TW201628024A - Connector inspection method, connector, conductive particle and anisotropic conductive adhesive - Google Patents

Connector inspection method, connector, conductive particle and anisotropic conductive adhesive Download PDF

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TW201628024A
TW201628024A TW104141229A TW104141229A TW201628024A TW 201628024 A TW201628024 A TW 201628024A TW 104141229 A TW104141229 A TW 104141229A TW 104141229 A TW104141229 A TW 104141229A TW 201628024 A TW201628024 A TW 201628024A
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resin core
resin
conductive particles
connection terminal
conductive
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TWI694473B (en
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Yuta Araki
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Dexerials Corp
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8803Visual inspection
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/16Non-insulated conductors or conductive bodies characterised by their form comprising conductive material in insulating or poorly conductive material, e.g. conductive rubber
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/01Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the form or arrangement of the conductive interconnection between the connecting locations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistors
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/30Assembling printed circuits with electric components, e.g. with resistors
    • H05K3/32Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits
    • H05K3/34Assembling printed circuits with electric components, e.g. with resistors electrically connecting electric components or wires to printed circuits by soldering
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/95Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N2021/9513Liquid crystal panels

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Microelectronics & Electronic Packaging (AREA)
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  • Analytical Chemistry (AREA)
  • Wire Bonding (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Non-Insulated Conductors (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
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Abstract

Provided is a connector inspection method allowing a conductive particle to be inspected readily and rapidly after connector production; also provided are a connector, a conductive particle and an anisotropic conductive adhesive. In the inspection method for a connector wherein transparent electrodes (19, 21) formed on a transparent substrate (12) and connection terminals (23, 25) from an electronic component (18) are connected via an anisotropic conductive adhesive (1), a conductive particle (4) sandwiched between the transparent electrodes (19, 21) and the connection terminals (23, 25) comprises a resin core (4a) covered by a conductive layer (4b), has the resin core (4a) colored in a different color from the connection terminals (23, 25), and is caught above the transparent electrodes (19, 21). The method detects that the surface of the resin core (4a) has been exposed via the color of the resin core.

Description

連接體之檢查方法、連接體、導電性粒子及異向性導電接著劑 Connector inspection method, connector, conductive particles and anisotropic conductive adhesive

本發明係關於一種形成於透明基板之透明電極與電子零件之連接端子經異向性導電連接而成之連接體之檢查方法及連接體,尤其關於一種被捕捉於透明電極與連接端子之間之導電性粒子之視認性經提高的連接體之檢查方法、連接體、導電性粒子及異向性導電接著劑。 The present invention relates to an inspection method and a connector for connecting a transparent electrode formed on a transparent substrate and a connection terminal of an electronic component via an anisotropic conductive connection, and more particularly to a method of being trapped between a transparent electrode and a connection terminal. A method for inspecting a connector having improved visibility of conductive particles, a linker, conductive particles, and an anisotropic conductive adhesive.

本申請案係以日本2014年12月10日所申請之日本專利申請編號特願2014-250384為基礎主張優先權,參照該申請案將其援用於本申請案。 The present application claims priority on the basis of the Japanese Patent Application No. 2014-250384 filed on Dec. 10, 2014, the entire disclosure of which is hereby incorporated by reference.

先前以來液晶顯示裝置或有機EL面板被用作為電視或PC顯示器、行動電話或智慧型手機、攜帶型遊戲機、平板終端或可戴式終端、或車輛用顯示器等各種顯示手段。近年來,於此種顯示裝置中,就微間距化、輕量薄型化等觀點而言,採用使用異向性導電膜(ACF:Anisotropic Conductive Film)將驅動用IC直接安裝於顯示面板之玻璃基板上之方法或將形成有驅動電路等之撓性基板直接安裝於玻璃基板上之方法。 Liquid crystal display devices or organic EL panels have been used in the past as various display means such as televisions or PC displays, mobile phones or smart phones, portable game machines, tablet terminals or wearable terminals, or display devices for vehicles. In such a display device, a driving substrate is directly mounted on a glass substrate of a display panel by using an anisotropic conductive film (ACF: Anisotropic Conductive Film) from the viewpoints of fine pitch, light weight, and the like. The above method or a method of directly mounting a flexible substrate on which a drive circuit or the like is formed on a glass substrate.

於供安裝IC或撓性基板之玻璃基板形成多個由ITO(氧化銦錫)等所構成之透明電極,該透明電極上連接IC或撓性基板等電子零件。連接於玻璃基板之電子零件於安裝面對應透明電極而形成多個電極端子, 介隔異向性導電膜熱壓接於玻璃基板上,藉此電極端子與透明電極連接。 A plurality of transparent electrodes made of ITO (Indium Tin Oxide) or the like are formed on a glass substrate on which an IC or a flexible substrate is mounted, and an electronic component such as an IC or a flexible substrate is connected to the transparent electrode. The electronic component connected to the glass substrate forms a plurality of electrode terminals corresponding to the transparent electrode on the mounting surface. The anisotropic conductive film is thermocompression bonded to the glass substrate, whereby the electrode terminal is connected to the transparent electrode.

異向性導電膜係將導電性粒子混入黏合劑樹脂中並製成膜狀而成者,藉由於兩個導體間進行加熱壓接而利用導電性粒子實現導體間之電性導通,並利用黏合劑樹脂保持導體間之機械連接。作為構成異向性導電膜之接著劑,通常使用可靠性較高之熱硬化性黏合劑樹脂,亦可為光硬化性黏合劑樹脂或光熱併用型黏合劑樹脂。 The anisotropic conductive film is obtained by mixing conductive particles into a binder resin and forming a film. The electrical conduction between the conductors is performed by the conductive particles by heating and pressure bonding between the two conductors, and the adhesive is used. The resin holds the mechanical connection between the conductors. As the adhesive constituting the anisotropic conductive film, a thermosetting adhesive resin having high reliability is generally used, and a photocurable adhesive resin or a photo-heat-adhesive adhesive resin may be used.

於經由此種異向性導電膜將電子零件連接於透明電極之情形時,首先,藉由暫壓接手段將異向性導電膜暫貼於玻璃基板之透明電極上。繼而,經由異向性導電膜於玻璃基板上搭載電子零件而形成臨時連接體,此後,藉由熱壓頭等熱壓接手段將電子零件與異向性導電膜一併向透明電極側進行加熱推壓。藉由該熱壓頭之加熱,異向性導電膜發生熱硬化反應,藉此電子零件被接著於透明電極上。 In the case where the electronic component is connected to the transparent electrode via such an anisotropic conductive film, first, the anisotropic conductive film is temporarily attached to the transparent electrode of the glass substrate by a temporary pressure bonding means. Then, an electronic component is mounted on the glass substrate via the anisotropic conductive film to form a temporary connection body, and thereafter, the electronic component and the anisotropic conductive film are collectively heated to the transparent electrode side by a thermocompression bonding means such as a thermal head. Push. By the heating of the thermal head, the anisotropic conductive film undergoes a thermosetting reaction, whereby the electronic component is attached to the transparent electrode.

[先前技術文獻] [Previous Technical Literature]

[專利文獻] [Patent Literature]

[專利文獻1]日本特開2005-26577號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2005-26577

作為夾持於玻璃基板之透明電極與IC晶片等電子零件之連接端子之間的導電性粒子,一般使用藉由於樹脂芯之表面鍍敷鎳或金等導電材料而形成有導電層者。夾持於透明電極與連接端子之間之導電性粒子經由導電層謀求透明電極與連接端子之導通。 As the conductive particles sandwiched between the transparent electrode of the glass substrate and the connection terminal of the electronic component such as the IC chip, a conductive layer is generally formed by plating a conductive material such as nickel or gold on the surface of the resin core. The conductive particles sandwiched between the transparent electrode and the connection terminal are electrically connected to the connection terminal via the conductive layer.

