TW200923155A - Textiles fixierbares flaechengebilde - Google Patents

Textiles fixierbares flaechengebilde Download PDF

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Publication number
TW200923155A
TW200923155A TW097129161A TW97129161A TW200923155A TW 200923155 A TW200923155 A TW 200923155A TW 097129161 A TW097129161 A TW 097129161A TW 97129161 A TW97129161 A TW 97129161A TW 200923155 A TW200923155 A TW 200923155A
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Taiwan
Prior art keywords
textile
fiber
binder
thermoplastic polymer
fabric
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TW097129161A
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English (en)
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TWI358478B (zh
Inventor
Peter Grynaeus
Oliver Staudenmayer
Hans Rettig
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Freudenberg Carl Kg
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Publication of TW200923155A publication Critical patent/TW200923155A/zh
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Publication of TWI358478B publication Critical patent/TWI358478B/zh

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/4334Polyamides
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4326Condensation or reaction polymers
    • D04H1/435Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4391Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres
    • D04H1/43918Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece characterised by the shape of the fibres nonlinear fibres, e.g. crimped or coiled fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/541Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
    • D04H1/5414Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres side-by-side
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/54Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
    • D04H1/542Adhesive fibres
    • D04H1/55Polyesters
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/587Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
    • D04H1/645Impregnation followed by a solidification process
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
    • D04H1/645Impregnation followed by a solidification process
    • D04H1/65Impregnation followed by a solidification process using mixed or composite fibres
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/58Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
    • D04H1/64Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
    • D04H1/66Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions at spaced points or locations
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/74Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H3/00Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
    • D04H3/08Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating
    • D04H3/12Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of strengthening or consolidating with filaments or yarns secured together by chemical or thermo-activatable bonding agents, e.g. adhesives, applied or incorporated in liquid or solid form
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H5/00Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Nonwoven Fabrics (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Laminated Bodies (AREA)
  • Chemical Or Physical Treatment Of Fibers (AREA)
  • Manufacturing Of Multi-Layer Textile Fabrics (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Woven Fabrics (AREA)

Description

