TW201202425A - Production of viral components - Google Patents

Production of viral components Download PDF

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TW201202425A
TW201202425A TW100114740A TW100114740A TW201202425A TW 201202425 A TW201202425 A TW 201202425A TW 100114740 A TW100114740 A TW 100114740A TW 100114740 A TW100114740 A TW 100114740A TW 201202425 A TW201202425 A TW 201202425A
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cells
virus
virions
medium
cell culture
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Dick Smit
Marinus Adrianus Oerlemans
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Abbott Biologicals Bv
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    • C12N2760/16011Orthomyxoviridae
    • C12N2760/16111Influenzavirus A, i.e. influenza A virus
    • C12N2760/16151Methods of production or purification of viral material

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Abstract

The present invention refers to a method for the propagation of influenza virus, wherein the cell culture composition contains an amount of cells in the cell culture at the time of virus addition of at least 0.5x10<SP>6</SP> cells/ml and wherein the total number of infectious viral particles per cell added during the virus addition step (MOI) is less than 10<SP>-5</SP>, and to the use of said method in the production of influenza vaccine. Furthermore, the present invention relates to a process for testing whether the addition of a very low number of infectious virus particles per cell (MOI) of a pre-selected virus strain to a cell culture composition for the propagation of viral particles leads to an increased yield of the viral particles and/or processed viral particles.

Description

201202425 六、發明說明: 【發明所屬之技術領域】 本發明屬於醫藥工業領域且係關於一種繁殖流感病毒之 方法及該方法在流感疫苗製造中之用途。此外,本發明係 關於一種測試添加極低感染性病毒粒子數目/細胞(MO:[)之 預選病毒株至用於繁殖病毒粒子之細胞培養組合物是否致 使病毒粒子及/或加工病毒粒子產量增加的方法》 【先前技術】 疫苗係用於保護群體免於常見致病威脅,對於降低疾病 負擔及增加預期壽命產生極大影響。疫苗之有效使用主要 依賴於能夠快速產生大量疫苗材料及增加可用疫苗劑量 數,其中不同疫苗材料為獲得可接受之產量需要不同生長 條件》 在此方面,專利申請案US 2006/0188977 Al(2006年8月 24 曰;「Non-tumorigenic MDCK cell line for propagating viruses」)尤其描述在細胞培養物中製造疫苗材料(諸如病 毒)。在本文中,在培養基中繁殖MDCK細胞,用病毒感染 且培養。之後分離所複製之病毒。在約0.0001至約10之 MOI下,用病毒感染細胞。201202425 VI. Description of the Invention: [Technical Field of the Invention] The present invention belongs to the field of the pharmaceutical industry and relates to a method for breeding influenza virus and the use of the method in the manufacture of influenza vaccine. Furthermore, the present invention relates to a method for testing whether the addition of a very low infectious virion number/cell (MO:[) preselected virus strain to a cell culture composition for propagating virions results in an increase in virion and/or processing virion production. Methods [Prior Art] Vaccines are used to protect groups from common pathogenic threats and have a significant impact on reducing disease burden and increasing life expectancy. The effective use of vaccines relies primarily on the ability to rapidly produce large amounts of vaccine material and increase the number of vaccine doses available, with different vaccine materials requiring different growth conditions to achieve acceptable yields. In this regard, patent application US 2006/0188977 Al (2006) "Non-tumorigenic MDCK cell line for propagating viruses", in particular, describes the production of vaccine materials (such as viruses) in cell culture. Herein, MDCK cells are propagated in a medium, infected with a virus, and cultured. The replicated virus is then separated. The cells are infected with the virus at an MOI of about 0.0001 to about 10.

Govorkova等人(「African Green Monkey Kidney (Ve:ro)Govorkova et al. ("African Green Monkey Kidney (Ve:ro)

Cells Provide an Alternative Host Cell System for Influenza A and B Viruses」,Journal of Virology, 1996年 8 月,第 5519-5524頁)展示非洲綠狼腎細胞株(African green monkey kidney cell line,Vero)與馬丁達比犬腎(Madin-Darby 154987.doc 201202425 canine kidney,MDCK)細胞同樣適用作生產複製流感病毒 之宿主細胞系統,因為Vero細胞株亦提供足夠數量之A型 及B型流感病毒以滿足出現大流行病時所面臨之疫苗需 求。為了用所測試之流感病毒感染兩種不同細胞株,用範 圍介於每個細胞0.01至0.001 PFU之不同感染倍率 (multiplicity of infection,MOI)感染細胞株。"African green monkey kidney cell line (Vero) and Martinda The same dog kidney (Madin-Darby 154987.doc 201202425 canine kidney, MDCK) cells are also suitable for the production of a host cell system for replication of influenza virus, because Vero cell strain also provides a sufficient number of influenza A and B viruses to meet the pandemic. The vaccine needs faced by the disease. To infect two different cell lines with the influenza virus tested, cell lines were infected with different multiplicity of infection (MOI) ranging from 0.01 to 0.001 PFU per cell.

Ozaki等人(「Generation of High-Yielding Influenza A Viruses in African Green Monkey Kidney (Vero) Cells by Reverse Genetics」,Journal of Virology,2004年 2月,第 1851-1857頁)描述經改質之流感病毒主要病毒株,其在 Vero細胞株中具有經改良之病毒拯救及生長性質。其可展 示經改良之性質為藉由PR8 NS基因取代Vero適應重配病毒 (Vero-adapted reassortant virus)之PR8 NS基因(Eng53/v-a) 所介導。藉由用Vero適應重配病毒以0.01之感染倍率 (MOI)感染Vero細胞來檢定病毒複製。Ozaki et al. ("Generation of High-Yielding Influenza A Viruses in African Green Monkey Kidney (Vero) Cells by Reverse Genetics", Journal of Virology, February 2004, pp. 1851-1857) describes the modified influenza virus mainly Viral strains with improved virus rescue and growth properties in Vero cell lines. It demonstrates that the improved properties are mediated by the PR8 NS gene replacing the Vero-adapted reassortant virus's PR8 NS gene (Eng53/v-a). Viral replication was assayed by infecting Vero cells at a multiplicity of infection (MOI) of 0.01 with Vero adapted reassortant virus.

Voeten 等人( 「 Characterization of high-growth reassortant influenza A viruses generated in MDCK cells cultured in serum-free medium」,Vaccine 17,1999,1942-1950)描述連續細胞株(MDCK-SF1)之用途,其能夠在無胎 牛血清之情況下生長以產生高生長重配A型流感病毒,該 等病毒可用於在此等細胞中產生病毒抗原。重配病毒株之 高生長表型可藉由比較由感染產生之重配病毒與相應野生 病毒株之血球凝集單位(hemagglutinating unit,HAU)來證 明。在96孔板(200微升/孔’細胞密度為約2χ105個細胞/毫 154987.doc 201202425 升)中以範圍介於0.001至0.000001之不同MOI進行細胞感 染。作者證明高生長表型可分別歸結於高生長實驗室病毒 株 PR 34 或 HK 68 之基質蛋白(matrix protein)。Voeten 等人 以血球凝集單位(HAU)量測病毒繁殖動力學。然而,此測 試以及各別實驗中使用低數目細胞(此測試在96孔板中約 200 μΐ體積之培養基中進行,其含有密度為約〇.2xl06個細 胞/毫升之細胞)產生不展現顯著性之不準確結果。Voeten et al. ("Functionization of high-growth reassortant influenza A viruses generated in MDCK cells cultured in serum-free medium", Vaccine 17, 1999, 1942-1950) describes the use of a continuous cell line (MDCK-SF1), which is capable of Growth without fetal bovine serum produces a high growth reassortant influenza A virus that can be used to produce viral antigens in such cells. The high growth phenotype of the reassortant strain can be demonstrated by comparing the reassortant virus produced by the infection with the hemagglutinating unit (HAU) of the corresponding wild strain. Cellular infection was carried out in 96-well plates (200 μl/well' cell density of about 2χ105 cells/mm 154987.doc 201202425 liters) with different MOIs ranging from 0.001 to 0.000001. The authors demonstrate that the high growth phenotype can be attributed to the matrix protein of the high growth laboratory strain PR 34 or HK 68, respectively. Voeten et al. measured viral propagation kinetics in hemagglutination units (HAU). However, this test, as well as the use of a low number of cells in each experiment (this test was performed in a medium of about 200 μΐ volume in a 96-well plate, which contained cells with a density of about 2.2×10 6 cells/ml) produced no significantness. Inaccurate results.

Audsley 及 Tannock(「The growth of attenuated influenza vaccine donor strains in continuous cell lines」,Journal of Virological Methods 123 (2005),187-193)在其研究中比較 三種俄羅斯減毒活供體病毒株(Russian live attenuated donor strain)在不同MOI下於MDCK及Vero細胞培養物中之 生長特性。在此研究中,其展示所有供體病毒株生長之最 佳 MOI為 0.01。 EP 2 022 849 A1係關於一種大規模製造流感病毒之方 法,其描述組織培養物可以0.00001至0.01之MOI感染。 WO 97/38094係關於高生長流感病毒株之複製,其中使 哺乳動物細胞感染該等病毒株且培養,同時維持胰蛋白酶 濃度在0.05-1.0pg/ml之範圍内。Audsley and Tannock ("The growth of attenuated influenza vaccine donor strains in continuous cell lines", Journal of Virological Methods 123 (2005), 187-193) compared three Russian live attenuated donor strains (Russian live attenuated) in their study. Donor strain) Growth characteristics in MDCK and Vero cell cultures at different MOIs. In this study, it showed that the best MOI for growth of all donor strains was 0.01. EP 2 022 849 A1 relates to a method for the large-scale production of influenza viruses which describes tissue cultures which can be infected with an MOI of 0.00001 to 0.01. WO 97/38094 relates to the replication of high-growth influenza virus strains in which mammalian cells are infected and cultured while maintaining a trypsin concentration in the range of 0.05-1.0 pg/ml.

Brands等人(「InfluvacTC: A Safe Madin Darby Canine Kidney (MDCK) Cell Culture-Based Influenza Vaccine」, Developments in Biological Standardization,第 98卷,1999 年1月1日)描述流感病毒疫苗InfluvacTC之總體製造方法。 其中,MDCK 實用種毒株(working seed virus’ WSV)由 154987.doc 201202425 WHO指定之雞蛋適應流感病毒以低感染倍率於無血清培養 基中之MDCK細胞培養物中製造。此外,描述疫苗製造期 間所執行的後續加工(用病毒感染細胞、收集含有病毒之 培養基、病毒純化、將病毒加工成疫苗),以及已採用之 安全措施(病毒不活化(inactivation)、病毒清除、假定存在 宿主細胞污染物之測試)。Brands等人完全未提及特定 MOI。 WO 2008/043805係關於大環内酯多烯抗生素或其衍生物 或類似物之用途,其係作為培養補充劑用於病毒繁殖,以 便增加連續細胞株中所繁殖之病毒的產量且提高其品質。 WO 2008/043805之圖1展示,對於所測試之各MOI而言, 在病毒生長培養基中存在兩性黴素B對病毒複製具有正面 效應。WO 2008/043805揭示藉由使用大環内酯多烯抗生素 或其衍生物或類似物,可使用0.001或0.0001以至0.00001 或甚至更低之MOI感染細胞。WO 2008/043805例如未提及 病毒添加時細胞培養物中之細胞量,以及在病毒添加後之 特定時間點下確定之活細胞密度。 WO 96/15232係關於一種確保人類流感病毒在哺乳動物 細胞株中以低感染倍率複製之方法,其中維持該培養基中 始終最小的膜蛋白酶濃度(約0.05 pg/ml)。根據WO 96/15232,測試展示當MOI介於每個細胞約ΙχΙΟ·5與lxlCT6 TCID50之範圍時,約0.1 gg/ml之胰蛋白酶濃度最佳,且在 每個細胞約5 X 10·7 TCID5〇下獲得令人滿意的結果。WO 96/1 5232既未揭示例如病毒添加之時間點下細胞培養物中 154987.doc 201202425 之細胞量’亦未揭示病毒添加後之特定時間點下活細胞之 密度。 儘管上文描述用於在細胞培養物中繁殖病毒粒子之高生 長病毋株及細胞株以及疫苗製造方法,但仍需要且因此存 在改良病毒組分製造方法及改良用於製造病毒組分之細胞 培養物的目標。 【發明内容】 本發明挺供以下態樣、標的物及較佳實施例,其分別單 獨或組合採用,有助於達成本發明之目標: (1) 一種繁殖包含免疫原性血球凝集素(HA)之流感病毒 .的方法,其中細胞在第一步驟中培養於細胞培養物中且其 中隨後在第二步驟中添加感染性流感粒子(諸如A型、15型 或C型流感病毒)至該細胞培養物,其中用於培養細胞之培 養基在病毒添加步驟之前或期間經置換為與先前用於培養 細胞之培養基的重量莫耳滲透濃度(〇Sm〇laHty)相比且有至 少帆、較佳至少85%、更佳至少9Q%且最佳至少抓之重 量莫耳滲透濃度的培養基,且其與先前用於培養細胞之培 養基相比不具有顯著較低量,較佳不少於5〇%、更佳不少 於帆、甚至更佳不少於65%且最佳不少於75%之蛋白 質、生長因子及/或無機鹽總量,其中 丹1f在病毒添加時細胞 培養物中之細胞量為至少〇.5xl()6個細胞/毫升,其中在病 毒添加後12至36小時内,活細胞之宓疮 肥之苍度不低於感染時細胞 密度之40%, 其中在病毒添加步驟期間所添加m病毒粒子總數/ 154987.doc 201202425 細胞(感染倍率,MOI)小於10_5» 在本發明之含義中,表述「用於培養細胞之培養基」、 用於培養細胞之細胞培養基」或「細胞培養基」表示在 細胞培養物接種病毒之前所用之培養基。置換該細胞培養 基之培養基(置換培養基)由術語「用於繁殖病毒之培養 基J 、 「病毒培養基」或「病毒繁殖培養基」表示。其為 病毒繁殖階段所用之培養基。 在一實施例中’用於培養細胞之細胞培養基及用於繁殖 病毒之培養基(亦即置換培養基)僅在存在/不存在BSA(牛 血清白蛋白)上有差異(其他成分及成分之量基本上相同, 亦即所有個別物質之量差異不超過30%,較佳不超過 20%) 〇 在另一實施例中,將蛋白質豐富的培養基用作用於培養 細胞之細胞培養基且蛋白質缺乏的培養基用作用於繁殖病 毒之培養基。術語「蛋白質豐富」及「蛋白質缺乏」定義 蛋白質總量在「蛋白質豐富的培養基」中相比「蛋白質缺 乏的培養基」中較高。或者或另外較佳言之,用於繁殖访 毒之培養&amp;中所含之游離胺基酸總量不高於或基本上不3 於用於培養細胞之細胞培養基中之胺基酸總量。 另外較佳5之,用於繁殖病毒之培養基與用於培養細月 之、.田胞培養基相比’不具有顯著較低量(例如不少於 更佳不少於60%、甚至争杜了, 最主更佳不少於65%且最佳不少於750/ 之個別物質或物質群’該等物質分別選自由蛋白質、生 因子及/或無機鹽組成之群。舉例而言,在用於繁殖病 154987.doc 201202425 之培養基中,蛋白質之量較佳不少於50%、更佳不少於 6〇%、甚至更佳不少於65%且最佳不少於75%。在比較屬 於蛋白質群之個別物質的量時,不考慮bsa,然而在比較 蛋白質總量時,考慮BSA。在本發明之含義中,術語 「BSA」包括任何種類的bSa,諸如bSa Fraction V或 Albumax I(牛類富含脂質之BSA)。在本發明之含義中, 物質群」,例如蛋白質,包含屬於該群之所有個別物 質’例如乳白蛋白水解物。 此外,在本發明之含義中,術語「蛋白質、生長因子及/ 或無機鹽總量」一方面表示分別屬於蛋白質、生長因子或 無機鹽之群之個別物質的總量(例如屬於蛋白質群之所有 個別物質的總量,或屬於生長因子群之所有個別物質的總 量)’且其在另一方面表示屬於蛋白質、生長因子及無機 鹽之群之所有個別物質的總量。 在該方法之另一較佳實施例中,用於繁殖病毒之培養基 與用於培養細胞之細胞培養基相比,不具有顯著較低量 (小於75%之細胞培養基之量)之三種、兩種或一種選自由 生長因子及/或無機鹽組成之群的物質。 為確定是否實現該準則,藉由常用於此領域之方法測定 各別單個物質之量或物質群(諸如蛋白質群、生長因子群 及/或無機鹽群)之量。隨後將病毒繁殖培養基之個別物質 或物質群之各別量與細胞培養基之量進行比較。 在另一實施例中,細胞培養基未補充有抗生素。 在另一實施例中,病毒繁殖培養基未補充有抗生素。 154987.doc 201202425 在另一實施例中,細胞培養基及病毒繁殖培養基均未補 充有抗生素。 詳言之’細胞培養基及/或病毒繁殖培養基未補充有大 環内醋多烯抗生素或其衍生物或類似物。 (2) 如項目(1)之方法,其中該置換培養基不含BSA。 在另一較佳實施例中,置換培養基未補充有抗生素。 (3) 如項目(1)或(2)之方法,其中在添加感染性流感粒 子後,將蛋白酶以1 pg/ml至50 pg/ml之濃度範圍添加至該 培養基。 (4) 如項目(3)之方法,其中蛋白酶以大於1〇 至5〇Brands et al. ("Influvac TC: A Safe Madin Darby Canine Kidney (MDCK) Cell Culture-Based Influenza Vaccine", Developments in Biological Standardization, Vol. 98, January 1, 1999) describes the overall manufacturing method of the influenza virus vaccine InfluvacTC. Among them, MDCK practical seed virus (WSV) was manufactured from 154987.doc 201202425 WHO-designated egg-adapted influenza virus in MDCK cell culture in a serum-free medium at a low infection rate. In addition, describe the subsequent processing performed during vaccine manufacturing (infecting cells with viruses, collecting virus-containing media, virus purification, processing viruses into vaccines), and the safety measures already in place (inactivation, virus removal, It is assumed that there is a test for host cell contaminants). Brands et al. did not mention a specific MOI at all. WO 2008/043805 relates to the use of macrolide polyene antibiotics or derivatives or analogues thereof for use as a culture supplement for virus propagation in order to increase the yield and quality of the virus propagated in a continuous cell line. . Figure 1 of WO 2008/043805 shows that for each MOI tested, the presence of amphotericin B in the virus growth medium has a positive effect on viral replication. WO 2008/043805 discloses that cells can be infected with an MOI of 0.001 or 0.0001 to 0.00001 or even lower by using a macrolide polyene antibiotic or a derivative or analog thereof. WO 2008/043805, for example, does not mention the amount of cells in the cell culture when the virus is added, and the viable cell density determined at a specific time point after the virus is added. WO 96/15232 relates to a method for ensuring replication of a human influenza virus in a mammalian cell line at a low infection rate, wherein the minimum membrane protease concentration (about 0.05 pg/ml) in the medium is maintained. According to WO 96/15232, the test shows that when the MOI is in the range of about ΙχΙΟ·5 and lxlCT6 TCID50 per cell, the trypsin concentration of about 0.1 gg/ml is optimal, and about 5×10·7 TCID5 per cell. Your Majesty has achieved satisfactory results. WO 96/1 5232 neither discloses the amount of cells in the cell culture at the time of virus addition, 154987.doc 201202425', nor does it reveal the density of viable cells at a particular time point after virus addition. Despite the above description of high growth disease strains and cell lines for propagation of virions in cell culture and vaccine manufacturing methods, there is still a need and therefore there are improved virus component manufacturing methods and improved cells for the production of viral components. The target of the culture. SUMMARY OF THE INVENTION The present invention provides the following aspects, subject matter, and preferred embodiments, each of which is used alone or in combination to help achieve the objectives of the present invention: (1) A breeding comprising immunogenic hemagglutinin (HA) a method of influenza virus, wherein the cells are cultured in a cell culture in a first step and wherein an infectious influenza particle (such as a type A, type 15 or C influenza virus) is subsequently added to the cell in a second step a culture wherein the medium for culturing the cells is replaced with a weight osmolality (〇Sm〇laHty) of the medium previously used for culturing the cells before or during the virus addition step and has at least a sail, preferably at least 85%, more preferably at least 9Q% and optimally at least the weight of the osmolality medium, and which does not have a significantly lower amount, preferably not less than 5%, compared to the medium previously used to culture the cells, More preferably, the amount of protein, growth factor and/or inorganic salt is not less than 65% and preferably not less than 75%, and the amount of cells in the cell culture of Dan 1f when the virus is added. For at least 〇5xl() 6 cells/ml, wherein within 12 to 36 hours after virus addition, the degree of acne fat of living cells is not less than 40% of the cell density at the time of infection, which is added during the virus addition step The total number of m virions / 154987.doc 201202425 The cell (infection magnification, MOI) is less than 10_5» In the meaning of the present invention, the expression "the medium for culturing cells", the cell culture medium for culturing cells, or the "cell culture medium" means The medium used before the cell culture is inoculated with the virus. The medium (displacement medium) in which the cell culture medium is replaced is represented by the term "culture medium J, "viral medium" or "virus propagation medium" for propagation of virus. It is the medium used in the breeding stage of the virus. In one embodiment, the cell culture medium for culturing cells and the medium for culturing the virus (ie, the replacement medium) differ only in the presence/absence of BSA (bovine serum albumin) (the amount of other components and components is basically The same, that is, the amount of all individual substances does not differ by more than 30%, preferably not more than 20%.) In another embodiment, a protein-rich medium is used as a medium for culturing cells and a protein lacking medium is used. A medium that acts on the virus. The terms "protein rich" and "protein deficiency" are defined. The total amount of protein is higher in "protein-rich medium" than in "protein-deficient medium". Or, alternatively, preferably, the total amount of free amino acid contained in the culture &amp; for propagation of the drug is not higher or substantially less than the total amount of amino acid in the cell culture medium used to culture the cells. . In addition, preferably, the medium for propagating the virus does not have a significantly lower amount than the culture medium for culturing the fine moon. (for example, not less than not less than 60%, or even more than 50%) Preferably, the individual is preferably no less than 65% and preferably no less than 750/ of individual substances or groups of substances. The substances are selected from the group consisting of proteins, bio-factors and/or inorganic salts. For example, in use In the medium of the reproductive disease 154987.doc 201202425, the amount of protein is preferably not less than 50%, more preferably not less than 6%, even more preferably not less than 65% and most preferably not less than 75%. Bsa is not considered when referring to the amount of individual substances in the protein group, but BSA is considered when comparing the total amount of protein. In the meaning of the present invention, the term "BSA" includes any kind of bSa, such as bSa Fraction V or Albumax I ( Bovine lipid-rich BSA. In the meaning of the present invention, a substance group, such as a protein, contains all individual substances belonging to the group, such as lactalbumin hydrolysate. Furthermore, in the meaning of the present invention, the term "protein" , growth factors and / or inorganic salts On the one hand, the total amount of individual substances belonging to the group of proteins, growth factors or inorganic salts (for example, the total amount of all individual substances belonging to the protein group, or the total amount of all individual substances belonging to the growth factor group)' In another aspect, the total amount of all individual substances belonging to the group of proteins, growth factors, and inorganic salts is indicated. In another preferred embodiment of the method, the medium for propagating the virus and the cell culture medium for culturing the cells are Comparing, three, or one selected from the group consisting of growth factors and/or inorganic salts, which are not significantly lower (less than 75% of the amount of cell culture medium). To determine whether the criterion is achieved, Methods in the art determine the amount of individual substances or groups of substances (such as protein populations, growth factor populations, and/or inorganic salt populations). Subsequent amounts of individual substances or groups of substances in the virus propagation medium are combined with cells. The amount of the medium is compared. In another embodiment, the cell culture medium is not supplemented with antibiotics. In another embodiment, the virus is propagated and cultured. No antibiotics were added. 154987.doc 201202425 In another embodiment, the cell culture medium and the virus propagation medium are not supplemented with antibiotics. In detail, the 'cell culture medium and/or virus propagation medium is not supplemented with macrocyclic vinegar polyene antibiotics. Or a derivative or the like. (2) The method of item (1), wherein the replacement medium does not contain BSA. In another preferred embodiment, the replacement medium is not supplemented with an antibiotic. (3) as an item (1) Or the method of (2), wherein after adding the infectious influenza particles, the protease is added to the medium at a concentration ranging from 1 pg/ml to 50 pg/ml. (4) The method according to item (3), wherein the protease More than 1〇 to 5〇

