical compound FC(F)(F)C1(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C1(F)F QIROQPWSJUXOJC-UHFFFAOYSA-N 0.000 description 1
- TXGPGHBYAPBDAG-UHFFFAOYSA-N 1,1,2,2,3,3-hexafluoro-4,4-bis(trifluoromethyl)cyclobutane Chemical compound FC(F)(F)C1(C(F)(F)F)C(F)(F)C(F)(F)C1(F)F TXGPGHBYAPBDAG-UHFFFAOYSA-N 0.000 description 1
- KTCQQCLZUOZFEI-UHFFFAOYSA-N 1,1,2,2-tetrafluoro-2-[1,1,1,2,3,3-hexafluoro-3-(1,2,2-trifluoroethenoxy)propan-2-yl]oxyethanesulfonyl fluoride Chemical compound FC(F)=C(F)OC(F)(F)C(F)(C(F)(F)F)OC(F)(F)C(F)(F)S(F)(=O)=O KTCQQCLZUOZFEI-UHFFFAOYSA-N 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 1
- DWAQJAXMDSEUJJ-UHFFFAOYSA-M Sodium bisulfite Chemical compound [Na+].OS([O-])=O DWAQJAXMDSEUJJ-UHFFFAOYSA-M 0.000 description 1
- 238000002479 acid--base titration Methods 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- 235000019400 benzoyl peroxide Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000003729 cation exchange resin Substances 0.000 description 1
- 229940023913 cation exchange resins Drugs 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000004581 coalescence Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000032798 delamination Effects 0.000 description 1
- LSXWFXONGKSEMY-UHFFFAOYSA-N di-tert-butyl peroxide Chemical compound CC(C)(C)OOC(C)(C)C LSXWFXONGKSEMY-UHFFFAOYSA-N 0.000 description 1
- 239000003995 emulsifying agent Substances 0.000 description 1
- 238000010556 emulsion polymerization method Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 125000000816 ethylene group Chemical group [H]C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical group 0.000 description 1
- 230000036571 hydration Effects 0.000 description 1
- 238000006703 hydration reaction Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 230000033116 oxidation-reduction process Effects 0.000 description 1
- 125000005010 perfluoroalkyl group Chemical group 0.000 description 1
- YVBBRRALBYAZBM-UHFFFAOYSA-N perfluorooctane Chemical compound FC(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)C(F)(F)F YVBBRRALBYAZBM-UHFFFAOYSA-N 0.000 description 1
- -1 polytetrafluoroethylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 235000011118 potassium hydroxide Nutrition 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
Landscapes
- Manufacture Of Macromolecular Shaped Articles (AREA)
Description
産業上の利用分野
本発明は積層されたフロロカーボン陽イオン交
換膜に関する。
従来の技術
近年、耐薬品性及び耐熱性の優れた、フロロカ
ーボン陽イオン交換膜や陽イオン交換樹脂を用い
た新しい化学プロセスを開発しようとする動きが
高まつている。
この様な動きの代表的な例として、食塩の電解
により、苛性ソーダと塩素を生産する工業界に於
いては、従来の水銀法、隔膜法に比較して、公害
防止、省エネルギーの面で有利であり、かつ水銀
法並みの品質を持つた苛性ソーダを生産できる、
イオン交換膜法が大きな注目を集めている。
イオン交換膜法の経済性を支配する最も大きな
要素は、使用される陽イオン交換膜の特性であ
り、次の様な条件を満たさなければならない。
(1) 電流効率が高く、かつ電気抵抗が小さいこ
と。
電流効率が高い為には、膜は充分大きなイオ
ン交換容量と低い含水率とを有し、結果として
膜内の固定イオン濃度が大きいことが必要であ
る。一方電気抵抗が小さいためには、含水率が
むしろ高い方が有利である。含水率は、イオン
交換基の種類、イオン交換容量、外液濃度によ
つて異なるので、その最適な組合わせが必要で
ある。
(2) 高温の塩素及びアルカリに、長期間耐えるこ
と。
フロロカーボン重合体より成る陽イオン交換
膜は、一般に上記の雰囲気に充分耐えるが、イ
オン交換基の種類によつては、化学的安定性が
充分でないものもあり、適切なイオン交換基を
選択することが必要である。
(3) 高温でかつ高濃度のアルカリ水溶液中で充分
な物理的強度を有すること。
一般に膜の物理的強度は、膜の物理的構造、
重合体組成、イオン交換容量、イオン交換基の
種類等によつて異なるので、これらの最適な組
合わせを実現する必要がある。
(4) 製造方法が容易であり、コスストが安いこ
と。
従来、ハロゲン化アルカリ金属水溶液の電解
に用いる目的で、いくつかのフロロカーボン陽
イオン交換膜が提案されてきた。
例えば、テトラフロロエチレンと、パーフロ
ロ―3,6―ジオキサ―4―メチル―7―オク
テンスルホニルフロライドの共重合物を加水分
解して、側鎖にスルホン酸基を有する、フロロ
カーボン陽イオン交換膜としたものが知られて
いる。
発明が解決しようとする課題
しかしながら、スルホン酸基のみを有するフロ
ロカーボン陽イオン交換膜は含水率が大きくその
結果膜内の固定イオン濃度が低いために低い電流
効率しか示さない。膜内の固定イオン濃度を高く
するためにイオン交換容量を下げても、電流効率
が90%を越すことは不可能であり、逆に電気抵抗
が増大し、経済的に電解を行うことは不可能であ
つた。
一方、スルホン酸基を有する膜に比較して同じ
イオン交換容量の場合、膜内の含水率が低く従つ
て膜内の固定イオン濃度が高いカルボン酸基を有
する種々のフロロカーボン陽イオン交換膜が電流
効率を向上させる目的から提示されている。しか
しながら、カルボン酸基のみからなるフロロカー
ボン陽イオン交換膜は、電流効率は90%以上を実
現出来るものの電気抵抗が高いために電解電圧が
大きく、結果として電力原単位が大きいという欠
点があつた。
更に上述したように含水率が大きいために電気
抵抗が低いというスルホン酸基の特徴と含水率が
小さいために電流効率が高いというカルボン酸基
の特徴とを合せ持たせるために、カルボン酸基又
は該基に誘導し得る基のみを有するフロロカーボ
ン重合体とスルホン酸基又は該基に誘導し得る基
のみを有するフロロカーボン重合体とをそれぞれ
膜状物にして積層させた二層構造の陽イオン交換
膜が開示されている。これら二層構造の陽イオン
