RU2014146152A - Способ соединения проводников гибкого связанного соединительного (эквипотенциального) слоя, а также обжимный инструмент, соединители и жгуты, снабженные такими соединителями - Google Patents

Способ соединения проводников гибкого связанного соединительного (эквипотенциального) слоя, а также обжимный инструмент, соединители и жгуты, снабженные такими соединителями Download PDF

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RU2014146152A
RU2014146152A RU2014146152A RU2014146152A RU2014146152A RU 2014146152 A RU2014146152 A RU 2014146152A RU 2014146152 A RU2014146152 A RU 2014146152A RU 2014146152 A RU2014146152 A RU 2014146152A RU 2014146152 A RU2014146152 A RU 2014146152A
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connector
conductors
connectors
transverse
wall
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RU2014146152A
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RU2614152C2 (ru
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Жан-Люк БИССЕ
Арно Камий ЭМ
Флориан БАРРО
Давид БУТО
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Лабиналь Пауэр Системз
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/0045—Cable-harnesses
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00—Insulated conductors or cables characterised by their form
    • H01B7/06—Extensible conductors or cables, e.g. self-coiling cords
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/50—Fixed connections
    • H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
    • H01R12/65—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal
    • H01R12/69—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures characterised by the terminal deformable terminals, e.g. crimping terminals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • H—ELECTRICITY
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    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
    • H01R4/203—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve having an uneven wire-receiving surface to improve the contact
    • H01R4/206—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve having an uneven wire-receiving surface to improve the contact with transversal grooves or threads
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    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
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    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/64—Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
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    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/042—Hand tools for crimping
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    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
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    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/16—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for manufacturing contact members, e.g. by punching and by bending
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    • H01R2101/00—One pole
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    • H01R31/00—Coupling parts supported only by co-operation with counterpart
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    • H01R31/085—Short circuiting bus-strips
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    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/182—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for flat conductive elements, e.g. flat cables
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    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/62—Connections between conductors of different materials; Connections between or with aluminium or steel-core aluminium conductors
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    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
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    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y10T29/53239—Means to fasten by elastic joining

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

1. Способ соединения путем обжима электрических проводников (51) в соединителях (32, 34) для эквипотенциального соединения плоского и гибкого слоя, образованного этими проводниками, с металлическими деталями (11, 12, 14), отличающийся тем, что эти электрические проводники (51) размещают в продольных и параллельных отдельных гнездах (57, 58), образованных между двумя параллельными плоскими стенками (32s, 32i; 34s, 34i) каждого соединителя (32, 34), тем, что эти соединители (51) далее обжимают в зоне (Zs) обжатия путем поперечного и одновременного штампования, по меньшей мере, одной стенки (32s, 32i; 34s, 34i) соединителя (32, 34), и тем, что это поперечное штампование образует, по меньшей мере, одну линию соответствующей поперечной канавки (Rc), по меньшей мере, на одной стенке (32s, 32i; 34s, 34i) соединителя путем приложения нагрузки к каждому из проводников (51).2. Способ соединения по п. 1, в котором штампование осуществляют одинаковым прессованием (Ps) ребра (N1, N2, N3), по меньшей мере, на одной стенке (32s, 32i; 34s, 34i) соединителя (32, 34).3. Способ соединения по п. 1, в котором штампование чередуют таким образом, что выполняют поперечные канавки (Rc) для образования волнообразного пути проводников (51) в соединителях (32, 34).4. Способ соединения по п. 1, в котором ребра (N1, N2, N3) и соответствующие канавки (Rc) выполняют цилиндрической формы.5. Обжимный инструмент (21, 22), выполненный с возможностью осуществления способа по п. 1, отличающийся тем, что он содержит два корпуса (21s, 21i; 22s, 22i), при этом каждый корпус содержит основную стенку (Р1), образующую внутреннюю сторону (F1), снабженную, по меньшей мере, одним поперечным ребром (N1, N2, N3), причем каждый корпус (21s, 21i; 22s, 22i) содержит также края (В1), загнутые перпендикулярно стенкам (Р1) для образования внутреннего пространства (Е1), и тем, что в это пространство (Е1) введен соединитель (32, 34) проводников (51),разме

Claims (10)