Mg/ml之濃度範圍、較佳丨5 μ§Ληι至5〇 ^/mi之濃度範圍、 更佳2·〇叫/〇11至50 μ§/ηιι之濃度範圍且甚至更佳2 $ pg/mi 至5〇 Mg/mi之濃度範圍添加至該培養基。 (5) 如項目(3)或(4)之方法,其中該蛋白酶為姨蛋白 (6)如項目(1)至(5)中任 固著依賴性細胞(anch〇rage depe_nt灿) 步=項目⑴至(Ο中任一項之方法…在病毒添 MO!)等;^添加之感純病毒粒子總數/細胞(感染倍率 m〇i)4於或小於1〇-6。 τ (8)如項目(1)至(6)中任一項之 步驟期間m、天4 ’ /、中在病毒添 、加之感染性病毒粒 MOI)等於或小於10-7。 +〜數/細胞(感染倍率 (9)如項目(1)至(6)t任一 項之方法’其中在病毒添; 154987.doc 201202425 步驟期間所添加之感染枓 '、病毒粒子總數/細胞(感染倍率, MOI)專於或小於1〇-8。 (10)如項目(1)至(9)巾权 s &amp; έ 項之方法,其中在病毒添加 後12至3 6小時内,、壬仏队 /、· I之密度不低於病毒添加時細胞密 度之60°/。。 :π)如項目⑴至(9)令任一項之方法其中在病毒添加 36小時内,活細胞之密度不低於感染時細胞密度之 80%。 - 任一項之方法,其中在病毒添加 之後度不低於感染時細胞密度之 (12)如項目(1)至(9)中 後12至36小時内,活細胞 100% 〇 /13)如項目⑴至⑽中任一項之方法,其中用於培養 細胞之培養基在病毒添加步驟之前或期間經置換為與先前 用。於培養細胞之培養基的重量莫耳參透濃度相比具有至少 95%之重量莫耳滲透濃度的培養基(置換培養基)。 (14)如項目(1)至(13)中任-項之方法,其中在病毒添 加時該細胞培養物中之細胞的量為至少3胸〇6個細胞纔 升。 (15)如項目⑴至⑽中任一項之方法,其中在病毒添 加時該細胞培養物中之細胞的量為至少5 〇χ1〇6個細胞/毫 升。 ⑽如項目⑴至(13)中任-項之方法,其中在病毒添 加時該細♦培養⑯中之細胞的量為至少7.〇xl〇6個細胞/毫 升。 154987.doc 201202425 07)如項目⑴至(13)中任一項之方法,其中在病毒添 加時該細胞培養物中之細胞的量為至少9 個細 升。 ⑽如項目⑴至(13)中任—項之方法,其中在病毒添 加時該細胞培養物中之細胞的量為至少η 〇χΐ〇6個細胞 升。 (19)如項目⑴至(13)中任一項之方法,其中在病毒添 加時該細胞培養物中之細胞的量為至少13.0χ106個細胞/毫 升。 (2〇)如項目⑴至(19)中任一項之方法,其中所用細胞 為動物細胞,較佳為哺乳動物細胞。 在一較佳實施例中,哺乳動物細胞係選自由%γ〇、The concentration range of Mg/ml, preferably in the range of 丨5 μ§Ληι to 5〇^/mi, more preferably 2% 〇/〇11 to 50 μ§/ηιι, and even better 2 $ pg/ A concentration range of mi to 5 〇 Mg/mi was added to the medium. (5) The method according to item (3) or (4), wherein the protease is a prion protein (6), such as any fixation-dependent cells in the items (1) to (5) (anch〇rage depe_nt can) step = item (1) to (method of any of Ο ... add MO in the virus!); etc.; add the total number of pure virions / cells (infection magnification m 〇 i) 4 at or below 1 〇 -6. τ (8) If the step (m) of the item (1) to (6) is m, the day 4', the virus is added, and the infectious virus particle MOI is equal to or less than 10-7. +~number/cell (infection magnification (9) method according to any one of items (1) to (6) t 'in which the virus is added; 154987.doc 201202425 The added infection 枓', the total number of virions / cells (Infection rate, MOI) is specific to or less than 1〇-8. (10) For the items (1) to (9), the method of s &amp; ,, within 12 to 36 hours after the virus is added, The density of the / team /, · I is not lower than the cell density of the virus when added 60 ° /. : π) The method of any one of items (1) to (9), wherein within 36 hours of virus addition, living cells The density is not less than 80% of the cell density at the time of infection. - a method according to any one, wherein the virus density is not lower than the cell density at the time of infection (12), and within 12 to 36 hours after the items (1) to (9), the living cells are 100% 〇/13) The method of any one of the items (1) to (10), wherein the medium for culturing the cells is replaced with the prior use before or during the virus addition step. The medium in which the cells are cultured has a molar molar concentration of the medium (displacement medium) having a molar osmolality of at least 95%. The method of any one of the items (1) to (13), wherein the amount of the cells in the cell culture is at least 3 〇 6 cells when the virus is added. The method of any one of items (1) to (10), wherein the amount of cells in the cell culture at the time of virus addition is at least 5 〇χ1〇6 cells/ml. (10) The method according to any one of the items (1) to (13), wherein the amount of the cells in the culture 16 is at least 7.〇xl〇6 cells/ml when the virus is added. The method of any one of items (1) to (13), wherein the amount of cells in the cell culture is at least 9 liters when the virus is added. (10) The method of any one of items (1) to (13) wherein the amount of cells in the cell culture at the time of virus addition is at least η 6 cells. The method of any one of items (1) to (13), wherein the amount of cells in the cell culture at the time of virus addition is at least 13.0 χ 106 cells/ml. The method of any one of the items (1) to (19), wherein the cells used are animal cells, preferably mammalian cells. In a preferred embodiment, the mammalian cell line is selected from the group consisting of %γ〇,

PerC6、BHK、293、C0S、PCK、MRC 5、mdck、 MDBK及WI-38組成之群,細胞較佳為MDCK細胞。 在另一較佳實施例中,細胞係以黏附細胞之方式培養。 (21) 如項目(20)之方法,其中所用細胞為mdck細胞。 (22) 如項目⑴至(21)中任一項之方法其—該方法進 一步包含一或多個進—步加工繁殖病毒粒子之步驟。 (23) 如項目(22)之方法,其中該等加工病毒粒子包含不 活化(inactivated)病毒粒子,及/或減毒病毒粒子,及/或分 裂病毒抗原,及/或次單位病毒抗原,及/或病毒體 (virosome) 〇 (24) 如項目(23)之方法,其中該等加工病毒粒子包含— 或多個流感抗原。在—較佳實施例中’加工病毒粒子包含 154987.doc -12· 201202425 血球凝集素(HA)及/或神經胺糖酸苷酶(να) » (25) 如前述項目中任一項之方法,其係用於製造流感 疫苗。 (26) —種測試添加感染細胞所必需之極低感染性病毒 粒子總數/細胞(「感染倍率」’ ΜΟΙ)之預選病毒株至用於 繁殖·病毒粒子之細胞培養組合物是否致使病毒粒子及/或 加工病毒粒子產量增加的方法,其包含以下步驟: a) 使細胞在細胞培養組合物中生長,直至達到至少 0.5 X106個細胞/毫升之細胞密度, b) 將使用極低MOI之總數的預選病毒株感染性病毒粒子添 加至該細胞培養組合物,其中該極低M0I為小於丨〇_ 5之 MOI, c) 將步驟b)之添加該等感染性病毒粒子至該等細胞後所獲 得之病毒粒子及/或加工病毒粒子的產量與在使用在等於 或高於ΙΟ·5範圍内之參考MOI將相同類型感染性病毒粒子 添加至相同類型細胞時所獲得之病毒粒子及/或加工病毒 粒子之量進行比較。該參考MOI較佳為1〇_3。 在另一較佳實施例中,在步驟a)中,使細胞生長,直至 達到至少3.〇Xl〇6個細胞/毫升、較佳至少5〇χΐ〇6個細胞/毫 升、進一步較佳至少7.0Χ106個細胞/毫升、甚至進一步較 佳至少約9·〇χ1〇6個細胞/毫升、較佳至少約1ι〇χΐ〇6個細胞/ 毫升或進一步較佳至少13·〇χ1〇6個細胞/毫升之細胞密度。 (27) 如項目(26)之測試方法,其中病#添加後…二夺之 病毒粒子之量在以101og TCID5〇/ml形式量測時為至少6。 154987.doc •13· 201202425 (28) 如項目(26)或(27)之測試方法,其中在步驟c)之前 執行對所製造病毒粒子之收集及視情況選用之其他加工步 驟。 (29) 如項目(26)至(28)中任一項之測試方法,其中步驟 b)之感染性病毒粒子添加至該等細胞後所獲得的病毒粒子 或加工病毒粒子之量為使用在至少1〇-5或1〇-5以上範圍内 之參考MOI添加相同類型感染性病毒粒子至相同類型細胞 後所獲得之病毒粒子或加工病毒粒子之量的至少1.2倍、 較佳至少1.5倍、更佳至少2倍且最佳至少3倍,其中病毒 粒子之里較佳在病毒添加後24小時測定。尤其較佳使用 1〇·3之ΜΟΙ作為參考ΜΟΙ。 (3〇)如項目(26)至(29)中任一項之測試方法,其中在步 驟a)之後’較佳在步驟a)之後且在步驟b)之前或期間,以 極低MOI及參考M0I用於培養細胞之細胞培養基經置換為 病毒繁殖培養基’其與先前用於培養細胞之細胞培養基的 重量莫耳滲透濃度相比具有至少80%、較佳至少85%、更 佳至少90%且最佳至少95%之重量莫耳滲透濃度。 關於較佳細胞培養基及用於繁殖病毒之培養基,參考本 文所述之各別培養基《上述關於各別培養基之準則是否實 現’可如本文別處所述進行判定。 (31) 如項目(26)至(30)中任一項之測試方法,其中該等 細胞為如項目(20)或(21)中所定義之細胞。 (32) 如項目(26)至(31)中任一項之測試方法,其中該感 染性病毒粒子為感染性流感粒子。 154987.doc -14- 201202425 (33)如項目(26)至(32)中任一 τ ^ . 峭之測试方法,其中該加 工病毒粒子為如項目(23)或(2 子。 所叱義之加工病毒粒 (34)如項目(1)至(25)中任 (33)中任一項之測試方法,其 視情況荨於或小於1 χ 1 〇 -7, 1 X 1〇·8。 一項之方法或如項目(26)至 中該M〇1等於或小於1 X 1 〇 6, 進步視情況等於或小於 (35) 如項目(1)至(25)中任一 項之方法或如項目(26)至 (33)中任一項之測試方法中該等病毒粒子或加工病毒 粒子之量係藉由單向輕射免疫擴散(Single Radial Im_〇A group consisting of PerC6, BHK, 293, COS, PCK, MRC 5, mdck, MDBK and WI-38, and the cells are preferably MDCK cells. In another preferred embodiment, the cell line is cultured in the form of adherent cells. (21) The method of item (20), wherein the cells used are mdck cells. (22) The method of any one of items (1) to (21), wherein the method further comprises one or more steps of further processing the virion. (23) The method of item (22), wherein the processed virions comprise inactivated virions, and/or attenuated virions, and/or split virus antigens, and/or subunit viral antigens, and / or virosome 〇 (24) The method of item (23), wherein the processed virions comprise - or a plurality of influenza antigens. In a preferred embodiment, the 'process virion contains 154987.doc -12· 201202425 hemagglutinin (HA) and/or neuraminidase (να) » (25) The method according to any one of the preceding items It is used to make influenza vaccines. (26) A method for testing whether the total number of extremely low infectious virions/cells ("infection rate" 'ΜΟΙ) necessary for the addition of infected cells to the cell culture composition for breeding virions causes virions and And a method of increasing the yield of processed virions comprising the steps of: a) growing cells in a cell culture composition until a cell density of at least 0.5 X 106 cells/ml is reached, b) using a total number of very low MOIs Preselected virus strain infectious virions are added to the cell culture composition, wherein the very low MOI is less than the MOI of 丨〇_5, c) obtained by adding the infectious virions to the cells in step b) Production of virions and/or processed virions and virions and/or processing viruses obtained by adding the same type of infectious virions to the same type of cells using a reference MOI in the range of ΙΟ·5 or higher The amount of particles is compared. The reference MOI is preferably 1〇_3. In another preferred embodiment, in step a), the cells are grown until at least 3. 〇 X 〇 6 cells / ml, preferably at least 5 〇χΐ〇 6 cells / ml, further preferably at least 7.0Χ106 cells/ml, even more preferably at least about 9·〇χ1〇6 cells/ml, preferably at least about 1 〇χΐ〇6 cells/ml or even more preferably at least 13·〇χ1〇6 cells /ml of cell density. (27) The test method of the item (26), wherein the amount of the virion after the addition of the disease #2 is at least 6 when measured in the form of 101 og TCID 5 〇 / ml. 154987.doc •13· 201202425 (28) The test method of item (26) or (27), wherein prior to step c), the collection of the virions produced and other processing steps selected as appropriate are performed. (29) The test method according to any one of the items (26) to (28), wherein the amount of the virion or the processed virion obtained after the infectious virion of the step b) is added to the cells is used at least At least 1.2 times, preferably at least 1.5 times, more preferably at least 1.5 times, preferably the amount of virions or processed virions obtained after adding the same type of infectious virions to the same type of cells in the reference MOI in the range of 1〇-5 or 1〇-5 or more Preferably, it is at least 2 times and optimally at least 3 times, wherein the virions are preferably measured 24 hours after the virus is added. It is particularly preferable to use a 〇·3 ΜΟΙ as a reference ΜΟΙ. (3) The test method of any one of items (26) to (29), wherein after step a) preferably after step a) and before or during step b), with a very low MOI and reference The cell culture medium in which the MOI is used to culture the cells is replaced with a virus propagation medium having at least 80%, preferably at least 85%, more preferably at least 90% compared to the weight molar concentration of the cell culture medium previously used to culture the cells. An optimum osmotic concentration of at least 95% by weight. With respect to preferred cell culture media and media for propagation of viruses, reference may be made to the respective media described herein, "Whether the above criteria for individual media are implemented" can be determined as described elsewhere herein. (31) The test method according to any one of the items (26) to (30), wherein the cells are cells as defined in the item (20) or (21). (32) The test method according to any one of the items (26) to (31) wherein the infective virion is an infectious influenza particle. 154987.doc -14- 201202425 (33) A test method according to any one of items (26) to (32), wherein the processed virion is as in item (23) or (2). The test method of any one of the items (1) to (25), which is 荨 小于 1 〇 -7, 1 X 1 〇 8 as the case may be. The method of the item or the item (26) to M1 is equal to or less than 1 X 1 〇6, and the progress is equal to or less than (35) as in any one of the items (1) to (25) or as The amount of the virions or processed virions in the test method of any one of the items (26) to (33) is by one-way light-emitting immunodiffusion (Single Radial Im_〇)