交換膜は、カルボン酸基の特徴とスルホン酸基の
特徴とを共に活かすという点では好ましい構造で
はあつた。しかしながら、二層構造の陽イオン交
換膜では、高電流密度の条件下で長期間通電する
と積層界面が剥離し電流効率の低下が見られる場
合がある。これらの現象は積層界面に於ける各層
の含水率の落差が大き過ぎるためと理解されてい
る。即ち、一般に電流効率は陰極側に向いた陽イ
オン交換膜の表層の膜内固定イオン濃度に支配さ
れる。膜内固定イオン濃度が高い程、従つて含水
率が低い程電流効率は高くなる傾向があり、また
電解電圧は膜内の含水率が高い程、膜厚が薄い程
低くなる傾向がある。又、上記の二層構造の陽イ
オン交換膜ではカルボン酸基を有する層を陰極側
に向けて通電するのが好ましいとされている。上
述した電流効率を出来るだけ高く、電解電圧を出
来るだけ低くしようとすればカルボン酸基を有す
る層は含水率を低くし、スルホン酸基を有する層
の含水率は高くするのが好ましいが、積層界面で
の含水率の差が大きくなり積層界面での剥離が生
じ易くなるという問題に遭遇する。剥離の原因に
ついては理論的に明確なわけではないが食塩水溶
液の電解などの通電中には膜内を陽極側から陰極
側にナトリウムイオンが移動する際に水和水を伴
うため積層界面で急激な抵抗差が生じる。積層界
面での含水率の差が大きい程その抵抗が大きくな
り、積層界面での剥離現象も生じ易くなるものと
思われる。
課題を解決するための手段
本発明者らは、上記二層構造の陽イオン交換膜
の欠点を克服すべく鋭意研究した結果、カルボン
酸基を含む層とスルホン酸基を含む層とからなる
三層構造の積層陽イオン交換膜で、各層間の当量
重量の差及び各層の厚さを特定の範囲にすること
により、積層界面での剥離などの問題が一挙に解
決出来、長期間の通電によつても高い電流効率と
低い電解電圧を安定して示す新規な陽イオン交換
膜を開発し本発明を完成するに到つたものであ
る。
即ち、本発明は、側鎖又は側鎖の一部に原子団
―O(CF2)2COOM(MはH、金属、NH4基)を含
むフロロカーボン重合体からなる層()と側鎖
又は側鎖の一部に原子団―O(CF2)3SO3M(Mは
H、金属、NH4基)を含むフロロカーボン重合
体からなる層()及び層()の三層からな
り、層()の当量重量(EW1)と厚さ(l1)、
層()の当量重量(EW2)と厚さ(l2)及び層
()の当量重量(EW3)と厚さ(l3)が各々下
式を満足する積層されたフロロカーボン陽イオン
交換膜を提供するものである。
50≦EW2−EW1≦200
150≦EW2−EW3≦500
l1+l2/l1+l2+l3≦1/2、1/20≦l1/l1+l2≦3/4
ここで当量重量とはイオン交換能1当量を含む
重合体のg数である。
以下本発明について詳細に説明する。
本発明の積層されたフロロカーボン陽イオン交
換膜は三層よりなり、スルホン酸基を含むフロロ
カーボン重合体からなる層()を内部層として
該層の両側表面にそれぞれカルボン酸基を含むフ
ロロカーボン重合体からなる層()と層()
よりも当量重量の小さいスルホン酸基を含むフロ
ロカーボン重合体からなる層()が積層された
三層構造を有する。層()は層()の含水率
と層()の含水率との落差を緩和するための一
種の緩衝層の役割を果す。層()の当量重量は
800〜2000好ましくは850〜1650である。当量重量
が2000を越えると電気抵抗が大き過ぎて実用的で
はない。一方当量重量の下限界は層()の当量
重量の下限界より制約される。
層()の当量重量は層()の当量重量より
も小さく、その差は50以上200以下、好ましくは
70以上150以下である。通常、層()の当量重
量は750〜1950好ましくは800〜1600である。当量
重量の差が50未満では層()との含水率の差が
大き過ぎ積層界面での剥離現象を呈し易い。該差
が200を越えると電流効率の大きな向上が期待出
来ない。
層()の当量重量も層()の当量重量より
も小さく、その差は150以上500以下、好ましくは
200以上450以下である。通常層()の当量重量
は650〜1850、好ましくは700〜1500である。層
()の当量重量が650未満では膜の膨潤が激しく
機械的強度が低下する。一方、1850を越えると膜
の電気抵抗が高くなり過ぎて好ましくない。また
層()と層()の当量重量の差が150未満で
は両層の含水率差が小さく電解電圧を下げる効果
が薄れる。500を越えると含水率差が大き過ぎて
積層界面に剥離現象が生じる。
層()に含まれるカルボン酸基の該層に於け
る全交換基に対する存在割合は該層の当量重量に
も依存するが、一般に20%以上100%以下、好ま
しくは40%以上100%以下である。残余の交換基
はスルホン酸基であることが望ましい。カルボン
酸基の存在割合が20%未満の場合には一般に充分
高い電流効率を達成することが困難である。層
()中に於けるカルボン酸基の存在する形態は
層中に均一に分布していてもよいし、表層から層
()との積層界面に向つて内部に該基の密度が
漸減していてもよい。ここで均一に分布するとは
層中の任意の点に於ける全イオン交換基数に対す
るカルボン酸基の存在割合が一定であることを意
味し、また密度とは表面又はこれと実質的に平行
な断面に沿つた単位厚みの層間に於けるカルボン
酸基の該層中の全イオン交換基数に対する存在割
合をいう。
各層の厚さは電解電圧に影響し重要である。特
に含水率の低い層の厚さは電解電圧の増大に大き
く寄与する。従つて、含水率の低い層()及び
層()の厚さの和は全膜厚の1/2以下であり、
好ましくは1/3以下であり、通常1/4〜1/8が最も
好ましい。層()及び層()の厚みの和は薄
い方が望ましく50μ以下、好ましくは30μ以下で
ある。また最も含水率の低い層()の厚さは、
層()と層()の厚さの和に対して1/20以上
3/4以下を占め、好ましくは1/20以上2/3以下であ
る。層()の厚みは12μ以下、好ましくは10μ
以下、通常9μ〜1μである。
層()、層()及び層()が積層された
膜全体の厚さは各層の当量重量、各層のフイルム
強度、電解条件等によつて適宜決められるがその
下限は50μ、好ましくは75μであり、実用的な制
約以外にその上限は存在しない。
本発明の積層された陽イオン交換膜の層()
は側鎖又は側鎖の一部に原子団―O
(CF2)2COOM(Mは上記と同じ)を含むフロロカ
ーボン重合体からなり、層()及び層()は
側鎖又は側鎖の一部に原子団―O(CF2)3SO3M
(Mは上記と同じ)を含むフロロカーボン重合体
からなる。
層()を構成するフロロカーボン重合体は次
のようにして構造される。即ち、次の一般式で示
されるオレフインの群より選ばれた少なくとも一
種のモノマー、
CA1A2=CA3A4 −(1)
(A1、A2はFまたはH、A3はF、ClまたはH、
A4はF、Cl、CF3、―ORF、HまたはCH3、RFは
C1〜C5のパーフロロアルキル基)
好ましくは、次の一般式で示されるフツ素化オレ
フインの群より選ばれた、少なくとも一種のモノ
マー、特に好ましくはテトラフロロエチレンと
CF2=CFL −(2)
(L=F、Cl、CF3、―ORFまたはH、RFはC1〜
C3のパーフロロアルキル基)
次の一般式で示されるカルボン酸基又は該基に
誘導し得る基を有するフロロカーボンビニルモノ
マーを共重合することにより得られる。
(但しθは0又は1Zは
INDUSTRIAL APPLICATION FIELD OF THE INVENTION The present invention relates to stacked fluorocarbon cation exchange membranes. BACKGROUND ART In recent years, there has been a growing movement to develop new chemical processes using fluorocarbon cation exchange membranes and cation exchange resins that have excellent chemical resistance and heat resistance. A typical example of this trend is in industries that produce caustic soda and chlorine through the electrolysis of table salt, which has advantages in terms of pollution prevention and energy conservation compared to the conventional mercury method and diaphragm method. It is possible to produce caustic soda with the same quality as the mercury method.