1. Способ соединения путем обжима электрических проводников (51) в соединителях (32, 34) для эквипотенциального соединения плоского и гибкого слоя, образованного этими проводниками, с металлическими деталями (11, 12, 14), отличающийся тем, что эти электрические проводники (51) размещают в продольных и параллельных отдельных гнездах (57, 58), образованных между двумя параллельными плоскими стенками (32s, 32i; 34s, 34i) каждого соединителя (32, 34), тем, что эти соединители (51) далее обжимают в зоне (Zs) обжатия путем поперечного и одновременного штампования, по меньшей мере, одной стенки (32s, 32i; 34s, 34i) соединителя (32, 34), и тем, что это поперечное штампование образует, по меньшей мере, одну линию соответствующей поперечной канавки (Rc), по меньшей мере, на одной стенке (32s, 32i; 34s, 34i) соединителя путем приложения нагрузки к каждому из проводников (51).
2. Способ соединения по п. 1, в котором штампование осуществляют одинаковым прессованием (Ps) ребра (N1, N2, N3), по меньшей мере, на одной стенке (32s, 32i; 34s, 34i) соединителя (32, 34).
3. Способ соединения по п. 1, в котором штампование чередуют таким образом, что выполняют поперечные канавки (Rc) для образования волнообразного пути проводников (51) в соединителях (32, 34).
4. Способ соединения по п. 1, в котором ребра (N1, N2, N3) и соответствующие канавки (Rc) выполняют цилиндрической формы.
5. Обжимный инструмент (21, 22), выполненный с возможностью осуществления способа по п. 1, отличающийся тем, что он содержит два корпуса (21s, 21i; 22s, 22i), при этом каждый корпус содержит основную стенку (Р1), образующую внутреннюю сторону (F1), снабженную, по меньшей мере, одним поперечным ребром (N1, N2, N3), причем каждый корпус (21s, 21i; 22s, 22i) содержит также края (В1), загнутые перпендикулярно стенкам (Р1) для образования внутреннего пространства (Е1), и тем, что в это пространство (Е1) введен соединитель (32, 34) проводников (51),
размещенный перпендикулярно ребрам (N1, N2, N3).
6. Обжимный инструмент по п. 5, отличающийся тем, что содержит два ребра (N2, N3) на внутренней стороне (F1) корпуса (21s, 21i; 22s, 22i) и одно ребро (N1), размещаемое между двумя другими ребрами (N2, N3) на внутренней стороне (F1) другого корпуса (21i, 21s; 22i, 22s), располагаемого напротив в процессе обжима.
7. Модульный многоточечный соединитель (32, 34) для соединения слоя параллельных проводников (51) с металлической деталью (11, 12, 14) линии обратного тока, отличающийся тем, что он содержит продольные внутренние гнезда (57, 58) для размещения проводников, причем эти гнезда (57, 58) образованы двумя внутренними сторонами расположенных продольно стенок (32s, 32i; 34s, 34i), тем, что, по меньшей мере, одна обжимная канавка (Rc) проводников (51) простирается поперечно, по меньшей мере, на одной внутренней стороне стенки (32s, 32i; 34s, 34i), и тем, что содержит также средства (2, 3, 4, 2с, 4с) для соединения с металлическими деталями линии обратного срока, причем эти средства, закреплены, по меньшей мере, через одно отверстие (54, 56), образованное в упомянутых стенках (32s, 32i; 34s, 34i).
8. Модульный многоточечный соединитель по п. 7, в котором соединителем является концевой соединитель (32), в котором глухие гнезда (57) открываются на поперечной стороне (32с).
9. Модульный многоточечный соединитель по п. 7, в котором соединителем является промежуточный соединитель (34), в котором гнезда (58) являются сквозными и открыты с обоих концов двух поперечных сторон (34с).
10. Соединительный жгут, выполненный с возможностью соединения металлических деталей (11, 12, 14) линии обратного тока, отличающийся тем, что он содержит параллельные проводники (51), образующие плоский и гибкий слой, при этом проводники в соответствии со способом по п. 1 обжаты в концевых (32) и промежуточных (34) многоточечных модульных соединителях по п. 7 для соединения упомянутых металлических деталей (11, 12, 14) с защитной оболочкой, закрывающей соединение между упомянутым слоем и соединителями.
RU2014146152A 2012-04-27 2013-04-18 Способ соединения проводников гибкого связанного соединительного (эквипотенциального) слоя, а также обжимный инструмент, соединители и жгуты, снабженные такими соединителями RU2614152C2 (ru)

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PCT/FR2013/050865 WO2013160592A1 (fr) 2012-04-27 2013-04-18 Procédé de connexion de conducteurs d'une nappe souple de liaison équipotentielle, ainsi que outil de sertissage, connecteurs et harnais équipé de tels connecteurs

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CA2871224A1 (fr) 2013-10-31
FR2990071A1 (fr) 2013-11-01

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