Diffusion ’ SRID)檢定式拉 士 1 4〇 &gt; ^慨疋次藉由逆相高效液相層析(RT_ HPLC)檢定來偵測。 (36) 一種用於製造病毒粒子及/或加工病毒粒子之細胞 培養組合物,其中 a) 已藉由使用至少0.5χ1()6個細胞/毫升之起始細胞量製備 該細胞培養組合物’亦即在病毒添加時該細胞培養物中之 細胞量為至少0·5χ106個細胞/毫升,及 b) 已向步驟a)之細胞培養組合物中添加使用小於1〇.5之極 低M0I之總數的感染性病毒粒子,及 c) 在病毒添加後1天範圍内,步驟b)之細胞培養組合物中 所存在之活細胞量相當於該細胞培養組合物中所存在之起 始細胞量(亦即在病毒添加時該細胞培養物中之活細胞量) 的至少約60%、較佳至少約7〇%、更佳至少約75%、甚至 更佳至少約80%且最佳至少約85〇/〇。 154987.doc 15- 201202425 在另較佳實施例中,在病毒添加後24小時之範圍内, 步驟b)之細胞培養組合物中所存在之活細胞量相當於該細 胞培養組合物中所存在之起始細胞量的至少約^ 或至 少約110% » 在另一較佳實施例中,在病毒添加後48小時之範圍内, 步驟b)之細胞培養組合物中所存在之活細胞量相當於在病 毒添加時該細胞培養組合物中所存在之細胞量的至少約 5%、較佳至少約1 〇%、較佳至少約15%。 (37) 如項目(36)之細胞培養組合物,其中已藉由使用根 據如項目(26)至(35)中任一項之測試方法所測試之]^〇1向 步驟a)之細胞培養組合物中添加感染性病毒粒子。 (38) 如項目(36)或(37)之細胞培養組合物,其中病毒添 加後4天之後的血球凝集素(HA)/mUb率高於15 gg/mi,較 佳高於20 pg/ml。 (39) —種用於繁殖病毒粒子之細胞培養組合物的用 途,其中向在病毒添加時含有至少0.5xl〇6個細胞/毫升之 細胞量的細胞培養組合物中添加感染性病毒粒子,其中所 用感染細胞所必需之感染性病毒粒子總數/細胞(「感染倍 率」,MOI)小於ΙΟ·5(極低M0I)。在另一較佳實施例中, MOI等於或小於1〇-6,等於或小於10-7,或等於或小於 亦參考如上所指出之極低MOI的較佳值。 (40) —種製造包含免疫原性血球凝集素(HA)之病毒粒 子或製造免疫原性HA蛋白之方法,其包含以下步驟: a)繁殖包含免疫原性HA之病毒粒子’其中向在病毒添加 154987.doc -16- 201202425 時含有至少0.5 χ 1 Ο6個細胞/毫升之細胞量的細胞培養組合 物中添加感染性病毒粒子,且其中所用感染細胞所必需之感 染性病毒粒子總數/細胞(「感染倍率」,Μ〇Ι)小於丨〇_5 ;及 b)獲得繁殖病毒粒子,且視情況進一步加工該等繁殖病 毒粒子以分離免疫原性企球凝集素(HA)蛋白及/或免疫原 性神經胺糖酸苷酶(NA)蛋白。 (41)如項目(4〇)之方法,其進一步如項目(丨)至(25)中任 一項所述來定義。 關於較佳起始細胞量,參考上述說明。在本發明之含義 申,術語「起始細胞量」表示在病毒添加時細胞培養物中 之細胞量。隨著病毒添加至細胞培養物,細胞之感染階段 開始。 μ 【實施方式】 本發明現藉由較佳實施例及實例進行更詳細描述,然 而,其僅以說明性目的而呈現且不應理解為以任何方式限 制本發明之範_。 病毒(諸如流感病毒)為每年出現或季節性爆發之流行病 或大流行病的病原體。豸等疾病爆#造成相當大的發病率 及死亡率,尤其在處於危險_之人群中,諸如罹患心臟病 或肺病、糖尿病或免疫系統功能失調之人群。為了保護群 體免於常見致病威脅且為了防止地方病或大流行病蔓延, 使用疫苗n例如在大流行病(諸如流感大流行)情況 :’預期全球規模内疫苗製造量與疫苗需求量之間差距顯 著。因此,亟需增加可用疫苗劑量之數目,其可例如藉由 154987.doc 201202425 在製造細胞株中改良,例如分別增加病毒產量或病毒組分 產量來達成。 本發明提供-種繁殖流感病毒之方法’其致使繁殖病毒 粒子(亦即繁殖流感病毒)及所獲得之病毒組分產量增加。 在本發明之含義中,術語「病毒组分」表示加工病毒粒 子。已驚奇地發現,當以特定最小細胞密度(亦即至少 0.5X106個細胞/毫升,較佳至少3 〇&gt;&lt;1〇6個細胞/毫升、 5·〇χ106個細胞/毫升、7.0,6個細胞,毫升、9〇χΐ〇6個細 胞/毫升、η.οχπ)6個細胞/毫升或13〇xl〇6個細胞/毫升(起 始細胞量))起料,向言亥最小量細胞中添加小於ι〇_5之感 染細胞所需之感染性病毒粒子總數/細胞(Μ〇ι),可使病毒 粒子或病毒組分產量顯著增加。雖然每既定量細胞使用相 當低起始#之添加病毒’但是已意外地發現以上述極低 ΜΟΙ添加感染性病毒粒子至最小起始量細胞中尤其有利且 可用於繁殖病毒粒子之方法,因為可獲得產量增加之繁殖 病毒粒子及產量增加之病毒組分。其尤其有利於製造流感 病毒組分,諸如製造如流感病毒抗原金球凝集素(ηα)或神 經胺糖酸苷酶(ΝΑ)之流感病毒組分。不欲為任何理論所束 缚,似乎由於將病毒添加至細胞培養物且以該極低河〇1感 染細胞,在病毒添加後一定時段(例如多至約三天之時段) 内,存活細胞之百分比較高。其似乎導致一種更有效的病 毒繁殖方法,尤其在進行細胞感染之關鍵初期,造成更延 長且更多產病毒產生’因而繁殖病毒粒子產量增加及病毒 組分產量較高。當使用在1χ106個細胞/毫升與4-5Χ106個細 154987.doc -18· 201202425 胞/毫升之間的細胞密度(起始細胞量,亦即在病毒添加時 細胞培養物中之細胞量)時,特別可獲得高增量之病毒血 球凝集素(HA),且其中M0I在小於1〇-5至約1〇_7之範圍内。 在迄今已知的使用等於或大M1〇-52M〇I的方法中當 使用病毒繁殖培養基與用於培養細胞之細胞培養基相比2 有較少如蛋白f、生長因+等物㈣,獲得最大產量之繁 殖病毒粒子。此意謂該病毒繁殖培養基較少增濃。然而, 已意外地發現在本發明中,當根據本發明使用極低Μ⑴ 時在使用病毒繁殖培養基並不具有比細胞培養基顯著較 少量物質時,病毒粒子產量甚至可進一步增加。 由於本發明之方法可在產量增加的情況下繁殖病毒粒子 (例如流感病毒粒子)且製造病毒組分(亦即加工病毒粒 子)’故其加速疫苗產生過程且減少疫苗投放前置時間。 藉由應用纟發明之方甚至可能增加來源於+已適應高 生長之病毒株(例如重配病毒株或適應在特定細胞株中較 佳生長之病毒株)的病毒組分產量。 一般而言’藉由使用特定Μ0Ι(感染倍率)之病毒株向製 造細胞株中添加該病毒株,以便繁殖該病毒株。需要繁殖 之病毒株在本文中亦稱為預選病毒株。特定Μ〇ι通常在等 於或高於1〇-5之範圍内且在本文中稱為「參考」MOI。所 用較佳參考MOI為1〇_3。·然而,如在本發明之過程中已證 明,該「參考」MOI並非所有欲繁殖病毒株之最有效 MOI,但具有在低於1〇-5範圍内之極低河⑴提供較有效之 病毒繁殖,藉此致使病毒粒子及/或病毒組分產量增加。 I54987.doc 19 201202425 因此本發明進一步提供一種測試添加極低感染性病毒粒 子、’·《數/細胞之預選病毒株至用於繁殖病毒粒子之細胞培 α物疋否为別致使病毒粒子或病毒組分產量增加 、、冬一 ^ β。 《由應用該方法可有利地確定各預選病秦株個體分別 提供最大產量繁殖病毒粒子及病毒組分之Μ〇Ι,且尤其在 $头並未涵蓋於工業疫苗製造方法中之極低MOI範圍中。 此外,其限制條件為觀察到上述最小起始細胞密度,可能 偵測到無增量效應❶此意謂在小規模或半工業規模下,例 如在約3 1或3 1以下、或例如3〇 mi或3〇 mi以下之工作體積 中獲得之結果可轉換為大/工業規模,諸如轉換為具有ι〇〇 1以上(例如約1200丨)之工作體積的生物反應器。因此,例 如可能同時在小規模下及/或在半工業規模下進行多次測 試培養,以便測試使用極低M〇I接種是否分別產生較高產 量病毒粒子或病毒組分,且若分別產生較高產量病毒粒子 或病毒組分,則該極低河01為對於既定病毒株提供最高可 能產量之MOI。此極低MOI可隨後用於在大/工業規模下繁 殖預選病毒株。此外,如本文所述以最小細胞密度起始具 有例如以下優點:與若起始細胞密度低於如本文所述之最 小細胞密度時達到適合且用於接種之細胞密度之時段相 比’達到適合且用於接種病毒粒子之特定細胞密度之時段 較短。其亦加速疫苗產生過程,藉此減少疫苗投放前置時 間。使用以下病毒繁殖培養基尤其有利,其與先前用於培 養細胞之培養基相比’重量莫耳滲透濃度為細胞培養基之 重量莫耳滲透濃度的至少80%、較佳至少85%、更佳至少 154987.doc -20- 201202425 嶋且最佳至少95%,且其不具有顯著較低量較佳不少 於5〇。/。、更佳W6G%、甚至更佳不少於抓且最佳不 /於75/〇之蛋白質、生長因子及/或無機鹽總量。其意謂不 ^重量莫耳滲透濃錢著小於用於培#細就培養基之重 莫耳α透/農度的病毒繁瘦培養基置換欲用於培養細胞之 細胞培養基(在病毒添加之前)為有利@。在另一實施例 中蛋白質豐富的培養基用作用於培養細胞之細胞培養基 且蛋白質缺乏的培養基㈣用於繁瘦病毒之培養基。或者 或另外較佳言之,用於繁殖病毒之培養基中所含的游離胺 ,酸總量不高於用於培養細胞之細胞培養基中之胺基酸總 量。藉此可能額外增加病毒組分之產量。 不又任何理論所束缚,所用預選病毒株、添加有感染性 病母粒子之細胞的量(細胞/毫升)及所用μ〇ι之平衡似乎使 細胞培養組合物中之繁瘦病毒粒子及所獲得之病毒組分之 產量增加。 、’息而s之,藉由應用本發明之方法,可實現繁殖病毒粒 子及病毒組分之產量增加,藉此加速疫苗產生過程且減少 疫苗投放前置時間。 在一特定態樣中,本發明係關於一種繁殖包含免疫原性 求凝集素(HA)之病毒粒子(例如流感病毒)的方法,其中 在第步驟中將細胞培養於細胞培養物中且其中隨後在第 一步驟中將感染性流感粒子添加至該細胞培養物,其中用 於培養該等細胞之培養基在病毒添加步驟之前或期間經置 換為與先前用於培養該等細胞之培養基的重量莫耳滲透濃 154987.doc •21 · 201202425 度相比具有至少80%之重量莫耳渗透漠度的培養基且其 與先前用於培養該等細胞之培養基相比不具有顯著較低 量’較佳不少於50%之蛋白質、生長因子及/或無機鹽總 量,其中在病毒添加時該細胞培養物中之起始細胞量為至 y 0.5 1 〇個細胞/毫升,其中在病毒添加後12至%小時 内活、”田胞之密度不低於病毒添加時細胞密度之4〇%,其 中在病毒添加步驟冑間所添加之感染性病毒粒子總數/細 胞(感染倍率,MOI)小於1()·5。在另一較佳實施例中,在病 毒添加後12至36小時内活細胞之密度不低於病毒添加時細 胞密度之60%。在另-較佳實施例中,在病毒添加後以 36小時内活細胞之密度不低於病毒感染時細胞密度之 8〇%。在另一較佳實施例中,在病毒添加後^至刊小時内 活細胞之密度不低於病毒添加時細胞密度之1〇〇%。在另 一較佳實施例中,ΜΟΙ等於或小於10-6、等於或小於1〇_7, 或等於或小於1〇·8。 在本發明之含義中,術語「感染倍率」表示感染細胞所 必需之感染性病毒粒子的數目/細胞。換言之,Μ0Ι為感染 性病毒粒子與細胞之比率。因此,例如10_5之厘〇1意謂每 100000個細胞使用1個病毒粒子。 在本發明之情形中,已意外發現以小於1〇_5之總皿〇1接 種特定起始量之細胞可有效增加繁殖病毒粒子的量,其限 制條件為以至少〇.5xl〇6個細胞/毫升之特定最小細胞密度 (始,且由此產生欲製造之病毒組分。其可例如加速疫苗 製備過程且減少疫苗投放前置時間。若出現病毒感染性疾 154987.doc -22- 201202425 病之季節性'尤其流行性或大流行性蔓延或爆發,且尤其 當出現病毒流感蔓延時,其為有利的。藉由應用本發明之 方法,甚至可增加來源於早已適應滿足特定性質(諸如高 生長或在無血清培養基中生長)之病毒株的病毒粒子及病 毒化a物產量。其使提供疫苗組合物所需的時間進一步減 少。此外,甚至可繁殖野生型病毒粒子,以便可獲得足以 用於工業應用之病毒粒子及/或病毒組分之產量。 根據本發明,病毒粒子可適當地選自所需病毒粒子。 病毒粒子為僅可在宿主細胞内再生之感染性或非感染性 病毒粒子。術語「感染性」表示病毒(或病毒粒子)在引入 佰主、..田胞中時此夠產生繁殖性感染(pr〇ductive infecti〇n、|。 非感染性病毒粒子或病毒分別不能產生該感染;然而此粒 子將忐表現其編碼之基因。病毒粒子較佳為感染性病毒粒 子。 一般而言,病毒粒子含有可由衣殼包圍之核酸(去氧核 糖核酸(DNA)或核糖核酸(RNA)),其可由相同蛋白質次單 位衣殼體形成。病毒粒子亦可具有可能來源於已感染病毒 粒子之宿主細胞之膜的包膜。核酸可為線狀 '環狀或分段 之單股核酸、雙股核酸或其混合物,且該等股可為正義 (positive-sense)或負義(negative_sense)。在一較佳實施例 中’病毒粒子含有RNA。含有RNA且已發現在極低起始 M0I下有效繁殖之病毒粒子為例如流感病毒。 流感病毒由含有分段單股RNA基因組之内部核糖核蛋白 核心及由基質蛋白排列之外部脂蛋白包膜組成。流感病毒 154987.doc •23- 201202425 成員為例如A型、B型及C型流感病毒。A型流感病毒及B 型流感病毒各含有八個單股負義RNA區段。 病毒粒子較佳選自由以下病毒組成之群:正黏液病毒科 (Orthomyxoviridae),諸如A型、B型或C型流感病毒;副黏 液病毒科(Paramyxoviridae),諸如麻療病毒(measles virus)、 腿腺炎病毒(mumps virus)、副流感病毒(parainfluenza virus)及呼吸道融合性病毒(respiratory syncytial virus);披 膜病毒科(Togaviridae),諸如辛德畢斯病毒(Sindbis virus) 及風療病毒(rubella virus);癌療病毒科(Herpesviridae), 諸如單純性癌療病毒(Herpes Simplex virus)、艾伯斯坦-巴 爾病毒(Epstein-Barr virus)及水痘帶狀疮療病毒(Varicella Zoster virus);桿狀病毒科(Rhabdoviridae),諸如狂犬病毒 (rabies virus);反轉錄病毒科(Retroviridae),諸如人類免 疫缺乏病毒(human immunodeficiency virus,HIV);呼腸 孤病毒科(Reoviridae),諸如輪狀病毒(rotavirus)及科洛拉 多碑傳熱病毒(Colorado tick fever virus);黃病毒科 (Flaviviridae),諸如黃熱病毒(yellow fever virus);腺病毒 科(Adenoviridae),諸如腺病毒(adenovirus);小核糠核酸 病毒科(Picornaviridae),諸如脊髓灰質炎病毒(poliovirus); 沙粒病毒科(Arenaviridae),諸如淋巴細胞性脈絡叢腦膜炎 病毒(lymphocytic choriomeningitis virus);及痘病毒科 (Poxviridae),諸如天花病毒(variola virus);感染性病毒粒 子較佳係選自由諸如A型、B型或C型流感病毒之正黏液病 毒科組成之群。在另一較佳實施例中,病毒粒子為選自由 154987.doc -24- 201202425 A型流感、B型流感或C型流感組成之群之流感病毒粒子。 進一步較佳言之’病毒粒子亦可為含有不同親代基因函段 組合之重配病毒粒子’諸如重配流感病毒粒子。 重配病毒包括彼等包括來源於一種以上親代病毒株或來 源之遺傳及/或多肽組分之病毒。舉例而言,重配病毒在 經批准之主要病毒株(亦稱為主要供體病毒(MDV))之情形 下經製造以併入所選HA及NA抗原。舉例而言,重配病 毒包括7個來源於第一親代病毒之病毒基因組區段(或基因 區段)及1個來源於第二親代病毒之例如編碼Η Α或Ν Α之病 毒基因組區段。6:2重配病毒包括6個來自第一親代病毒之 基因組區段(最通常為6個内部基因)及2個來自第二親代病 毒之基因組區段(例如ΗΑ&amp;ΝΑ)。重配病毒可包括6個 來自第一親代病毒之基因組區段(最通常為6個内部基因)、 1個編碼ΗΑ之來自第二親代病毒之基因組區段及丨個編碼 ΝΑ之來自第三親代病毒之基因組區段。該6個内部基因亦 可為一種以上親代病毒之内部基因。 重配病毒可藉由熟習此項技術者已知的任何方法來產 生,諸如藉由經典重配技術,諸如藉由協同感染方法或藉 由^粒抵救技術。本發明之病毒粒子亦可為不活化或減毒 病毒。感染性病毒粒子亦可稱為病毒粒(vid〇n)。 在本發明之方法中,使用分別含有細胞及培養基之細胞 2组合物或細胞培養物。熟習此項技術者已知細胞培養 :合物之組分可視所用細胞及預期用途而變化。在一較佳 貫施例中’細胞培養組合物制於繁殖如本文所述之病毒 I54987.doc -25- 201202425 粒子及/或用於製造病毒組分。此外,可進一步加工繁殖 病毒粒子,以用於製備不活化病毒粒子,及/或減毒病毒 粒子,及/或分裂病毒抗原,及/或次單位病毒抗原,及/或 病毒體。對於培養目的而言,例如細胞培養物可包含細胞 及用於細胞生長之適合培養基。 一般而言,熟習此項技術者已知的任何合適細胞株之細 胞可用於本發明之方法中。該等細胞可為真核細胞,諸如 酵母細胞、昆蟲細胞、兩棲動物細胞、鳥類細胞或哺乳動 物細胞(包括人類細胞)。在一較佳實施例中,細胞培養組 合物中所含之細胞為動物細胞,該等細胞較佳為哺乳動物 細胞。該等細胞較佳以黏附細胞之方式培養。 適合之細胞包括(但不限於)Vero(非洲綠猴腎)細胞、 PerC6細胞(人類胚胎視網膜細胞)、BHK(幼倉鼠腎)細胞、 原代雞腎(PCK)細胞、馬丁達比犬腎(MDCK)細胞、馬丁達 比牛腎(MDBK)細胞、293細胞(例如293T細胞或HEK-293(人類胚腎細胞)細胞)、WI-38細胞(來源於獲自約三個 月大女性胎兒之細胞的細胞株;正常人類胎兒肺纖維母細 胞)、MRC-5細胞(來源於14週大男性胎兒之正常肺組織之 細胞株,Nature 227: 168-170,1970)及 COS 細胞(例如 COS 1、C0S7細胞)。適合之細胞亦涵蓋細胞之組合或混合 物’包括例如不同細胞類型或細胞株之混合培養物(例如 Vero及CEK細胞)。該等細胞較佳為MDCK細胞。在另一較 佳實施例中,本發明之細胞可為具有特定所需性質之細 胞,例如可適應在特定所用培養基中(例如在無血清培養 I54987.doc -26- 201202425 基中)生長之細胞’或可展現經改質之倍增時間、經改質 之致瘤概況及/或經改質之病毒製造行為之細胞。適應無 血清生長之細胞株的一個實例為MDCK-SF細胞株。在一 較佳實施例中’用於本發明之方法的細胞為允許及/或支 持接種該等細胞之感染性病毒粒子複製及/或繁殖的細 胞。細胞支持病毒複製及/或繁殖之能力的一個指標為分 別由經接種細胞培養物及經感染細胞培養物獲得之病毒戍 病毒粒子的產量。一般而言,病毒產量,諸如病毒粒子之 量或病毒組分之量,可分別藉由熟習此項技術者已知之任 何合適方法來測定。病毒產量較佳藉由根據量測感染性病 毒粒之半數組織培養感染劑量(TCID5Q)檢定,分別測定存 在於樣品中之病毒或病毒粒子濃度來定量。TCID5Q,通常 以1〇§10 1'(:1〇5()/1111形式表示,可藉由熟習此項技術者已知 之任何方法來測定。諸如TCID5〇檢定之終點稀釋技術為量 測病毒群體之統計方法。分析該資料之若干統計方法可 用,例如Spearman-Karber、Reed &amp; Muench或概率分析。 舉例而言,向細胞(諸如MDCK細胞)中添加病毒之連續稀 釋液。若干天後,記錄細胞病變效應(CPE)且可計算為組 織培養半數感染劑量(TCIDsq)。此外,亦可以pfu(空斑形 成單位)/ml形式表示病毒粒子。 在一較佳實施例中,該等細胞支持病毒複製及/或繁 殖’包括(但不限於)選自由以下組成之群之病毒:正黏液 病毒科,諸如A型、B型或C型流感病毒;副黏液病毒科, 諸如麻疹病毒、腮腺炎病毒、副流感病毒及呼吸道融合性 154987.doc -27· 201202425 病毒,披膜病毒科,諸如辛德畢斯病毒及風疹病毒;疱疹 病毒科,諸如單純性疱疹病毒、艾伯斯坦-巴爾病毒及水 痘帶狀疱疹病毒,·桿狀病毒科,諸如狂犬病毒;反轉錄病 毒科,諸如人類免疫缺乏病毒(HIV);呼腸孤病毒科,諸 如輪狀病毒及科洛拉多蜱傳熱病毒;黃病毒科,諸如黃熱 病毒,腺病毒科,諸如腺病毒;小核糖核酸病毒科,諸如 脊髓灰質炎病毒,沙粒病毒科,諸如淋巴細胞性脈絡叢腦 膜炎病毒;及痘病毒科,諸如天花病毒;該等細胞較佳支 持選自由諸如A型、B型及/或c型流感病毒之正黏液病毒 科組成之群的感染性病毒粒子之複製及/或繁殖。此外, 用於本發明之方法的細胞亦支持重配病毒之複製及/或繁 殖。用於本發明之方法的細胞可進一步為展現優越生物學 性質(例如關於病毒製造、致瘤性概況及/或倍增時間)之細 胞。可選殖展現該等優越性質之個別細胞。可在個別細胞 選殖之則、同時或隨後使該等細胞適應特定培養條件,例 如關於溫度、C〇2濃度、p〇2值、pH範圍及所用培養基之 條件。 在本發明方法之一較佳實施例中,分別接種或感染之細 胞培養物中所存在之起始細胞量為至少約〇.5 χ丨〇6個細胞/ 毫升、較佳至少約3.0M06個細胞/毫升、進一步較佳至少 約5.0χ106個細胞/毫升、甚至進一步較佳至少約7〇χΐ〇6個 細胞/毫升、甚至更進一步較佳約9 〇χ1〇6個細胞/毫升且最 佳至少約11·〇χ1〇6個細胞/毫升或至少約13 〇χ1〇6個細胞/毫 升。已出人意料地發現如本文所述藉由以極低Μ〇Ι接種具 154987.doc •28- 201202425 有該最小細胞密度之細胞培養組合物,可顯著增加繁殖病 毒粒子之產量且由此可顯著增加所製造之病毒組分之量。 若以極低MOI接種該細胞培養組合物,則繁殖病毒粒子及 所獲得之病毒組分的產量可增加甚至更多。 用於本發明之方法中的細胞可懸浮培養或以黏附細胞之 方式於其所黏附之表面上培養。該等細胞較佳以黏附細胞 之方式培養。在另一較佳實施例中,該等細胞為固著依賴 !·生細胞。細胞可生長之黏附表面為此項技術中所熟知。黏 附表面包括(但不限於)經表面改質之聚苯乙烯塑料、蛋白 質塗佈表面(例如纖維結合蛋白及/或膠原蛋白塗佈之玻璃/ 塑料)以及可例如獲自Amersham Biosciences之多種市售微 載體(例如Cytodex 3微載體)。微載體珠粒為向每體積細胞 培養物之黏附細胞生長提供較大表面積的小球體。黏附表 面之選擇可受培養細胞(諸如MDCK細胞)所用方法的影 響,且可由熟習此項技術者確定。可分別用於本發明之方 法的適合培養器血或容器可為熟習此項技術者已知的任何 器皿或谷器’諸如轉瓶(spinner b〇ule)、滾瓶丨打 bottle)醱酵罐或生物反應器、或組織培養瓶。可例如在 八有較J體積之器皿(諸如具有例如約mi之體積的組織 培養瓶)中之小規模下進行本發明之方法,例如約50 1至例 如’.々100 1之半工業規模下進行本發明之方法,及具有較大 工作體積之器皿(諸如具有例如1000 1或1000 1以上之工作 體積之酸酵罐或生物反應器)中之卫業規模下進行本發明 之方法。 154987.doc -29· 201202425 在-較佳實施例中,用於本發明之方法的細胞可在分批 培養系統(諸如分批饋料培養系統)中培養。在另一較佳實 施例中,該等細胞亦可在灌注培養系統中培養。 在本發明之-實施例中,用於本發明之方法的細胞係在 特定條件下培養。熟習此項技術者已知何等各別條件適於 何種細胞類型。各別適應條件例如係指c〇2濃度、p〇2值、 pH值、溫度及所用培養基。細胞培養階段包括接種之前的 細胞培養及接種之後的細胞培養(病毒繁殖 各別條件可保持相同;然而,當細胞培養條件在細胞培 養階段期帛,亦即分別在病毒添加之前(或期間)之細胞培 養及接種/病毒繁殖之後之細胞培養期間改變或變化時亦 為可能的且最終更有效,可在接種/病毒繁殖階段之前整 個培養期間的任何時間改變該等細胞培養條件,且該等培 養條件亦可在接種(亦即病毒添加)/病毒繁殖階段之前的細 胞培養過程中不僅改變一次而且改變若干次。另一有效操 作為使條件改變(尤其培養基改變)與病毒添加同時進行(亦 即在病毒添加期間置換培養基)。可改變之細胞培養條件 為任何細胞培養條件,例如關於溫度、c〇2濃度、值、 PH範圍及所用培養基之條件。 在本發明方法之另一較佳實施例中,病毒繁殖培養基與 細胞培養基(亦即先前用於細胞培養之培養基)之重量莫耳 渗透濃度相比’具有至少8〇%、較佳至少85%、更佳至少 90%且最佳至少95%之重量莫耳滲透濃度。此外,病毒繁 殖培養基與先前用於培養細胞之培養基相比,不具有顯著 154987.doc 201202425 較低量,較佳不少於50%、更佳不少於60%、甚至更佳不 少於65%且最佳不少於75%之蛋白質、生長因子及/或無機 鹽之總量。其意謂不用重量莫耳滲透濃度顯著小於細胞培 養所用培養基之重量莫耳滲透濃度且具有顯著較低量之蛋 白質生長因子及/或無機鹽之總量的病毒繁殖培養基置 換欲用於培養細胞之細胞培養基(在感染性病毒粒子添加 至該等細胞之前或期間)為有利的。在另一實施例中蛋 白質豐富的培養基用作用於培養細胞之細胞培養基且蛋白 質缺乏的培養基用作用於繁殖病毒之培養基。或者或另外 較佳言之,用於繁殖病毒之培養基中所含的游離胺基酸總 量不南於用於培養細胞之細胞培養基中之胺基酸總量。 已意外發現(比較圖式)使用如本文所述(與細胞培養基中 所存在之物質的量相比)不具有顯著減小量之物質及/或不 具有重1莫耳滲透濃度小於80%、較佳小於85%、更佳小 於90%且最佳小於95%之細胞培養基之重量莫耳滲透濃度 的病毒繁殖培養基,與使用如本文所述重量莫耳滲透濃度 小於80%、小於85%、小於9〇%或小於95%之細胞培養基之 重量莫耳滲透濃度及/或具有顯著減小量之物質的繁殖培 養基相比’提供產置增加之病毒粒子。細胞培養基之重量 莫耳滲透濃度的測定描述於下文。 在本發明之另一較佳實施例中,用於繁殖病毒之培養基 2先前用於培養細胞之細胞培養基相比’不具有顯著較低 量(較佳不少於50%、更佳不少於55%、甚至更佳不少於 60%且甚至最佳不少於65%,且在另一較佳實施例中較佳 154987.doc •31- 201202425 不少於70%或75%)之蛋白質]長因?及/或無機鹽之總 量。 亦參考如上所述之實施例。 在另:較佳實施例中,用於培養細胞之培養基在用感染 14病毒粒子將病毒添加至該等細胞之前或期間,經置換為 用於病毒繁殖之培養基,其中該欲用於病毒繁殖之培養基 具有與用於細胞培養之細胞培養基相同的類型,但不含 BSA。 在本發明方法之另一較佳實施例中,用於繁殖病毒之培 養基與用於培養細胞之細胞培養基相比,不具有較低量之 選自由生長因子及/或無機鹽組成之群的三種、兩種或一 種個別物質或物質群。 其意明根據本發明,較佳藉由使用如上所述不具有顯著 減小量之個別物質的病毒繁殖培養基進行繁殖步驟。換言 之’與細胞培養基相比’儘可能一樣多的個別物質或物質 群分別相同或至少並非顯著較低量包含於病毒繁殖培養基 中〇 置換培養基,例如由病毒繁殖培養基置換用於細胞培養 之細胞培養基發生在某一時段内,其一般亦視細胞培養規 模而定。若在小規模或半工業規模(例如約3 1或3 1以下, 或例如30 ml或30 ml以下之工作體積)下進行細胞培養,則 培養基置換相比在大/工業規模(諸如具有1〇〇丨以上工作體 積之生物反應器)下之細胞培養物所需之置換時間快得 多。 154987.doc •32- 201202425 若已在工業規模或大規模下進行細胞培養,則術語「接 種之前」或「病毒添加步驟之前」分別表示培養基置換發 生在12小時或12小時以下,較佳1〇小時、9小時、8小時、 7小時或6小時或6小時以下,更佳5小時或5小時以下,甚 至更佳4小時或4小時以下之時段内。若已在小規模或半工 業規模下進打細胞培養,則培養基置換發生在細胞開始接 種之前5小時或5小時以下,較佳4小時、3小時、或2小時 或2小時以下,更佳i小時或丨小時以下,更佳3〇分鐘或3〇 分鐘以下且甚至更佳15分鐘或15分鐘以下之時段内。或者 可在病毒添加期間置換培養基,詳言之使兩種操作同時進 行。 在本發明之方法中,可使用熟習此項技術者已知的任何 合適細胞培養基。一般而言,合適的細胞培養基包含多種 組分(亦分別表示為添加劑及物質),諸如無機鹽、胺基 酸、核酸、維生素、脂質、糖或碳源、蛋白質、生長因 子、界面活性劑及pH值指示劑。 此外,可調配所用培養基,以使得所培養之細胞保留所 需特徵,諸如一或多個以下特徵,其包括(但不限於)非致 瘤、以黏附細胞之方式生長、在培養時支持感染性病毒粒 子複製。 在一實施例中,熟習此項技術者已知的任何合適無機鹽 可存在於細胞培養基中;無機鹽較佳選自由以下組成之 群:CaCl2、CuS04、Fe(N03)3、FeS04、KC1、MgCl2、The Diffusion ’ SRID assay is detected by reverse phase high performance liquid chromatography (RT-HPLC). (36) A cell culture composition for producing virions and/or processing virions, wherein a) the cell culture composition has been prepared by using an initial cell amount of at least 0.5 χ 1 (6 cells/ml). That is, the amount of cells in the cell culture at the time of virus addition is at least 0.5 χ 106 cells/ml, and b) the addition of a very low M0I of less than 1 〇.5 to the cell culture composition of step a) has been added. The total number of infectious virions, and c) the amount of viable cells present in the cell culture composition of step b) is equivalent to the amount of starting cells present in the cell culture composition within 1 day after virus addition ( That is, at least about 60%, preferably at least about 7%, more preferably at least about 75%, even more preferably at least about 80%, and most preferably at least about 85, of the amount of viable cells in the cell culture at the time of virus addition. 〇/〇. 154987.doc 15- 201202425 In another preferred embodiment, the amount of viable cells present in the cell culture composition of step b) is equivalent to that present in the cell culture composition within 24 hours of virus addition. At least about or at least about 110% of the starting cell amount. In another preferred embodiment, the amount of viable cells present in the cell culture composition of step b) is equivalent to 48 hours after virus addition. The amount of cells present in the cell culture composition at the time of virus addition is at least about 5%, preferably at least about 1%, preferably at least about 15%. (37) The cell culture composition according to item (36), wherein the cell culture of the step a) has been carried out by using the test method according to any one of the items (26) to (35) Infectious virions are added to the composition. (38) The cell culture composition according to item (36) or (37), wherein the hemagglutinin (HA)/mUb rate after 4 days after virus addition is higher than 15 gg/mi, preferably higher than 20 pg/ml . (39) A use of a cell culture composition for propagating virions, wherein an infectious virion is added to a cell culture composition containing a cell amount of at least 0.5 x 1 细胞6 cells/ml when the virus is added, wherein The total number of infectious virions/cells ("infection magnification", MOI) necessary for the infected cells used is less than ΙΟ·5 (very low M0I). In another preferred embodiment, the MOI is equal to or less than 1 -6, equal to or less than 10 -7, or equal to or less than the preferred value of the extremely low MOI as indicated above. (40) A method for producing a virion comprising immunogenic hemagglutinin (HA) or a method for producing an immunogenic HA protein, comprising the steps of: a) propagating a virion comprising an immunogenic HA, wherein the virus is present Adding infectious virus particles to a cell culture composition containing at least 0.5 χ 1 Ο 6 cells/ml of cells at 154987.doc -16-201202425, and the total number of infectious virions/cells necessary for the infected cells used therein ( "infection rate", Μ〇Ι) is less than 丨〇_5; and b) obtaining reproductive virions, and further processing such virions as appropriate to isolate immunogenic globulin (HA) protein and/or immunization The original neuroglycosylase (NA) protein. (41) The method of item (4), which is further defined as described in any one of items (丨) to (25). For the preferred starting cell amount, refer to the above description. In the meaning of the present invention, the term "starting cell amount" means the amount of cells in the cell culture at the time of virus addition. As the virus is added to the cell culture, the infection phase of the cells begins. The present invention is now described in more detail by the preferred embodiments and examples, which are set forth by way of illustration only and are not to be construed as limiting. A virus (such as an influenza virus) is a pathogen of an epidemic or pandemic that occurs annually or seasonally.疾病 疾病 爆 # # caused a considerable morbidity and mortality, especially in people at risk, such as those suffering from heart disease or lung disease, diabetes or immune system dysfunction. In order to protect groups from common disease threats and to prevent the spread of endemic diseases or pandemics, use vaccines such as in pandemics (such as influenza pandemics): 'The gap between vaccine production and vaccine demand on a global scale is expected Significant. Thus, there is an urgent need to increase the number of vaccine doses available, which can be achieved, for example, by modifying 154987.doc 201202425 in a cell line, for example to increase viral yield or viral component yield, respectively. The present invention provides a method of breeding an influenza virus which causes an increase in the production of viral particles (i.e., propagation of influenza virus) and the obtained viral components. In the meaning of the present invention, the term "viral component" means processing of viral particles. Surprisingly, it has been found that when the specific minimum cell density (i.e., at least 0.5 X 106 cells/ml, preferably at least 3 〇) &lt;1〇6 cells/ml, 5·〇χ106 cells/ml, 7.0, 6 cells, ml, 9〇χΐ〇6 cells/ml, η.οχπ) 6 cells/ml or 13〇xl 〇6 cells/ml (starting cell volume)), the total number of infectious virions/cells (Μ〇ι) required to add infected cells smaller than 〇_5 to the minimum amount of cells The production of virions or viral components is significantly increased. Although the use of a relatively low initial addition virus per used cell has been unexpectedly found to be particularly advantageous in the addition of infectious virions to the minimum starting amount of cells described above, and can be used to propagate virions, as Obtained increased production of virions and increased viral components in production. It is particularly advantageous for the manufacture of influenza virus components, such as the manufacture of influenza virus components such as the influenza virus antigen agglutinin (?alpha) or neuroglycosylsidase (?). Without wishing to be bound by any theory, it appears that since the virus is added to the cell culture and the cells are infected with this very low river 〇1, the percentage of viable cells within a certain period of time after the virus is added (for example, up to about three days) Higher. It appears to lead to a more efficient method of propagation of the virus, especially in the critical early stages of cell infection, resulting in a longer and more prolific virus production, thus increasing the production of reproductive virions and higher yields of viral components. When using a cell density between 1χ106 cells/ml and 4-5Χ106 fine 154987.doc -18· 201202425 cells/ml (starting cell volume, ie the amount of cells in cell culture at the time of virus addition) In particular, high increments of viral hemagglutinin (HA) are obtained, and wherein MOI is in the range of less than 1 〇-5 to about 1 〇7. In the method known to date using equal or large M1〇-52M〇I, when the virus propagation medium is used, compared with the cell culture medium for culturing cells, 2 is less as protein f, growth factor + etc. (4), and the maximum is obtained. Yield of reproductive virions. This means that the virus propagation medium is less enriched. However, it has been unexpectedly found that in the present invention, when the virus propagation medium is used in accordance with the present invention and the virus propagation medium is not significantly smaller than the cell culture medium, the virion yield can be further increased. Since the method of the present invention can propagate virions (e.g., influenza virions) and produce viral components (i.e., process viral particles) with increased yield, it accelerates the vaccine production process and reduces the vaccine delivery lead time. It is even possible to increase the production of viral components derived from + strains that have adapted to high growth (e.g., reassortant strains or strains that are better adapted to grow in a particular cell line) by the application of the invention. In general, the virus strain is added to a cell strain by using a virus strain having a specific Ι0Ι (infection rate) to propagate the virus strain. The virus strain that needs to be propagated is also referred to herein as a preselected virus strain. A particular Μ〇ι is typically in the range of equal to or higher than 1 〇-5 and is referred to herein as a "reference" MOI. The preferred reference MOI used is 1〇_3. However, as demonstrated in the course of the present invention, the "reference" MOI is not the most effective MOI for all strains of virus to be propagated, but has a very low virus (1) in the range of less than 1 〇 -5 to provide a more effective virus. Reproduction, thereby causing an increase in the production of virions and/or viral components. I54987.doc 19 201202425 The present invention therefore further provides a method for testing the addition of very low infectious virions, '·Number/cell preselected virus strains to cell cultures for propagation of virions, whether it is a chic virion or virus The yield of the components increased, and the winter one was β. "The application of this method can advantageously determine the maximum yield of virions and virus components in each of the pre-selected strains of the Qin strain, respectively, and especially in the extremely low MOI range that is not covered by the industrial vaccine manufacturing method. in. Furthermore, the limitation is that the minimum initial cell density described above is observed, and no incremental effect may be detected, which means that on a small scale or semi-industrial scale, for example, below about 3 1 or 31, or for example 3〇 The results obtained in a working volume below mi or 3 〇mi can be converted to a large/industrial scale, such as a bioreactor converted to a working volume having an ι 〇〇 1 or greater (eg, about 1200 丨). Thus, for example, multiple test cultures may be performed simultaneously on a small scale and/or on a semi-industrial scale to test whether the use of very low M〇I vaccination produces higher yield virions or viral components, respectively, and if High yield virions or viral components, this very low river 01 is the MOI that provides the highest possible yield for a given strain. This very low MOI can then be used to propagate preselected strains on a large/industrial scale. Furthermore, starting with a minimum cell density as described herein has, for example, the advantage of achieving a fit when compared to a period of time when the starting cell density is lower than the minimum cell density as described herein and is suitable for cell density for seeding. And the period of specific cell density used to inoculate virions is shorter. It also speeds up the vaccine production process, thereby reducing the vaccine delivery time. It is especially advantageous to use the following virus propagation medium, which has a weight molar osmotic concentration of at least 80%, preferably at least 85%, more preferably at least 154987, of the molar osmolality of the cell culture medium compared to the medium previously used to culture the cells. Doc -20- 201202425 最佳 and optimally at least 95%, and it does not have a significantly lower amount, preferably not less than 5 〇. /. More preferably, W6G%, or even better, the total amount of protein, growth factor and/or inorganic salt that is not less than 75/〇. It means that the weight of the molar is less than that of the medium used for culture, and the medium of the virus is used to culture the cells (before the virus is added). advantageous@. In another embodiment, the protein-rich medium is used as a medium for culturing cells and a medium lacking protein (4) for a medium for a thin virus. Alternatively or additionally, the total amount of free amine contained in the medium for propagating the virus is not higher than the total amount of amino acid in the cell culture medium for culturing the cells. This may additionally increase the production of viral components. Without being bound by any theory, the balance between the amount of preselected virus strain, the cells to which the infectious disease mother particles are added (cells/ml) and the μ〇ι used seems to make the virion particles in the cell culture composition and the obtained The production of viral components is increased. By applying the method of the present invention, an increase in the production of propagated viral particles and viral components can be achieved, thereby accelerating the vaccine production process and reducing the vaccine delivery time. In a particular aspect, the invention relates to a method of propagating a virion comprising an immunogenic lectin (HA), such as an influenza virus, wherein in a first step the cells are cultured in cell culture and wherein Infective influenza particles are added to the cell culture in a first step, wherein the medium used to culture the cells is replaced with the weight of the medium previously used to culture the cells before or during the virus addition step Infiltration of 154987.doc • 21 · 201202425 degrees compared to medium with at least 80% by weight of molar osmosis and which does not have a significantly lower amount than the medium previously used to culture the cells. The total amount of protein, growth factor and/or inorganic salt in 50%, wherein the amount of starting cells in the cell culture at the time of virus addition is y 0.5 1 cells/ml, wherein 12 to % after virus addition Within hours, the density of the field cells is not less than 4% of the cell density at the time of virus addition, and the total number of infectious virus particles/cells added during the virus addition step The dyeing ratio, MOI) is less than 1 () · 5. In another preferred embodiment, the density of living cells within 12 to 36 hours after virus addition is not less than 60% of the cell density at the time of virus addition. In a preferred embodiment, the density of viable cells within 36 hours after virus addition is not less than 8% of the cell density at the time of viral infection. In another preferred embodiment, viable cells are added after the virus is added to the publication hour. The density is not less than 1% by weight of the cell density at the time of virus addition. In another preferred embodiment, ΜΟΙ is equal to or less than 10-6, equal to or less than 1〇_7, or equal to or less than 1〇8. In the meaning of the present invention, the term "infection magnification" means the number/cell of infectious virions necessary for infecting cells. In other words, Μ0Ι is the ratio of infectious virions to cells. Thus, for example, 10_5 of 1 means that 1 virion is used per 100,000 cells. In the context of the present invention, it has been surprisingly found that inoculation of a specific starting amount of cells with less than 1 〇 5 of the total dish 可 1 is effective to increase the amount of reproductive virions, with a restriction of at least 〇 5xl 〇 6 cells /ml of a specific minimum cell density (initial, and thus the virus component to be manufactured. It can, for example, accelerate the vaccine preparation process and reduce the vaccine delivery time. If a viral infection occurs 154987.doc -22- 201202425 disease Seasonal 'especially epidemic or pandemic spread or outbreak, and especially when there is a spread of viral influenza. By applying the method of the invention, it is even possible to increase the source of adaptation to certain properties (such as high) The virions and viral a production of virus strains grown or grown in serum-free medium, which further reduces the time required to provide the vaccine composition. Furthermore, wild-type virions can even be propagated so that sufficient Yield of virions and/or viral components for industrial applications. According to the invention, the virions may suitably be selected from the desired virions. An infectious or non-infectious virion that can only be regenerated in a host cell. The term "infectious" means that a virus (or virion) is sufficient to produce a reproductive infection when introduced into a sputum, a cell. Ductive infecti〇n,|. Non-infectious virions or viruses cannot produce the infection, respectively; however, the particles will express their encoded genes. The virions are preferably infectious virions. In general, virions contain a nucleic acid surrounded by a shell (deoxyribonucleic acid (DNA) or ribonucleic acid (RNA)), which may be formed by the same protein subunit capsid. The virions may also have a package that may be derived from a membrane of a host cell that has infected the virion. The nucleic acid can be a linear 'ringed or segmented single-stranded nucleic acid, a double-stranded nucleic acid, or a mixture thereof, and the strands can be positive-sense or negative-sense. In a preferred embodiment The virion contains RNA. The virions containing RNA and which have been found to efficiently multiply at very low initial M0I are, for example, influenza viruses. The influenza virus is composed of a segmented single-stranded RNA genome. The core of ribonucleoprotein and the outer lipoprotein envelope arranged by matrix proteins. Influenza virus 154987.doc •23- 201202425 Members are, for example, influenza A, B and C. Influenza A and B are each Containing eight single-stranded negative-sense RNA segments. The virions are preferably selected from the group consisting of: Orthomyxoviridae, such as influenza A, B or C; Paramyxoviridae , such as measles virus, mumps virus, parainfluenza virus, and respiratory syncytial virus; Togaviridae, such as Sindbis virus ( Sindbis virus) and rubella virus; Herpesviridae, such as Herpes Simplex virus, Epstein-Barr virus and varicella bandage Virus (Varicella Zoster virus); Rhabdoviridae, such as rabies virus; Retroviridae, Human immunodeficiency virus (HIV); Reoviridae, such as rotavirus and Colorado tick fever virus; Flaviviridae , such as yellow fever virus; Adenoviridae, such as adenovirus; Picornaviridae, such as poliovirus; Acreaviridae ), such as lymphocytic choriomeningitis virus; and Poxviridae, such as variola virus; infectious virions are preferably selected from, for example, type A, type B or C A group of positive mucus virus families of influenza viruses. In another preferred embodiment, the virion is an influenza virion selected from the group consisting of 154987.doc -24 - 201202425 influenza A, influenza B or influenza C. Further preferably, the virion may also be a reassortant virion containing a combination of different parental gene segments, such as reassortant influenza virions. Reassortant viruses include those which include genetic and/or polypeptide components derived from more than one parental virus strain or source. For example, a reassortant virus is produced in the context of an approved major viral strain (also known as a primary donor virus (MDV)) to incorporate selected HA and NA antigens. For example, the reassortant virus includes seven viral genomic segments (or gene segments) derived from the first parental virus and one viral genomic region encoding the Η Α or Ν 来源于 derived from the second parental virus. segment. The 6:2 reassortant virus includes 6 genomic segments from the first parental virus (most typically 6 internal genes) and 2 genomic segments from the second parental virus (e.g., ΗΑ &amp; ΝΑ). The reassortant virus may include 6 genomic segments from the first parental virus (most commonly 6 internal genes), 1 genomic segment encoding the 亲 from the second parental virus, and ΝΑ a coding ΝΑ from the first Genomic segment of a triple parental virus. The six internal genes can also be internal genes of more than one parental virus. The reassortant virus can be produced by any method known to those skilled in the art, such as by classical reassortment techniques, such as by a synergistic infection method or by a particle rescue technique. The virions of the invention may also be inactivated or attenuated. Infectious virions can also be referred to as virions (vid〇n). In the method of the present invention, a cell 2 composition or a cell culture containing cells and a medium, respectively, is used. Cell culture is known to those skilled in the art: the components of the compound may vary depending on the cell used and the intended use. In a preferred embodiment, the cell culture composition is prepared for propagation of the virus I54987.doc -25 - 201202425 particles as described herein and/or for the manufacture of viral components. In addition, the virions can be further processed for the production of inactivated virions, and/or attenuated virions, and/or split virus antigens, and/or subunit viral antigens, and/or virions. For culture purposes, for example, cell cultures can comprise cells and suitable media for cell growth. In general, cells of any suitable cell line known to those skilled in the art can be used in the methods of the invention. The cells may be eukaryotic cells such as yeast cells, insect cells, amphibian cells, avian cells or mammalian cells (including human cells). In a preferred embodiment, the cells contained in the cell culture composition are animal cells, and the cells are preferably mammalian cells. The cells are preferably cultured in the form of adherent cells. Suitable cells include, but are not limited to, Vero (African Green Monkey Kidney) cells, PerC6 cells (human embryonic retinal cells), BHK (baby hamster kidney) cells, primary chicken kidney (PCK) cells, Martin Dabies kidney ( MDCK) cells, Martin Dabie cattle kidney (MDBK) cells, 293 cells (eg 293T cells or HEK-293 (human embryonic kidney cells) cells), WI-38 cells (derived from female fetuses obtained from approximately three months old) Cell line of cells; normal human fetal lung fibroblasts), MRC-5 cells (cell lines derived from normal lung tissues of 14-week-old male fetus, Nature 227: 168-170, 1970) and COS cells (eg COS 1) , C0S7 cells). Suitable cells also encompass combinations or mixtures of cells&apos; including, for example, mixed cultures of different cell types or cell lines (e.g., Vero and CEK cells). These cells are preferably MDCK cells. In another preferred embodiment, the cells of the present invention may be cells having a particular desired property, such as cells that are adaptable to growth in a particular medium used (e.g., in serum-free culture I54987.doc -26-201202425 base). 'Or cells that exhibit modified doubling time, modified tumorigenic profile, and/or modified viral manufacturing behavior. An example of a cell line adapted to serum-free growth is the MDCK-SF cell line. In a preferred embodiment, the cells used in the methods of the invention are cells which permit and/or support the replication and/or propagation of infectious virions inoculated with such cells. One indicator of the ability of a cell to support viral replication and/or reproduction is the production of viral virions obtained from inoculated cell cultures and infected cell cultures, respectively. In general, viral production, such as the amount of virions or the amount of viral components, can be determined by any suitable method known to those skilled in the art, respectively. The virus production is preferably quantified by measuring the concentration of virus or virions present in the sample, based on the measurement of the half of the tissue culture infectious dose (TCID5Q) of the infectious virus particles. TCID5Q, usually expressed as 1 〇 10 1 '(:1〇5()/1111, can be determined by any method known to those skilled in the art. Endpoint dilution techniques such as TCID5〇 assay are for measuring viral populations. Statistical methods. Several statistical methods for analyzing this data are available, such as Spearman-Karber, Reed & Muench, or Probabilistic Analysis. For example, serial dilutions of virus are added to cells (such as MDCK cells). After several days, record Cytopathic effect (CPE) and can be calculated as tissue culture half infection dose (TCIDsq). In addition, virions can also be expressed in the form of pfu (plaque forming unit) / ml. In a preferred embodiment, the cells support the virus. Replication and/or propagation 'including, but not limited to, viruses selected from the group consisting of the Orthomyxoviridae, such as influenza A, B or C viruses; the Paramyxoviridae, such as the measles virus, mumps virus , parainfluenza virus and respiratory tract fusion 154987.doc -27· 201202425 virus, togaviridae, such as Sindbis virus and rubella virus; herpesvirus family, such as simple Herpesvirus, Eberstein-Barr virus and varicella zoster virus, baculoviridae, such as rabies virus; retroviridae, such as human immunodeficiency virus (HIV); reoviridae, such as rotavirus And Corolla 蜱 heat transfer virus; Flaviviridae, such as yellow fever virus, adenoviridae, such as adenovirus; picornavirus family, such as poliovirus, genus, genus, such as lymphocytic choroid a meningitis virus; and a poxvirus family, such as variola virus; the cells preferably support replication of infectious virions selected from the group consisting of the positive mucinous virus family of influenza A, B, and/or c viruses and Furthermore, the cells used in the method of the invention also support replication and/or propagation of the reassortant virus. The cells used in the methods of the invention may further exhibit superior biological properties (eg, for virus production, tumorigenicity) Cells with sexual profiles and/or doubling times). Individual cells that exhibit these superior properties can be selected. These cells can be cloned at the same time, simultaneously or subsequently in individual cells. Specific culture conditions should be employed, such as for temperature, C〇2 concentration, p〇2 value, pH range, and conditions of the medium used. In a preferred embodiment of the method of the invention, separately present or infected cell culture is present The starting cell amount is at least about 〇5 χ丨〇 6 cells/ml, preferably at least about 3.0 M06 cells/ml, further preferably at least about 5.0 χ 106 cells/ml, even more preferably at least about 7. 〇χΐ〇6 cells/ml, even more preferably about 9 〇χ1〇6 cells/ml and optimally at least about 11·〇χ1〇6 cells/ml or at least about 13 〇χ1〇6 cells/ ML. It has been surprisingly found that by inoculating a cell culture composition having a minimum cell density of 154987.doc • 28-201202425 as described herein, the yield of the propagated virions can be significantly increased and thus Significantly increase the amount of viral components produced. If the cell culture composition is inoculated at a very low MOI, the yield of the propagated virions and the obtained virus components can be increased even more. The cells used in the method of the present invention may be cultured in suspension or adhered to the surface to which they adhere by adhering the cells. The cells are preferably cultured in the form of adherent cells. In another preferred embodiment, the cells are anchorage dependent! Adhesive surfaces on which cells can grow are well known in the art. Adhesive surfaces include, but are not limited to, surface modified polystyrene plastics, protein coated surfaces (eg, fibronectin and/or collagen coated glass/plastic), and are commercially available, for example, from Amersham Biosciences. Microcarriers (eg Cytodex 3 microcarriers). Microcarrier beads are small spheres that provide a large surface area for adherent cell growth per volume of cell culture. The choice of adhesion surface can be influenced by the method used to culture cells, such as MDCK cells, and can be determined by those skilled in the art. Suitable incubator blood or containers that can be used in the methods of the present invention, respectively, can be any vessel or trough known to those skilled in the art, such as spinners, boiled bottles, and fermenters. Or bioreactor, or tissue culture flask. The method of the invention may be carried out, for example, on a small scale in a vessel having a J volume (such as a tissue culture flask having a volume of, for example, about mi), for example, about 50 1 to a semi-industrial scale such as '.々100 1 The process of the invention is carried out on a scale of the invention in a process of the invention and in vessels having a large working volume, such as an acid fermentation tank or bioreactor having a working volume of, for example, 1000 1 or more. 154987.doc -29 201202425 In a preferred embodiment, the cells used in the methods of the invention can be cultured in a batch culture system, such as a batch feed culture system. In another preferred embodiment, the cells can also be cultured in a perfusion culture system. In the embodiment of the present invention, the cell line used in the method of the present invention is cultured under specific conditions. Those skilled in the art are aware of what cell types are appropriate for which cell type. The respective adaptation conditions are, for example, the concentration of c〇2, the value of p〇2, the pH, the temperature, and the medium used. The cell culture stage includes cell culture before inoculation and cell culture after inoculation (the individual conditions for virus propagation can remain the same; however, when the cell culture conditions are in the cell culture stage, that is, before (or during) the virus addition, respectively. It is also possible and ultimately more effective to change or change during cell culture after cell culture and inoculation/virus propagation, which cells can be changed at any time during the entire culture period prior to the inoculation/virus propagation phase, and such cultures The conditions may also be changed not only once but also several times during the cell culture process prior to the inoculation (ie virus addition)/virus propagation stage. Another effective operation is to make the conditional change (especially the medium change) coincide with the virus addition (ie The medium is replaced during virus addition. The cell culture conditions that can be altered are any cell culture conditions, such as temperature, c〇2 concentration, value, pH range, and conditions of the medium used. Another preferred embodiment of the method of the present invention Medium, virus propagation medium and cell culture medium (ie, first The medium for cell culture has a molar osmolality of at least 8%, preferably at least 85%, more preferably at least 90% and most preferably at least 95% by weight. In addition, virus propagation The medium does not have a significant amount of 154987.doc 201202425, preferably not less than 50%, more preferably not less than 60%, even more preferably not less than 65% and optimally compared to the medium previously used to culture the cells. Not less than 75% of the total amount of protein, growth factor and/or inorganic salt, which means that the molar osmolality is not significantly lower than the weight of the medium used for cell culture and has a significantly lower amount of protein growth factor. And/or the viral propagation medium of the total amount of inorganic salts is advantageous for replacing the cell culture medium to be used for culturing the cells (before or during the addition of the infectious virions to the cells). In another embodiment the protein-rich medium A medium used as a cell culture medium for culturing cells and lacking a protein is used as a medium for propagating a virus. Or, or alternatively, a medium for propagating a virus The total amount of free amino acid contained in the cell is not greater than the total amount of amino acid in the cell culture medium used to culture the cells. It has been unexpectedly found (comparative pattern) to be used as described herein (with substances present in the cell culture medium) The amount of the cell culture medium does not have a significantly reduced amount and/or does not have a weight of 1 cell osmotic concentration of less than 80%, preferably less than 85%, more preferably less than 90% and most preferably less than 95% by weight of the cell culture medium. Molar osmolality of the virus propagation medium, and the use of a molar concentration of the cell culture medium having a weight molar concentration of less than 80%, less than 85%, less than 9% or less than 95% as described herein, and/or significant A reduced amount of material in the propagation medium is compared to 'providing an increased production of virions. The determination of the molar osmolality of the cell culture medium is described below. In another preferred embodiment of the invention, for the propagation of a virus Medium 2 has not been significantly lower in cell culture medium previously used to culture cells (preferably not less than 50%, more preferably not less than 55%, even more preferably not less than 60% and even optimally At 65%, and in another Protein preferred embodiment 154987.doc • 31- 201202425 preferred less than 70% or 75%) of the] long because? And / or the total amount of inorganic salts. Reference is also made to the embodiments described above. In another preferred embodiment, the medium for culturing the cells is replaced with a medium for virus propagation before or during the addition of the virus to the cells with the infectious 14 virions, wherein the medium for virus propagation is used. The medium has the same type as the cell culture medium used for cell culture, but does not contain BSA. In another preferred embodiment of the method of the present invention, the medium for propagating the virus does not have a lower amount of three selected from the group consisting of growth factors and/or inorganic salts, compared to the cell culture medium for culturing the cells. , two or one individual substance or group of substances. It is intended that, according to the present invention, the propagation step is preferably carried out by using a virus propagation medium which does not have a significantly reduced amount of individual substances as described above. In other words, 'as much as possible compared to the cell culture medium', the same or at least not significantly lower amounts of the individual substances or groups of substances are contained in the virus propagation medium, and the replacement medium is replaced, for example, the cell culture medium for cell culture is replaced by the virus propagation medium. It occurs in a certain period of time, which is generally determined by the size of the cell culture. If the cell culture is carried out on a small or semi-industrial scale (for example, below about 31 or 31, or for a working volume of, for example, 30 ml or less), the medium is replaced at a large/industrial scale (such as having 1 〇). Cell cultures under the above working volume of bioreactors require much faster replacement times. 154987.doc •32- 201202425 If the cell culture has been carried out on an industrial scale or on a large scale, the terms “before inoculation” or “before the virus addition step” mean that the medium replacement occurs within 12 hours or less, preferably 1〇. Hour, 9 hours, 8 hours, 7 hours or 6 hours or less, more preferably 5 hours or less, or even more preferably 4 hours or less. If the cell culture has been carried out on a small scale or semi-industrial scale, the medium replacement occurs 5 hours or less, preferably 4 hours, 3 hours, or 2 hours or less, more preferably 4 hours or less, more preferably i. Within hours or hours, more preferably 3 minutes or less, and even more preferably 15 minutes or less. Alternatively, the medium can be replaced during virus addition, in particular for both operations to be performed simultaneously. In the method of the present invention, any suitable cell culture medium known to those skilled in the art can be used. In general, a suitable cell culture medium contains a plurality of components (also referred to as additives and substances, respectively), such as inorganic salts, amino acids, nucleic acids, vitamins, lipids, sugar or carbon sources, proteins, growth factors, surfactants, and pH indicator. In addition, the medium used can be formulated such that the cultured cells retain desired characteristics, such as one or more of the following features including, but not limited to, non-tumorigenic, growth in the manner of adhering cells, support for infectivity during culture. Viral replication. In one embodiment, any suitable inorganic salt known to those skilled in the art may be present in the cell culture medium; the inorganic salt is preferably selected from the group consisting of CaCl2, CuS04, Fe(N03)3, FeS04, KC1. MgCl2