The ion exchange membrane method is attracting a lot of attention. The most important factor governing the economic efficiency of the ion exchange membrane method is the characteristics of the cation exchange membrane used, which must satisfy the following conditions. (1) High current efficiency and low electrical resistance. For high current efficiency, the membrane needs to have a sufficiently large ion exchange capacity and low water content, resulting in a high fixed ion concentration within the membrane. On the other hand, in order to have a low electrical resistance, it is advantageous for the water content to be high. Since the water content varies depending on the type of ion exchange group, ion exchange capacity, and concentration of the external liquid, an optimal combination thereof is required. (2) Can withstand high temperature chlorine and alkali for long periods of time. Cation exchange membranes made of fluorocarbon polymers generally withstand the above-mentioned atmospheres well, but depending on the type of ion exchange group, some may not have sufficient chemical stability, so it is important to select an appropriate ion exchange group. is necessary. (3) Must have sufficient physical strength in high temperature and highly concentrated aqueous alkaline solutions. In general, the physical strength of a membrane is determined by the physical structure of the membrane,
Since it varies depending on the polymer composition, ion exchange capacity, type of ion exchange group, etc., it is necessary to realize an optimal combination of these. (4) The manufacturing method is easy and the cost is low. Conventionally, several fluorocarbon cation exchange membranes have been proposed for use in electrolysis of aqueous solutions of alkali metal halides. For example, a copolymer of tetrafluoroethylene and perfluoro-3,6-dioxa-4-methyl-7-octensulfonyl fluoride is hydrolyzed to produce a fluorocarbon cation exchange membrane having sulfonic acid groups in the side chains. What has been done is known. Problems to be Solved by the Invention However, fluorocarbon cation exchange membranes having only sulfonic acid groups exhibit only low current efficiency because of their high water content and, as a result, the low fixed ion concentration within the membrane. Even if the ion exchange capacity is lowered to increase the concentration of fixed ions in the membrane, it is impossible to achieve a current efficiency of over 90%, and on the contrary, the electrical resistance increases, making it impossible to perform electrolysis economically. It was possible. On the other hand, for the same ion exchange capacity compared to membranes with sulfonic acid groups, various fluorocarbon cation exchange membranes with carboxylic acid groups have lower water content in the membrane and higher concentration of fixed ions in the membrane. It is presented for the purpose of improving efficiency. However, although fluorocarbon cation exchange membranes consisting only of carboxylic acid groups can achieve current efficiency of 90% or more, they have the drawback of high electrical resistance, resulting in high electrolysis voltage and, as a result, high power consumption. Furthermore, as mentioned above, in order to combine the characteristics of a sulfonic acid group, which has a low electrical resistance due to a high water content, and the characteristics of a carboxylic acid group, which has a high current efficiency due to a low water content, a carboxylic acid group or A cation exchange membrane with a two-layer structure in which a fluorocarbon polymer having only a group that can be derived into the group and a fluorocarbon polymer having only a sulfonic acid group or a group that can be derived into the group are laminated as membranes. is disclosed. These two-layered cation exchange membranes had a preferable structure in that they took advantage of both the characteristics of the carboxylic acid group and the characteristics of the sulfonic acid group. However, in a two-layered cation exchange membrane, when current is applied for a long period of time under conditions of high current density, the laminated interface may peel off, resulting in a decrease in current efficiency. It is understood that these phenomena are caused by an excessively large difference in water content between the layers at the laminated interface. That is, current efficiency is generally controlled by the concentration of ions fixed in the surface layer of the cation exchange membrane facing the cathode side. The higher the fixed ion concentration in the membrane, and therefore the lower the water content, the higher the current efficiency, and the higher the membrane water content, and the thinner the membrane thickness, the lower the electrolytic voltage tends to be. In addition, in the above-mentioned two-layered cation exchange membrane, it is said that it is preferable to apply current to the layer having the carboxylic acid group toward the cathode side. In order to make the above-mentioned current efficiency as high as possible and the electrolytic voltage as low as possible, it is preferable that the layer having carboxylic acid groups has a low water content and the layer having a sulfonic acid group has a high water content. A problem is encountered in that the difference in water content at the interface becomes large and peeling at the laminated interface is likely to occur. The cause of peeling is not theoretically clear, but during energization, such as when electrolyzing a saline solution, sodium ions move within the membrane from the anode side to the cathode side, accompanied by hydration water, which causes rapid delamination at the lamination interface. A large resistance difference occurs. It is thought that the greater the difference in water content at the laminated interface, the greater the resistance, and the more likely peeling occurs at the laminated interface. Means for Solving the Problems As a result of intensive research in order to overcome the drawbacks of the above-mentioned two-layered cation exchange membrane, the present inventors