200923155 九、發明說明: 【發明所屬之技術領域】 ,發明關於一種紡織品式可固定布料,特別是可用於 纺織σ口工業作可fj]贫澈4泣古· 者’具有一由纖維網構成的載體 ,錢維網在所選的面積區域利用一種結合劑結合,而 面積區域則不結合中該载體層至少在—側上至 少部分地設有—熱塑性聚合物。 【先前技術】 人内襯係為衣物之看不到的骨架,它們用於造成 配5形狀及最佳的穿著舒適性,各依用途而定,它們有助 提高功能性及使衣物穩定化,除了衣物外, …於工程紡織物用途。例如傢俱、塾及家庭,方 織物工業用途。 豕庭紡 内襯料的重要性質為:軟度、在上面跳躍有 感清由理以及載體材料在使用時充分的耐磨損性。 料構r::::::::織布、針織布或相當的紡織布 士夕 另外6又有一種附著物料,如此該内襯料 夕可用熱方式藉加熱及,或加… 接(固定層)。因,,…,表布(〜t〇ff)粘 此,内襯料層疊到一長布上。上述夂插 不,:織品布料各依製造方法不同具有不同的性= 曲、‘杬織布由沿經線和緯線方向的線/紗構成,針蟠邪 =藉箸形成紗圈(―)連接成一二織: 織布由個別纖維(它們集層成一織維…機械方二: 200923155 學方式或熱方式結合而成。 在機械方式結合的不織布的場合,纖維網藉著纖維的 機械式纏繞(Verschlingen)而鞏固。為此使用針軋技術或 利用水柱或蒸氣柱作纏繞。固然針軋造成軟的產物,但手 感較不穩定OabU),因此這種技術在内襯料的領域只能在 «別的凹壇(Nische)使用。此外,在機械式針就時,—
般做成50克/平方米的單位面積重量,這點對於許多 料的應用而言太大。 $ 但 用水柱鞏固的不織布可做成較小的單位面積重量 一般較扁平且在上面跳躍時的彈性很小。 在用化學結合的不織布的場合,該纖維網利用含产、 喷灑或利用其他習知施覆方法施以一結合劑(例如丙稀酸 醋結合劑)然後冷凝。結合劑將纖維互相結合成一不織布, 但結果會得到較硬動的產品,因為結合劑延伸分佈在纖維 罔的很寬的部分且纖維—如在複合材料中從頭到尾都互相 枯接。要改變手咸或 交卞為次軟度,只有能條件地利用纖維混 選用結合劑作補償。 / 用熱方式結合的不織布一般作石牙光(上勝)(㈣如) 3 ^用’、、、工礼而鞏固,以當作内襯料使用,在内襯不織布 ST 〇 ’义今係作點狀砑光鞏固方式當作標準技術。在此 输跑維’ I由特別為此程序開發的聚Sl或聚醢胺構成的 纖維所構成,且夭丨丨田 ~砑光機(Kalander )在纖維熔點附近 的溫度鞏固,JL中綠u ^ _ u '、〜牙光機的一滾子設有一種點圖形,這 種點圖形,舉例而令山Ad ° 64點/每平方公分構成,且舉例而 200923155 口,可具12%的熔接面積。沒有點狀設置,該内襯料含呈 面狀鞏固且其手感不當地硬。 ^固然利用此點狀設置,可產生夠軟的產品(各依所用 ’截雉而疋),但該不織布有一點圖形(點密封網袼)。内 襯=的軟度係由於纖維在結合點之間可運動所致。反之, 呈泊片狀鞏固的結合點則較快促成鞏固,此外,在很輕而 f的表布上,這些點圖案會透過表布而不雅觀地突顯出 =。另外’還要另外在另一道工作過程將附著物料同樣地 :印上去。該二個不同的點構造在重疊時,可造成光 予的干擾效果(網紋效應)。固然可產生具有舒適手感 之夠軟的内襯料,但在標準技術一般該内概料約1〇〜⑽ 利用點密封網格及附著料點狀施覆方式鞏固及覆蓋。 同的製造紡織品布料的方法係習知者且在技術 曰猎及專利文獻中有記载。 -般施到内襯布料上的附著物料可受熱活化,且一般 .、、、塑膠聚合物構成。將$ 前枯…备肝、種附者枓層施覆的技術,依先 的附^ 分別的工作步驟施到該纖維布料上。習知 :附=術—般為粉末點法、糊印刷法、雙點法、撒種 專利文獻中敘述。即使在清理一) 後就與表布粘合作用而言,在a 為最有效者。 长7日雙點施覆係被認 這種「雙點」具有二層結構,它 成’下點侵入基礎材料中,且當作防下點及一上點 精層且用於將上點粒子錯固,^止附著料回流用祕 口 一叙的下點由結合劑及/或 200923155 用聚合物充填的混合物,各依所用的化合物而定,兮下點 除了在基礎材料中作錯固外,也促進與表布的枯合。在此 —層式複合材料中的主粘著成份還是上點,它呈粉末狀撒 播到下點上。在撒播過程後,再將粉末的過剩部分(在下 層的點之間)吸出。在隨後的燒結作業後,上點用熱方式 m S在下點上且可當作接到表布的枯著劑。 各依内襯料的使用目的而定,將不同數目的點印上去 /或將該附著料的量或點圖案的幾何性質改變,典型的 =數舉例而為CP110在放上表布時為9"平方米,或CP 52的放上量為11克/平方米。 一 料,產生紡織品式可固定的布料(做為内襯 有向附者能力),但製造方法繁複且成本密集。 