MgS04、NaC卜 NaHC03、Na2HP04、NaH2P〇4、Na2Se〇3、 154987.doc -33· 201202425 乙酸納及ZnS04。 在另一較佳實施例中,熟習此項技術者已知的任何合適 胺基酸可存在於細胞培養基中。胺基酸較佳選自由以下組 成之群:L-丙胺酸、L-精胺酸-HC1、L-天冬酿胺(游離 驗)、L-天冬醯胺xH2〇、L-天冬胺酸、L-半胱胺酸_HC1(無 水)、L-半胱胺酸-HCl-H2〇、L-耽胺酸、L-耽胺酸X2HC1、 L-麵胺酸、L-麵胺醯胺、甘胺酸、L-組胺酸-HC1xH20、 異白胺酸、L-離胺酸、L-離胺酸-HC1、L-曱硫胺酸、L·苯 丙胺酸、L-捕胺酸、經基-L-捕胺酸(非動物)、絲胺酸、 L-蘇胺酸、L-色胺酸、L-酷·胺酸、L-酷·胺酸x2Nax2H20及 L-纈胺酸。 在另一較佳實施例中,熟習此項技術者已知的任何合適 核酸可存在於細胞培養基中。核酸較佳選自由以下組成之 群:硫酸腺嘌呤、腺苷-5-構酸鹽、腺苷-5-三磷酸鹽、麵 胱甘肽(還原)、鳥嘴吟斐波那契(guanine Fib〇naccj,jpg)、 鳥嘌呤HC1、D-核糖、2-去氧-D-核糖、胸腺嘧啶、尿嘧 。定、黃嗓吟及次黃嗓吟。 在另一較佳實施例中,熟習此項技術者已知的任何合適 維生素可存在於細胞培養基中。維生素較佳選自由以下組 成之群:對胺基苯甲酸、抗壞血酸、D·泛酸鈣、D·生物 素、氣化膽鹼、鳕魚肝油、麥角鈣化醇、葉酸、^肌醇、 曱萘醌、菸鹼醯胺、菸鹼酸、腐胺2HC丨、吡哆醛_HC1、吡 哆醇-HC1、核黃素、硫胺素_Ηα、二硫辛酸、胸苷、生育 酚磷酸二鈉、DL-生育酚乙酸酯、維生素a乙酸酯及維生 154987.doc •34- 201202425 素〜。 在另一較佳實施例中,熟習此項技術者已知的任何合適 脂質可存在於細胞培養基中。脂質較佳選自由以下組成之 群:膽固醇、次亞麻油酸、亞麻油酸、棕摘油酸、花生四 稀酸、硬脂酸'肉豆蔻酸、棕櫚酸及油酸。 在另一較佳實施例中,熟習此項技術者已知的任何合適 糖或碳源可存在於細胞培養基中。糖或碳源較佳選自由1 葡萄糖、D-果糖及丙酮酸鈉組成之群。 在另一較佳實施例令,熟習此項技術者已知的任何合適 蛋白質可存在於細胞培養基中。蛋白質較佳選自由BSA(牛 血π白蛋白,第V部分)(諸如Albumax I(牛類富含脂質之 BSA))、乳白蛋白水解物及Primat〇ne RL組成之群。 在另一較佳實施例中,熟習此項技術者已知的任何生長 因子可存在於細胞培養基中。生長因子較佳選自由表皮生 長因子(鼠類 '重組鼠類或重組人類表皮生長因子)、胰島 素(諸如人類騰島素(結晶生物合成人類胰島素))及轉鐵蛋 白(元全牛類轉鐵蛋白)組成之群。 在另-較佳實施财,可使用熟f此項技術者已知的任 何合適界面活性劑。界面活性馳佳選自由P1_ic F68 及Tween 80組成之群。此外亦可使用乙醇。 在另一較佳實施例中,可栋用i11 -., J便用心不劑,諸如pH值指示 劑。可使用熟習此項技術者知 4t 一 何考已知的任何合適指示劑。所用 才曰不劑較佳為酚紅。 在一實施例中 細胞培養基進一 步較佳補充有抗生素。 154987.doc •35- 201202425 一般而言’熟習此項技術者已知的任何合適抗生素可以適 合濃度單獨或與其他抗生素組合使用。在一較佳實施例 中,未使用抗生素。 在另一實施例中,細胞培養基未補充有抗生素。 在另一實施例中’病毒繁殖培養基未補充有抗生素。 在另一實施例中,細胞培養基及病毒繁殖培養基均未補 充有抗生素。 詳言之’細胞培養基及/或病毒繁殖培養基未補充有大 環内酯多烯抗生素或其衍生物或類似物。 使細胞培養基及/或病毒繁殖培養基省去補充抗生素, 尤其大環内醋多稀抗生素或其衍生物或類似物,提供一種 經改良之病毒組分製造方法’其例如關於該方法之穩固性 或操作經改良。藉由應用本發明之方法,儘管如上所述省 去抗生素’甚至在如本文所述使用極低MOI時仍可實現病 毒產量增加。 用於病毒繁殖之培養基(亦即置換培養基)較佳為無Bsa 或基本上無BSA之培養基。基本上無BSA意謂培養基中僅 含有痕量BSA,其對於細胞培養及/或後續進行之加工及/ 或繁殖病毒粒子及/或病毒組分之預期用途不具有任何影 響,較佳不具有任何負面影響。 此外’可使用上述組分及/或添加劑之任何合適組合。 可用於本發明方法之適合培養基的實例為例如Episerf, 其為市售培養基(例如Invitrogen或Lonza)。含有BSA之 Episerf及不含BSA之Episerf具有約360 mOsmol/kg之重量 154987.doc •36· 201202425 莫耳滲透濃度》 在本發明之方法中,向 任病毒添加時含有至少0.5 χΙΟ6個 細胞/毫升之細胞量或如本 , 所夂義之較佳量的細胞梅養 、,且〇物中添加感染性病毒中立; 两每粒子。培養細胞直至已達到相應 理想細胞密度所需的時段主 又主要取決於細胞培養規模。因 此’若以大/工業規模(參見上 兄上文)培養細胞,則用於本發明 之方法的細胞增殖至多4G天,較佳至多30天,直至達到至 少0.5—胞/毫升之細胞密度。因此,若以半工業/小 規模培養細胞,則用於本發明之方法的細胞增殖至多2〇 天,較佳至多10天或10天以下,直至達到所需細胞密度。 然而’ it到該細胞密度所需之相應必需時段為熟習此項技 術者已知,因為例如培養物之細胞密度可容易由常規方法 (諸如細胞計數)測定。在一較佳實施例中,所繁殖之細胞 為MDCK細胞。在另一較佳實施例中,細胞以黏附細胞之 方式培養於組織培養瓶中或黏附於微載體,諸如3 微載體(例如可自Amersham Biosciences獲得)。每毫升細 胞培養物之細胞密度可藉由熟習此項技術者已知的任何方 法來測定。舉例而言,若在諸如微載體珠粒上之黏附細胞 培養物中培養細胞’則可使用NucleoCounter(Chemometec)。 使用此裝置可在未經酶促處理之樣品中測定總細胞濃度》 各別細胞培養器皿之細胞密度可一天測定一次,視情況一 天測定多次。 必要時,在細胞培養之過程中,可如本文所述更換細胞 培養基。 154987.doc •37· 201202425 在本發明方法之另一較佳實施例中,向至少約0.5x10、 起始量、.田胞中添加小於1〇-s(以每個細胞之比率Mm表示; 亦參見本說明書別處)之經使用且添加至該等起始量細胞 中之感染性病毒粒子總數。術語「所用感染性病毒粒子之 〜數」在本發明之含義巾表示外部給予細胞培養組合物之 感染性病毒粒子的總數小於1〇·5。術語「接種」或「病毒 添加」在本發明之含義中分別表示將感染性病#粒子外部 添加至細胞培養組合物。在本發明之含義中,可將感染性 病毒粒子的總數-步添加至細胞培養組合物。然、而,本發 明之MOI亦可分兩步或多步添加至細胞培養物,例如用感 染性病毒粒子總數之一部分進行第一個病毒添加步驟,隨 後用感染性病毒粒子之另一部分進行第二個或多個病毒添 加步驟。各別接種步驟之間的時滯可變化。在一較佳實施 例中,病毒添加作為整體一步進行及/或在2小時或2小時 以下之時段内,較佳在1小時或1小時以下之時段内,甚至 更佳在30分鐘或30分鐘以下之時段内且最佳在15分鐘或1〇 分鐘或10分鐘以下之時段内完成。 一般而言,將病毒添加至細胞培養物中所存在之細胞可 藉由熟習此項技術者已知的任何合適方法來進行。舉例而 吕’可藉由將病毒接種體簡單地添加至細胞培養物來接種 細胞。在本發明之含義中,可在整個培養階段(接種及病 毒繁殖之前的細胞培養)期間使用含有相同組分之細胞培 養基,但亦可置換該培養基且使用與先前所用之培養基相 比含有不同組分/添加劑/物質之培養基。關於此方面,參 154987.doc -38- 201202425 考上文描述。 用於培養細胞之細胞培養基較佳經置換為病毒繁殖培養 基’其重量莫耳滲透濃度為用於培養細胞之培養基之重量 莫耳滲透濃度的至少95%(參見上文):如例如由圖1及圖2 可推斷出’若用於培養細胞之細胞培養基經置換為具有至 少95。/。之用於培養細胞之細胞培養基之重量莫耳滲透濃度 的病毋繁殖培養基,則該等細胞之蛋白質產量及生存率可 增加。右細胞培養基經置換為與該細胞培養基相比不具有 顯者較低總量之蛋白質、生長因子及/或無機鹽之病毒繁 殖坧養基,或若該病毒繁殖培養基同時具有兩種性質,則 可發現類似有利作用。 在本發明之一較佳實施例中,接種或病毒添加分別進行 如下.在細胞培養結束時、在添加感染性病毒粒子之前或 』門藉㈤於用熟習此項技術者已知的適合洗蘇液進行洗 々步驟而將該細胞培養基置換為病毒培養基。將較佳在添 刖J時以内製備之病毒接種體添加至該細胞培養物。 在已添加病毒接_ m同時在此步射更換培養基 之後’開始用病毒感染細胞且繁殖病毒。在本發明之含義 中,術語「病毒添加後」或「接種後」表示以完成病毒接 種體添加至細胞培養物起始之時段。此外,在本發明之含 義中’術語「病毒添加步驟期間」表示進行接種期間之時 二或至:在時間上存在重疊。病毒添加步驟起始於添加 體:二甘粒:至細胞培養物且結束於完成整個病毒接種 ’”、。病毒添加時之細胞密度可藉由熟習此項技術者 154987.doc •39· 201202425 已知的任何合適方法來測定。 如上所述,可在與培養基之最終體積相比減小之培養基 體積中用病毒(例如用感染性粒子,諸如流感粒子)接種細 胞。舉例而言’減小之體積可相當於約7〇%、較佳約 50%、更佳約40%且最佳約30%之該培養基的最終體積。 在接種階段結束時,用病毒培養基將減少之細胞培養基補 充至100%的最終濃度。如上所述,此補充所用之病毒培 養基可為在接種階段期間所用之培養基,或其可為與在接 種階段期間所用之培養基不同的培養基。其較佳為接種所 用之培養基。 在已完成細胞接種(或分別用病毒懸浮液培養細胞)之 後’其為剛完成病毒接種體添加至細胞培養物之情況(參 見上文),培養細胞另一特定時段(病毒繁殖階段),直至可 觀察到所需CPE(參見下文)。此外,亦可藉由熟習此項技 術者已知的任何指示劑指示病毒製造步驟之結束,諸如藉 由空微載體及/或藉由進入生物反應器之p〇2增加或〇2流減 小。一般而έ,其為約5小時至8天、較佳約1 〇小時至約6 天、約10小時至約5天、更佳約10小時至約4天且最佳約12 小時至約3天之另一培養階段後的情況。CPE為一種致病 效應,其轉而為對細胞生長或維持之不利效應,尤其與微 生物及/或病毒感染有關之效應。致病效應包括(但不限於) 致細胞病變效應、細胞破裂、抑制生長、抑制蛋白質合成 或細胞凋亡^ CPE為可觀察到的細胞結構之改變,其可隨 細胞類型及死亡原因而變化,且可根據此項技術中確立之 154987.doc •40· 201202425 知識來判定。舉例而言,-些最常見的病毒感染效應為形 態變化’諸如細胞變圓且自基底脫離、細胞溶解、合胞體 形成及包涵體形成。CPE可根據熟習此項技術者已知的任 可。適方去來判疋’例如藉由顯微鏡觀察及估計細胞覆蓋 反應器皿及微載體之百分比。 本發明之方法進一步包含一或多個 在一較佳實施例中 進-步加工繁殖病毒粒子之步驟’較佳用於製備經分離或 經純化之繁殖病毒粒子(例如流感病毒粒子)。該等加工病 毒粒子較佳包含不活化病毒粒子、及/或減毒病毒粒子、 及/或分裂病毒抗原、及/或次單位病毒抗原、及/或病毒 體》玄加工病毒粒子進一步較佳包含一或多個流感病毒抗 原,諸如HA及/或NA。 細胞培養基分離繁殖病毒粒子可藉由熟習此項技術者 已去的任何合適方法來進行。舉例而言,病毒粒子可藉由 例如用刀離器或過濾器使細胞或細胞殘餘物與培養基分離 來收集。已知方法包括(但不限於)過濾、超濾、、吸附於硫 自“貝上且溶離’及離心。舉例而言’ &amp;自經接種及感染之 σ養物的粗培養基可首先藉由在例如2〇〇至2〇〇〇 g下(連續) 離心約5分鐘以移除細胞碎片及其他顆粒物質來淨化。或 者,經由例如0.8 0„!乙酸纖維素過濾器過濾培養基,以移 除7C整細胞及其他顆粒物質。隨後視情況使經淨化之培養 基上清液在例如15,000 g下離心約3_5小時,以使病毒(諸 如机感病毒)結成離心塊或藉由使用例如3〇〇 MWCO濾 膜超濾濃縮。之後,可使病毒粒子離心塊再懸浮於適當緩 154987.doc •41 · 201202425 衝液中’諸如STE緩衝液(0.01 M Tris-HCl ; 0.15 Μ NaCl ; 0.0001 Μ EDTA)或在pH 7·4下之PBS(磷酸鹽緩衝鹽 水),隨後可例如藉由蔗糖(60%-12%)或酒石酸钟(5〇%_ 10%)之密度梯度超離心濃縮及/或進一步純化經分離之病 毒粒子。在一定速度下離心梯度溶液且持續一段時間,以 足以使病毒粒子濃縮為可見帶用於回收。可對繁殖病毒粒 子進一步進行離子交換層析或尺寸排阻層析。此外,可酶 促處理繁殖病毒粒子及/或所含之核酸。 此外’可根據熟習此項技術者已知的任何合適方法不活 化、殺死或減毒繁殖病毒粒子。減毒可例如以化學方式咬 藉由標準連續傳代來實現,其中使用在敏感的細胞培養物 中傳代足夠次數,直至使該病毒粒子在不損失免疫原性的 情況下無致病性。此外,可例如藉由清潔劑或甲醛處理來 不活化病毒粒子。 在本發明之另一較佳實施例中,可進一步加工所獲得之 繁殖病毒粒子,以便獲得例如病毒抗原,諸如11八及/或 NA ^在一較佳實施例中,獲得HA ^熟習此項技術者已知 可如何獲得病毒抗原。所獲得之加工病毒粒子可用於製造 流感疫苗。 其他加工步驟可視情況在上述收集及/或分離步驟之後 進行,且可包括提取可與細胞或細胞片段締合之病毒組 分、分隔病毒組分、分離病毒組分且將其純化,該等加工 步驟描述於例WPaul A. Belter (作者),E L Cussier (作 者),WeiShcm Hu(作者)之 Biosep副i〇ns: D〇wnstream I54987.doc -42- 201202425MgS04, NaC, NaHC03, Na2HP04, NaH2P〇4, Na2Se〇3, 154987.doc -33· 201202425 sodium acetate and ZnS04. In another preferred embodiment, any suitable amino acid known to those skilled in the art may be present in the cell culture medium. The amino acid is preferably selected from the group consisting of L-alanine, L-arginine-HC1, L-aspartame (free test), L-aspartate xH2, L-aspartate Acid, L-cysteine_HC1 (anhydrous), L-cysteine-HCl-H2, L-proline, L-proline X2HC1, L- faceamine, L- faceamine Amine, glycine, L-histidine-HC1xH20, isoleucine, L-lysine, L-lysine-HC1, L-oxime thioacid, L-phenylalanine, L-acantine , thio-L-amino acid (non-animal), serine, L-threonine, L-tryptophan, L-cool amine acid, L-cool amine acid x2Nax2H20 and L-proline . In another preferred embodiment, any suitable nucleic acid known to those skilled in the art can be present in the cell culture medium. Preferably, the nucleic acid is selected from the group consisting of adenine sulfate, adenosine-5-phosphate, adenosine-5-triphosphate, glutathione (reduction), and guanine Fib 〇naccj, jpg), guanine HC1, D-ribose, 2-deoxy-D-ribose, thymine, uridine. Ding, Astragalus and Hypoxanthine. In another preferred embodiment, any suitable vitamin known to those skilled in the art may be present in the cell culture medium. The vitamin is preferably selected from the group consisting of p-aminobenzoic acid, ascorbic acid, D. calcium pantothenate, D. biotin, gasified choline, cod liver oil, ergocalciferol, folic acid, inositol, and naphthoquinone. Nicotinamide, nicotinic acid, putrescine 2HC, pyridoxal _HC1, pyridoxine-HC1, riboflavin, thiamine Ηα, dithiooctanoic acid, thymidine, tocopherol phosphate disodium, DL-tocopherol acetate, vitamin a acetate and vitamin 154987.doc •34- 201202425 prime ~. In another preferred embodiment, any suitable lipid known to those skilled in the art may be present in the cell culture medium. The lipid is preferably selected from the group consisting of cholesterol, linoleic acid, linoleic acid, palm oleic acid, peanut tetrabasic acid, stearic acid 'myristic acid, palmitic acid, and oleic acid. In another preferred embodiment, any suitable sugar or carbon source known to those skilled in the art may be present in the cell culture medium. The sugar or carbon source is preferably selected from the group consisting of 1 glucose, D-fructose and sodium pyruvate. In another preferred embodiment, any suitable protein known to those skilled in the art can be present in the cell culture medium. Preferably, the protein is selected from the group consisting of BSA (bovine blood π albumin, part V) (such as Albumax I (bovine lipid-rich BSA)), lactalbumin hydrolysate, and Primatne RL. In another preferred embodiment, any growth factor known to those skilled in the art can be present in the cell culture medium. The growth factor is preferably selected from the group consisting of epidermal growth factor (murine 'recombinant murine or recombinant human epidermal growth factor), insulin (such as human tamsin (crystal biosynthesis human insulin)) and transferrin (metabolized whole bovine iron) a group of proteins). In another preferred embodiment, any suitable surfactant known to those skilled in the art can be used. The interfacial activity is preferably selected from the group consisting of P1_ic F68 and Tween 80. Ethanol can also be used. In another preferred embodiment, i11 -., J can be used, such as a pH indicator. Any suitable indicator known to those skilled in the art can be used. Preferably, the phenol red is used. In one embodiment, the cell culture medium is further preferably supplemented with antibiotics. 154987.doc •35- 201202425 In general, any suitable antibiotic known to those skilled in the art can be used in a concentration suitable for use alone or in combination with other antibiotics. In a preferred embodiment, no antibiotics are used. In another embodiment, the cell culture medium is not supplemented with antibiotics. In another embodiment, the viral propagation medium is not supplemented with antibiotics. In another embodiment, neither the cell culture medium nor the viral propagation medium is supplemented with antibiotics. The 'cell culture medium and/or virus propagation medium is not supplemented with a macrolide polyene antibiotic or a derivative or analog thereof. Having the cell culture medium and/or the viral propagation medium dispensed with the addition of antibiotics, particularly macrocyclic vinegar polyp antibiotics or derivatives or analogs thereof, provides an improved method of making viral components 'for example, regarding the robustness of the method or The operation has been improved. By applying the method of the present invention, despite the elimination of antibiotics as described above, an increase in viral yield can be achieved even when very low MOI is used as described herein. The medium for virus propagation (i.e., the replacement medium) is preferably a medium without Bsa or substantially no BSA. Substantially free of BSA means that the medium contains only traces of BSA, which does not have any effect on the cell culture and/or subsequent processing and/or propagation of the intended use of the virions and/or viral components, preferably without any Negative impact. Further, any suitable combination of the above components and/or additives may be used. An example of a suitable medium that can be used in the methods of the invention is, for example, Episerf, which is a commercially available medium (e.g., Invitrogen or Lonza). Episerf containing BSA and Episerf without BSA having a weight of about 360 mOsmol/kg 154987.doc • 36· 201202425 Molar osmotic concentration In the method of the present invention, when added to any virus, it contains at least 0.5 χΙΟ 6 cells/ml. The amount of cells or the preferred amount of cell plum, as it is, and the addition of infectious virus neutral to the sputum; two per particle. The time required to culture the cells until the corresponding ideal cell density has been reached depends primarily on the cell culture scale. Thus, if the cells are cultured on a large/industrial scale (see above, see above), the cells used in the method of the invention will proliferate for up to 4 G days, preferably up to 30 days, until a cell density of at least 0.5 cells/ml is achieved. Thus, if the cells are cultured on a semi-industrial/small scale, the cells used in the method of the invention will proliferate for up to 2 days, preferably up to 10 days or less, until the desired cell density is reached. However, the corresponding necessary time period required to reach the cell density is known to those skilled in the art because, for example, the cell density of the culture can be readily determined by conventional methods such as cell counting. In a preferred embodiment, the propagated cells are MDCK cells. In another preferred embodiment, the cells are cultured in tissue culture flasks or adhered to microcarriers, such as 3 microcarriers (e.g., available from Amersham Biosciences). The cell density per ml of cell culture can be determined by any method known to those skilled in the art. For example, NucleoCounter (Chemometec) can be used if cells are cultured in adherent cell cultures such as on microcarrier beads. Using this device, the total cell concentration can be determined in a sample that has not been enzymatically treated. The cell density of each cell culture vessel can be measured once a day, as many times as necessary. If necessary, the cell culture medium can be replaced as described herein during cell culture. 154987.doc • 37· 201202425 In another preferred embodiment of the method of the present invention, less than 1〇-s is added to at least about 0.5×10, the starting amount, and the cell (in terms of the ratio Mm per cell; See also elsewhere in this specification) and the total number of infectious virions added to the starting amount of cells. The term "number of infectious virions used" in the meaning of the present invention means that the total number of infectious virions externally administered to the cell culture composition is less than 1 〇 5. The term "inoculation" or "virus addition" means, in the meaning of the present invention, the external addition of infectious disease particles to the cell culture composition, respectively. In the meaning of the present invention, the total number of infectious virions can be added to the cell culture composition. However, the MOI of the present invention may also be added to the cell culture in two or more steps, for example, by using one of the total number of infectious virions for the first viral addition step, followed by another portion of the infectious virion. Two or more virus addition steps. The time lag between individual inoculation steps can vary. In a preferred embodiment, the virus is added as a whole step and/or within a period of 2 hours or less, preferably within 1 hour or less, or even more preferably 30 minutes or 30 minutes. The following time period is best completed within 15 minutes or 1 minute or less. In general, the addition of the virus to cells present in the cell culture can be carried out by any suitable method known to those skilled in the art. For example, LV can be seeded by simply adding the virus inoculum to the cell culture. In the meaning of the present invention, a cell culture medium containing the same components can be used throughout the culture stage (cell culture before inoculation and virus propagation), but the medium can also be replaced and used in a different group than the previously used medium. Sub-additive/additive/substance medium. In this regard, see 154987.doc -38- 201202425 for the above description. The cell culture medium for culturing the cells is preferably replaced with a virus propagation medium having a weight osmolality of at least 95% by weight of the osmotic concentration of the medium used to culture the cells (see above): as for example shown in FIG. And Figure 2 can be inferred that 'if the cell culture medium used to culture the cells is replaced with at least 95. /. The protein production and survival rate of the cell culture medium for culturing the cell culture medium can increase the protein production and survival rate. The right cell culture medium is replaced with a virus propagation nucleus that does not have a significantly lower total amount of protein, growth factor, and/or inorganic salt than the cell culture medium, or if the virus propagation medium has both properties, Similar beneficial effects can be found. In a preferred embodiment of the invention, the inoculation or virus addition is carried out as follows. At the end of the cell culture, before the addition of the infectious virions or by the door (5), it is suitable for washing with a person known to the skilled artisan. The liquid is subjected to a washing step to replace the cell culture medium with a virus medium. A virus inoculum prepared preferably in the presence of 刖J is added to the cell culture. After the virus was added and the medium was changed after this step, the cells were infected with the virus and the virus was propagated. In the meaning of the present invention, the term "after virus addition" or "after inoculation" means the period of time from the completion of the addition of the virus seed to the cell culture. Further, in the meaning of the present invention, the term "during the virus addition step" means that the period of the inoculation is performed or two: there is an overlap in time. The virus addition step begins with the addition of: di-gold: to the cell culture and ends with completing the entire virus inoculation." The cell density at the time of virus addition can be obtained by those skilled in the art 154987.doc •39· 201202425 Any suitable method for determining is described. As described above, the cells can be inoculated with a virus (e.g., with infectious particles, such as influenza particles) in a reduced medium volume compared to the final volume of the medium. For example, 'reduced The volume may correspond to about 7%, preferably about 50%, more preferably about 40%, and most preferably about 30% of the final volume of the medium. At the end of the inoculation phase, the reduced cell culture medium is supplemented to 100 with viral medium. The final concentration of %. As mentioned above, the viral medium used for this supplement may be the medium used during the inoculation phase, or it may be a different medium than that used during the inoculation phase. It is preferably the medium used for inoculation. After the cell inoculation has been completed (or the cells are separately cultured with the virus suspension), which is the case where the virus inoculum is just added to the cell culture ( See above), culture the cells for another specific period of time (virus propagation phase) until the desired CPE is observed (see below). In addition, the virus manufacturing steps can also be indicated by any indicator known to those skilled in the art. At the end, such as by empty microcarriers and/or by the addition of p〇2 into the bioreactor or by the reduction of 〇2 flow, generally έ, which is from about 5 hours to 8 days, preferably about 1 hour to A condition of about 6 days, about 10 hours to about 5 days, more preferably about 10 hours to about 4 days, and most preferably about 12 hours to about 3 days. CPE is a pathogenic effect, which in turn An adverse effect on cell growth or maintenance, especially in relation to microbial and/or viral infections. Pathogenic effects include, but are not limited to, cytopathic effects, cell rupture, growth inhibition, inhibition of protein synthesis or apoptosis. CPE is an observable change in cellular structure that can vary with cell type and cause of death, and can be determined according to the knowledge established in the art by 154987.doc • 40· 201202425. For example, some of the most common Virus infection The effect is morphological changes such as cell rounding and detachment from the substrate, cytolysis, syncytium formation, and inclusion body formation. CPE can be judged according to what is known to those skilled in the art. Microscopically observing and estimating the percentage of cells covering the reaction vessel and microcarriers. The method of the invention further comprises the step of further processing the propagation of virions in one or more preferred embodiments in a preferred embodiment. Purified reproductive virions (eg, influenza virions). The processed virions preferably comprise non-activated virions, and/or attenuated virions, and/or split virus antigens, and/or subunit viral antigens, and/or Or virion "mythomorphic virions" further preferably comprise one or more influenza virus antigens, such as HA and/or NA. Isolation and propagation of virions from cell culture media can be carried out by any suitable method known to those skilled in the art. For example, virions can be collected by separating cells or cell residues from the culture medium, for example, using a knife remover or filter. Known methods include, but are not limited to, filtration, ultrafiltration, adsorption to sulfur from "bee and dissolution" and centrifugation. For example, &amp; crude media from vaccination and infection of sigma can first be used by Centrifuge (continuously) at, for example, 2 Torr to 2 〇〇〇g for about 5 minutes to remove cell debris and other particulate matter for purification. Alternatively, filter the medium through a filter such as a 0.8 0 „! cellulose acetate filter to remove 7C whole cells and other particulate matter. The purified culture supernatant is then centrifuged, for example, at 15,000 g for about 3-5 hours, as appropriate to allow the virus (such as a virus) to form a pellet or to be concentrated by ultrafiltration using, for example, a 3 MWCO filter. Thereafter, the virion pellet can be resuspended in a suitable buffer such as STE buffer (0.01 M Tris-HCl; 0.15 Μ NaCl; 0.0001 Μ EDTA) or at pH 7.4. PBS (phosphate buffered saline) can then be concentrated and/or further purified by ultracentrifugation, for example, by density gradient of sucrose (60%-12%) or tartaric acid clock (5% to 10%). The gradient solution is centrifuged at a rate for a period of time sufficient to concentrate the virions into visible bands for recovery. The propagation virus particles can be further subjected to ion exchange chromatography or size exclusion chromatography. In addition, virions and/or nucleic acids contained therein can be propagated enzymatically. Furthermore, virions may not be propagated, killed or attenuated according to any suitable method known to those skilled in the art. Attenuation can be achieved, for example, by chemical biting by standard serial passage, wherein passage in sensitive cell cultures is used a sufficient number of times until the virions are not pathogenic without loss of immunogenicity. Further, the virions may not be activated, for example, by treatment with a detergent or formaldehyde. In another preferred embodiment of the invention, the obtained propagated virions can be further processed to obtain, for example, a viral antigen, such as 11 and/or NA ^ In a preferred embodiment, HA is obtained. The skilled person knows how to obtain viral antigens. The processed virions obtained can be used to make influenza vaccines. Other processing steps may be performed after the above collection and/or separation steps, and may include extracting viral components that can associate with cells or cell fragments, separating viral components, isolating viral components, and purifying them, such processing The steps are described in the example of WPaul A. Belter (author), EL Cussier (author), WeiShcm Hu (author) Biosep deputy i〇ns: D〇wnstream I54987.doc -42- 201202425