此處,導電性粒子存在如下情形:由於異向性連接時之壓接時產生意外振動而導致與透明電極或連接端子之摩擦,因此導電層自樹脂芯之表面剝離。又,導電性粒子存在如下情形:藉由於異向性連接時或其前後之處理時黏合劑樹脂所產生之酸等而導電層溶出。如此,若導電性粒子於樹脂芯之表面露出之狀態下夾持於透明電極與連接端子之間,則有損及導通性之虞。 Here, the conductive particles may be peeled off from the surface of the resin core due to friction with the transparent electrode or the connection terminal due to accidental vibration during crimping at the time of the anisotropic connection. Further, the conductive particles may be eluted by an acid or the like generated by the binder resin during the treatment at the time of the anisotropic connection or before or after the treatment. As described above, when the conductive particles are sandwiched between the transparent electrode and the connection terminal in a state where the surface of the resin core is exposed, the conductivity is impaired.

此種現象有於被捕捉於一組透明電極與連接端子之間之全部導電性粒子產生之情形,亦有於被捕捉於一組透明電極與連接端子之間之多個導電性粒子內之幾個產生之情形。 This phenomenon occurs when all of the conductive particles are trapped between a set of transparent electrodes and the connection terminals, and also in a plurality of conductive particles trapped between a set of transparent electrodes and the connection terminals. a situation that arises.

於玻璃基板與IC或撓性基板等電子零件經異向性連接而成之連接體中,可認為導通性之降低因素有多個,但藉由伴隨電子機器之小型化等而基板或電子零件薄型化、佈線微間距化等,因素之確定亦需要相當之步驟數、時間。即,於提高良率方面強烈要求早期查出導通不良之因素係起因於玻璃基板或電子零件等連接體之構成構件側、或起因於上述導電性粒子之導電層之剝離或溶出、或因起因於熱壓接步驟之對準、熱壓接工具之設定或精度等而產生導電性粒子之壓入不足,並尋求改善對策。 In a connection body in which an electronic component such as a glass substrate and an IC or a flexible substrate is connected to each other in an anisotropic manner, it is considered that there are a plurality of factors for reducing the conductivity, but the substrate or the electronic component is reduced by the miniaturization of the electronic device or the like. The thinning, the fine pitch of the wiring, etc., the determination of the factors also requires a considerable number of steps and time. In other words, in order to improve the yield, it is strongly required that the early detection of the conduction failure is caused by the component member side of the connector such as a glass substrate or an electronic component, or the peeling or elution of the conductive layer due to the conductive particles, or the cause thereof. Insufficient press-fitting of conductive particles occurs due to alignment of the thermocompression bonding step, setting of the thermocompression bonding tool, or accuracy, and seeks improvement measures.

因此,若可容易地進行上述導電性粒子是否發生導電層之剝離或溶出、或是否充分地壓入透明電極與連接端子之間之檢定,則可減輕檢查步驟之負擔。 Therefore, if the conductive particles are easily peeled off or eluted, or whether the measurement between the transparent electrode and the connection terminal is sufficiently performed, the burden of the inspection step can be reduced.

然而,導電性粒子之樹脂芯係被觀察為無色或半透明,若導電層剝離、溶出,則難以掌握被捕捉於連接端子上之導電性粒子之位置或破損狀況。 However, the resin core of the conductive particles is observed to be colorless or translucent, and if the conductive layer is peeled off or eluted, it is difficult to grasp the position or damage of the conductive particles caught on the connection terminals.

因此,本發明之目的在於提供一種可簡便、迅速地進行連接體製造後之導電性粒子之檢查的連接體之檢查方法、連接體、導電性粒子及異向性導電接著劑。 Accordingly, an object of the present invention is to provide a method for inspecting a connector, a connector, conductive particles, and an anisotropic conductive adhesive which can easily and quickly perform inspection of conductive particles after the production of a connector.

為了解決上述課題,本發明之連接體之檢查方法係將形成於透明基板之透明電極與電子零件之連接端子以異向性導電接著劑加以連接而成之連接體的檢查方法,其中夾持於上述透明電極與上述連接端子之間之導電性粒子由樹脂芯被導電層被覆而成,且上述樹脂芯被著色成與上述連接端子不同之顏色,藉由上述樹脂芯之著色檢測出被捕捉於上述透明電極上、上述樹脂芯之表面露出之導電性粒子。 In order to solve the above problems, the method for inspecting a connector of the present invention is a method for inspecting a connector formed by connecting an interface between a transparent electrode of a transparent substrate and an electronic component with an anisotropic conductive adhesive. The conductive particles between the transparent electrode and the connection terminal are formed by coating a resin core with a conductive layer, and the resin core is colored in a color different from the connection terminal, and the color of the resin core is detected and captured. Conductive particles which are exposed on the surface of the resin core on the transparent electrode.

又,本發明之連接體係將形成於透明基板之透明電極與電子零件之連接端子以異向性導電接著劑加以連接而成,其中夾持於上述透明電極與上述連接端子之間之導電性粒子由樹脂芯被導電層被覆而成,且上述樹脂芯被著色成與上述連接端子不同之顏色,被捕捉於上述透明電極上之上述導電性粒子能夠藉由上述樹脂芯之著色而被視認出上述樹脂芯之表面露出。 Further, in the connection system of the present invention, the connection terminals of the transparent electrode and the electronic component formed on the transparent substrate are connected by an anisotropic conductive adhesive, and the conductive particles sandwiched between the transparent electrode and the connection terminal are formed. The resin core is coated with a conductive layer, and the resin core is colored differently from the connection terminal, and the conductive particles trapped on the transparent electrode can be visually recognized by the color of the resin core. The surface of the resin core is exposed.

又,本發明之導電性粒子係對形成於透明基板之透明電極與電子零件之連接端子異向性導電連接之接著劑中所含有者,其具有樹脂芯、被覆上述樹脂芯之表面之導電層,上述樹脂芯被著色成與上述連接端子不同之顏色,藉由上述樹脂芯之著色而能夠視認出上述樹脂芯之表面露出者。 Further, the conductive particles of the present invention include a resin core and a conductive layer covering the surface of the resin core, which is contained in an adhesive which is formed by anisotropic conductive connection between a transparent electrode of a transparent substrate and a connection terminal of an electronic component. The resin core is colored in a color different from the connection terminal, and the surface of the resin core can be visually recognized by the color of the resin core.

又,本發明之異向性導電接著劑係黏合劑樹脂中含有導電性 粒子並將形成於透明基板之透明電極與電子零件之連接端子加以連接者,其中上述導電性粒子具有樹脂芯、被覆上述樹脂芯之表面之導電層,上述樹脂芯被著色成與上述連接端子不同之顏色,藉由上述樹脂芯之著色能夠視認出上述樹脂芯之表面露出。 Further, the anisotropic conductive adhesive of the present invention contains conductivity in a binder resin. And connecting the transparent electrode formed on the transparent substrate to the connection terminal of the electronic component, wherein the conductive particle has a resin core and a conductive layer covering the surface of the resin core, and the resin core is colored differently from the connection terminal. The color of the resin core can be visually recognized by the color of the resin core.