【發明内容】 本發明的目的在提供—種 別是用於在紡織品工業當作可固定哉=可固定的布料,特 的觸覺及光學性質,對:的内襯料,它具有很好 簡單廉價地製造。 仅π的附著能力,此外還可 這種目的係利用具有申力主 :纺織品式可固定布料達成,本發的所有特點 專利範圍附屬項。 月較佳的设計見於申請 依本發明提供—種 :纺織品工業作可固定:::式::定布料,特別是可用 體層’該纖維網在所選的面積區域:用―由:維網構成的载 錢利用一種結合劑結合, 200923155 而在其餘面積區域則不結合,其中該載體層至少在一側上 至少部分地設有—熱塑性聚 布材係有-種包含以下方法牛!/其中该纺織品式可固 ^ 3 Λ卜万忐步驟的方法得到: Θ以習知方式在-集層裒置上由纖維製造一纖維網; j將一種由結合劑及熱塑性聚合物構成的混合物施到 。亥纖維網之所選的面積區域上; _雄/將由步W W所得之纖維網作溫度處理以作乾燥並將 “的纖維利用該結合劑結合成-不織布,如有必要並 使結合劑交聯並使該熱塑性聚合物與該不織布表面互相燒 結在一起及燒結在該不織布表面上。 古本發明的優點在以下以一種點印刷方法為例說明,但 這並不限制本發明的—般性。 依本發日月的紡織品式可固定布料的特點為高附著能 2出乎意料地事實顯示,—種由結合劑與熱塑性聚合物 *作附著料)構成的結合點的附著能力和3點/雙點構 乂的習知附著料點的附著能力堪匹歒。但與後者不同者 =明的結合點係用單步驟方法&覆,#巾此方法步驟仍 同時維持將結合劑施覆俾由纖維網製造不織布。本發明的 纺織品式可固定不織布因此可簡單廉價地製造。 由於該由結合劑及熱塑性聚合物同時也部分地成纖維 結合點’因此在鞏固點之間的纖維有最大可能的運動性、。 =此該纺織品式布料的特色為高度的跳躍彈性、高度的軟 又及舒適的手感。由於不同於習知内襯料,該紡織品布料 不具附加之施覆的點網格,因此即使在使用透明的表布 9 200923155 時’也不會發生先前技術習知的不想要的網紋效應,因 本务明的紡織品布料提供一種順眼的視覺效果。 由於這是用結合劑作結合,故不需像在依點密封方、、 作熱鞏固的場合需要昂貴的特殊纖維。然而,舉例而士 也可用特別地捲縮的纖造成更有彈性的產品。 藉著所用結合劑的量對熱塑性聚合物的比例,以及— 著改變纖維網的可潤濕性,可得到很強力結合而耐到^ =以及很軟的不織布’其表面可相當於起絨的梭織:: 曰者熱塑性聚合物的高比例,可造成很大的分離力量 塑㈣合物(它宜呈粒子形式,i直接或間接: ^夜⑺。㈣構成)的表面改質,它結合到該結合劑 的作用可改變。受到該結合 品库r 口 Μ母貝的其他成分將粒子表 面厚厚施覆,會使可達成的附著力減少。 =要用於作載體層的纖維、結合劑及熱 ==各使用目的式特別的品質要求而考慮。此處’ 適人“、伞月眉、則上沒有限制’此處行家可很容易也找到 其用途的材料組合。 因此,該用於作纖維網的 網包含, ^ 材枓舉例而言,可使該纖維 α戈沾人继祕 / 1酿扣、纖維素再生纖維及/ 次m合纖維及/或天然纖維〜 處,_ # I α被毛纖維或棉纖維。此 °亥化學纖維包含可捲縮的、 纖維、可捲縮的、捲縮的及縮的及/或未捲縮的短 纖維或有端纖維如炼吹纖維。或未捲縮的直接紡成的無端 該纖維網可呈一層或數層構造。 10 200923155 特別適合作内襯料的纖維,其纖度可達6.7分德士支 (dtex )。較粗的纖度,由於其纖維韌度大,一般不使用。 纖維宜在1.7 dtex範圍,但也可考慮纖度< 1的微纖維。 結合劑可為壓克力(丙烯酸酯)、苯乙烯丙烯酸酯、 乙煉乙稀乙酸酯、丁二烯丙烯酸酯、SBR、NBR及/或聚 胺基甲酸乙酯類型的結合劑。 該當作附著料用的該熱塑性聚合物包含(共)聚酯、 (共)聚酿胺、聚烯、聚胺基曱酸乙酯、乙烯乙烯乙酸酯 為基礎的聚合物及/或上述聚合物的組合(混合物與共聚 合物)。 由結合劑及熱塑性聚合物構成的混合物宜如上述呈— 種點圖案施到該載體層上。如此可確保材料的軟度及跳躍 彈性,該點圖案可規則或不規則地分佈。