TW200526397A - Process and apparatus for embossing a film surface - Google Patents

Process and apparatus for embossing a film surface Download PDF

Info

Publication number: TW200526397A
Authority: TW; Taiwan
Prior art keywords: film; embossed; melt; flowable; resin
Prior art date: 2003-08-05

Application number

TW093121760A

Other languages

English (en)

Chinese (zh)

Inventor

Dennis Joseph Coyle

Original Assignee

Gen Electric

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2003-08-05

Filing date

2004-07-21

Publication date

2005-08-16

2004-07-21 Application filed by Gen Electric filed Critical Gen Electric

2005-08-16 Publication of TW200526397A publication Critical patent/TW200526397A/zh

Links

238000004049 embossing Methods 0.000 title claims abstract description 57
238000000034 method Methods 0.000 title claims abstract description 57
230000008569 process Effects 0.000 title abstract description 8
229920005989 resin Polymers 0.000 claims abstract description 59
239000011347 resin Substances 0.000 claims abstract description 59
230000009477 glass transition Effects 0.000 claims abstract description 46
230000009969 flowable effect Effects 0.000 claims abstract description 42
239000000155 melt Substances 0.000 claims abstract description 28
238000010438 heat treatment Methods 0.000 claims abstract description 23
238000003825 pressing Methods 0.000 claims abstract description 6
239000010408 film Substances 0.000 claims description 196
238000000465 moulding Methods 0.000 claims description 31
238000001816 cooling Methods 0.000 claims description 23
238000000576 coating method Methods 0.000 claims description 10
239000011248 coating agent Substances 0.000 claims description 9
238000002844 melting Methods 0.000 claims description 6
230000008018 melting Effects 0.000 claims description 6
239000011521 glass Substances 0.000 claims description 5
239000010409 thin film Substances 0.000 claims description 5
238000012546 transfer Methods 0.000 claims description 5
PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 claims 1
230000004927 fusion Effects 0.000 claims 1
239000003595 mist Substances 0.000 claims 1
239000000463 material Substances 0.000 abstract description 25
238000007599 discharging Methods 0.000 abstract 1
238000012545 processing Methods 0.000 description 12
239000002184 metal Substances 0.000 description 9
229910052751 metal Inorganic materials 0.000 description 9
229920003002 synthetic resin Polymers 0.000 description 9
239000000057 synthetic resin Substances 0.000 description 9
238000001125 extrusion Methods 0.000 description 8
-1 semi- Substances 0.000 description 8
238000010586 diagram Methods 0.000 description 7
229920001169 thermoplastic Polymers 0.000 description 6
239000004416 thermosoftening plastic Substances 0.000 description 6
229910000831 Steel Inorganic materials 0.000 description 4
238000009792 diffusion process Methods 0.000 description 4
238000004519 manufacturing process Methods 0.000 description 4
239000012778 molding material Substances 0.000 description 4
239000010959 steel Substances 0.000 description 4
239000000758 substrate Substances 0.000 description 4
239000004721 Polyphenylene oxide Substances 0.000 description 3
239000004793 Polystyrene Substances 0.000 description 3
229920001577 copolymer Polymers 0.000 description 3
238000007667 floating Methods 0.000 description 3
239000003921 oil Substances 0.000 description 3
229920003023 plastic Polymers 0.000 description 3
239000004033 plastic Substances 0.000 description 3
229920000570 polyether Polymers 0.000 description 3
229920002223 polystyrene Polymers 0.000 description 3
239000000047 product Substances 0.000 description 3
XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
238000004804 winding Methods 0.000 description 3
QQOMQLYQAXGHSU-UHFFFAOYSA-N 2,3,6-Trimethylphenol Chemical compound CC1=CC=C(C)C(O)=C1C QQOMQLYQAXGHSU-UHFFFAOYSA-N 0.000 description 2
RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
239000004642 Polyimide Substances 0.000 description 2
238000003723 Smelting Methods 0.000 description 2
150000001412 amines Chemical class 0.000 description 2
230000015572 biosynthetic process Effects 0.000 description 2
238000007664 blowing Methods 0.000 description 2
239000007795 chemical reaction product Substances 0.000 description 2