根據本發明,夾持於透明電極與連接端子之間之導電性粒子係樹脂芯被導電層被覆,且樹脂芯之至少一部分被著色成與連接端子不同之顏色,故而被捕捉於壓接後之連接端子之導電性粒子若樹脂芯著色之表面露出,則可提高視認性,可容易地掌握導電層之剝離或溶出之程度或導電性粒子之破損狀況。 According to the invention, the conductive particle-based resin core sandwiched between the transparent electrode and the connection terminal is covered with the conductive layer, and at least a part of the resin core is colored differently from the connection terminal, so that it is captured after the crimping When the conductive particles of the connection terminal are exposed, the surface of the resin core is exposed, the visibility can be improved, and the degree of peeling or elution of the conductive layer or the damage of the conductive particles can be easily grasped.

1‧‧‧異向性導電膜 1‧‧‧ anisotropic conductive film

2‧‧‧剝離膜 2‧‧‧Release film

3‧‧‧黏合劑樹脂層 3‧‧‧Binder resin layer

4‧‧‧導電性粒子 4‧‧‧Electrical particles

4a‧‧‧樹脂芯 4a‧‧‧ resin core

4b‧‧‧導電層 4b‧‧‧ Conductive layer

6‧‧‧捲取捲盤 6‧‧‧Reel reel

10‧‧‧液晶顯示面板 10‧‧‧LCD panel

11、12‧‧‧透明基板 11, 12‧‧‧ Transparent substrate

12a‧‧‧邊緣部 12a‧‧‧Edge

13‧‧‧密封材 13‧‧‧ Sealing material

14‧‧‧液晶 14‧‧‧LCD

15‧‧‧面板顯示部 15‧‧‧ Panel display

16、17‧‧‧透明電極 16, 17‧‧ ‧ transparent electrode

18‧‧‧液晶驅動用IC 18‧‧‧LCD driver IC

18a‧‧‧安裝面 18a‧‧‧Installation surface

19‧‧‧輸入端子 19‧‧‧Input terminal

20‧‧‧輸入端子行 20‧‧‧Input terminal line

21‧‧‧輸出端子 21‧‧‧Output terminal

22‧‧‧輸出端子行 22‧‧‧Output terminal line

23‧‧‧輸入凸塊 23‧‧‧ Input bumps

25‧‧‧輸出凸塊 25‧‧‧Output bumps

24‧‧‧輸入凸塊行 24‧‧‧Input bump row

26‧‧‧輸出凸塊行 26‧‧‧Output bump row

27‧‧‧安裝部 27‧‧‧Installation Department

33‧‧‧熱壓頭 33‧‧‧Hot head

圖1係作為連接體之一例而表示之液晶顯示面板之剖視圖。 Fig. 1 is a cross-sectional view showing a liquid crystal display panel as an example of a connector.

圖2係表示透明基板之安裝部之俯視圖。 Fig. 2 is a plan view showing a mounting portion of a transparent substrate.

圖3係表示液晶驅動用IC與透明基板之連接步驟之剖視圖。 3 is a cross-sectional view showing a step of connecting a liquid crystal driving IC and a transparent substrate.

圖4係表示液晶驅動用IC之安裝面之俯視圖。 4 is a plan view showing a mounting surface of a liquid crystal driving IC.

圖5係表示異向性導電膜之剖視圖。 Fig. 5 is a cross-sectional view showing an anisotropic conductive film.

圖6係表示導電性粒子之剖視圖。 Fig. 6 is a cross-sectional view showing conductive particles.

圖7係表示自連接體之透明基板之背面側觀察之被凸塊(bump)捕捉之導電性粒子之仰視圖,(A)表示導電層未發生剝離、溶出之導電性粒子,(B)表示積層於著色之樹脂芯之導電層發生剝離、溶出之導電性粒子,(C)表示積層於未著色之樹脂芯之導電層發生剝離、溶出之導電性粒子。 Fig. 7 is a bottom view of the conductive particles captured by bumps as viewed from the back side of the transparent substrate of the connector, and (A) shows conductive particles in which the conductive layer is not peeled off and eluted, and (B) shows The conductive particles which are laminated on the conductive layer of the colored resin core are peeled off and eluted, and (C) show the conductive particles which are laminated and eluted from the conductive layer of the uncolored resin core.

以下,關於本發明所應用之連接體之檢查方法、連接體、導電性粒子及異向性導電接著劑,一面參考圖式一面詳細地說明。再者,毋庸置疑,本發明不僅限於以下之實施形態,於未偏離本發明之主旨之範圍內能夠實現各種變更。又,圖式係示意性者,各尺寸之比率等存在與實際情況不同之情形。具體尺寸等應參酌以下之說明而判斷。又,毋庸置疑,圖式相互間亦包含相互之尺寸之關係或比率不同之部分。 Hereinafter, the method of inspecting the connector, the connecting body, the conductive particles, and the anisotropic conductive adhesive to which the present invention is applied will be described in detail with reference to the drawings. In addition, the present invention is not limited to the embodiments described below, and various modifications can be made without departing from the spirit and scope of the invention. Moreover, the drawings are schematic, and the ratio of each size may be different from the actual situation. The specific dimensions and the like should be judged by considering the following instructions. Moreover, it is undoubted that the schemas also contain different parts of the relationship or ratio of the dimensions.

〔液晶顯示面板〕 [Liquid Crystal Display Panel]

以下,作為本發明所應用之連接體,以於玻璃基板作為電子零件而安裝有液晶驅動用之IC晶片之液晶顯示面板為例進行說明。該液晶顯示面板10如圖1所示,由玻璃基板等所構成之兩片透明基板11、12對向配置,該等透明基板11、12藉由框狀之密封材13而相互貼合。並且,液晶顯示面板10藉由將液晶14封入由透明基板11、12圍繞而成之空間內而形成有面板顯示部15。 In the connecting body to which the present invention is applied, a liquid crystal display panel in which an IC chip for driving a liquid crystal is mounted on a glass substrate as an electronic component will be described as an example. As shown in FIG. 1, the liquid crystal display panel 10 is disposed to face the two transparent substrates 11 and 12 which are formed of a glass substrate or the like, and the transparent substrates 11 and 12 are bonded to each other by a frame-shaped sealing member 13. Further, the liquid crystal display panel 10 is formed with the panel display portion 15 by enclosing the liquid crystal 14 in a space surrounded by the transparent substrates 11 and 12.

透明基板11、12係以於相互對向之兩內側表面由ITO(氧化銦錫)等所構成之條紋狀之一對透明電極16、17相互交叉之方式形成。並且兩透明電極16、17藉由該等兩透明電極16、17之該交叉部位而構成作為液晶顯示之最小單位之像素。 The transparent substrates 11 and 12 are formed such that one of the stripe shapes formed of ITO (indium tin oxide) or the like on the inner side surfaces facing each other intersects the transparent electrodes 16 and 17 so as to intersect each other. Further, the two transparent electrodes 16 and 17 constitute pixels which are the smallest unit of liquid crystal display by the intersection of the two transparent electrodes 16 and 17.

兩透明基板11、12之中,一透明基板12較另一透明基板11平面尺寸較大地形成,該較大地形成之透明基板12之邊緣部12a設有安裝液晶驅動用IC18作為電子零件之安裝部27。再者,安裝部27係如圖2、 圖3所示形成有透明電極17之多個輸入端子19排列而成之輸入端子行20及多個輸出端子21排列而成之輸出端子行22、與設於液晶驅動用IC18之IC側對準標記32重疊之基板側對準標記31。 Among the two transparent substrates 11 and 12, one transparent substrate 12 is formed larger than the other transparent substrate 11, and the edge portion 12a of the largely formed transparent substrate 12 is provided with a mounting portion for mounting the liquid crystal driving IC 18 as an electronic component. 27. Furthermore, the mounting portion 27 is as shown in FIG. 2. The output terminal row 22 in which the input terminal row 20 and the plurality of output terminals 21 in which the plurality of input terminals 19 in which the transparent electrodes 17 are formed are arranged as shown in FIG. 3 is aligned with the IC side provided on the liquid crystal driving IC 18. The substrate side alignment mark 31 is overlapped by the mark 32.