但本發明絕非侷 限於點圖案,該結合劑與熱塑性聚合物構成的混合可呈任 :幾何方式施覆’例如,也可呈線、條紋、網狀或格狀構 造,具長方形、菱形或橢圓形幾何形狀的點或類似者的形 【實施方式】 一製造本發明的紡織品或可固定布料的方法包含以下 措施: 卜 a) 以習知方式在一集層裝置上由纖維製造一纖維網; b) 將-種由結合劑及熱塑性聚合物構成的混合物施到 5玄纖維網之所選的面積區域上; 11 200923155 C)將由步驟b)所得之纖維網作溫度處理 纖維網的纖維利用該結合劑結合成一不織 乍乾耜並將 使結合劑交聯並使該熱塑性聚合物與該不2有必要並 結在-起及燒結在該不織布表面上。,,纟面互相燒 當使用短纖維的情形,宜將該短纖维 一 機(krempei)梳理(kardieren)成一纖維卿^固梳理 道隨機集層(Wirriegung)(隨 :::- 特殊的不織布性質或如果想要多層纖維構=果=成 集層及/或橫集層的組合或更複雜的梳理、排列方式。縱 =未結合的纖維網可直接在一印刷機中用該:昆合物 (匕U結合劑及熱塑性聚合物)印刷。為此,也可 地將纖維網在印刷過@^ ⑽過程之則I缩。用紡織品輔助劑潤渴或 用任何其他方式處理’使得在纖維網複合物中造成較高的 機械性的纖維'纖維附著作用’它可使印刷程序在生產上更 安全。 該用於印刷的混合物宜呈分散液形式。由於未結合的 纖維網报難準確印刷’故該分散液之使用成份須準確地配 合纖維基質及所用的熱塑膠聚合物設定。 所用之分散液宜包含 —有交聯作用或可交聯的以下類型的結合劑:丙烯酸 酉曰笨乙烯丙烯酸酯、乙烯乙烯乙酸酯、丁二烯丙烯酸酯、 sBR-、NBR-及/或聚胺基曱酸乙酯類型, —輔助劑,如 〇稠化劑(例如部分交聯的聚丙烯酸酯及其鹽), 12 200923155 〇分散劑 ο交聯劑 〇助流劑 。手感改質劑(例如石夕力康化合物或脂肪酸醋衍生物) 及/或 〇填充劑 --以及-種或數種熱塑性聚合物,當作附著料的功能。 該熱塑性聚合物宜呈粒子形式。出乎意料地,當該纖 =-種分散劑〔它由此粒子及結合劑以及可能有的其 :構成〕印刷時,該結合劑從較粒的粒子分離,其中該 2粗粒子多倚在結合劑的上側(例如在點表面上)。結合 功* > π 將纖維網結合成不織布的 功此之外,還將較粗的粒人。 ’ π 粒早偷从人 、,口 σ 问時在纖維網表面上, ==劑部分地分離。結合劑侵入材料中較深,而粒 %, 劑母”二同:;ΐ自Γ較粗的聚合物粒子結合到結合 合。形成—種類似雙_=不=表面可直接與表布枯 者,只需單-道方法=的雙點方法不同 層式附著料點的特色為,…… 將、、。口劑她覆。雙 覆的層當作阻擋層的功Λ U爭幻目為最先施 點方式的結合點也顯-:料地,依本發明的似雙 所、十 .,"不有這種正面的性質。顯铁地 所逑的方法可在結入 員頦…、地,此處 塑性聚人物的Υ中就地(ln-situ)形成一阻擋層,埶 性質加強。 爭了有效阻止,a因此該產品的正面 13 200923155 粒子的尺寸係針對所要印刷的面積,例如—結合劑點 之所要的大小。在一點圖案的情形,粒子直徑在微米及 5〇〇微米之間變化。基本上,熱塑性聚合物的粒子大小並不 一致,而係遵循一種分佈,換言之,往往有一種粒子大小 的尺寸譜。上述的界限係為主要成份的範圍。粒子大小項 配合所要之施覆量及點分佈。 ^ 所用之結合劑的玻璃轉換溫度可變化,但對於軟的產 物一般宜肖Tg<1(rc的「軟」結合劑。辅助劑用於調整糊 的粘度,利用適當的結合劑,該内襯料的觸感(让)可 在报大的範圍内變化。 在印刷程序之後’該材料受到溫度處理 的纖維乾燥並利用結合劑结入成$蚪右^ m、算、'罔 磁、 劁、° D成不織布,並可將結合劑交 耳外以及將熱塑性聚合物燒社丨 。到不織布表面或和不織布表面 /儿結在一起。然後該材料 起來。 可卄呈了固疋的紡織品布料方式捲取 但本發明的可固定之έ 之、,方織σ口布料的應用不限於這種用 途,也可考慮其他用途,例如者你十一 + 用 例如s作在家庭紡織品用的可固 疋、4織品布,如套塾、像但、+ 诼俱、補強座位結構、座位套 汽車設計、在鞋組件或在衛生/醫學領域當作可= 疋及拉伸的紡織品布料。 u 以下利用一種本發明& 酱沾 的可固疋紡織布料當作紡織品工 性。 杻子,但廷不限制本發明的一般 〔使用之測試方法〕 14 200923155 以下所述實施例的固定作業用一種像俱本身的P0pelin 表布在一通過式壓機上在14〇 t:作12秒。分離力的測定係 依德國工業標準DIN 54310或DIN EN ISO 6330。如果在分 離力測試時,表布/内襯料之間的分離力量很強,以致在 作測試時内襯布料在完全剝離前撕裂了,則所作之分離力 值用「sp」表示。這點是一企求的最大值,因為附著力原則 上比内襯料的内在強度。