Processing f〇r Biotechnology的一般教程中。 如上所述,本發明之病毒粒子(諸如流感病毒粒子)包含 例如病毒體。病毒體為單層磷脂雙層小泡’其具有例如在 約70 nm直約150 nm範圍内之合適平均直徑°病毒體本質 上表示重構空病毒包膜,無包括源病毒之遺傳物質之核衣 殼。病毒體不能複製,但為含有功能性病毒包膜醣蛋白 (諸如流感病毒HA及NA)插入磷脂雙層膜中之純融合活性 小泡。 此外,加工病毒粒子包含一或多個流感抗原’諸如HA 及/或NA 此流感病毒抗原可來源於引起流感季節性、大 流行性及/或流行性爆發之病毒株。 HA可例如發現於流感病毒表面上。其為負責使病毒結 合至所感染之細胞的抗原性醣蛋白。迄今已知至少16種不 同流感HA抗原。此等亞型命名為H1至H16。NA為裂解神經 胺糖酸之醣苦鍵的酶。迄今已知至少9種流感神經胺糖酸發 酶之亞型。此等亞型可例如發現於熟習此項技術者已知的資 料庫中,諸如 PubMed 資料庫(例如 http://www_ncbi.nlm.nih.gov/ 、http://www.ncbi.nlm.nih.gov/genomes/FLU/FLU.html 、 http://www.ncbi.nlm.nih.gov/nuccore 及 http://www.ncbi.nlm_nih.gov/ nuccore/145284465?ordinalpos=l&amp;itool=EntrezSystem2.PEn trez .Sequence. Sequence一ResultsPanel.Sequence_RVDocSum )。流感病毒蛋白亦可能包含任何單獨或彼此組合之此等 HA及/或NA編碼序列。流感病毒蛋白亦可能僅含有此等序 列之一部分。流感病毒蛋白較佳含有編碼Η1、H2、H3、 154987.doc -43- 201202425 H5、H6、H7、N1、N2、N3或N7之完整序列或單獨或組 合之該等序列的一部分,較佳含有編碼H5之序列。在另一 較佳實施例中,聚核苷酸構築體包含編碼H1N1、H2n2、 H3N2、H6N1、H7N3或H7N7之序列或該等序列之一部 分,較佳包含編碼H5N1之序列或該等序列之一部分。 此外,上述本發明之方法可用於製造病毒疫苗,較佳製 造流感病毒疫苗。為此,可進行將該等病毒粒子或該等病 毒組分或病毒組分之一部分調配成疫苗組合物之步驟。 可藉由熟習此項技術者已知的適合方法調配病毒粒子或 病毒組分或病毒組分之一部分,以提供用於投與個體之病 毒疫苗。調配適用於病毒疫苗之病毒粒子及/或病毒組分 或其部分可包含其他步驟,包括(但不限於)緩衝液更換及 消毒步驟。一般而言,病毒疫苗可與適當載劑或賦形劑一 起分別預防性或治療性投與。該載劑較佳為醫藥學上可接 受之載劑,諸如無菌水、緩衝鹽水溶液、右旋糖溶液、甘 油溶液或其組合。此外,一般選擇使過敏反應或其他不當 效應減到最少且適於具體投藥途徑(例如皮下、肌内、鼻 内等)之載劑。 在另一較佳實施例中,本發明之疫苗組合物可含有其他 組分及/或添加劑,諸如佐劑。佐劑為增加免疫反應之物 質’例如多種金屬之氫氧化物、細菌細胞壁成分、油或息 角苷。 此外’本發明亦關於一種測試添加感染細胞所必需之極 低感染性病毒粒子總數/細胞(MOI)之預選病毒株至用於繁 154987.doc 201202425 殖病毒粒子之細胞培養組合物是否致使病毒粒子及/或加 工病毒粒子產量增加的方法,其包含以下步驟: a) 使細胞在細胞培養組合物中生長,直至達到至少 〇.5xl06個細胞/毫升之細胞密度, b) 將使用極低MOI之總數的預選病毒株感染性病毒粒子添 加至該細胞培養組合物,其中該極低Μ〇ι為小於丨〇·5之 MOI,或其中該河〇1為如本文所定義之較佳μ⑴, c) 將步驟b)之添加該等感染性病毒粒子至該等細胞後所獲 得之扃甘粒子及/或加工病毒粒子的產量與在使用在等於 或高於10-5範圍内之參考]^〇1將相同類型感染性病毒粒子 添加至相同類型細胞時所獲得的病毒粒子及/或加工病毒 粒子之量進行比較。 在一較佳實施例中,在以該參考M0I接種細胞後獲得病 毋粒子及/或病毒組分係在與以極低厘01接種細胞後獲得病 f粒子及/或病毒組分的相同條件下獲得。在本發明之含 義中,術语「相同條件」表示使用相同細胞培養條件,例 如關於溫度、CO2濃度、P02值、pH範圍及培養基。如本 文所述關於繁殖病毒粒子之方法的所有較佳實施例及參數 亦適於本發明之測試方法。 已驚奇地發現,平衡⑴所用預選病毒株、(ii)添加感染 性病毋粒子時之細胞密度(細胞/毫升)及(iii)用於接種細胞 之MOI,使繁殖病毒粒子及/或病毒組分之產量增加,限制 條件為在接種時細胞具有至少〇 5χ1〇6個細胞/毫升之細胞 密度,且限制條件為該ΜΟΙ為小於1〇·5之極低ΜΟΙ。其他 I54987.doc -45. 201202425 合適MOIs描述在本文別處。在先前技術方法中,向細胞 中添加「參考」MOI,其為等於或高於10·5之MOI,該參 考MOI較佳為1〇·3 ^然而,已發現在本發明中以此參考 MOI接種細胞未必分別產生繁殖病毒粒子或病毒組分之最 大產量。反而’若以預選病毒株感染性病毒粒子之總數接 種具有特定最小細胞密度之細胞,則可達到經改良之最佳 化產量’其中該MOI為小於10·5之極低MOI。藉由應用該 測試方法’可確定各預選病毒株分別提供該改良產量之繁 殖病毒粒子及病毒組分之MOI。此外,由於未出現增量效 應,可藉由使用本發明之測試方法同時並行運行多次小規 模測試培養,同時觀察本文中所揭示之最小細胞密度,以 測試使用極低MOI接種是否分別產生較高產量病毒粒子或 病毒組分,若是,則該極低河〇1為提供最高可能產量之 MOI ^此極低M0I可隨後用於大/工業規模繁殖預選病毒 株’無需重新測定適用於大規模方法之極低Μοι。令人驚 奇地,可在小規模細胞培養物中觀察到的關於所獲得之病 毒粒子及/或病毒組分的正面效應相應地轉變至大規模細 胞培養物中。 關於所接種之細胞、細胞培養組合物之接種、分別用於 接種及添加之感染性病毒粒子、感染性病毒粒子的總數、 繁殖之病毒粒子及病毒組分及細胞培養基,請參考以上說 明書。 在該測試方法之-個較佳實施例中,在第一步驟a)中, 使,,,曰胞在培養基中生長’直至達到至少〇5χΐ〇6個細胞/毫 154987.doc •46- 201202425 升之、,’田胞雄度在另一較佳實施例中,細胞生長直至達到 至少3.0x10個細胞/毫升、較佳至少5 〇χ1〇6個細胞/毫升、 進一步較佳至少7.0x1 〇6個細胞/毫升、甚至進一步較佳至 少約9.0&gt;&lt;10個細胞/毫升、較佳.至少約11〇&gt;&lt;1〇6個細胞/毫 升,或進一步較佳至少13.〇χ1〇6細胞/毫升之細胞密度e 自培養器皿中獲得之樣品的細胞密度可藉由熟習此項技 術者已知的任何方法來敎。若在黏附細胞培養物中培養 細胞,則可藉由使用如實例i中所述之Nucle〇c〇u雜测定 細胞密度。 在-較佳實施例中,該等細胞可如上所述以黏附細胞之 方式培養及增殖。 在該測試方法之-較佳實施例中,在步勸)巾,使用極 低MCH向該等細胞中添加_病毒株之感染性病毒粒子, 較佳如上所狀感染性⑽粒子。該極低顧為如上所述 在小於HT5之範圍内的_。可如上所述接種細胞,亦即 添加感染性病毒粒子。 此外,藉由進行本發明之測試方法及(分別)繁殖流感病 毒(或流感病毒粒子)之方法,可添加蛋白酶’其*ha之前 驅蛋白裂解且由此使病毒粒子或病毒分別吸附於細胞上, 藉此例如額外增加病毒組分之產量。可在病毒(例如流感 病毒)添加至細胞之前不久、同時或之後不久’添加蛋白 酶。亦可在病毒添加後8小時至1〇小時之時段後添加蛋白 酶。若添加蛋白酶與接種同時進行,則該蛋白酶可直接添 加至該細胞培養物,或例如以濃縮物形式與感染性病毒粒 154987.doc •47- 201202425 子接種體一起添加至該細胞培養物。在一較佳實施例中, 在感染性流感病毒粒子添加後,將蛋白酶以i 至%Processing f〇r Biotechnology's general tutorial. As described above, the virions of the present invention (such as influenza virions) contain, for example, virions. The virion is a monolayer phospholipid bilayer vesicle having a suitable mean diameter, for example, in the range of about 70 nm to about 150 nm. The virion essentially represents a reconstituted empty viral envelope, and no nuclear material including the genetic material of the source virus. Capsid. The virion is not replicable, but is a pure fusion active vesicle that is inserted into a phospholipid bilayer membrane containing a functional viral envelope glycoprotein (such as influenza virus HA and NA). In addition, the processing virions comprise one or more influenza antigens such as HA and/or NA. The influenza virus antigens may be derived from strains that cause seasonal, pandemic and/or epidemic outbreaks of influenza. HA can be found, for example, on the surface of influenza viruses. It is an antigenic glycoprotein responsible for binding the virus to the infected cells. At least 16 different influenza HA antigens have been known to date. These subtypes are named H1 to H16. NA is an enzyme that cleaves the sugar bond of the neuroglycolic acid. At least 9 influenza neuraminidase enzyme subtypes have been known to date. Such subtypes can be found, for example, in a database known to those skilled in the art, such as the PubMed database (eg http://www_ncbi.nlm.nih.gov/, http://www.ncbi.nlm.nih). .gov/genomes/FLU/FLU.html , http://www.ncbi.nlm.nih.gov/nuccore and http://www.ncbi.nlm_nih.gov/ nuccore/145284465?ordinalpos=l&itool=EntrezSystem2 .PEn trez .Sequence. Sequence - ResultsPanel.Sequence_RVDocSum ). Influenza viral proteins may also comprise any of these HA and/or NA coding sequences, either alone or in combination with each other. Influenza virus proteins may also contain only a portion of these sequences. Preferably, the influenza virus protein comprises a complete sequence encoding Η1, H2, H3, 154987.doc-43-201202425 H5, H6, H7, N1, N2, N3 or N7, or a portion of the sequences, alone or in combination, preferably containing The sequence encoding H5. In another preferred embodiment, the polynucleotide construct comprises a sequence encoding H1N1, H2n2, H3N2, H6N1, H7N3 or H7N7 or a portion of the sequences, preferably comprising a sequence encoding H5N1 or a portion of the sequences . Furthermore, the above method of the present invention can be used to manufacture a viral vaccine, preferably an influenza virus vaccine. To this end, the step of partially displacing the virions or one of the viral components or viral components into a vaccine composition can be carried out. A virion or a viral component or a portion of a viral component can be formulated by a suitable method known to those skilled in the art to provide a viral vaccine for administration to an individual. The deployment of virions and/or viral components suitable for use in a viral vaccine or portions thereof may include additional steps including, but not limited to, buffer replacement and sterilization steps. In general, viral vaccines can be administered prophylactically or therapeutically, separately with appropriate carriers or excipients. Preferably, the carrier is a pharmaceutically acceptable carrier such as sterile water, a buffered saline solution, a dextrose solution, a glycerol solution or a combination thereof. In addition, carriers which minimize allergic or other undue effects and which are suitable for the particular route of administration (e.g., subcutaneous, intramuscular, intranasal, etc.) are generally selected. In another preferred embodiment, the vaccine composition of the invention may contain other components and/or additives, such as adjuvants. An adjuvant is a substance that increases an immune response, such as a hydroxide of a plurality of metals, a bacterial cell wall component, an oil or a scutellarin. Furthermore, the present invention also relates to a method for testing a cell culture composition for the total number of very low infectious virions/cells (MOI) necessary for the addition of infected cells to a cell culture composition for use in the 154987.doc 201202425 virion to cause virions. And/or a method of processing increased virion yield comprising the steps of: a) growing cells in a cell culture composition until a cell density of at least x5×10 6 cells/ml is reached, b) using a very low MOI A total number of preselected strains of infectious virions are added to the cell culture composition, wherein the very low Μ〇ι is an MOI less than 丨〇·5, or wherein the 〇1 is preferably μ(1), c as defined herein, The yield of the glycoside particles and/or processed virions obtained by adding the infectious virions to the cells in step b) and the reference in the range of 10-5 or higher. 1 Compare the amount of virions and/or processed virions obtained when the same type of infectious virion is added to the same type of cells. In a preferred embodiment, the diseased granules and/or viral components are obtained after seeding the cells with the reference M0I in the same conditions as the diseased f particles and/or viral components obtained after seeding the cells at a very low ratio of 01. Obtained under. In the meaning of the present invention, the term "identical conditions" means the use of the same cell culture conditions, for example, with respect to temperature, CO2 concentration, P02 value, pH range, and medium. All of the preferred embodiments and parameters of the method for propagating virions as described herein are also suitable for the test method of the present invention. Surprisingly, it has been found that balancing the preselected virus strain used in (1), (ii) the cell density (cells/ml) when the infectious disease particles are added, and (iii) the MOI used to inoculate the cells, allowing the propagation of virions and/or viral components. The yield is increased by limiting the cell to a cell density of at least χ5χ1〇6 cells/ml at the time of inoculation, and the restriction is that the ΜΟΙ is extremely low 〇5〇. Other I54987.doc -45. 201202425 Suitable MOIs are described elsewhere in this document. In the prior art method, a "reference" MOI is added to the cell, which is an MOI equal to or higher than 10.5, and the reference MOI is preferably 1 〇 3 ^ However, it has been found in the present invention to reference the MOI Inoculation of cells does not necessarily result in the maximum production of reproductive virions or viral components, respectively. Instead, if the cells having a specific minimum cell density are seeded with the total number of preselected virus strain infectious virus particles, an improved optimized yield can be achieved, wherein the MOI is an extremely low MOI of less than 10.5. By applying the test method, it is determined that each of the preselected virus strains respectively provides the MOI of the improved production of the viremia virus particles and the virus components. In addition, since no incremental effect occurs, multiple small-scale test cultures can be simultaneously run in parallel by using the test method of the present invention, while observing the minimum cell density disclosed herein to test whether the use of very low MOI vaccination respectively produces High-yield virions or viral components, if so, the extremely low 〇1 is the MOI that provides the highest possible yield. This extremely low MOR can then be used for large/industrial-scale propagation of preselected strains' without re-measurement for large scale The method is extremely low Μοι. Surprisingly, the positive effects observed with small-scale cell cultures on the obtained viral particles and/or viral components are correspondingly converted into large-scale cell cultures. For the inoculated cells, the inoculation of the cell culture composition, the infectious virions used for inoculation and addition, the total number of infectious virions, the virions and virus components and the cell culture medium, please refer to the above description. In a preferred embodiment of the test method, in the first step a), the cells are grown in the medium until reaching at least χΐ〇5χΐ〇6 cells/ml 154987.doc •46-201202425 In the other preferred embodiment, the cells are grown until at least 3.0 x 10 cells/ml, preferably at least 5 〇χ 1 〇 6 cells/ml, more preferably at least 7.0 x 1 〇. 6 cells/ml, even more preferably at least about 9.0&gt;&lt; 10 cells/ml, preferably at least about 11 〇&gt;&lt;1〇6 cells/ml, or further preferably at least 13.〇 Cell density of χ1〇6 cells/ml e The cell density of the sample obtained from the culture vessel can be obtained by any method known to those skilled in the art. If the cells are cultured in adherent cell culture, the cell density can be determined by using Nucle® c〇u as described in Example i. In a preferred embodiment, the cells can be cultured and propagated as described above by adhering cells. In the preferred embodiment of the test method, the infectious virions of the virion strain are added to the cells using very low MCH, preferably infective (10) particles as described above. This extremely low is considered to be _ in the range of less than HT5 as described above. The cells can be seeded as described above, i.e., infectious virions are added. Furthermore, by carrying out the test method of the present invention and the method of (respectively) breeding influenza virus (or influenza virion), it is possible to add a protease 'the *ha pro-protein cleavage and thereby adsorb the virions or viruses on the cells, respectively. This, for example, additionally increases the yield of viral components. The protease may be added shortly before, simultaneously with, or shortly after the virus (e.g., influenza virus) is added to the cells. The protease may also be added after a period of 8 hours to 1 hour after the virus is added. If the protease is added simultaneously with the inoculation, the protease can be added directly to the cell culture or added to the cell culture, for example, as a concentrate with the infectious virions 154987.doc • 47-201202425 sub-inoculum. In a preferred embodiment, the protease is i to % after the addition of infectious influenza virions.