安裝部27例如具有形成有一個輸入端子行20之第1端子區域27a、及形成有於與輸出端子21之排列方向正交之寬度方向並列之兩個輸出端子行22a、22b之第2端子區域27b。輸出端子21及輸出端子行22具有於內側即輸入端子行20側排列有第1輸出端子21a之第1輸出端子行22a、及於外側即安裝部27之外緣側排列有第2輸出端子21b之第2輸出端子行22b。 The mounting portion 27 has, for example, a first terminal region 27a in which one input terminal row 20 is formed, and a second terminal region in which two output terminal rows 22a and 22b which are arranged in the width direction orthogonal to the array direction of the output terminal 21 are formed. 27b. The output terminal 21 and the output terminal row 22 have the first output terminal row 22a in which the first output terminal 21a is arranged on the inner side, that is, the input terminal row 20 side, and the second output terminal 21b on the outer edge side of the mounting portion 27 on the outer side. The second output terminal row 22b.

液晶驅動用IC18可藉由對像素選擇性地施加液晶驅動電壓而使液晶之配向部分性地發生變化而進行特定之液晶顯示。又,如圖3、圖4所示,液晶驅動用IC18係於向透明基板12之安裝面18a形成有與透明電極17之輸入端子19導通連接之多個輸入凸塊23排列而成之輸入凸塊行24、及與透明電極17之輸出端子21導通連接之多個輸出凸塊25排列而成之輸出凸塊行26。 The liquid crystal driving IC 18 can perform a specific liquid crystal display by selectively applying a liquid crystal driving voltage to a pixel to partially change the alignment of the liquid crystal. Further, as shown in FIGS. 3 and 4, the liquid crystal driving IC 18 is formed by arranging a plurality of input bumps 23 that are electrically connected to the input terminal 19 of the transparent electrode 17 to the mounting surface 18a of the transparent substrate 12. The block row 24 and the output bump row 26 in which the plurality of output bumps 25 electrically connected to the output terminal 21 of the transparent electrode 17 are arranged are arranged.

液晶驅動用IC18例如具有輸入凸塊23沿安裝面18a之一側緣以一行排列之第1凸塊區域18b、及於與輸出凸塊25之排列方向正交之寬度方向並列之兩個輸出凸塊行26a、26b所形成之第2凸塊區域18c。輸出凸塊25及輸出凸塊行26具有於內側即輸入凸塊行24側第1輸出凸塊25a排列而成之第1輸出凸塊行26a、及於外側即安裝面18a之外緣側第2輸出凸塊25b排列而成之第2輸出凸塊行26b。 The liquid crystal driving IC 18 has, for example, a first bump region 18b in which the input bumps 23 are arranged in one row along one side edge of the mounting surface 18a, and two output bumps juxtaposed in the width direction orthogonal to the array direction of the output bumps 25. The second bump region 18c formed by the block rows 26a and 26b. The output bump 25 and the output bump row 26 have the first output bump row 26a in which the first output bumps 25a are arranged on the inner side of the input bump row 24, and the outer edge side of the mounting surface 18a on the outer side. 2 The second output bump row 26b in which the output bumps 25b are arranged.

第1、第2輸出凸塊25a、25b沿與一側緣對向之另一側緣以 多行錯位狀排列。輸入輸出凸塊23、25與設於透明基板12之安裝部27之輸入輸出端子19、21分別以相同數量且相同間距形成,藉由透明基板12與液晶驅動用IC18對位連接而連接。 The first and second output bumps 25a, 25b are along the other side edge opposite to one side edge Multiple rows are misaligned. The input/output bumps 23 and 25 and the input/output terminals 19 and 21 provided on the mounting portion 27 of the transparent substrate 12 are formed at the same number and at the same pitch, and are connected to each other by the transparent substrate 12 and the liquid crystal driving IC 18 in alignment.

再者,第1、第2凸塊區域18b、18c之輸入輸出凸塊行24、26之排列除圖4所示以外,亦可為於安裝面18a之一側緣輸入凸塊行24以一行或多行排列、於另一側緣輸出凸塊行26以一行或多行排列之任一構成。又,關於輸入輸出凸塊行24、26,一行排列之輸入輸出凸塊23、25之一部分可成為多行,多行排列之輸入輸出凸塊23、25之一部分亦可成為一行。進而,關於輸入輸出凸塊行24、26,多行之各輸入輸出凸塊23、25之排列可以平行且鄰接之凸塊彼此並列之直線排列而形成,或多行之各輸入輸出凸塊23、25之排列亦可以平行且鄰接之凸塊彼此均勻地錯開之錯位排列而形成。 Furthermore, the arrangement of the input and output bump rows 24 and 26 of the first and second bump regions 18b and 18c may be a row of bump rows 24 on one side of the mounting surface 18a, as shown in FIG. Or the plurality of rows are arranged, and the output bump row 26 is arranged on the other side edge in any one or more rows. Further, with respect to the input/output bump rows 24, 26, one of the input and output bumps 23, 25 arranged in one line may be a plurality of rows, and one of the input and output bumps 23, 25 arranged in a plurality of rows may also be a row. Further, with respect to the input/output bump rows 24, 26, the arrangement of the input and output bumps 23, 25 of the plurality of rows may be formed by parallel and adjacent bumps arranged in parallel with each other, or a plurality of rows of input and output bumps 23 The arrangement of 25 may be formed by paralleling and arranging the adjacent bumps evenly shifted from each other.

又,液晶驅動用IC18沿IC基板之長邊使輸入輸出凸塊23、25排列,並且亦可沿IC基板之短邊形成側凸塊。再者,輸入輸出凸塊23、25可以相同尺寸形成,亦可以不同尺寸形成。又,關於輸入輸出凸塊行24、26,以相同尺寸形成之輸入輸出凸塊23、25亦可對稱或非對稱地排列,以不同尺寸形成之輸入輸出凸塊23、25亦可非對稱排列。 Further, the liquid crystal driving IC 18 arranges the input/output bumps 23 and 25 along the long sides of the IC substrate, and may form side bumps along the short sides of the IC substrate. Furthermore, the input and output bumps 23, 25 may be formed in the same size or may be formed in different sizes. Further, regarding the input/output bump rows 24 and 26, the input and output bumps 23 and 25 formed in the same size may be symmetrically or asymmetrically arranged, and the input and output bumps 23 and 25 formed in different sizes may also be arranged asymmetrically. .

再者,伴隨近年來之液晶顯示裝置及其他電子機器之小型化、高功能化,液晶驅動用IC18等電子零件亦謀求小型化、低背化,輸入輸出凸塊23、25之高度亦變低(例如6~15μm)。 In addition, with the miniaturization and high functionality of liquid crystal display devices and other electronic devices in recent years, electronic components such as the liquid crystal driving IC 18 have also been reduced in size and low in height, and the heights of the input/output bumps 23 and 25 have also become low. (eg 6~15μm).