239000002178 crystalline material Substances 0.000 description 2
230000007547 defect Effects 0.000 description 2
239000013013 elastic material Substances 0.000 description 2
229920001971 elastomer Polymers 0.000 description 2
230000007246 mechanism Effects 0.000 description 2
239000000203 mixture Substances 0.000 description 2
210000000496 pancreas Anatomy 0.000 description 2
229920002492 poly(sulfone) Polymers 0.000 description 2
229920000728 polyester Polymers 0.000 description 2
229920002098 polyfluorene Polymers 0.000 description 2
229920001721 polyimide Polymers 0.000 description 2
230000005855 radiation Effects 0.000 description 2
238000005096 rolling process Methods 0.000 description 2
239000005060 rubber Substances 0.000 description 2
238000003466 welding Methods 0.000 description 2
DTCCVIYSGXONHU-CJHDCQNGSA-N (z)-2-(2-phenylethenyl)but-2-enedioic acid Chemical compound OC(=O)\C=C(C(O)=O)\C=CC1=CC=CC=C1 DTCCVIYSGXONHU-CJHDCQNGSA-N 0.000 description 1
150000000345 2,6-xylenols Chemical class 0.000 description 1
NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
229910000838 Al alloy Inorganic materials 0.000 description 1
239000004215 Carbon black (E152) Substances 0.000 description 1
239000004709 Chlorinated polyethylene Substances 0.000 description 1
VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
239000005977 Ethylene Substances 0.000 description 1
229920000106 Liquid crystal polymer Polymers 0.000 description 1
239000004977 Liquid-crystal polymers (LCPs) Substances 0.000 description 1
239000002033 PVDF binder Substances 0.000 description 1
241001494479 Pecora Species 0.000 description 1
239000004696 Poly ether ether ketone Substances 0.000 description 1
229930182556 Polyacetal Natural products 0.000 description 1
239000005062 Polybutadiene Substances 0.000 description 1
239000004697 Polyetherimide Substances 0.000 description 1
239000004698 Polyethylene Substances 0.000 description 1
239000004743 Polypropylene Substances 0.000 description 1
229920001328 Polyvinylidene chloride Polymers 0.000 description 1
XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
229920002125 Sokalan® Polymers 0.000 description 1
BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
238000005299 abrasion Methods 0.000 description 1
229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 1
229920000180 alkyd Polymers 0.000 description 1
UVHZJVYKWAIKLG-UHFFFAOYSA-N benzene cyclobutene Chemical compound C1=CCC1.C1=CC=CC=C1 UVHZJVYKWAIKLG-UHFFFAOYSA-N 0.000 description 1
125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
230000015556 catabolic process Effects 0.000 description 1
230000001427 coherent effect Effects 0.000 description 1
239000002131 composite material Substances 0.000 description 1
230000001010 compromised effect Effects 0.000 description 1
238000011109 contamination Methods 0.000 description 1
238000010924 continuous production Methods 0.000 description 1
239000002826 coolant Substances 0.000 description 1
239000004643 cyanate ester Substances 0.000 description 1
125000004122 cyclic group Chemical group 0.000 description 1
238000006731 degradation reaction Methods 0.000 description 1
238000013461 design Methods 0.000 description 1
LTYMSROWYAPPGB-UHFFFAOYSA-N diphenyl sulfide Chemical compound C=1C=CC=CC=1SC1=CC=CC=C1 LTYMSROWYAPPGB-UHFFFAOYSA-N 0.000 description 1
230000005489 elastic deformation Effects 0.000 description 1
239000003822 epoxy resin Substances 0.000 description 1
150000002148 esters Chemical class 0.000 description 1
229920000840 ethylene tetrafluoroethylene copolymer Polymers 0.000 description 1
239000005038 ethylene vinyl acetate Substances 0.000 description 1
238000009313 farming Methods 0.000 description 1
239000012467 final product Substances 0.000 description 1
238000007710 freezing Methods 0.000 description 1
230000008014 freezing Effects 0.000 description 1
230000004313 glare Effects 0.000 description 1
238000007646 gravure printing Methods 0.000 description 1
LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
238000001093 holography Methods 0.000 description 1
229930195733 hydrocarbon Natural products 0.000 description 1
150000002430 hydrocarbons Chemical class 0.000 description 1
229910052500 inorganic mineral Inorganic materials 0.000 description 1