Hg/ml之濃度範圍添加至置換培養基。在另一較佳實施例 中,蛋白酶以大於1.0 #§/1111至50 pg/ml2濃度範圍較佳 1.5 pg/ml至50 Hg/m丨之濃度範圍、更佳2〇叫/⑹至咒 Kg/ml之濃度範圍及甚至更佳2·5 μ§Λη1至5〇 Rg/m丨之濃度範 圍添加至置換培養基。可添加之適合蛋白酶為熟習此項技 術者已知,例如蛋白酶為絲胺酸蛋白酶、半胱胺酸蛋白酶 或天冬醯胺蛋白酶。較佳的合適之蛋白酶實例為胰蛋白 酶。 在另一較佳實施例中,在該測試方法之步驟a)之後,較 佳在步驟a)之後且在步驟b)之前或期間,將以極低河⑴及 參考MOI用於培養細胞之培養基置換為病毒繁殖培養基。 關於該病毒繁殖培養基,參考上文描述,可根據熟習此項 技術者已知的任何合適方法置換培養基,例如其可如上所 述進行。 此外,關於可分別用於細胞培養階段及病毒繁殖階段之 培養基,參考上文描述。 接種細胞培養物以及在接種階段(病毒繁殖)後培養細胞 培養物係如上所述進行。 在培養階段已達到結束後,視情況在該測試方法之步驟 c)之前’進行收集及/或分離步驟。此/此等步驟可如本文 別處所述來進行。 可進一步加工所獲得之繁殖病毒粒子。加工病毒粒子 154987.doc • 48 · 201202425 (或病毒組分分別)包含不活化病毒粒子、及/或減毒病毒粒 子、及/或分裂病毒抗原、及/或次單位病毒抗原、及/或病 毒體。此外’可分別測定病毒粒子及/或病毒組分之量戍 產量。 一般而言,可藉由熟習此項技術者已知的任何合適方法 測定繁殖病毒粒子之量。病毒產量較佳可如上所述藉由測 定TCIDso來定量。所獲得之病毒組分的量可藉由熟習此項 技術者已知的任何合適方法來測定。適合之方法之實例為 單向輻射免疫擴散(SRID)測試,其可根據歐洲藥典 (Monograph 2149 (04/2009:2149) Influenza Vaccine (surface antigen,inactivated,prepared in cell cultures))之說明書進 行,用於測定HA。免疫化學法係基於抗體對抗原之選擇 性、可逆且非共價結合。使用此等方法偵測或定量抗原或 杬體。可偵測抗原-抗體複合物之形成,且可藉由多種技 術量測所形成複合物的量。免疫沈澱法(SRID)為一種簡單 的定量免疫擴散技術。當外部反應物與内部反應物之間已 建立平衡時,起源於外部反應物部位之環形沈澱區與所用 抗原之量成正比且與凝膠中之抗體濃度成反比。簡言之, 在凝膠模令洗鑄含有預定量抗血清之瓊脂糖凝膠。使用每 小瓶具有預定含量HA之各別適合病毒株之凍乾血球凝集 素抗原試劑以及每毫升瓊脂糖具有預定含量之各別適合病 毒株之凍乾抗血球凝集素綿羊血清。將參考抗原及單價本 體稀釋至預定濃度且在室溫下用1%兩性洗滌劑(破壞病毒 粒)處理3 0刀鐘。隨後將經處理之抗原及本體接種至刺入 154987.doc -49· 201202425 凝固凝膠中之孔中且在室溫下靜置擴散至少18小時隔夜。 之後,在凝膠黏結膜上乾燥凝膠且用滤紙(諸如沃特曼滤 紙(Whatman filter paper))及紙巾乾燥。一旦乾燥即用考 馬斯亮藍(Coomassie bdlliant bhle)G_25〇將凝膠染色以 便確定抗體/抗原凝集物之存在。使用適合軟體量測所得 沈殿區之直徑。隨後藉由使用統計分析程式計算血球凝集 素含量。 在該測試方法之步驟c)中,將步驟b)之感染性病毒粒子 添加至該等細胞之後所獲得之病毒粒子及/或加工病毒粒 子的產量與當使用在等於或高於1〇-5範圍内之參考Μ〇ι添 加相同類型感染性病毒粒子至相同類型細胞時所獲得之病 毒粒子及/或加工病毒粒子之量進行比較。該參考Μ〇ι較佳 為 10·3 〇 關於術語「參考MOI」,參考上文描述。 為測定最適於繁殖病毒粒子之方法的M〇I,在含有相同 培養基且使用相同加工條件之培養器皿中測試至少兩種不 同MOI。為此,使用至少兩個培養器皿;第一培養器皿含 有以如上所述之參考M0I接種之細胞培養組合物且第二培 養器皿含有使用本發明之極低M〇I接種之細胞培養組合 物。然而,較佳測試一種以上本發明之極低M〇I,以便發 現最適於各別加工條件之M〇I。因此,較佳以參考以⑴進 行 \以上接種及/或以極低MOI進行一次以上接種。此 外,可同時使用本發明不同之極低1^〇1進行一系列培養程 序。此外可在任何規模下進行該測試方法,該測試方法較 154987.doc -50- 201202425 佳首先在小規模下進行,隨後使用極低贿在半工業或大 規模細胞培養物下進行。 在^較佳實__ ’步驟b)之感練病毒粒子添 細:後所獲得之病毒粒子或加工病毒粒子之量為使用在至 少10 5或10·5以上範圍内之兔去 參考MOI添加相同類型感染性病 毒粒子至相同類型細胞後 病毒粒子或加工病毒粒 子之量的至少U倍'較佳至少15倍、更 至少3倍,其中病毒粒子之量較…廣且取佳 篁較佳在病毒添加後24小時測 定。可如上所述測定繁殖病毒粒子及病毒址分之量。、 本發明亦關於一種用於製造病毒粒子及/或病毒組分之 細胞培養組合物,其中 a) 已藉由使用至少〇 5 x〗〇6加Λ , • 〇個細胞/毫升之起始細胞量製備 該細胞培養組合物,亦κ户 主 ' 卩在病毋添加時該細胞培養物中之 細胞量為至少0.5χ106個細胞/毫升,及 b) 已向步驟a)之細胞培養組合物中添加使用小於—之極 低MOI之總數的感染性病毒粒子,及 C)在病毒添加後1天範圍内,步驟b)之細胞培養組合物中 所存在之活細胞量相當於該細胞培養組合物中所存在之起 始細胞量(亦即在病毒添加時該細胞培養物中之活細胞量) 的至人約60%、較佳至少約7〇%、更佳至少約乃%、甚至 更佳至少約80%且最佳至少約抓。 在另一較佳實施例中,在病毒添加⑴天範圍内,步驟 b)之細胞培養組合物中所存在之活細胞量相當於該細胞培 養組合物中所存左夕xp 釔始細胞量的至少約1〇〇%或至少約 154987.doc 51 201202425 110%。 在另一較佳實施例中,在病毒添加後4 8小時之範圍内, 步驟b)之細胞培養組合物中所存在之活細胞量相當於該細 胞培養組合物中所存在之起始細胞量的至少約5%、較佳 至少約10%、較佳至少約丨5%。 關於例如細胞培養組合物、病毒粒子及/或病毒組分、 起始細胞量、接種細胞培養組合物(亦即添加病毒粒子至 細胞培養物)、MOI及測定細胞培養物中所存在之細胞量的 方法(細胞密度,以細胞/毫升表示),參考上文描述。該細 胞:養組合物可有利地改良病毒組分之製造,例如關於所 獲得之產量及/或關於製造該等病毒組分所需要之時間。 在-較佳實施例中,步驟a)之細胞培養組合物已根據如 本文所述之測試方法以所測試之M〇I接種。 在另-較佳實施财’該細胞培養組合物在病毒添加後 4天之後展現高於8 _ml、較佳高於9μβ/ηιΐ、更佳高於ΜThe concentration range of Hg/ml was added to the replacement medium. In another preferred embodiment, the protease is in a concentration range of more than 1.0 #§/1111 to 50 pg/ml2, preferably in a concentration range of 1.5 pg/ml to 50 Hg/m, more preferably 2 //(6) to a curse Kg. The concentration range of /ml and even more preferably the concentration range of 2·5 μ§ Λ1 to 5〇Rg/m丨 is added to the replacement medium. Suitable proteases to be added are known to those skilled in the art, for example, the protease is a serine protease, a cysteine protease or an aspartic protease. An example of a preferred suitable protease is trypsin. In another preferred embodiment, after step a) of the test method, preferably after step a) and before or during step b), the medium for culturing the cells with very low river (1) and reference MOI is used. Replace with virus propagation medium. With respect to the viral propagation medium, reference may be made to the above description, and the medium may be replaced according to any suitable method known to those skilled in the art, for example, as described above. Further, regarding the medium which can be used for the cell culture stage and the virus propagation stage, respectively, refer to the above description. The cell culture was inoculated and the cultured cells were cultured after the inoculation stage (virus propagation) as described above. After the end of the cultivation phase has been reached, the collection and/or separation steps are carried out as before step c) of the test method. This/these steps can be performed as described elsewhere herein. The obtained reproductive virions can be further processed. Processing virions 154987.doc • 48 · 201202425 (or viral components, respectively) containing non-activated virions, and/or attenuated virions, and/or split virus antigens, and/or subunit viral antigens, and/or viruses body. In addition, the amount of virions and/or viral components can be measured separately. In general, the amount of reproductive virions can be determined by any suitable method known to those skilled in the art. Preferably, the virus production can be quantified by measuring TCIDso as described above. The amount of viral component obtained can be determined by any suitable method known to those skilled in the art. An example of a suitable method is the one-way radiation immunodiffusion (SRID) test, which can be carried out according to the instructions of the European Pharmacopoeia (Monograph 2149 (04/2009: 2149) Influenza Vaccine (surface antigen, inactivated, prepared in cell cultures)). For the determination of HA. Immunochemical methods are based on the selective, reversible and non-covalent binding of antibodies to antigens. Use these methods to detect or quantify antigens or carcasses. The formation of an antigen-antibody complex can be detected and the amount of complex formed can be measured by a variety of techniques. Immunoprecipitation (SRID) is a simple quantitative immunodiffusion technique. When an equilibrium is established between the external reactants and the internal reactants, the annular precipitation zone originating from the external reactant sites is proportional to the amount of antigen used and inversely proportional to the concentration of antibody in the gel. Briefly, a gelatin gel containing a predetermined amount of antiserum was cast in a gel mold. The lyophilized hemagglutinin antigen reagent of each suitable virus strain having a predetermined content of HA per vial and the lyophilized anti-hemagglutinin sheep serum having a predetermined content of each suitable virus strain per ml of agarose are used. The reference antigen and the monovalent body were diluted to a predetermined concentration and treated with 1% amphoteric detergent (destroying virus particles) at room temperature for 30 knives. The treated antigen and body were then inoculated into wells pierced into a 154987.doc -49·201202425 coagulating gel and allowed to stand at room temperature for at least 18 hours overnight. Thereafter, the gel was dried on a gel-bonded film and dried with a filter paper (such as Whatman filter paper) and a paper towel. Once dried, the gel was stained with Coomassie bdlliant bhle G_25 to determine the presence of antibody/antigen agglutination. Use the appropriate soft body to measure the diameter of the Shen Dian area. The hemagglutinin content is then calculated by using a statistical analysis program. In step c) of the test method, the yield of virions and/or processed virions obtained after the addition of the infectious virions of step b) to the cells is used at or above 1〇-5. The reference within the range is compared to the amount of virions and/or processed virions obtained by adding the same type of infectious virions to the same type of cells. The reference Μ〇ι is preferably 10·3 〇. For the term "reference MOI", refer to the above description. To determine the M〇I method most suitable for the propagation of virions, at least two different MOIs were tested in culture vessels containing the same medium and using the same processing conditions. To this end, at least two culture vessels are used; the first culture vessel contains the cell culture composition inoculated with the reference MOI as described above and the second culture vessel contains the cell culture composition inoculated with the extremely low M〇I of the present invention. However, it is preferred to test one or more of the extremely low M〇I of the present invention in order to find the M〇I which is most suitable for the respective processing conditions. Therefore, it is preferred to refer to (1) for inoculation and/or to inoculate more than one time with a very low MOI. Further, a series of culture procedures can be carried out simultaneously using the extremely low 1^〇1 of the present invention. In addition, the test method can be carried out at any scale, which is carried out first on a small scale, and then on a semi-industrial or large-scale cell culture using very low bribes. Sensing the virions in the preferred step __ 'step b): the amount of virions or processed virions obtained afterwards is added to the reference MOI using rabbits in the range of at least 10 5 or more than 10 5 Preferably, at least U times 'the amount of virions or processed virions of the same type of infectious virions to the same type of cells is at least 15 times, more at least 3 times, wherein the amount of virions is wider and better. The virus was measured 24 hours after the addition. The amount of propagated virions and viral sites can be determined as described above. The invention also relates to a cell culture composition for the manufacture of virions and/or viral components, wherein a) has been activated by using at least x5 x 〇6 Λ, • 〇 cells/ml of starting cells The cell culture composition is prepared in an amount such that the amount of cells in the cell culture is at least 0.5 χ 106 cells/ml when the sputum is added, and b) has been added to the cell culture composition of step a) Using infectious virions that are less than the total number of extremely low MOIs, and C) the amount of viable cells present in the cell culture composition of step b) is equivalent to the cell culture composition within 1 day after virus addition. The amount of starting cells present (i.e., the amount of viable cells in the cell culture at the time of virus addition) is about 60%, preferably at least about 7%, more preferably at least about 5%, even more preferably at least About 80% and the best at least about. In another preferred embodiment, the amount of viable cells present in the cell culture composition of step b) is equivalent to at least the amount of cells present in the cell culture composition within the range of (1) days of virus addition. About 1% or at least about 154987.doc 51 201202425 110%. In another preferred embodiment, the amount of viable cells present in the cell culture composition of step b) is equivalent to the amount of starting cells present in the cell culture composition within a range of 48 hours after virus addition. At least about 5%, preferably at least about 10%, preferably at least about 5%. For example, cell culture compositions, virions and/or viral components, starting cell amounts, seed cell culture compositions (i.e., addition of virions to cell cultures), MOI, and assays for the amount of cells present in the cell culture Method (cell density, expressed in cells/ml), refer to the above description. The cells: the nutrient composition can advantageously improve the manufacture of the viral components, e.g., with respect to the yield obtained and/or the time required to manufacture the viral components. In a preferred embodiment, the cell culture composition of step a) has been inoculated with the M〇I tested according to the test methods as described herein. In another preferred embodiment, the cell culture composition exhibits greater than 8 _ml, preferably higher than 9 μβ/ηιΐ, more preferably Μ after 4 days after virus addition.