又,液晶驅動用IC18藉由於安裝面18a與基板側對準標記31重疊,而形成有進行與透明基板12之對準之IC側對準標記32。再者, 就透明基板12之透明電極17之佈線間距或液晶驅動用IC18之輸入輸出凸塊23、25之微間距化正在推進而言,液晶驅動用IC18與透明基板12謀求高精度之對準調整。 Further, the liquid crystal driving IC 18 is formed with an IC side alignment mark 32 that is aligned with the transparent substrate 12 by the mounting surface 18a overlapping the substrate side alignment mark 31. Furthermore, When the wiring pitch of the transparent electrode 17 of the transparent substrate 12 or the pitch of the input/output bumps 23 and 25 of the liquid crystal driving IC 18 is progressing, the liquid crystal driving IC 18 and the transparent substrate 12 are adjusted in alignment with high precision.

基板側對準標記31及IC側對準標記32可使用藉由組合而實現透明基板12與液晶驅動用IC18之對準之各種標記。 The substrate side alignment mark 31 and the IC side alignment mark 32 can use various marks for achieving alignment of the transparent substrate 12 and the liquid crystal driving IC 18 by combination.

形成於安裝部27之透明電極17之輸入輸出端子19、21上,使用異向性導電膜1作為電路連接用接著劑而連接液晶驅動用IC18。異向性導電膜1係含有導電性粒子4,且經由導電性粒子4使液晶驅動用IC18之輸入輸出凸塊23、25與形成於透明基板12之安裝部27的透明電極17之輸入輸出端子19、21電性連接者。藉由熱壓頭33對該異向性導電膜1進行熱壓接,藉此黏合劑樹脂流化而導電性粒子4於輸入輸出端子19、21與液晶驅動用IC18之輸入輸出凸塊23、25之間被壓碎,於該狀態下黏合劑樹脂發生硬化。藉此,異向性導電膜1將透明基板12與液晶驅動用IC18電性、機械連接。 The input/output terminals 19 and 21 of the transparent electrode 17 of the mounting portion 27 are formed, and the liquid crystal driving IC 18 is connected by using the anisotropic conductive film 1 as an adhesive for circuit connection. The anisotropic conductive film 1 contains the conductive particles 4, and the input/output bumps 23 and 25 of the liquid crystal driving IC 18 and the input and output terminals of the transparent electrode 17 formed on the mounting portion 27 of the transparent substrate 12 via the conductive particles 4 are provided. 19, 21 electrical connectors. The anisotropic conductive film 1 is thermocompression-bonded by the thermal head 33, whereby the binder resin is fluidized, and the conductive particles 4 are input and output terminals 19 and 21 and the input/output bumps 23 of the liquid crystal driving IC 18, 25 is crushed, and the binder resin hardens in this state. Thereby, the anisotropic conductive film 1 electrically and mechanically connects the transparent substrate 12 and the liquid crystal driving IC 18.

又,兩透明電極16、17上形成有已實施特定之摩擦處理之配向膜28,藉由該配向膜28限制液晶分子之初期配向。進而,兩透明基板11、12之外側配設有一對偏光板29a、29b,藉由該等兩偏光板29a、29b限制來自背光裝置等光源(未圖示)之透射光之振動方向。 Further, an alignment film 28 subjected to a specific rubbing treatment is formed on the two transparent electrodes 16 and 17, and the alignment film 28 restricts the initial alignment of the liquid crystal molecules. Further, a pair of polarizing plates 29a and 29b are disposed on the outer sides of the transparent substrates 11 and 12, and the two polarizing plates 29a and 29b restrict the vibration direction of the transmitted light from a light source (not shown) such as a backlight.

〔異向性導電膜〕 [Anisotropic conductive film]

繼而,對異向性導電膜1進行說明。異向性導電膜(ACF:Anisotropic Conductive Film)1係如圖5所示,通常於成為基材之剝離膜2上形成有含導電性粒子4之黏合劑樹脂層(接著劑層)3。異向性導電膜1為熱硬化型 或紫外線等光硬化型接著劑,其貼合於液晶顯示面板10之透明基板12之形成有輸入輸出端子19、21之安裝部27,並且搭載液晶驅動用IC18,藉由利用熱壓頭33對其進行熱加壓而流化,導電性粒子4於相對向之透明電極17之輸入輸出端子19、21與液晶驅動用IC18之輸入輸出凸塊23、25之間被壓碎,利用加熱或紫外線照射,導電性粒子4於被壓碎狀態下硬化。藉此,異向性導電膜1可連接透明基板12與液晶驅動用IC18並使其等導通。 Next, the anisotropic conductive film 1 will be described. As shown in FIG. 5, an anisotropic conductive film (ACF: Anisotropic Conductive Film) 1 is usually formed with a binder resin layer (adhesive layer) 3 containing conductive particles 4 on a release film 2 serving as a substrate. The anisotropic conductive film 1 is a thermosetting type Or a photocurable adhesive such as an ultraviolet ray, which is bonded to the mounting portion 27 of the transparent substrate 12 of the liquid crystal display panel 10 on which the input/output terminals 19 and 21 are formed, and the liquid crystal driving IC 18 is mounted by using the thermal head 33. This is fluidized by hot pressing, and the conductive particles 4 are crushed between the input/output terminals 19 and 21 of the transparent electrode 17 and the input/output bumps 23 and 25 of the liquid crystal driving IC 18, and are heated or ultraviolet ray. Upon irradiation, the conductive particles 4 are hardened in a crushed state. Thereby, the anisotropic conductive film 1 can connect the transparent substrate 12 and the liquid crystal driving IC 18, and can be electrically connected.

又,異向性導電膜1係於含有膜形成樹脂、熱硬化性樹脂、潛伏性硬化劑、矽烷偶合劑等之通常之黏合劑樹脂層3中摻合有導電性粒子4。 Further, the anisotropic conductive film 1 is obtained by blending the conductive particles 4 with a usual binder resin layer 3 containing a film-forming resin, a thermosetting resin, a latent curing agent, a decane coupling agent or the like.

支撐黏合劑樹脂層3之剝離膜2係例如於PET(Poly Ethylene Terephthalate)、OPP(Oriented Polypropylene)、PMP(Poly-4-methylpentene-1)、PTFE(Polytetrafluoroethylene)等塗佈聚矽氧等剝離劑而成,其防止異向性導電膜1之乾燥,並且維持異向性導電膜1之形狀。 The release film 2 supporting the binder resin layer 3 is, for example, a release agent such as PET (Poly Ethylene Terephthalate), OPP (Oriented Polypropylene), PMP (Poly-4-methylpentene-1), or PTFE (Polytetrafluoroethylene). It is formed to prevent drying of the anisotropic conductive film 1 and to maintain the shape of the anisotropic conductive film 1.

作為含有於黏合劑樹脂層3中之膜形成樹脂,較佳為平均分子量為10000~80000左右之樹脂。作為膜形成樹脂,可列舉環氧樹脂、變形環氧樹脂、胺酯樹脂(urethane resin)、苯氧樹脂等各種樹脂。其中,就膜形成狀態、連接可靠性等觀點而言,尤佳為苯氧樹脂。 The film-forming resin contained in the binder resin layer 3 is preferably a resin having an average molecular weight of about 10,000 to 80,000. Examples of the film-forming resin include various resins such as an epoxy resin, a deformed epoxy resin, an urethane resin, and a phenoxy resin. Among them, a phenoxy resin is particularly preferable from the viewpoints of film formation state, connection reliability, and the like.

作為熱硬化性樹脂無特別限定,例如可列舉市售之環氧樹脂、丙烯酸樹脂等。 The thermosetting resin is not particularly limited, and examples thereof include commercially available epoxy resins and acrylic resins.