要測疋附著料逆流的情形,係將由内襯層及表布構成 的内夾層布依上述之調整運送經過該「固定壓機」,内層 的附著性越小,附著料逆流的情形越小。 〔第一實施例〕 一種纖維網,其單位面積重量為35克/平方米,由梳 理的雙成份纖維構成,它在—壓機中在12〇t弄平滑,它係| 蝴對側)(side_by_slde),它由具不同同熱收縮 的(4 dtex八〇職的pET/c〇 ρΕτ(聚酉旨/共醋以及嶋 具1.7 dtex/36mm的標準聚醋纖維構成,它通過一對羅拉 並用水潤化成水氣含暑1 5 ,, Α 飞篁150ζ,此濕的纖維網隨後進入一個 旋轉網版印刷機以丨i 〇點/备 /母十方公分以及用一種結合劑 :::分散液:乍點狀印刷。將印刷過的纖維網在一帶乾燥 去及乾結合劑起交聯作用且聚合物粒子燒結上 专及k結在·一起。 20份 在此’此結合劑、聚合物分散液的組成如下: 父聯性丁基/乙基_酸®旨結合劑分散液tMC 共聚醯胺粉末(粒子直徑從>0到200 “, 15 200923155
其熔點115°C 20份 交聯劑a//n/i 1份 增稠劑 3份 水 56份 〔第二實施例〕 一種纖維網,其單位面積重量為25克/平方米,由梳 理1.7 dteX/38mm 50%聚酿胺纖維以及i 7 dtex/3mm的 50%PET( ?以旨)纖維構成,它在一麗機中在15〇。〇弄平滑, 它通過:對㈣(具有設以細槽的下沒水羅拉)並用水潤 化成水氣含量10%。此濕的纖維網隨後進入一個旋轉網版 印刷機以10點/每平方公分以β田 _ ., „ / π 丁乃Α刀以及用一種結合劑聚合物分散 液作點狀印刷。將印刷過的纖維網在一帶乾燥機中在175 °C乾燥,結合劑起交聯作用且聚合物粒子燒結上去及燒結 在一起。 在此,此結合劑、聚合物分散液的組成如下: 自身交聯性丁基/乙基丙烯酸酯結合劑分散液tg=—28°c 15份 共聚醯胺粉末0 - 120/Z, 30份 1份 2份 52份 其熔點110°C 父聯劑a//n/i 增稠劑 水 〔第三實施例 一種纖維網,其單位面積重量為40克/平方米,由3〇 柿_理的共聚S旨纖維(2 · 2 d t e X / 3 8 m m )及7〇%pet (聚酉旨 16 200923155 纖維)C】.7 dtex/34mm)構成,它在一壓機尹在u〇c>c弄 平滑,它通過一對羅拉,並用水+ 〇 5%輔助劑潤化成水氣 含量140%。此濕的纖維網隨後進入—個旋轉網版印刷機以 37點/每平方公分以及用一種結合劑聚合物分散液作點狀 P刷。將印刷過的纖維網在一帶乾燥機中在^ 7 5它乾燥,结 合劑起交聯作用且聚合物粒子燒結上去及燒結在一起'。… 在此,此結合劑聚合物分散液的組成如下: 自身父聯性丁基/乙基丙烯酸醋結合劑分散液炉一贼份 身乂% I·生丁基/乙基丙烯酸g旨結合劑分散液屯=—⑺。C川份 共聚醯胺粉末80—200^, 其熔點120 45份 1份 2份 父聯劑a//n/i 增稠劑 水 依這些實施例所製的紡織 中。表2顯示實例1的紡織占 之間的比較。 32份 品布料的產品性質示於表1 布料與一用熱結合的比較例 17 200923155 表1 實例1 實例2 實例3 點/平方公分 110 110 37 纖維混合物 20%雙共PES 80%標準PES 50%PA6 50%標準PES 30捲縮PES 70%標準PES 纖維網 f克/平方米1 35 25 40 纖維網+結合劑 f光/平方米1 41 28 46 熱塑性聚合物層 「克/平方米1 12 8 14 初級附著[N/5cm: 在140°C /12秒固定在PES/棉布上 140°C/12/s/2.5 巴 13.1 sp 6.8 sp 17.6 sp 在清理後附著[N/5cm]在120t /12秒固定在PES/棉布上 1 X 40°C-洗 11.6 7.0 sp 15.0 sp 1 X 6(TC-洗 9.1 6.3 sp 13.7 sp 1 X化學清洗 12.4 sp 7.3 sp 12.4 sp 隨著料逆流[N/10cm] 在120°C/12秒固定在PES/棉布上 内夾層回鉚 (S-RV) 0.47 0.31 1.4 力量-拉伸比例 最大拉力(HKz) 縱向「N/5cml 22 11 28 最大拉力拉4 (HZKD)縱向『%1 21 10 16 HZK橫向 [N/5cm] 4.9 1.5 6.2 HZKD 橫向[%] 20 8 32 耐刮損性,後側 好 幾乎好 好 18 200923155 表2 實例1 熱結合者(與實例1比較) 纖維網(克/平方米) 35 100%PES 標準 35 纖維網+結合劑 (克/平方米) 41 40 聚合物層(克平方米) 12 12 140°C/12s/25 巴 13.1 sp 11.2 lx60°C 洗 9.1 mw 9.0 lx化學清洗 12.4 sp 10.1 内夾層回鉚接(S-RV) 0.47 0.27 HZK 縱向(N/5cm) 22 18 HZKD 縱向[%] 21 8 HZK 橫向[N/5cm] 20 7 HZKD 橫向[%] 20 7 耐括損性,後側 好 好 由表中這些值可看出:所有本發明的紡織品布料的特 色為高機械強度及高拉伸及良好的耐到損性,同時有高的 分離力量。只有實例1的附著料逆流性質比該比較例略差 一點。在表中未說明的本發明的紡織布料另一有利的性質 係為表面有很高的光滑度。 19 200923155
ί 【圖式簡單說明】 益 【主要元件符號說明】 益 20

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  1. 200923155 十、申請專利範圍·· i. 一種妨蟬品式可固定右 」U疋布科,特別是可 作可固定襯料者,呈t 、、方織cm工業 網在所選的面積區域 冑體層,該纖維 價L硃利用—種結合劑結合, 區域則不結合,其中_ . _ M 在/、餘面積 /、中》亥载體層至少在—側上至 有-熱塑性聚合物,且其中 P刀地- 種句入mϋ ^方織口口式可固定布料係有一 種〇 3以下方法步驟的方法得到: a) 以習知方式在_集層裝置上由纖維製造一纖維網; b) 將-種由結合劑及熱塑性聚合物構成的混合物施 该纖維網之所選的面積區域上; )字由^驟(b)所得之纖維網作溫度處理以作乾燥並將 纖維網的纖維利用該結合劑結合成一織布,如有必要並使 Q d交聯並使該熱塑性聚合物與該不織布表面互相燒結 在一起及燒結在該不織布表面上。 2.如申睛專利範圍第1項之紡織品式可固定布料,i 中: 乂、 °亥纖維網包含化學纖維--如聚酯、聚醯胺、纖維素再 生纖維及/或結合纖維及/或天然纖維一如獸毛纖維或棉 纖維。 3.如申請專利範圍第2項之紡織品式可固定布料,其 中: 5亥化學纖維包含可捲縮的、捲縮的及/或未捲縮的短 纖維、'ΰΓ控t μ J捲縮的、捲縮的及/或未捲縮的直接紡成的無端 纖維或有端纖維如熔吹纖維。 21 200923155 . 4 ·如申請專利範圍第1或第2項之紡織品式可固定布 料,其中: 該纖維的纖度< 6.7分德士支。 5.如申請專利範圍第1或第2項之紡織品式可固定布 料,其中: 該熱塑性聚合物包含(共)聚酯、(共)聚醯胺、聚 稀、聚胺基甲酸乙酯、乙烯乙烯乙酸酯為基礎的聚合物及 r /或上述聚合物的組合(混合物與共聚合物)。 \ 6 ’如申β青專利範圍第1或第2項之紡織品式可固定布 料’其中: 混合物中的熱塑性聚合物呈粒子形式。 7·如申請專利範圍第6項之紡織品式可固定布料,其 中: ’、 该粒子直徑< 500微米。 8.如申請專利範圍第1或第2項之紡織品式可固定布 ΐ 料’其中: 該結合劑包含丙烯酸酯、苯乙烯丙烯酸酯、乙稀乙稀 酉西匕 -曰、丁二烯丙烯酸酯、SBR、NBR及/或聚胺基甲酸 己鳝類的結合劑。 ‘如申請專利範圍第1或第2項之紡織品式可固定布 科’其中: 士夕 I ^ 熱塑性聚合物與結合劑構成的混合物呈分散液的 %式施覆。 •如申凊專利範圍第9項之紡織品式可固定布料,其 22 200923155 中: 該分散液另外包含輔助劑如稠化劑、分散劑、交聯劑、 助流劑、手感改質劑及/或填充物。 11.如申請專利範圍第1或第2項之紡織品式可固定布 料,其中: 该分散液利用網版印刷方法施覆。 12 ·如申請專利範圍第1或第2項之紡織品式可固定布 , 料,其中: 该由結合劑與熱塑性聚合物構成的混合物或分散物呈 種規則或不規則分佈的點圖案形式施到該載體層上。 十一、圖式: 無
    23
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