found that a three-layer membrane consisting of a layer containing a carboxylic acid group and a layer containing a sulfonic acid group has been found. With a laminated cation exchange membrane with a layered structure, by setting the difference in equivalent weight between each layer and the thickness of each layer within a specific range, problems such as peeling at the laminated interface can be solved at once, making it possible to conduct electricity for a long period of time. The present invention has been completed by developing a new cation exchange membrane that stably exhibits an extremely high current efficiency and low electrolytic voltage. That is, the present invention provides a layer () made of a fluorocarbon polymer containing an atomic group -O(CF 2 ) 2 COOM (M is H, metal, NH 4 group) in the side chain or a part of the side chain; It consists of three layers: layer () and layer () made of a fluorocarbon polymer containing an atomic group -O(CF 2 ) 3 SO 3 M (M is H, metal, NH 4 group) in a part of the side chain. Equivalent weight (EW 1 ) and thickness (l 1 ) of (),
A laminated fluorocarbon cation exchange membrane in which the equivalent weight (EW 2 ) and thickness (l 2 ) of the layer () and the equivalent weight (EW 3 ) and thickness (l 3 ) of the layer () satisfy the following formulas, respectively. It provides: 50≦EW 2 −EW 1 ≦200 150≦EW 2 −EW 3 ≦500 l 1 +l 2 /l 1 +l 2 +l 3 ≦1/2, 1/20≦l 1 /l 1 +l 2 ≦3/4 Here The equivalent weight is the number of grams of polymer containing one equivalent of ion exchange capacity. The present invention will be explained in detail below. The laminated fluorocarbon cation exchange membrane of the present invention is composed of three layers, with an inner layer () made of a fluorocarbon polymer containing sulfonic acid groups, and a layer () made of a fluorocarbon polymer containing carboxylic acid groups on both sides of the inner layer. layer() and layer()
It has a three-layer structure in which layers ( ) made of a fluorocarbon polymer containing sulfonic acid groups whose equivalent weight is smaller than that of the fluorocarbon polymer are laminated. Layer () serves as a kind of buffer layer to reduce the difference in water content between layer () and layer (). The equivalent weight of layer () is
800-2000 preferably 850-1650. If the equivalent weight exceeds 2000, the electrical resistance is too high to be practical. On the other hand, the lower limit of the equivalent weight is constrained by the lower limit of the equivalent weight of the layer (). The equivalent weight of the layer () is smaller than the equivalent weight of the layer (), and the difference is between 50 and 200, preferably
It is 70 or more and 150 or less. Usually, the equivalent weight of the layer () is between 750 and 1950, preferably between 800 and 1600. If the difference in equivalent weight is less than 50, the difference in moisture content between the layers () is too large and peeling phenomenon is likely to occur at the laminated interface. If the difference exceeds 200, no significant improvement in current efficiency can be expected. The equivalent weight of the layer () is also smaller than the equivalent weight of the layer (), and the difference is between 150 and 500, preferably
200 or more and 450 or less. The equivalent weight of the layer () is usually 650-1850, preferably 700-1500. If the equivalent weight of the layer () is less than 650, the membrane will swell significantly and its mechanical strength will decrease. On the other hand, if it exceeds 1850, the electrical resistance of the film becomes too high, which is not preferable. Furthermore, if the difference in equivalent weight between layer () and layer () is less than 150, the difference in water content between the two layers will be small and the effect of lowering the electrolytic voltage will be weakened. If it exceeds 500, the difference in moisture content is too large and a peeling phenomenon occurs at the laminated interface. The proportion of carboxylic acid groups contained in the layer () to all exchange groups in the layer depends on the equivalent weight of the layer, but is generally 20% or more and 100% or less, preferably 40% or more and 100% or less. be. The remaining exchange groups are preferably sulfonic acid groups. When the proportion of carboxylic acid groups present is less than 20%, it is generally difficult to achieve sufficiently high current efficiency. The form in which the carboxylic acid groups exist in the layer ( ) may be uniformly distributed in the layer, or the density of the groups may gradually decrease from the surface layer toward the lamination interface with the layer ( ). It's okay. Uniform distribution here means that the proportion of carboxylic acid groups to the total number of ion exchange groups at any point in the layer is constant, and density refers to the surface or a cross section substantially parallel to this. It refers to the ratio of carboxylic acid groups present between layers of unit thickness along the total number of ion exchange groups in the layer. The thickness of each layer is important as it affects the electrolytic voltage. In particular, the thickness of a layer with a low water content greatly contributes to an increase in electrolytic voltage. Therefore, the sum of the thicknesses of the layer () with a low moisture content and the layer () is less than 1/2 of the total film thickness,
Preferably it is 1/3 or less, and usually 1/4 to 1/8 is most preferable. The sum of the thicknesses of layer () and layer () is preferably as thin as 50μ or less, preferably 30μ or less. The thickness of the layer with the lowest moisture content () is
It accounts for 1/20 or more and 3/4 or less of the sum of the thicknesses of layer () and layer (), preferably 1/20 or more and 2/3 or less. The thickness of the layer () is less than 12μ, preferably 10μ
Below, it is usually 9μ to 1μ. The thickness of the entire film in which Layer (), Layer (), and Layer () are laminated is appropriately determined depending on the equivalent weight of each layer, the film strength of each layer, electrolytic conditions, etc., but the lower limit is 50μ, preferably 75μ. Yes, there is no upper limit other than practical constraints. Laminated cation exchange membrane layers of the present invention ()