作為環氧樹脂無特別限定,例如可列舉:萘型環氧樹脂、聯苯型環氧樹脂、酚系酚醛清漆型環氧樹脂、雙酚型環氧樹脂、茋型環氧樹脂、三苯酚甲烷型環氧樹脂、苯酚芳烷基型環氧樹脂、萘酚型環氧樹脂、 二環戊二烯型環氧樹脂、三苯甲烷型環氧樹脂等。該等可為單獨,亦可為2種以上之組合。 The epoxy resin is not particularly limited, and examples thereof include a naphthalene type epoxy resin, a biphenyl type epoxy resin, a phenol novolak type epoxy resin, a bisphenol type epoxy resin, a fluorene type epoxy resin, and a trisphenol methane. Epoxy resin, phenol aralkyl epoxy resin, naphthol epoxy resin, Dicyclopentadiene type epoxy resin, triphenylmethane type epoxy resin, and the like. These may be used alone or in combination of two or more.

作為丙烯酸樹脂無特別限制,可視目的適當選擇丙烯酸化合物、液狀丙烯酸酯等。例如,可列舉:丙烯酸甲酯、丙烯酸乙酯、丙烯酸異丙酯、丙烯酸異丁酯、環氧丙烯酸酯、乙二醇二丙烯酸酯、二乙二醇二丙烯酸酯、三羥甲基丙烷三丙烯酸酯、二羥甲基三環癸烷二丙烯酸酯、丁二醇四丙烯酸酯、2-羥基-1,3-二丙烯醯氧基丙烷、2,2-雙[4-(丙烯醯氧基甲氧基)苯基]丙烷、2,2-雙[4-(丙烯醯氧基乙氧基)苯基]丙烷、丙烯酸二環戊烯酯、丙烯酸三環癸烯酯、三(丙烯醯氧基乙基)異氰尿酸酯、丙烯酸胺酯、環氧丙烯酸酯等。再者,亦可使用將丙烯酸酯設為甲基丙烯酸酯者。該等可單獨使用1種,或亦可併用2種以上。 The acrylic resin is not particularly limited, and an acrylic compound, a liquid acrylate or the like can be appropriately selected depending on the purpose. For example, methyl acrylate, ethyl acrylate, isopropyl acrylate, isobutyl acrylate, epoxy acrylate, ethylene glycol diacrylate, diethylene glycol diacrylate, trimethylolpropane triacrylic acid Ester, dimethylol tricyclodecane diacrylate, butanediol tetraacrylate, 2-hydroxy-1,3-dipropenyloxypropane, 2,2-bis[4-(acrylomethoxy group) Oxy)phenyl]propane, 2,2-bis[4-(acryloxyethoxy)phenyl]propane, dicyclopentenyl acrylate, tricyclodecenyl acrylate, tris(propylene decyloxy) Ethyl)isocyanurate, urethane acrylate, epoxy acrylate, and the like. Further, those in which the acrylate is methacrylate can also be used. These may be used alone or in combination of two or more.

作為潛伏性硬化劑無特別限定,例如可列舉加熱硬化型、UV硬化型等各種硬化劑。潛伏性硬化劑於通常情況下不反應,藉由視熱、光、加壓等用途而選擇之各種觸發而活化並開始反應。熱活性型潛伏性硬化劑之活化方法中存在:利用基於加熱之解離反應等生成活性種(陽離子或陰離子、自由基)之方法;於室溫附近穩定地分散於環氧樹脂中並於高溫下與環氧樹脂相溶、溶解而開始硬化反應之方法;以高溫溶出分子篩封入型硬化劑而開始硬化反應之方法;基於微膠囊之溶出、硬化方法等。作為熱活性型潛伏性硬化劑,有咪唑系、醯肼系、三氟化硼-胺錯合物、鋶鹽、胺醯亞胺、聚胺鹽、雙氰胺等或該等之改質物,該等可單獨使用,亦可為2種以上之混合體。其中,微膠囊型咪唑系潛伏性硬化劑較佳。 The latent curing agent is not particularly limited, and examples thereof include various curing agents such as a heat curing type and a UV curing type. The latent hardener does not react under normal conditions, and is activated by various triggers selected depending on the use of heat, light, pressure, etc., and starts the reaction. In the activation method of the heat-active latent hardener, there is a method of generating an active species (cation or anion, radical) by a dissociation reaction based on heating, and stably dispersing in an epoxy resin at a high temperature and at a high temperature. A method of dissolving and dissolving in an epoxy resin to start a hardening reaction; a method of starting a hardening reaction by eluting a molecular sieve-sealed hardener at a high temperature; a method of eluting and hardening based on a microcapsule, and the like. Examples of the thermally active latent curing agent include an imidazole-based, an anthraquinone-based, a boron trifluoride-amine complex, an onium salt, an amine imide, a polyamine salt, a dicyandiamide, or the like, or the like. These may be used singly or in a mixture of two or more kinds. Among them, a microcapsule type imidazole-based latent curing agent is preferred.

作為矽烷偶合劑無特別限定,例如可列舉環氧系、胺基系、 巰基-硫基系、脲基系等。藉由添加矽烷偶合劑,而提高有機材料與無機材料之界面之接著性。 The decane coupling agent is not particularly limited, and examples thereof include an epoxy group and an amine group. Mercapto-sulfanyl, urea-based, and the like. The adhesion of the interface between the organic material and the inorganic material is improved by adding a decane coupling agent.

〔導電性粒子〕 [conductive particles]

〔樹脂芯〕 [resin core]

導電性粒子4如圖6所示,具有樹脂芯4a、及被覆樹脂芯4a之導電層4b,樹脂芯4a被著色成與液晶驅動用IC18之輸入凸塊23及輸出凸塊25不同之顏色。作為樹脂芯4a,較佳為使用由壓縮變形優異之塑膠材料所構成之粒子,例如可利用(甲基)丙烯酸酯系樹脂、聚苯乙烯系樹脂、苯乙烯-(甲基)丙烯酸共聚合樹脂、胺酯系樹脂、環氧系樹脂、酚樹脂、丙烯腈-苯乙烯(AS)樹脂、苯胍胺樹脂、二乙烯苯系樹脂、苯乙烯系樹脂、聚酯樹脂等而形成。 As shown in FIG. 6, the conductive particles 4 have a resin core 4a and a conductive layer 4b covering the resin core 4a. The resin core 4a is colored differently from the input bump 23 and the output bump 25 of the liquid crystal driving IC 18. As the resin core 4a, it is preferable to use particles composed of a plastic material excellent in compression deformation, and for example, a (meth) acrylate resin, a polystyrene resin, or a styrene-(meth)acrylic copolymer resin can be used. An amine ester resin, an epoxy resin, a phenol resin, an acrylonitrile-styrene (AS) resin, a benzoguanamine resin, a divinylbenzene resin, a styrene resin, a polyester resin or the like is formed.

例如,於利用(甲基)丙烯酸酯系樹脂形成樹脂芯4a之情形時,該(甲基)丙烯酸系樹脂較佳為(甲基)丙烯酸酯與進而視需要具有可與其共聚合之反應性雙鍵之化合物及二官能或多官能性單體之共聚物。 For example, when the resin core 4a is formed using a (meth) acrylate-based resin, the (meth)acrylic resin is preferably a (meth) acrylate and, if necessary, a reactive double copolymerizable therewith. A compound of a bond and a copolymer of a difunctional or polyfunctional monomer.