230000001788 irregular Effects 0.000 description 1
239000007788 liquid Substances 0.000 description 1
230000033001 locomotion Effects 0.000 description 1
150000002739 metals Chemical class 0.000 description 1
125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
239000011707 mineral Substances 0.000 description 1
238000012986 modification Methods 0.000 description 1
230000004048 modification Effects 0.000 description 1
239000000178 monomer Substances 0.000 description 1
229910052759 nickel Inorganic materials 0.000 description 1
NIHNNTQXNPWCJQ-UHFFFAOYSA-N o-biphenylenemethane Natural products C1=CC=C2CC3=CC=CC=C3C2=C1 NIHNNTQXNPWCJQ-UHFFFAOYSA-N 0.000 description 1
230000003287 optical effect Effects 0.000 description 1
239000002245 particle Substances 0.000 description 1
238000000059 patterning Methods 0.000 description 1
229920001568 phenolic resin Polymers 0.000 description 1
238000000206 photolithography Methods 0.000 description 1
239000002985 plastic film Substances 0.000 description 1
229920006255 plastic film Polymers 0.000 description 1
229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 1
229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
229920002285 poly(styrene-co-acrylonitrile) Polymers 0.000 description 1
239000004584 polyacrylic acid Substances 0.000 description 1
229920002239 polyacrylonitrile Polymers 0.000 description 1
229920002857 polybutadiene Polymers 0.000 description 1
229920001707 polybutylene terephthalate Polymers 0.000 description 1
239000004417 polycarbonate Substances 0.000 description 1
229920000515 polycarbonate Polymers 0.000 description 1
229920005668 polycarbonate resin Polymers 0.000 description 1
239000004431 polycarbonate resin Substances 0.000 description 1
229920000647 polyepoxide Polymers 0.000 description 1
229920002530 polyetherether ketone Polymers 0.000 description 1
229920001601 polyetherimide Polymers 0.000 description 1
229920000573 polyethylene Polymers 0.000 description 1
229920000139 polyethylene terephthalate Polymers 0.000 description 1
239000005020 polyethylene terephthalate Substances 0.000 description 1
239000004926 polymethyl methacrylate Substances 0.000 description 1
229920000098 polyolefin Polymers 0.000 description 1
229920006324 polyoxymethylene Polymers 0.000 description 1
229920001955 polyphenylene ether Polymers 0.000 description 1
229920001155 polypropylene Polymers 0.000 description 1
229920001296 polysiloxane Polymers 0.000 description 1
229920002635 polyurethane Polymers 0.000 description 1
239000004814 polyurethane Substances 0.000 description 1
229920002689 polyvinyl acetate Polymers 0.000 description 1
239000011118 polyvinyl acetate Substances 0.000 description 1
229920002620 polyvinyl fluoride Polymers 0.000 description 1
239000005033 polyvinylidene chloride Substances 0.000 description 1
229920002981 polyvinylidene fluoride Polymers 0.000 description 1
230000002028 premature Effects 0.000 description 1
230000000750 progressive effect Effects 0.000 description 1
229910052704 radon Inorganic materials 0.000 description 1
SYUHGPGVQRZVTB-UHFFFAOYSA-N radon atom Chemical compound [Rn] SYUHGPGVQRZVTB-UHFFFAOYSA-N 0.000 description 1
238000009790 rate-determining step (RDS) Methods 0.000 description 1
239000002994 raw material Substances 0.000 description 1
230000009467 reduction Effects 0.000 description 1
230000003362 replicative effect Effects 0.000 description 1
230000002441 reversible effect Effects 0.000 description 1
230000028327 secretion Effects 0.000 description 1
238000000926 separation method Methods 0.000 description 1
239000010703 silicon Substances 0.000 description 1
229910052710 silicon Inorganic materials 0.000 description 1
229920002379 silicone rubber Polymers 0.000 description 1
239000004945 silicone rubber Substances 0.000 description 1
238000009751 slip forming Methods 0.000 description 1
239000002689 soil Substances 0.000 description 1
239000010935 stainless steel Substances 0.000 description 1
229910001220 stainless steel Inorganic materials 0.000 description 1
238000003856 thermoforming Methods 0.000 description 1
229920001187 thermosetting polymer Polymers 0.000 description 1
125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
229920002554 vinyl polymer Polymers 0.000 description 1
239000002699 waste material Substances 0.000 description 1