has an atomic group -O in the side chain or part of the side chain
(CF 2 ) 2 COOM (M is the same as above), and the layer () and layer () have an atomic group -O(CF 2 ) 3 SO 3 M in the side chain or a part of the side chain.
(M is the same as above). The fluorocarbon polymer constituting the layer () is structured as follows. That is, at least one monomer selected from the group of olefins represented by the following general formula, CA 1 A 2 = CA 3 A 4 −(1) (A 1 and A 2 are F or H, A 3 is F, Cl or H,
A 4 is F, Cl, CF 3 , -OR F , H or CH 3 , R F is
C 1 -C 5 perfluoroalkyl group) Preferably, at least one monomer selected from the group of fluorinated olefins represented by the following general formula, particularly preferably tetrafluoroethylene and CF 2 =CFL −( 2) (L=F, Cl, CF 3 , -OR F or H, RF is C 1 ~
( C3 perfluoroalkyl group) It can be obtained by copolymerizing a fluorocarbon vinyl monomer having a carboxylic acid group represented by the following general formula or a group derivable into this group. (However, θ is 0 or 1Z is
【式】― CN、―COOR1、[Formula] - CN, -COOR 1 ,
【式】)
(R1は炭素数1〜5のアルキル基又はH、R2は
H又は炭素数1〜5のアルキル基、R3はH又は
炭素数1〜5のアルキル基)
また層()を構成するフロロカーボン重合体
は後述する(4)式のフロロカーボンビニルモノマー
と(1)式、(3)式で示されるモノマーとの三元共重
合、或いは(1)式で示されるモノマーと(4)式で示さ
れるモノマーとの共重合体と、(1)式で示されるモ
ノマーと(3)式で示されるモノマーとの共重合体と
の一定量比のブレンドなどにより得られる。
層()又は層()を構成するフロロカーボ
ン重合体は(1)式好ましくは(2)式で示されるフツ素
化オレフインの群より選ばれた少くとも一種のモ
ノマー特に好ましくはテトラフロロエチレンと、
下記の(4)式で示されるフロロカーボンビニルモノ
マーとを共重合することにより得られる。
(但しrは0又は1Yはハロゲン)
(4)式で示される化合物に於いては、rは0、又
は1が好ましく、YはFが特に好ましい。また層
()を構成する重合体としては、さらにカルボ
キシル基又は該基に変換しうる基を含有したもの
でもよい。
(3)式及び(4)式の好ましい具体的な例を述べれば
(3)式の化合物では
CF2=CFO(CF2)2COOCH3
CF2=CFO(CF2)2COF
などであり
(4)式の化合物では
CF2=CFO(CF2)3SO2F
などである。
各層を構成する共重合体中に含まれるフツ素化
オレフインとフロロカーボンビニルモノマーとの
割合は各モノマーの仕込比及び重合条件を適当に
選ぶことにより調節することが出来るし、またブ
レンドにより得られる重合体に於いてはそのブレ
ンド比によりカルボン酸基の存在量を調節出来
る。
通常、層()を構成するフロロカーボン重合
体は当量重量が750〜1950、好ましくは800〜1600
になるように、またカルボン酸基又は該基に誘導
し得る基の全交換基又は該基に誘導し得る基に対
する存在割合が20%以上100%以下、好ましくは
40%以上100%以下になるように調節される。
また層()を構成するフロロカーボン重合体
は当量重量が800〜2000、好ましくは850〜1650、
層()を構成するフロロカーボン重合体では当
量重量が650〜1850、好ましくは700〜1500になる
ように調節される。
本発明の共重合体は、フツ素化されたエチレン
の単独重合又は共重合に対して用いられる公知の
一般的な重合法によつて作られる。本発明の共重
合体を製造する方法には、非水溶液系で重合する
方法及び水系で重合する方法があり、重合温度は
一般に0乃至200℃、好ましくは20〜100℃であ
る。圧力は0〜200Kg/cm2、好ましくは1〜50Kg/
cm2である。非水溶液重合は、フツ素化された溶媒
中で行なわれることが多い。適当な非水溶液溶媒
は、不活性な1,1,2―トリクロル―1,2,
2―トリフロロエタンまたはパーフロロ炭化水
素、たとえばパーフロロメチルシクロヘキサン、
パーフロロジメチルシクロブタン、パーフロロオ
クタン、パーフロロベンゼンなどである。
共重合体を製造する為の水系重合法は、モノマ
ーを遊離基開始剤及び乳化剤を含有する水性媒体
に接触させて重合体粒子のスラリーを得る乳化重
合法、またはモノマーを遊離基開始剤及びテロメ
リゼーシヨンに対して不活性な分散安定剤の両方
を含む水性媒体と接触させ、重合体粒子の分散物
を作り、この分散物を沈降させる懸濁重合法など
がある。本発明で用いられる遊離基開始剤として
は過硫酸アンモニウム―亜硫酸水素ナトリウムの
如き酸化―還元触媒;t―ブチルパーオキサイ
ド、ベンゾイルパーオキサイドの如き有機過酸化
物;アゾビスイソブチロニトリルの如きアゾビス
系化合物;N2F2の如きフツ素ラジカル発生剤な
どが挙げられる。
このようにして得られた重合体は、加熱溶融し
てフイルム状にする一般的な公知技術により成膜
される。例えば押出機によるTダイフイルム成
型、インフレーシヨン成型或いはカレンダー成
型、コンプレツシヨン成型などが適用可能であ
る。
本発明の積層された3層構造を有する陽イオン
交換膜は、次の方法で得られる。
上述した方法により成膜した層()、層()
及び層()を構成するフロロカーボン重合体の
フイルムを積層させる。積層させるには積層界面
を加熱溶融させて接着させる一般的に公知な方法
が用いられ、コンプレツシヨンラミネーシヨン、
カレンダーラミネーシヨン、などが使用される。
層()、層()及び層()は同時に積層さ
せても良いし、層()と層()又は層()
を積層させた后層()の他方の面と層()又
は層()を積層させてもよい。積層時の温度は
各層を構成するフロロカーボン重合体が溶融する
温度以上該重合体の分解温度未満が必要であり、
重合体の当量重量、分子量、側鎖の種類などによ
り変化するが、一般に150℃〜400℃、好ましくは
200℃〜350℃の温度が適用される。各層の厚さ
は、全体の膜厚に対する層()と層()の厚
さの和の比率が1/2以下、好ましくは1/3以下、ま
た層()と層()の厚さの和に対する層
()の厚さの比率が1/20以上3/4以下、好ましく
は1/10以上2/3以下になるように積層される。
得られた3層構造を有する積層された膜状物
は、通常アルカリ水溶液などで加水分解処理され
て、原子団―O(CF2)2COOMを含む層()と
原子団―O(CF2)3SO3Mを含む層()及び層
()からなる積層された陽イオン交換膜となる。
該陽イオン交換膜は実用に供するには、通常、
膜の強度を増大させるために機械的な補強物質の
網などで裏打ちされこのような裏打ちにはポリテ
トラフロロエチレン繊維から作られた網が最も好
適である。補強された陽イオン交換膜は通常層
()中に補強物質が埋込まれた状態で使用され
る。
本発明の3層構造を有する積層された陽イオン
交換膜は各層間の当量重量の差を特定の範囲に設
定することにより各層間の含水率の落差を調節す
ることが出来、従来の2層構造を有する積層され
た陽イオン交換膜に見られた積層界面での剥離現
象が防止出来る。また陽イオン交換膜の一表面に
カルボン酸基を有し、各層の厚さを特定の範囲に
設定することにより高い電流効率と低い電解電圧
を達成出来るという極めて優れた効果を有するも
のである。
本発明の積層された陽イオン交換膜を食塩の電
解用隔膜として用いる場合には層()の面を陰
極側に向けて通電される。層()を陽極側に向
けて通電した場合には低い電流効率しか示さな
い。
実施例
以下実施例により本発明を例示する。
実施例 1
1000c.c.のステンレス製オートクレーブに290g
の[Formula]) (R 1 is an alkyl group having 1 to 5 carbon atoms or H, R 2 is H or an alkyl group having 1 to 5 carbon atoms, R 3 is H or an alkyl group having 1 to 5 carbon atoms) In addition, the layer ( The fluorocarbon polymer constituting ) is produced by ternary copolymerization of the fluorocarbon vinyl monomer of formula (4) described later with monomers represented by formula (1) and formula (3), or by copolymerization of the monomer represented by formula (1) with ( It can be obtained by blending a copolymer of a monomer represented by formula (4) and a copolymer of a monomer represented by formula (1) and a monomer represented by formula (3) in a fixed ratio. The layer () or the fluorocarbon polymer constituting the layer () contains at least one monomer selected from the group of fluorinated olefins represented by formula (1), preferably formula (2), particularly preferably tetrafluoroethylene;
It can be obtained by copolymerizing with a fluorocarbon vinyl monomer represented by the following formula (4). (However, r is 0 or 1Y is halogen) In the compound represented by formula (4), r is preferably 0 or 1, and Y is particularly preferably F. Further, the polymer constituting the layer () may further contain a carboxyl group or a group convertible to the carboxyl group. Describing preferred specific examples of formulas (3) and (4),
In the compound of formula (3), CF 2 = CFO (CF 2 ) 2 COOCH 3 CF 2 = CFO (CF 2 ) 2 COF etc., and in the compound of formula (4), CF 2 = CFO(CF 2 ) 3 SO 2 F etc. The ratio of fluorinated olefin and fluorocarbon vinyl monomer contained in the copolymer constituting each layer can be adjusted by appropriately selecting the charging ratio of each monomer and polymerization conditions, and the In coalescence, the amount of carboxylic acid groups present can be adjusted by adjusting the blend ratio. Usually, the fluorocarbon polymer constituting the layer () has an equivalent weight of 750 to 1950, preferably 800 to 1600.