又,於利用聚苯乙烯系樹脂形成樹脂芯4a之情形時,該聚苯乙烯系樹脂較佳為苯乙烯之衍生物與進而視需要具有可與其共聚合之反應性雙鍵之化合物及二官能或多官能性單體之共聚物。 Further, when the resin core 4a is formed of a polystyrene resin, the polystyrene resin is preferably a derivative of styrene and, if necessary, a compound having a reactive double bond copolymerizable therewith, and a difunctional group. Or a copolymer of a polyfunctional monomer.

於本發明之導電性粒子4具有由(甲基)丙烯酸系樹脂所構成之樹脂芯4a之情形時,作為該(甲基)丙烯酸系樹脂,較佳為(甲基)丙烯酸酯之(共)聚合物,進而亦可使用該(甲基)丙烯酸酯系之單體與其他單體之共聚物。 In the case where the conductive particles 4 of the present invention have the resin core 4a composed of a (meth)acrylic resin, the (meth)acrylic resin is preferably (meth)acrylate (total) As the polymer, a copolymer of the (meth) acrylate monomer and another monomer can also be used.

此處,作為(甲基)丙烯酸酯系之單體之例,可列舉(甲基)丙 烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸2-羥基乙酯、(甲基)丙烯酸2-丙基酯、(甲基)丙烯酸氯-2-羥基乙酯、二乙二醇單(甲基)丙烯酸酯、(甲基)丙烯酸甲氧基乙酯、(甲基)丙烯酸環氧丙酯、(甲基)丙烯酸雙環戊酯、(甲基)丙烯酸二環戊烯酯及(甲基)丙烯酸異冰片酯等。 Here, as an example of a (meth)acrylate type monomer, (meth) C is mentioned. Methyl enoate, ethyl (meth) acrylate, propyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, lauryl (meth) acrylate, ( Stearic acid methyl methacrylate, cyclohexyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-propyl (meth) acrylate, chloro-2- hydroxy (meth) acrylate Ester, diethylene glycol mono(meth)acrylate, methoxyethyl (meth)acrylate, glycidyl (meth)acrylate, dicyclopentanyl (meth)acrylate, (meth)acrylic acid Cyclopentenyl ester and isobornyl (meth)acrylate.

又,於形成本發明之導電性粒子之樹脂芯4a為聚苯乙烯系樹脂之情形時,作為苯乙烯系單體之具體例,可列舉:苯乙烯、甲基苯乙烯、二甲基苯乙烯、三甲基苯乙烯、乙基苯乙烯、二乙基苯乙烯、三乙基苯乙烯、丙基苯乙烯、丁基苯乙烯、己基苯乙烯、庚基苯乙烯及辛基苯乙烯等烷基苯乙烯;氟苯乙烯、氯苯乙烯、溴苯乙烯、二溴苯乙烯、碘苯乙烯及氯甲基苯乙烯等鹵化苯乙烯;以及硝基苯乙烯、乙醯基苯乙烯及甲氧基苯乙烯。 In the case where the resin core 4a of the conductive particles of the present invention is a polystyrene resin, specific examples of the styrene monomer include styrene, methyl styrene, and dimethyl styrene. , alkyl groups such as trimethylstyrene, ethylstyrene, diethylstyrene, triethylstyrene, propylstyrene, butylstyrene, hexylstyrene, heptylstyrene and octylstyrene Styrene; halogenated styrene such as fluorostyrene, chlorostyrene, bromostyrene, dibromostyrene, iodine styrene and chloromethylstyrene; and nitrostyrene, ethyl styrene styrene and methoxybenzene Ethylene.

樹脂芯4a較佳為由如上述之(甲基)丙烯酸系樹脂或苯乙烯系樹脂之任一樹脂單獨形成,亦可由該等樹脂所構成之組成物形成。又,亦可為上述(甲基)丙烯酸酯系之單體與苯乙烯系之單體之共聚物。 The resin core 4a is preferably formed of any one of the above-mentioned (meth)acrylic resin or styrene resin, or may be formed of a composition composed of the resins. Further, it may be a copolymer of the above (meth)acrylate-based monomer and a styrene-based monomer.

進而,該(甲基)丙烯酸系樹脂或苯乙烯系樹脂中,亦可有如上述之(甲基)丙烯酸酯系之單體及/或苯乙烯系之單體與進而視需要可共聚合之其他單體進行共聚合。 Further, the (meth)acrylic resin or the styrene resin may be a monomer such as the above (meth)acrylate-based monomer and/or a styrene-based monomer, and may be copolymerized as needed. The monomers are copolymerized.

作為可與如上述之(甲基)丙烯酸酯系之單體或苯乙烯系單體共聚合之其他單體之例,可列舉乙烯系單體、不飽和羧酸單體。 Examples of the other monomer copolymerizable with the above (meth)acrylate-based monomer or styrene-based monomer include a vinyl monomer and an unsaturated carboxylic acid monomer.

若列舉由丙烯酸樹脂所構成之樹脂芯4a之一例,則樹脂芯 4a由丙烯酸單體之聚合物構成,例如可由含有胺酯化合物與丙烯酸酯之單體聚合物構成。 A resin core is exemplified as an example of the resin core 4a made of an acrylic resin. 4a is composed of a polymer of an acrylic monomer, and may be composed, for example, of a monomeric polymer containing an amine ester compound and an acrylate.

此處,丙烯酸單體係指丙烯酸酯(acrylate)與甲基丙烯酸酯(methacrylate)兩者。又,本案發明中,若單體為藉由加熱或紫外線照射等而聚合者,則亦包含作為2個以上之單體之聚合物之低聚物。 Here, the acrylic single system refers to both an acrylate and a methacrylate. Further, in the invention of the present invention, if the monomer is polymerized by heating or ultraviolet irradiation or the like, an oligomer which is a polymer of two or more monomers is also contained.

於構成本發明之樹脂芯4a之丙烯酸樹脂由含有胺酯化合物與丙烯酸酯之單體聚合物構成之情形時,相對於單體100重量份,上述胺酯化合物較佳為含有5重量份以上,更佳為含有25重量份以上。 In the case where the acrylic resin constituting the resin core 4a of the present invention is composed of a monomer polymer containing an amine ester compound and an acrylate, the amine ester compound is preferably contained in an amount of 5 parts by weight or more based on 100 parts by weight of the monomer. More preferably, it contains 25 parts by weight or more.

作為胺酯化合物,可使用多官能丙烯酸胺酯,例如可使用2官能丙烯酸胺酯等。 As the amine ester compound, a polyfunctional acrylate can be used, and for example, a bifunctional acrylate or the like can be used.

〔著色劑〕 〔Colorant〕

又,樹脂芯4a之至少一部分或全部由著色劑著色成與液晶驅動用IC18之輸入凸塊23及輸出凸塊25不同之顏色。藉此,樹脂芯4a於藉由導電層4b剝離或溶出而樹脂芯4a之表面露出之情形時,可提高視認性。 Further, at least a part or all of the resin core 4a is colored by a coloring agent to have a color different from that of the input bump 23 and the output bump 25 of the liquid crystal driving IC 18. Thereby, when the resin core 4a is peeled or eluted by the conductive layer 4b and the surface of the resin core 4a is exposed, visibility can be improved.

關於樹脂芯4a之著色,例如於藉由丙烯酸樹脂構成樹脂芯4a之情形時,可藉由添加成為著色劑之填料並使丙烯酸單體聚合而進行,又,於藉由聚苯乙烯系樹脂形成樹脂芯4a之情形時,可藉由添加成為著色劑之填料並使苯乙烯系單體聚合而進行。 When the resin core 4a is colored, for example, when the resin core 4a is made of an acrylic resin, the resin can be polymerized by adding a filler which is a colorant, and formed by a polystyrene resin. In the case of the resin core 4a, it can be carried out by adding a filler which is a colorant and polymerizing the styrene monomer.