Kg/ml、甚至更佳高於15 且最佳高於_丨之 HA/ml比率。 關於術語「病毒添加後」,參考上文描述。 此外’本發明㈣於細胞培養組合物繁殖病毒粒子之用 途,其中以感染性病毒粒子接種含有至少MW個細胞/ 毫升之起始細胞量或如本文所定義之其他較佳細胞量之細 組合物;其中所用感染細胞所必需之感染性病毒粒 感染倍率」,)小於…。如上所述關 於病毒粒子兔殖方法或測試方法之其他較佳實施例亦適於 】54987.doc •52- 201202425 製備本發明之細胞培養組合物β 關於細胞培養組合物、病毒粒子、起始細胞量、接種細 胞培養物、感染性病毒粒子及Μ〇Ι ,再次參考上文描述。 此外,可如上所述收集及/或分離繁殖病毒粒子,且可視 情況進行如上所述之其他加工步驟。 本發明亦關於一種製造免疫原性病毒抗原、較佳流感病 毒抗原且更佳免疫原性血球凝集素(ΗΑ)蛋白之方法,其包 含以下步驟: a) 繁殖包含免疫原性ΗΑ之病毒粒子,其中向在病毒添加 時含有至少0.5X 106個細胞/毫升之細胞量的細胞培養組合物 中添加感染性病毒粒子,且其中所用感染細胞所必需之感 染性病毒粒子總數/細胞(Γ感染倍率」,M〇I)小於丨〇_5 ;及 b) 獲得繁殖病毒粒子,且視情況進一步加工該等繁殖病 毒粒子以分離免疫原性血球凝集素(HA)蛋白及/或免疫原 性神經胺糖酸苷酶(NA)蛋白。 在一較佳實施例中,該其他加工步驟包含對繁殖病毒粒 子之分離步驟及視情況選用之純化步驟。此步驟/此等步 驟之後為免疫原性病毒抗原、較佳流感病毒抗原且更佳免 疫原性球凝集素(ΗΑ)蛋白之分離步驟。上述其他加工步 驟為熟習此項技術者已知且為常規方法。其可為適於得到 如上所述之經分離之免疫原性病毒抗原的任何加工步驟。 在一較佳實施例中,藉由溶解進行以下繁殖病毒粒子之分 離步驟及免疫原性HA蛋白之分離步驟,例如評述於Kg/ml, even better than 15 and optimally higher than the HA/ml ratio of 丨. For the term "after virus addition", refer to the above description. Further, 'the invention (d) is for use in a cell culture composition for propagating virions, wherein the infectious virions are inoculated with a fine composition containing at least MW cells/ml of starting cells or other preferred cell amounts as defined herein. The infection virion infection rate necessary for the infected cells used is less than.... Other preferred embodiments for the virion rabbit colonization method or test method as described above are also suitable for use. 54987.doc • 52-201202425 Preparation of the cell culture composition β of the present invention Regarding cell culture composition, virion, and starting cell Amount, seed cell culture, infectious virions and sputum, again reference to the above description. In addition, virions may be collected and/or isolated for propagation as described above, and other processing steps as described above may be performed as appropriate. The invention also relates to a method for producing an immunogenic viral antigen, preferably an influenza virus antigen, and more preferably an immunogenic hemagglutinin protein, comprising the steps of: a) propagating a virion comprising an immunogenic sputum, Wherein infectious virus particles are added to a cell culture composition containing a cell amount of at least 0.5 X 106 cells/ml when the virus is added, and the total number of infectious virus particles/cells (infection magnification) necessary for the infected cells used therein is added. , M〇I) is less than 丨〇_5; and b) obtaining reproductive virions, and further processing the virions to separate immunogenic hemagglutinin (HA) protein and/or immunogenic ceramide Acid zymase (NA) protein. In a preferred embodiment, the additional processing steps comprise a separation step for propagating viral particles and optionally a purification step. This step/steps are followed by a separation step of the immunogenic viral antigen, preferably the influenza virus antigen and more preferably the immunogenic globulin (ΗΑ) protein. The other processing steps described above are known to those skilled in the art and are conventional methods. It can be any processing step suitable for obtaining the isolated immunogenic viral antigen as described above. In a preferred embodiment, the separation step of the following propagation virions and the separation step of the immunogenic HA protein are performed by dissolving, for example,

Michael W. Wolff及Udo Reichl之「D〇Wnstream Processi 1 s · 154987.doc •53· 201202425Michael W. Wolff and Udo Reichl's "D〇Wnstream Processi 1 s · 154987.doc •53· 201202425

From Egg to Cell Culture-Derived Influenza VirusFrom Egg to Cell Culture-Derived Influenza Virus