In addition, the proportion of carboxylic acid groups or groups that can be induced into these groups relative to all exchange groups or groups that can be induced into these groups is 20% or more and 100% or less, preferably
Adjusted to be between 40% and 100%. In addition, the fluorocarbon polymer constituting the layer () has an equivalent weight of 800 to 2000, preferably 850 to 1650,
The equivalent weight of the fluorocarbon polymer constituting the layer (2) is adjusted to 650 to 1850, preferably 700 to 1500. The copolymers of the present invention are made by conventional polymerization methods known for use in the homopolymerization or copolymerization of fluorinated ethylene. Methods for producing the copolymer of the present invention include a non-aqueous polymerization method and an aqueous polymerization method, and the polymerization temperature is generally 0 to 200°C, preferably 20 to 100°C. The pressure is 0-200Kg/cm 2 , preferably 1-50Kg/
cm2 . Non-aqueous polymerizations are often carried out in fluorinated solvents. A suitable non-aqueous solvent is inert 1,1,2-trichlor-1,2,
2-trifluoroethane or perfluorohydrocarbons such as perfluoromethylcyclohexane,
These include perfluorodimethylcyclobutane, perfluorooctane, and perfluorobenzene. Aqueous polymerization methods for producing copolymers include emulsion polymerization methods, in which the monomers are contacted with an aqueous medium containing a free radical initiator and an emulsifier to obtain a slurry of polymer particles; There is a suspension polymerization method in which a dispersion of polymer particles is prepared by contacting the polymer particles with an aqueous medium containing both a dispersion stabilizer that is inactive against meridization, and this dispersion is precipitated. Free radical initiators used in the present invention include oxidation-reduction catalysts such as ammonium persulfate and sodium bisulfite; organic peroxides such as t-butyl peroxide and benzoyl peroxide; and azobis-based initiators such as azobisisobutyronitrile. Compounds include fluorine radical generators such as N 2 F 2 . The polymer thus obtained is heated and melted to form a film by a commonly known technique. For example, T-die film molding using an extruder, inflation molding, calendar molding, compression molding, etc. are applicable. The cation exchange membrane having a stacked three-layer structure of the present invention can be obtained by the following method. Layer (), layer () formed by the method described above
and fluorocarbon polymer films constituting the layer (). For lamination, generally known methods are used in which the laminated interfaces are heated and melted and bonded, such as compression lamination,
Calendar lamination, etc. are used.
Layer (), layer () and layer () may be laminated at the same time, or layer () and layer () or layer ()
After the layer () is laminated, the layer () or the layer () may be laminated on the other surface of the layer (). The temperature during lamination must be higher than the melting temperature of the fluorocarbon polymer constituting each layer and lower than the decomposition temperature of the polymer,
Although it varies depending on the equivalent weight, molecular weight, type of side chain, etc. of the polymer, it is generally 150°C to 400°C, preferably
Temperatures of 200°C to 350°C are applied. The thickness of each layer is such that the ratio of the sum of the thicknesses of layer () and layer () to the total film thickness is 1/2 or less, preferably 1/3 or less, and the ratio of the sum of the thicknesses of layer () and layer () The layers are laminated so that the ratio of the thickness of each layer to the sum is 1/20 or more and 3/4 or less, preferably 1/10 or more and 2/3 or less. The obtained laminated film-like material having a three-layer structure is usually hydrolyzed with an alkaline aqueous solution to form a layer containing the atomic group -O(CF 2 ) 2 COOM and a layer containing the atomic group -O(CF 2 ). ) It becomes a laminated cation exchange membrane consisting of a layer () containing 3 SO 3 M and a layer (). In order to put the cation exchange membrane into practical use, it usually requires
To increase the strength of the membrane, it may be lined with a mechanical reinforcing material such as a mesh, most preferably a mesh made from polytetrafluoroethylene fibers. Reinforced cation exchange membranes are usually used with a reinforcing material embedded in the layer. The laminated cation exchange membrane having a three-layer structure of the present invention can adjust the difference in water content between each layer by setting the difference in equivalent weight between each layer to a specific range, compared to the conventional two-layer structure. It is possible to prevent the peeling phenomenon at the laminated interface observed in laminated cation exchange membranes having a structure. Furthermore, the cation exchange membrane has a carboxylic acid group on one surface, and has extremely excellent effects in that high current efficiency and low electrolytic voltage can be achieved by setting the thickness of each layer within a specific range. When the laminated cation exchange membrane of the present invention is used as a diaphragm for electrolysis of common salt, electricity is applied with the layer ( ) facing the cathode side. When current is applied with the layer ( ) facing the anode side, only low current efficiency is exhibited. EXAMPLES The present invention will be illustrated by the following examples. Example 1 290g in a 1000c.c. stainless steel autoclave
of
【式】1―ク
ロロ―2,2―ジクロロ―トリフルオロエタン
580g、パーフルオロプロピオニルパーオキサイ
ド0.04gを入れ、窒素置換をした后、温度を25℃
に保持してテトラフルオロエチレンの圧力を2.8
Kg/cm2に設定し重合速度が一定になるようにテト
ラフルオロエチレンの圧力を調整しながら重合さ
せた。
重合終了后120gのポリマーが回収された(ポ
リマーAと呼ぶ)。得られたポリマーの一部を260
℃でプレス製膜し、アルカリにて加水分解処理を
行いイオン交換容量を測定した。イオン交換容量
は酸―塩基滴定法により0.91meq/g(当量重量
1100)であつた。
次にポリマーAの製造と同様な方法により、テ
トラフルオロエチレンの圧力を3.4Kg/cm2、温度35
℃にして重合を行なつた。重合終了后140gのポ
リマーが回収された(ポリマーBと呼ぶ)。ポリ
マーAと同様な方法でイオン交換容量を測定した
ところ0.71meq/g(当量重量1410)であつた。
また、[Formula] 1-chloro-2,2-dichloro-trifluoroethane
Add 580g of perfluoropropionyl peroxide and 0.04g of perfluoropropionyl peroxide, and after replacing with nitrogen, raise the temperature to 25℃.
The pressure of tetrafluoroethylene is kept at 2.8
Polymerization was carried out while adjusting the pressure of tetrafluoroethylene so that the polymerization rate was set at Kg/cm 2 and constant. After the polymerization was completed, 120 g of polymer was recovered (referred to as Polymer A). A portion of the obtained polymer was 260
A press film was formed at ℃, hydrolyzed with an alkali, and the ion exchange capacity was measured. The ion exchange capacity was determined to be 0.91 meq/g (equivalent weight) by acid-base titration method.
1100). Next, using the same method as for producing Polymer A, the pressure of tetrafluoroethylene was set at 3.4 Kg/cm 2 and the temperature was set at 35.