Classifications

- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/222—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length characterised by the shape of the surface
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/22—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length
- B29C43/28—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of indefinite length incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/04—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing using rollers or endless belts
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/08—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
- B29C35/0805—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation
- B29C2035/0822—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation using electromagnetic radiation using IR radiation
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C59/00—Surface shaping of articles, e.g. embossing; Apparatus therefor
- B29C59/02—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing
- B29C59/022—Surface shaping of articles, e.g. embossing; Apparatus therefor by mechanical means, e.g. pressing characterised by the disposition or the configuration, e.g. dimensions, of the embossments or the shaping tools therefor
- B29C2059/023—Microembossing
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
- B29C37/0067—Using separating agents during or after moulding; Applying separating agents on preforms or articles, e.g. to prevent sticking to each other

Landscapes

Engineering & Computer Science (AREA)
Mechanical Engineering (AREA)
Shaping Of Tube Ends By Bending Or Straightening (AREA)

TW093121760A 2003-08-05 2004-07-21 Process and apparatus for embossing a film surface TW200526397A (en)

Applications Claiming Priority (1)

Application Number	Priority Date	Filing Date	Title
US10/635,065 US20050029708A1 (en)	2003-08-05	2003-08-05	Process and apparatus for embossing a film surface

Publications (1)

Publication Number	Publication Date
TW200526397A true TW200526397A (en)	2005-08-16

Family

ID=33552925

Family Applications (1)

Application Number	Title	Priority Date	Filing Date
TW093121760A TW200526397A (en)	2003-08-05	2004-07-21	Process and apparatus for embossing a film surface

Country Status (6)

Country	Link
US (1)	US20050029708A1 (fr)
EP (1)	EP1504877A3 (fr)
JP (1)	JP2005053231A (fr)
KR (1)	KR20050016119A (fr)
CN (1)	CN1579732A (fr)
TW (1)	TW200526397A (fr)

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2004
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- 2004-08-04 JP JP2004227401A patent/JP2005053231A/ja not_active Withdrawn
- 2004-08-04 KR KR1020040061257A patent/KR20050016119A/ko not_active Withdrawn
- 2004-08-05 CN CNA2004100558847A patent/CN1579732A/zh active Pending
- 2004-08-05 EP EP04254730A patent/EP1504877A3/fr not_active Withdrawn

Also Published As

Publication number	Publication date
EP1504877A3 (fr)	2008-07-16
EP1504877A2 (fr)	2005-02-09
KR20050016119A (ko)	2005-02-21
JP2005053231A (ja)	2005-03-03
CN1579732A (zh)	2005-02-16
US20050029708A1 (en)	2005-02-10

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TW200526397A (en)	2005-08-16	Process and apparatus for embossing a film surface
US20070126145A1 (en)	2007-06-07	Process and apparatus for embossing a film surface
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TW386055B (en)	2000-04-01	Method of emboss pattern process, emboss pattern processing apparatus, andembossed sheet
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