Particles」,Chem. Eng. Technol. 2008, 31,第6期,846_857 中。 較佳首先分離該等病毒粒子且隨後自該等病毒粒子分別 分隔或純化免疫原性血球凝集素(HA)蛋白,且接著分離免 疫原性血球凝集素。如上文更詳細描述’其他加工步驟較 佳在病毒粒子之收集及/或分離步驟之後進行,且可包括 提取可與細胞或細胞片段締合之病毒組分、分隔病毒組 分、分離病毒組分且將其純化。 種藉由本發明之方法製備之免疫 另外,本發明係關於一 原性血球凝集素(HA)。 明 疇 以下圖式及實例更詳細地說明本發明,然而,其僅以說 性目的呈現Μ應理解為以任何方式限制本發明之範 方法 =養基之容積莫耳渗透濃度(—y)及 參透漢度(osmolality) 、 可藉由使用任何已知方時】如藉由使轉 谷積莫耳滲透濃度/重量莫耳滲透 娶叶)測疋 用相同方法測定用於培養細胞之細=養=制條件為使 殖之培養基的容積莫耳滲透濃度/重量莫耳㈣^病毒繁 藉由量測凝D點降低測定重量莫耳 又° 測定培養基之蛋白質含量 度。 可藉由使用任何已知方法測定培養基之蛋白質含量其 154987.doc -54- 201202425 制條件為使用相同方法測定用於培養細胞之細胞培養基 及用於病毒繁殖之培養基的蛋白質含量。若干方法可用, 例如L〇wry或Bradford檢定。 測定物質總量或個別物質之量 可藉由任何已知方法測定胺基酸、生長因子及無機鹽之 里’其限制條件為使用相同方法測定用於培養細胞之細胞 培養基及用於病毒繁殖之細胞培養基中的各別含量。 可例如藉由使用HPLC(高壓液相層析)測定胺基酸之量且 可例如藉由質譜分析測定生長因子之量。可藉由用離子選 擇性電極量測培養基中無機鹽之金屬離子濃度來測定無機 鹽含量。 實例 實例1 :培養MDCK細胞 在Cytodex 3微載體上以黏附細胞之方式培養MDCK細 胞。 製備Cytodex 3微載體: 根據以下方案製備培養MDCK細胞之Cytodex 3微載體且 滅菌:稱取所需量之乾燥微載體且添加至磷酸鹽緩衝鹽水 (PBS)溶液中,以溶脹微載體。溶脹後,用PBS洗滌微載體 且隨後在121°C下滅菌。滅菌後,用細胞培養基置換PBS且 備用。 在具有31工作體積之生物反應器中培養MDCK細胞如下: 在準備好(校正感測器且滅菌)用於細胞培養之生物反應 器後,將細胞培養基及微載體添加至該生物反應器中。以 154987.doc •55· 201202425 約0.4χ 1 Ο·6個細胞/毫升之細胞密度將細胞接種至該生物反 應器。溫度保持在37°C,pH為7.1且溶解氧(DO)濃度大於 40 %之空氣飽和度。細胞將在3至4天内生長成單層細胞匯 合0 置換細胞培養基 在用感染性病毒粒子接種MDCK細胞之前,用增濃細胞 培養基置換該細胞培養基。根據以下方案置換培養基:停 止攪拌且使微載體沈降在生物反應器底部。在微載體沈降 後,藉由過壓經由80°/。浸潰管移除約80%之培養基,且隨 後用增濃培養基再填充生物反應器。 測定細胞密度(細胞/毫升) 已藉由使用1^11(:160(1:0111^61:((1;1161110111616(:)測定各別細胞培 養物中所存在之細胞的細胞密度。自生物反應器中獲取代 表樣品且在微載體沈降於試管中後,移除培養基。隨後用 溶解緩衝液及中和緩衝液處理微載體,使得能夠對細胞核 計數。 實例2 :病毒培養: 在 35°C、PH 7.1 及 DO &gt; 40% 下培養病毒株 A/Wisc〇nsin/ 67/2005 (H3N2) X-161B。 分析病毒繁殖 在細胞社度達到約3 · 0 χ 106個細胞/毫升與約4. 〇 χ 1 〇6個細 胞/毫升之範圍内之後’以病毒株A/Wiscansin/67/2005 (H3N2) X-161B接種該細胞培養物。根據以下方案接種該 細胞培養組合物: 154987.doc -56- 201202425 在細胞培養基置換後,添加計算量之病毒且單獨添加少 量膜蛋白酶(0.5 mL 2.5 %騰蛋白酶溶液)。繼續繁殖病毒, 直至達到約100%之細胞病變效應(CPE),其通常需要約3 天。可藉由顯微鏡目視檢查CPE,以估計微載體之細胞覆 蓋率。隨後可收集病毒。 分析病毒樣品 TCID5〇分析 以病毒之連續稀釋液感染MDCK細胞;若干天之後,記 錄細胞病變效應(CPE)且可計算為組織培養半數感染劑量 (TCID5G)。諸如TCID5G檢定之終點稀釋技術為量測病毒群 體之統計方法。分析該等資料之若干統計方法可用,例如 Spearman-Karber、Reed &amp; Muench或概率分析。 SRID分析(HA濃度): 用兩性洗滌劑處理流感病毒,以便使HA抗原分裂成可 擴散粒子。在擴散穿過含有特異性抗血清之瓊脂糖層之 後,抗原與抗血清一起形成沈澱環。藉由用考馬斯亮藍染 色,使此沈澱環顯而易見。將沈澱環直徑與以同樣方式處 理之標準溶液進行比較。以HA/mL表示含量。(Monograph 2149 (04/2009:2149) Influenza Vaccine (surface antigen, inactivated, prepared in cell cultures))。免疫化學法係基於 抗體對抗原之選擇性、可逆且非共價結合。使用此等方法 偵測或定量抗原或抗體。可偵測抗原-抗體複合物之形 成,且可藉由多種技術量測所形成複合物的量。免疫沈澱 法(SRID)為一種簡單的定量免疫擴散技術。當外部反應物 154987.doc -57- 201202425 與内部反應物之間已建立平衡時,起源於外部反應物部位 之環形沈殿區與所用抗原量成正比且與凝膠中之抗體濃度 成反比。 【圖式簡單說明】 圖1顯示藉由用病毒株A/Wisc〇nsin χ·161Β感染細胞所 產生之ΗΑ蛋白動力學(藉由srid檢定獲得)。 上方的線為條件「培養基置換EPI w/o BSA,ΜΟΙ ΙχΙΟ·6」 。其意謂已使用本發明之極低MOi及不具有顯著較低量蛋 白質、生長因子及/或無機鹽及/或具有用於細胞培養之培 養基之至少95%重量莫耳滲透濃度的病毒繁殖培養基(Ερι w/o BSA)(該病毒繁殖培養基中僅不含BSA)。此較佳方法 提供最佳結果。 中間曲線為條件「培養基置換CM ; MOI 1 X1 〇·6」,其 提供使用本發明之極低M0][的改良。在此條件下,細胞培 養基已經置換為病毒繁殖培養基,病毒繁殖培養基與細胞 培養基相比具有顯著較低量之蛋白質、生長因子及/或無 機鹽,及/或此培養基之重量莫耳滲透濃度小於用於細胞 培養之培養基之重量莫耳滲透濃度的95%。此病毒繁殖培 養基稱為「CM」培養基。 下方曲線為條件「培養基置換Cm ; ΜΟΙ 1χΐ〇·3」。在 此條件下,該細胞培養基已經置換為CM培養基且已以 1χ1〇3之MOI接種。此先前技術之方法提供最低11八蛋白含 量。 條件「培養基置換Epi w/o BSA,MOI lxio·6」在感染後 154987.doc •58· 201202425 第4天之平均血球凝集素蛋白產量為37〇 。條件「培 養基置換CM ; MOI lxio·6」在病毒添加後第4天產生19 Mg/ml之ΗΑ產量,且條件「培養基置換CM ; M〇I lxl〇.3j 在病毒添加後第4天具有8.7 Bg/ml之降低4倍之平均HA產 量。 此圖顯示與以參考MOI(例如MOI 1 X1 〇·3 ,下方曲線)接 種細胞相比’以極低MOI(例如ΜΟΙ 1χΐ〇-6,中間曲線及上 方曲線)接種細胞培養物後之ΗΑ產量顯著增加。此外:.顯 示此效應係歸因於ΜΟΙ降低(ΗΑ產量增加,比較下方曲線 與中間曲線),且若已用於細胞培養之培養基不用CM培養 基置換,而是用不具有顯著降低量蛋白質、生長因子及/ 或無機鹽及/或具有用於細胞培養之培養基之至少95%之重 量莫耳滲透濃度的培養基置換,則此效應可進一步增加。 圖2顯示在病毒株a/Wisconsin X-161B繁殖期間黏附細 胞之細胞動力學。 連續曲線為條件「培養基置換CM ; MOI lxlO·3」。此 條件顯示感染後第1天量測之細胞密度的較快且較大減 ✓J、〇 虛曲線表示條件「培養基置換CM ; MOI 1 X 1 〇-6」。此 處可見所量測之細胞密度輕微減小。 點線為條件「培養基置換EPI w/o BSA,MOI 1χΐ〇-6」。 此處可見感染後第1天所量測之細胞密度輕微增加。 此圖顯示,如各別細胞密度(細胞/毫升)所指示,與以參 考MOI(例如MOI 1 X 10·3)接種細胞相比,在以極低MOI(例 154987.doc -59· 201202425 如MOI 1 χ 1 0·6)接種細胞後,更多細胞存活。此外,顯示此 效應係歸因於ΜΟΙ降低,且根據本發明藉由在感染之前置 換培養基可進一步增加此效應。 圖3 員示在病毒株A/Wisconsin Χ-161Β繁殖期間之 tcid50。 曲:件曰甘培養基置換CM; M01 lxl0·3」A最低處的連續 及「、他條件(「培養基置換Epi w/0 BSA,M01 lxl0_6」 明較高感染性病毒產量,其引起賴 兩條線。車交f換⑽,ΜΟΪ lxl0·6」)為具有類似值之上方 兩條踝較高TCI〇5〇表 高蛋白質產量。 154987.doc 6〇、Particles, Chem. Eng. Technol. 2008, 31, No. 6, 846_857. Preferably, the virions are first isolated and then the immunogenic hemagglutinin (HA) protein is separately separated or purified from the virions, and then the immunogenic hemagglutinin is isolated. As described in more detail above, 'other processing steps are preferably performed after the virion collection and/or separation step, and may include extracting viral components that can associate with cells or cell fragments, separating viral components, and isolating viral components. And purify it. Immunization prepared by the method of the present invention Further, the present invention relates to a primary hemagglutinin (HA). The present invention is illustrated in more detail in the following figures and examples, however, it is intended to be presented for illustrative purposes only and is to be construed as limiting in any way the method of the invention: the volumetric molar concentration (-y) of the nutrient base and By using osmolality, by using any known formula, such as by making the glutamine osmolality/weight of the osmotic osmotic leaf, the same method is used to determine the fineness of the cultured cells. = The conditions are: the volume of the culture medium, the molar osmotic concentration / weight of the molar (four), the virus, the measurement of the concentration of the D point, the determination of the weight of the molar and the determination of the protein content of the medium. The protein content of the medium can be determined by using any known method. The 154987.doc -54 - 201202425 conditions are used to determine the protein content of the cell culture medium for cultured cells and the medium for virus propagation using the same method. Several methods are available, such as the L〇wry or Bradford assay. The total amount of the substance or the amount of the individual substance can be determined by any known method for the determination of the amino acid, the growth factor and the inorganic salt. The limitation is that the cell culture medium for culturing the cell is determined by the same method and used for virus propagation. Individual content in the cell culture medium. The amount of the amino acid can be determined, for example, by using HPLC (high pressure liquid chromatography) and the amount of the growth factor can be determined, for example, by mass spectrometry. The inorganic salt content can be determined by measuring the metal ion concentration of the inorganic salt in the medium with an ion selective electrode. EXAMPLES Example 1: Culture of MDCK cells MDCK cells were cultured on a Cytodex 3 microcarrier by adhering cells. Preparation of Cytodex 3 microcarriers: Cytodex 3 microcarriers for culturing MDCK cells were prepared and sterilized according to the following protocol: The required amount of dried microcarriers was weighed and added to a phosphate buffered saline (PBS) solution to swell the microcarriers. After swelling, the microcarriers were washed with PBS and then sterilized at 121 °C. After sterilization, the PBS was replaced with cell culture medium and used. The MDCK cells were cultured in a bioreactor having a working volume of 31 as follows: After preparing (correcting the sensor and sterilizing) the bioreactor for cell culture, the cell culture medium and the microcarriers were added to the bioreactor. The cells were seeded to the bioreactor at a cell density of about 0.4 χ 1 Ο 6 cells/ml at 154987.doc • 55· 201202425. The temperature was maintained at 37 ° C, pH 7.1 and dissolved oxygen (DO) concentration greater than 40% air saturation. The cells will grow into monolayers of cells in 3 to 4 days. 0 Replacement Cell Culture Medium The cell culture medium is replaced with a concentrated cell culture medium before inoculation of MDCK cells with infectious virions. The medium was replaced according to the following protocol: Stirring was stopped and the microcarriers were allowed to settle at the bottom of the bioreactor. After the microcarriers settle, they are passed through 80 °/ by overpressure. The dipping tube removes about 80% of the medium and then refills the bioreactor with the concentrated medium. Determination of cell density (cells/ml) The cell density of cells present in individual cell cultures was determined by using 1^11 (:160 (1:011110111616::). A representative sample was taken from the reactor and after the microcarriers were settled in a test tube, the medium was removed. The microcarriers were then treated with a lysis buffer and a neutralizing buffer to enable counting of the nuclei. Example 2: Virus culture: at 35 ° C , pH 7.1 and DO &gt; 40% culture strain A/Wisc〇nsin/ 67/2005 (H3N2) X-161B. Analysis of virus propagation in cell community reached about 3 · 0 χ 106 cells / ml with about 4 The cell culture was inoculated with virus strain A/Wiscansin/67/2005 (H3N2) X-161B after 〇χ1 〇6 cells/ml. The cell culture composition was inoculated according to the following protocol: 154987.doc -56- 201202425 After replacement of the cell culture medium, add the calculated amount of virus and add a small amount of membrane protease (0.5 mL 2.5% TGase solution) separately. Continue to propagate the virus until it reaches about 100% cytopathic effect (CPE), which usually It takes about 3 days. The CPE was visually inspected by microscopy to estimate the cell coverage of the microcarriers. The virus was then collected. Analysis of the virus sample TCID5〇 analysis Infected MDCK cells with serial dilutions of the virus; several days later, the cytopathic effect (CPE) was recorded and calculated Half of the infectious dose (TCID5G) is cultured for tissue. Endpoint dilution techniques such as the TCID5G assay are statistical methods for measuring viral populations. Several statistical methods for analyzing such data are available, such as Spearman-Karber, Reed & Muench, or Probabilistic Analysis. Analysis (HA concentration): The influenza virus is treated with an amphoteric detergent to split the HA antigen into diffusible particles. After diffusion through the agarose layer containing the specific antiserum, the antigen forms a precipitation ring with the antiserum. This precipitated ring was visualized by staining with Coomassie brilliant blue. The diameter of the precipitated ring was compared to a standard solution treated in the same manner. The content was expressed in HA/mL. (Monograph 2149 (04/2009: 2149) Influenza Vaccine (surface antigen, Inactivated, prepared in cell cultures)). Immunochemical methods are based on antibodies to antigens Optional, reversible and non-covalent binding using such methods to detect or quantify antibody or antigen-antigen can be detected. - antibody complexes form it into, and may be by the amount of complex formed by measuring a variety of techniques. Immunoprecipitation (SRID) is a simple quantitative immunodiffusion technique. When an equilibrium is established between the external reactants 154987.doc -57-201202425 and the internal reactants, the annular chamber region originating from the external reactant sites is proportional to the amount of antigen used and inversely proportional to the antibody concentration in the gel. BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 shows prion kinetics (obtained by srid assay) produced by infecting cells with virus strain A/Wisc〇nsin χ·161Β. The upper line is the condition "medium replacement EPI w/o BSA, ΙχΙΟ ΙχΙΟ · 6". It means that the extremely low MOi of the present invention and the virus propagation medium having a significantly lower amount of protein, growth factor and/or inorganic salt and/or at least 95% by weight of the osmolality of the medium for cell culture have been used. (Ερι w/o BSA) (The virus propagation medium contains only BSA). This preferred method provides the best results. The intermediate curve is the condition "medium replacement CM; MOI 1 X1 〇·6", which provides an improvement using the extremely low M0] of the present invention. Under these conditions, the cell culture medium has been replaced with a virus propagation medium having a significantly lower amount of protein, growth factor and/or inorganic salt than the cell culture medium, and/or the weight per osmotic concentration of the medium is less than The medium used for cell culture weighed 95% of the molar osmolality. This virus propagation medium is called "CM" medium. The lower curve is the condition "medium replacement Cm; ΜΟΙ 1χΐ〇·3". Under this condition, the cell culture medium has been replaced with CM medium and has been inoculated with an MOI of 1χ1〇3. This prior art method provides a minimum of 11 protein content. The condition "medium replacement Epi w/o BSA, MOI lxio·6" after infection was 154987.doc •58·201202425 on day 4, the average hemagglutinin protein production was 37〇. The condition "medium replacement CM; MOI lxio·6" produced a yield of 19 Mg/ml on the fourth day after virus addition, and the condition "medium replacement CM; M〇I lxl〇.3j had 8.7 on the fourth day after virus addition. Bg/ml is reduced by 4 times the average HA yield. This figure shows that compared to inoculation of cells with reference MOI (eg MOI 1 X1 〇·3, lower curve), 'very low MOI (eg ΜΟΙ 1χΐ〇-6, middle curve) And the upper curve) the sputum yield increased significantly after inoculation of the cell culture. In addition: It is shown that this effect is attributed to the reduction of ΜΟΙ (the increase in ΗΑ yield, comparing the lower curve with the middle curve), and if the medium has been used for cell culture, Substituting CM medium, but replacing it with a medium that does not have a significant reduction in the amount of protein, growth factor and/or inorganic salt and/or at least 95% by weight of the osmotic concentration of the medium used for cell culture, this effect can be further Figure 2 shows the cell kinetics of adherent cells during propagation of virus strain a/Wisconsin X-161B. The continuous curve is the condition "medium replacement CM; MOI lxlO·3". This condition shows that the cell density measured on the first day after infection is faster and larger. ✓J, 〇 The imaginary curve indicates the condition "medium replacement CM; MOI 1 X 1 〇-6". Here, the measured cell density is slightly reduced. The dotted line is the condition "medium replacement EPI w/o BSA, MOI 1χΐ〇-6". Here, it can be seen that the cell density measured on the first day after infection increased slightly. This figure shows that, as indicated by the individual cell density (cells/ml), compared to cells seeded with reference MOI (eg MOI 1 X 10·3), at very low MOI (eg 154987.doc -59·201202425 eg MOI 1 χ 1 0·6) After inoculation of cells, more cells survived. Furthermore, this effect is shown to be due to a decrease in sputum, and this effect can be further increased according to the present invention by replacing the medium prior to infection. Figure 3 shows the tcid50 during the breeding period of virus strain A/Wisconsin Χ-161.曲: 曰 培养基 培养基 培养基 CM ; ; M ; ; ; ; ; ; ; M ; M ; ; M M M M ; ; ; ; M ; ; ; M M ; ; M M ; ; M M M ; M ; M ; ; ; ; ; ; ; ; ; ; ; ; Line. Car exchange f (10), ΜΟΪ lxl0·6") is a high protein yield with a similar value above the two 踝 higher TCI 〇 5 。. 154987.doc 6〇,

Claims (1)

201202425 七、申請專利範圍: ι_ 一種繁殖包含免疫原性血球凝集素(HA)之流感病毒的方 法,其中在第一步驟中於細胞培養物中培養細胞及其中 隨後在第二步驟中添加感染性流感粒子至該細胞培養 物,其中詩培養該等細胞之培養基在該病毒添加步驟 之則或期間置換為與先前用於培養該等細胞之培養基的 重量莫耳滲透濃度(osmolality)相比,具有至少8〇%之重 量莫耳渗透濃度的培#基,J^與先前用於培養該等細 胞之培養基相比不具有顯著較低量,較佳不少於50%之 蛋白質、生長因子及/或無機鹽之總量,其中在病毒添加 時該細胞培養物中之細胞量為至少0.5 X 1 06個細胞/毫 升,其中在病毒添加後12至36小時内活細胞密度不低於 病毒添加時該細胞密度之40%,其中 在該病毒添加步驟期間所添加之感染性病毒粒子總數/ 細胞(感染倍率(Multiplicity 〇f infecti〇n),MOI)小於 1 〇-ί。 2. 如响求項1之方法,其中該置換培養基不含bsa(牛血清 白蛋白)。 3. 如請求項1或2之方法,其中該置換培養基不補充抗生 素。 .如月求項1或2之方法,其中在感染性流感粒子添加之 後,蛋白酶以1 pg/ml至5〇 μδ/ιη1之濃度範圍添加至該培 養基。 5.如請求項4之方法,其中蛋白酶以大於1〇吨/如至^ pg/ml之濃度範圍、較佳15吨/爪1至5〇叫/…之濃度範 154987.doc 201202425 圍、更佳2,0 pg/ml至5〇 pg/ml之濃度範圍、甚至更佳2 $ pg/ml至5〇 pg/mi之濃度範圍添加至該培養基。 6.如請求項4之方法’其中該蛋白酶為胰蛋白酶。 7·如請求項丨或2之方法,其中該等細胞為固著依賴性 (anchorage-dependent)細胞。 8.如咕求項1或2之方法,其中在該病毒添加步驟期間所添 加之該感染性病毒粒子總數/細胞(感染倍率,Μ〇ι)等於 或小於10·6。 ' 如月求項1或2之方法,其中在該病毒添力口步驟期間所添 加之該感染性病毒粒子總數/細胞(感染倍率,m〇i)等於 或小於10·7。 、 10.如明求項1或2之方法’其中在該病毒添加步驟期間所添 加之該感染性病毒粒子總數/細胞(感染倍率,Μ⑺)等於 或小於10·8。 ' 11. 如請求項!或2之方法’其中在病毒添加後12至36小時内 該活、·田胞在度不低於病毒添加時該細胞密度之。 12. 如請求項1或2之方法’其中在病毒添加後U至36小時内 該活細胞密度不低於病毒添加時該細胞密度之 13. 如清求項1或2之方沐,甘士 m 万法其中用於培養該等細胞之培養基 在該病毒添加步驟之俞赤M 訂次』間置換為與先前用於培養該 等細胞之培養基的重晉苴 更量莫耳滲透濃度相比,具有至少 95%之重量莫耳滲透濃度的培養基。 14.如請求項1或2之方法,其中 丹甲在病毒添加時該細胞培養物 中之細胞量為至少3.〇xl〇6個細胞/毫升。 154987.doc 201202425 15. 如請求項1或2之方法,其中在症皇 病毒添加時該細胞培養物 中之細胞量為至少5.OxlO6個細胞/毫升。 16. 如請求項1或2之方法,其中在病▲ 届毒添加時該細胞培養物 中之細胞量為至少7.Ox 1〇6個細胞/毫升。 17. 如請求項1或2之方法,其中在病基 届蚕添加時該細胞培養物 中之細胞量為至少9.ΟχΙΟ6個細胞/毫升。 18. 如請求項1或2之方法,其中在病毒 用每添加時該細胞培養物 中之細胞量為至少11.0Χ106個細胞/毫升。 19·如請求項1或2之方法,其中在病表 社届蚕添加時該細胞培養物 中之細胞量為至少13.ΟχΙΟ6個細胞/毫升。 20.如請求項1或2之方法,其中所用細 吓用&gt;,·田胞為動物細胞,較佳 為哺乳動物細胞。 •如請求項20之方法,其中所用細胞為mdck細胞。 22. 如請求項_之方法’其中該方法進一步包含一或多個 進一步加工該等繁殖病毒粒子之步驟。 23. 如請求項22之方法’其中該等加工病毒粒子包含不活化 (inactivated)病毒粒子、及/或減毒病毒粒子及/或分裂 病毒抗原、及/或次單位病毒抗原、及/或病毒體 (virosomes)。 24. 如請求項23之方法,其中該等加工病毒粒子包含一或多 種流感抗原。 25. 如請求項丨或2之方法,其係用於製造流感疫苗。 26. 如請求項1之方法,其中該置換培養基不含bsa(牛血清 白蛋白),其中該置換培養基不補充抗生素,且其中在添 154987.doc 201202425 加感染性流感粒子後將蛋白酶以! pg/m丨至5〇 μ§/ηι1之濃 度範圍添加至該培養基。 27. —種測試添加感染細胞所需之極低數目感染性病毒粒子/ 細胞(ΜΟΙ)之預選病毒株至用於繁殖病毒粒子之細胞培 養組合物是否致使該等病毒粒子及/或加工病毒粒子產量 增加的方法,其包含以下步驟: a) 使細胞在細胞培養組合物中生長,直至達到至少 〇·5 X1 〇6個細胞/毫升之細胞密度, b) 使用極低Μ ΟI將該預選病毒株之感染性病毒粒子總 數添加至該細胞培養組合物,其中該極低ΜΟΙ為小於1〇-5 之 ΜΟΙ, c) 比較步驟b)之感染性病毒粒子添加至細胞後所獲得 之該等病毒粒子及/或加工病毒粒子的產量與使用等於戈 商於1〇·5範圍内之參考MOI將相同類型感染性病毒粒子 添加至相同類型細胞時所獲得之病毒粒子及/或加工病毒 粒子之量。 ’ 154987.doc201202425 VII. Patent application scope: ι_ A method for breeding an influenza virus comprising immunogenic hemagglutinin (HA), wherein cells are cultured in cell culture in a first step and then infectivity is added in a second step Influenza particles to the cell culture, wherein the medium in which the cells are cultured is replaced with the osmolality of the medium previously used to culture the cells during or during the virus addition step, At least 8% by weight of the molar osmolality of the base, J^ does not have a significantly lower amount, preferably not less than 50% of the protein, growth factor and/or compared to the medium previously used to culture the cells. Or the total amount of inorganic salts, wherein the amount of cells in the cell culture at the time of virus addition is at least 0.5×10 6 cells/ml, wherein the viable cell density is not lower than the virus addition within 12 to 36 hours after virus addition. 40% of the cell density, wherein the total number of infectious virions added per cell during the virus addition step/cell (Multiplicity 〇f infecti〇n), MOI) is less than 1 〇-ί. 2. The method of claim 1, wherein the replacement medium does not contain bsa (bovine serum albumin). 3. The method of claim 1 or 2, wherein the replacement medium does not supplement the antibiotic. The method of claim 1 or 2, wherein after the addition of the infectious influenza particles, the protease is added to the medium at a concentration ranging from 1 pg/ml to 5 〇 μδ/ιη1. 5. The method of claim 4, wherein the protease has a concentration range of more than 1 ton / per unit to ^ pg / ml, preferably 15 ton / claw 1 to 5 〇 / / concentration range 154987.doc 201202425 circumference, more A concentration range of from 2,0 pg/ml to 5 〇pg/ml, even more preferably from 2 $ pg/ml to 5 〇pg/mi is added to the medium. 6. The method of claim 4 wherein the protease is trypsin. 7. The method of claim 2, wherein the cells are anchorage-dependent cells. 8. The method of claim 1 or 2, wherein the total number of infectious virions/cell (infection magnification, Μ〇ι) added during the virus addition step is equal to or less than 10.6. The method of claim 1 or 2, wherein the total number of infected virions/cell (infection magnification, m〇i) added during the viral addition step is equal to or less than 10.7. 10. The method of claim 1 or 2 wherein the total number of infectious virions/cell (infection magnification, Μ(7)) added during the virus addition step is equal to or less than 10.8. ' 11. The method of claim 2 or 2 wherein the activity of the cell in the period of 12 to 36 hours after the virus is added is not lower than the cell density at the time of virus addition. 12. The method of claim 1 or 2, wherein the viable cell density is not less than the virus density when the virus is added for up to 36 hours after the virus is added. 13. If the clearing item 1 or 2 is square, Gans The medium in which the cells are cultured is replaced by the amount of the molar concentration of the re-introduction of the medium used to culture the cells during the virus addition step. A medium having a molar osmolality of at least 95% by weight. 14. The method of claim 1 or 2, wherein the amount of cells in the cell culture of Danja when the virus is added is at least 3.〇xl〇6 cells/ml. The method of claim 1 or 2, wherein the amount of cells in the cell culture is at least 5.0×10 6 cells/ml when the virus is added. 16. The method of claim 1 or 2, wherein the amount of cells in the cell culture is at least 7.Ox 1〇6 cells/ml when the disease is added. 17. The method of claim 1 or 2, wherein the amount of cells in the cell culture is at least 9. 6 cells/ml when the diseased silkworm is added. 18. The method of claim 1 or 2, wherein the amount of cells in the cell culture is at least 11.0 Χ 106 cells/ml per virus addition. 19. The method of claim 1 or 2, wherein the amount of cells in the cell culture is at least 13. 6 cells/ml when the disease is added to the silkworm. 20. The method according to claim 1 or 2, wherein the fine cells used are &gt;, the field cells are animal cells, preferably mammalian cells. • The method of claim 20, wherein the cells used are mdck cells. 22. The method of claim </RTI> wherein the method further comprises one or more steps of further processing the propagated virions. 23. The method of claim 22, wherein the processed virions comprise inactivated virions, and/or attenuated virions and/or split virus antigens, and/or subunit viral antigens, and/or viruses Body (virosomes). 24. The method of claim 23, wherein the processed virions comprise one or more influenza antigens. 25. The method of claim 2 or 2 is for the manufacture of influenza vaccine. 26. The method of claim 1, wherein the replacement medium does not contain bsa (bovine serum albumin), wherein the replacement medium is not supplemented with antibiotics, and wherein the protease is added after adding 154987.doc 201202425 plus infectious influenza particles! A concentration ranging from pg/m丨 to 5〇 μ§/ηι1 was added to the medium. 27. A method of testing whether a very low number of infectious virions/cells (ΜΟΙ) pre-selected virus strains required to infect a cell are added to a cell culture composition for propagating virions, such that the virions and/or processing virions are caused A method of increasing yield comprising the steps of: a) growing cells in a cell culture composition until a cell density of at least X5 X1 〇 6 cells/ml is reached, b) using the very low Ο Ο I for the preselected virus The total number of infectious virions of the strain is added to the cell culture composition, wherein the extremely low enthalpy is less than 1 〇 -5, c) the virus obtained by comparing the infectious virions of step b) to the cells The amount of virions and/or processed virions obtained by adding the same type of infectious virions to the same type of cells when the yield of particles and/or processed virions is equal to the reference MOI in the range of 1 〇 5 . ’ 154987.doc
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