Polymerization was carried out at ℃. After the polymerization was completed, 140 g of polymer was recovered (referred to as Polymer B). The ion exchange capacity was measured in the same manner as Polymer A and found to be 0.71 meq/g (equivalent weight 1410). Also,
【式】の 代りに[Formula] instead
【式】
を用いてポリマーAの製造と同様な方法で、交換
容量0.77meq/g(当量重量1300)のポリマーを
得た(ポリマーCと呼ぶ)。
小型押出機により、ポリマーAより厚さ60μの
フイルムA、ポリマーBより厚さ20μのフイルム
B、ポリマーCより厚さ8μのフイルムCを作製
した。
フイルムB〔層()〕を内部層としてフイルム
A〔層()〕、フイルムB、フイルムC〔層()〕
を順番に重ね合せ260℃にて積層した。
該積層膜を6規定カセイカリ水溶液とメタノー
ルの1:1(体積比)の混合溶液中で70℃、16時
間加水分解処理を行つた后0.1規定カセイソーダ
水溶液にて平衡処理した。
積層膜の断面を染色するとフイルムCの面の表
層から8μ位が薄青く染色され、その内部は20μ位
が淡黄色に染り続いて残り約60μが濃黄色に染色
された。
該積層膜のフイルムCを有する面を陰極側に向
け次のようにして電解を行つた。
通電面積0.06dm2(2cm×3cm)で、該膜を介
して陽極室及び陰極室とからなる電解槽を用い、
該膜をフイルムCを有する面を陰極側に向けて組
み込む。陽極は寸法安定性のある金属電極、陰極
には鉄板を用い、陽極室には飽和食塩水溶液を流
し、塩酸を添加しながらPHを3に維持させる。陰
極室には6.5規定のカセイソーダ水溶液を循環さ
せながら濃度を一定に保つために水を添加する。
陽極室及び陰極室をそれぞれ95℃に保持して40
アンペア/dm2の電流密度で通電し、時間当り陰
極室に生成したカセイソーダ量を通電量より計算
される理論量で除し電流効率を計算した。
電流効率及びセル電圧の経時変化は下記の通り
であつた。A polymer having an exchange capacity of 0.77 meq/g (equivalent weight 1300) was obtained (referred to as Polymer C) in the same manner as in the production of Polymer A using the following formula. Using a small extruder, a film A having a thickness of 60 μm was made from polymer A, a film B having a thickness of 20 μm from polymer B, and a film C having a thickness of 8 μm from polymer C. Film B [layer ()] is the inner layer, film A [layer ()], film B, film C [layer ()]
were stacked one on top of the other in order and laminated at 260°C. The laminated film was hydrolyzed in a 1:1 (volume ratio) mixed solution of 6N caustic potash aqueous solution and methanol at 70°C for 16 hours, and then equilibrated with a 0.1N caustic soda aqueous solution. When the cross section of the laminated film was stained, about 8μ from the surface layer of Film C was stained pale blue, about 20μ inside was stained pale yellow, and the remaining about 60μ was stained deep yellow. Electrolysis was performed in the following manner with the surface of the laminated film having the film C facing the cathode side. Using an electrolytic cell consisting of an anode chamber and a cathode chamber with a current-carrying area of 0.06 dm 2 (2 cm x 3 cm) through the membrane,
The membrane is assembled with the surface having film C facing the cathode side. A dimensionally stable metal electrode is used as the anode, and an iron plate is used as the cathode. A saturated saline solution is poured into the anode chamber, and the pH is maintained at 3 while adding hydrochloric acid. Water is added to the cathode chamber to keep the concentration constant while circulating a 6.5N caustic soda aqueous solution. The anode chamber and cathode chamber were each kept at 95℃ for 40
Current was applied at a current density of ampere/dm 2 , and the current efficiency was calculated by dividing the amount of caustic soda produced in the cathode chamber per hour by the theoretical amount calculated from the amount of current applied. Changes in current efficiency and cell voltage over time were as follows.
【表】
通電后の膜の断面観察では、積層界面に異常は
見られなかつた。
実施例 2
実施例1で用いたポリマーA、B、Cを用いて
それぞれ厚み60μ、20μ、20μのフイルムを作製し
た(それぞれフイルムA′、フイルムB′、フイル
ムC′と呼ぶ)。フイルムB′〔層()〕を内部層と
してフイルムA′〔層()〕、フイルムB′、フイル
ムC′〔層()〕を順番に重ね合せて260℃にて積
層した。該積層膜を実施例1と同様の条件で加水
分解処理及び平衡処理を施した。該積層膜のフイ
ルムC′を有する面を陰極側に向け、実施例1と同
様な方法で電解を行なつた。電流効率及びセル電
圧の経時変化は下記の通りであつた。[Table] Upon cross-sectional observation of the membrane after energization, no abnormality was observed at the laminated interface. Example 2 Films with thicknesses of 60μ, 20μ, and 20μ, respectively, were produced using polymers A, B, and C used in Example 1 (referred to as film A', film B', and film C', respectively). Film A' (layer ()), film B', and film C' (layer ()) were laminated in order using film B' (layer ()) as an inner layer at 260°C. The laminated film was subjected to hydrolysis treatment and equilibration treatment under the same conditions as in Example 1. Electrolysis was carried out in the same manner as in Example 1, with the surface of the laminated film having the film C' facing the cathode side. Changes in current efficiency and cell voltage over time were as follows.
【表】
通電后の膜の断面観察では積層界面に異常は見
られなかつた。
実施例 3
実施例1と同様な方法よる重合で[Table] Upon cross-sectional observation of the membrane after energization, no abnormality was observed at the laminated interface. Example 3 Polymerization by the same method as Example 1
【式】とテトラフ
ロロエチレンの共重合体で交換容量0.95meq/g
(当量重量1050)と0.78meq/g(当量重量1280)
のポリマー(それぞれポリマーG、Fと呼ぶ)及
び[Formula] and tetrafluoroethylene copolymer with exchange capacity 0.95 meq/g
(equivalent weight 1050) and 0.78meq/g (equivalent weight 1280)
(referred to as polymers G and F, respectively) and
【式】とテト
ラフロロエチレンの共重合体で交換容量0.87me
q/g(当量重量1150)のポリマー(ポリマーE
と呼ぶ)を得た。
ポリマーE、F、Gを用いて小型押出機により
それぞれ厚み10μ、25μ、60μのフイルムを作製し
た(それぞれフイルムE、F、Gと呼ぶ)。
フイルムF〔層()〕を内部層として、フイル
ムE〔層()〕、F、G〔層()〕を順番に重ね
合せ260℃にて積層した。該積層膜を実施例1と
同様の条件で加水分解処理及び平衡処理を施し
た。該積層膜のフイルムEを有する面を陰極側に
向け、カセイソーダ水溶液の濃度を10規定にして
実施例1と同様な方法で電解を行つた。電流効率
及びセル電圧の経時変化は下記の通りであつた。[Formula] and tetrafluoroethylene copolymer exchange capacity 0.87me
q/g (equivalent weight 1150) of polymer (Polymer E
) was obtained. Using polymers E, F, and G, films with thicknesses of 10μ, 25μ, and 60μ, respectively, were produced using a small extruder (referred to as films E, F, and G, respectively). Films E [layer ()], F, and G [layer ()] were laminated in this order at 260° C. with film F [layer ()] serving as an inner layer. The laminated film was subjected to hydrolysis treatment and equilibration treatment under the same conditions as in Example 1. Electrolysis was carried out in the same manner as in Example 1, with the surface of the laminated film having the film E facing the cathode side, and the concentration of the caustic soda aqueous solution being adjusted to 10N. Changes in current efficiency and cell voltage over time were as follows.
【表】
比較例 1
実施例2と同様にして、交換容量0.71meq/g
(当量重量1410)のテトラフロロエチレンと[Table] Comparative Example 1 Same as Example 2, exchange capacity 0.71meq/g
(equivalent weight 1410) of tetrafluoroethylene and
【式】の共重
合体を得た(ポリマーDと呼ぶ)。
実施例2と同様にして、ポリマーAより厚さ
60μのフイルムA、ポリマーBより厚さ20μのフ
イルムB、ポリマーDより厚さ8μのフイルムD
を作製し、フイルムBを内部層としてフイルム
A、フイルムB、フイルムDを順番に重ね合せ
270℃にて積層した。
該積層膜を実施例1と同様に、アルカリによる
加水分解処理及び平衡処理した后フイルムDを有
する面を陰極側に向けて実施例1と同様な方法で
電解を行なつた。
電流効率及びセル電圧の経時変化は下記の通り
であつた。A copolymer of the formula was obtained (referred to as Polymer D). In the same manner as in Example 2, the thickness was increased from Polymer A.
Film A is 60μ, film B is 20μ thicker than polymer B, and film D is 8μ thicker than polymer D.
, and layered film A, film B, and film D in order with film B as the inner layer.
Lamination was carried out at 270°C. After the laminated film was subjected to alkali hydrolysis treatment and equilibration treatment in the same manner as in Example 1, electrolysis was performed in the same manner as in Example 1 with the surface having the film D facing the cathode side. Changes in current efficiency and cell voltage over time were as follows.
【表】
通電后の膜の断面を観察すると、フイルムBと
フイルムDの積層界面が剥離している部分が多数
見られた。
比較例 2
60μのフイルムAと8μのフイルムCを260℃に
て積層した后、実施例1と同様にアルカリによる
加水分解処理及び平衡処理した后、フイルムCを
有する面を陰極側に向けて実施例1と同様な方法
で電解を行つた。電流効率及びセル電圧の経時変
化は下記の通りであつた。[Table] When the cross section of the film was observed after energization, there were many parts where the laminated interface between Film B and Film D was peeled off. Comparative Example 2 After laminating 60μ film A and 8μ film C at 260°C, they were subjected to alkali hydrolysis treatment and equilibration treatment in the same manner as in Example 1, and then carried out with the side with film C facing the cathode side. Electrolysis was carried out in the same manner as in Example 1. Changes in current efficiency and cell voltage over time were as follows.
Claims (1)
(CF2)2COOM(MはH、金属、NH4基)を含むフ
ロロカーボン重合体からなる層()と側鎖又は
側鎖の一部に原子団―O(CF2)3SO3M(Mは上記
と同じ)を含むフロロカーボン重合体からなる層
()及び()の三層からなり、層()の当
量重量(EW1)と厚さ(l1)、層()の当量重
量(EW2)と厚さ(l2)及び層()の当量重量
(EW3)と厚さ(l3)が各々下式を満足する積層
されたフロロカーボン陽イオン交換膜。 50≦EW2−EW1≦200 150≦EW2−EW3≦500 l1+l2/l1+l2+l3≦1/2、1/20≦l1/l1+l2≦3/4 2 側鎖又は側鎖の一部に原子団―O
(CF2)2COOM(MはH、金属、NH4基)を含むフ
ロロカーボン重合体からなる層()と側鎖又は
側鎖の一部に原子団―O(CF2)3SO3M(Mは上記
と同じ)を含むフロロカーボン重合体からなる層
()及び()の三層からなり、層()の当
量重量(EW1)と厚さ(l1)、層()の当量重
量(EW2)と厚さ(l2)及び層()の当量重量
(EW3)と厚さ(l3)が各々下式を満足する積層
されたフロロカーボン陽イオン交換膜をハロゲン
化アルカリ金属水溶液の電解用隔膜として用いる
に際し該交換膜の層()を有する面を陰極側に
向けて電解する方法。 50≦EW2−EW1≦200 150≦EW2−EW3≦500 l1+l2/l1+l2+l3≦1/2、1/20≦l1/l1+l2≦3/4[Claims] 1. An atomic group -O in the side chain or a part of the side chain
A layer () consisting of a fluorocarbon polymer containing (CF 2 ) 2 COOM (M is H, metal, NH 4 group) and an atomic group -O (CF 2 ) 3 SO 3 M ( ) in the side chain or a part of the side chain. It consists of three layers, layers () and (), made of a fluorocarbon polymer containing M (M is the same as above), and the equivalent weight (EW 1 ) and thickness (l 1 ) of the layer (), and the equivalent weight ( A laminated fluorocarbon cation exchange membrane in which the equivalent weight (EW 3 ) and thickness (l 3 ) of the layer (EW 2 ) and thickness (l 2 ) satisfy the following formulas. 50≦EW 2 −EW 1 ≦200 150≦EW 2 −EW 3 ≦500 l 1 +l 2 /l 1 +l 2 +l 3 ≦1/2, 1/20≦l 1 /l 1 +l 2 ≦3/4 2 Atomic group -O in the side chain or part of the side chain
A layer () consisting of a fluorocarbon polymer containing (CF 2 ) 2 COOM (M is H, metal, NH 4 group) and an atomic group -O (CF 2 ) 3 SO 3 M ( ) in the side chain or a part of the side chain. It consists of three layers, layers () and (), made of a fluorocarbon polymer containing M (M is the same as above), and the equivalent weight (EW 1 ) and thickness (l 1 ) of the layer (), and the equivalent weight ( A laminated fluorocarbon cation exchange membrane whose thickness (EW 2 ) and thickness (l 2 ) and the equivalent weight (EW 3 ) and thickness (l 3 ) of the layer () satisfy the following formulas is treated with an aqueous alkali metal halide solution. A method of conducting electrolysis with the surface of the exchange membrane facing the cathode when used as a diaphragm for electrolysis. 50≦EW 2 −EW 1 ≦200 150≦EW 2 −EW 3 ≦500 l 1 +l 2 /l 1 +l 2 +l 3 ≦1/2, 1/20≦l 1 /l 1 +l 2 ≦3/4
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55168555A JPS5792029A (en) | 1980-11-29 | 1980-11-29 | Laminated cation exchange membrane |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP55168555A JPS5792029A (en) | 1980-11-29 | 1980-11-29 | Laminated cation exchange membrane |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5792029A JPS5792029A (en) | 1982-06-08 |
| JPS6410543B2 true JPS6410543B2 (en) | 1989-02-22 |
Family
ID=15870190
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP55168555A Granted JPS5792029A (en) | 1980-11-29 | 1980-11-29 | Laminated cation exchange membrane |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5792029A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5981097A (en) * | 1996-12-23 | 1999-11-09 | E.I. Du Pont De Nemours And Company | Multiple layer membranes for fuel cells employing direct feed fuels |
| US10734660B2 (en) | 2016-03-10 | 2020-08-04 | Nissan North America, Inc. | Functionalized carbon layer for membrane degradation mitigation under fuel cell operating conditions |
-
1980
- 1980-11-29 JP JP55168555A patent/JPS5792029A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5792029A (en) | 1982-06-08 |
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