又,樹脂芯4a藉由被著色成與輸入輸出凸塊23、25之顏色成為補色(相反色)之顏色而提高視認性。補色(相反色)係指位於色相環之相反側之顏色。具體而言,於將對象顏色置於均勻地四等分色相環而成之其中一個區域之中心時,補色(相反色)係指屬於不與該對象顏色所 屬之區域鄰接之區域的顏色。 Further, the resin core 4a is colored to have a complementary color (opposite color) to the color of the input/output bumps 23 and 25, thereby improving visibility. The complementary color (opposite color) refers to the color on the opposite side of the hue circle. Specifically, when the object color is placed at the center of one of the regions uniformly formed by the four-division phase-phase loop, the complementary color (opposite color) means that it does not belong to the object color. The color of the area adjacent to the area.

又,關於樹脂芯4a,於輸入輸出凸塊23、25之表面由白色系之導電層被覆時,較佳為由黑色系之填料著色。又,關於樹脂芯4a,於輸入輸出凸塊23、25之表面由金等具有黃色系金屬光澤之導電層被覆時,其可被白色系之填料著色。 Further, when the surface of the input/output bumps 23 and 25 is covered with a white conductive layer, the resin core 4a is preferably colored by a black-based filler. Further, when the surface of the input/output bumps 23 and 25 is covered with a conductive layer having a yellow metallic luster such as gold, the resin core 4a can be colored by a white filler.

例如,關於樹脂芯4a,於輸入輸出凸塊23、25由作為構成其表面之導電材料之金、銀或銅等具有金屬光澤之材料被覆之情形時,較佳為被氧化鈦等白色系之填料著色。又,關於樹脂芯4a,於輸入輸出凸塊23、25由作為構成其表面之導電材料之鋅等白色系材料被覆之情形時,較佳為被鈦黑、碳黑或氧化鐵等黑色系之填料著色。 For example, when the input/output bumps 23 and 25 are covered with a material having metallic luster such as gold, silver or copper constituting a conductive material on the surface thereof, the resin core 4a is preferably white by titanium oxide or the like. Filler coloring. In the case where the input/output bumps 23 and 25 are covered with a white material such as zinc as a conductive material constituting the surface thereof, the resin core 4a is preferably black such as titanium black, carbon black or iron oxide. Filler coloring.

再者,對樹脂芯4a進行著色之著色劑具有絕緣性。例如,著色劑較佳為於25℃、70%RH之條件下測得之絕緣電阻成為1×108Ω/cm以上之物質。上述絕緣電阻例如可藉由一般絕緣電阻計而測得。利用具有絕緣性之著色劑進行著色,藉此容易特定出遷移等發生之情形之因素。 Further, the coloring agent that colors the resin core 4a has insulating properties. For example, the colorant is preferably one having a dielectric resistance of 1 × 10 8 Ω/cm or more as measured under the conditions of 25 ° C and 70% RH. The above insulation resistance can be measured, for example, by a general insulation resistance meter. Coloring is performed by an insulating coloring agent, whereby it is easy to specify a factor of occurrence of migration or the like.

又,對樹脂芯4a進行著色之著色劑亦可為導電性材料。利用具有導電性之著色劑進行著色,藉此可易於降低經由導電性粒子4而連接之輸入輸出凸塊23、25與輸入輸出端子19、21之導通電阻值。 Further, the coloring agent that colors the resin core 4a may be a conductive material. By coloring with a conductive coloring agent, the on-resistance values of the input/output bumps 23 and 25 and the input/output terminals 19 and 21 connected via the conductive particles 4 can be easily reduced.

又,對樹脂芯4a進行著色之填料之尺寸較佳為未達導電性粒子4之粒徑之30%,更佳為20%以下,進而更佳為10%以下。其原因在於:對樹脂芯4a進行著色之填料之尺寸為導電性粒子4之粒徑之30%以上之情形時,導電性粒子4之彈性降低,於剛進行異向性連接後或可靠性試驗後等無法追隨輸入輸出凸塊23、25與輸入輸出端子19、21之間隙之變動,有 招致導通電阻值上升之虞。 Further, the size of the filler which colors the resin core 4a is preferably less than 30%, more preferably 20% or less, still more preferably 10% or less of the particle diameter of the conductive particles 4. The reason for this is that when the size of the filler colored with the resin core 4a is 30% or more of the particle diameter of the conductive particles 4, the elasticity of the conductive particles 4 is lowered, and immediately after the anisotropic connection or the reliability test The latter cannot follow the change of the gap between the input/output bumps 23, 25 and the input/output terminals 19, 21, Incurs the rise in the value of the on-resistance.

又,對樹脂芯4a進行著色之填料較佳為球形。如後述,其原因在於檢查連接體時可容易地比較破損狀況等。 Further, the filler which colors the resin core 4a is preferably spherical. As will be described later, the reason for this is that the damage state and the like can be easily compared when the connector is inspected.

又,對樹脂芯4a進行著色之填料之尺寸較佳為均勻。具體而言,較佳為所使用之填料之總數之90%處於填料之平均徑之±20%以內之尺寸。藉此,於連接體之檢查中可容易地判定導電性粒子之壓縮狀態。 Further, the size of the filler which colors the resin core 4a is preferably uniform. Specifically, it is preferred that 90% of the total number of fillers used is within ±20% of the average diameter of the filler. Thereby, the compressed state of the conductive particles can be easily determined in the inspection of the bonded body.

又,對樹脂芯4a進行著色之填料之摻合量較佳為30vol%以下。若填料之摻合量多於30vol%,則有損壞導電性粒子4之彈性而連接可靠性降低之虞。又,填料之摻合量較佳為2vol%以上。若填料之摻合量未達2vol%,則無法提高樹脂芯4a之視認性。 Moreover, the blending amount of the filler which colors the resin core 4a is preferably 30 vol% or less. When the blending amount of the filler is more than 30 vol%, the elasticity of the conductive particles 4 is impaired, and the connection reliability is lowered. Further, the blending amount of the filler is preferably 2 vol% or more. If the blending amount of the filler is less than 2 vol%, the visibility of the resin core 4a cannot be improved.

〔導電層〕 [conductive layer]

又,於本發明之導電性粒子4中,形成於樹脂芯4a之表面之導電層4b可使用作為導電性粒子之導電層一般所使用之導電性金屬、含有該等金屬之合金、導電性金屬氧化物或其他導電性材料而形成。例如,導電層4b由Ni、Ni合金、Au等而形成。 Further, in the conductive particles 4 of the present invention, the conductive layer 4b formed on the surface of the resin core 4a can be a conductive metal generally used as a conductive layer of conductive particles, an alloy containing the metals, and a conductive metal. Formed by oxide or other conductive material. For example, the conductive layer 4b is formed of Ni, a Ni alloy, Au, or the like.

又,導電層4b可藉由蒸鍍法、離子濺鍍法、無電電鍍法、熔射法等物理方法;使導電性材料科學地鍵結於具有官能基之樹脂芯表面之化學方法;使用界面活性劑等使導電性材料吸附於樹脂芯之表面之方法等而形成。此種導電層4b並非必須為單層,亦可積層有多層。 Further, the conductive layer 4b may be subjected to a physical method such as a vapor deposition method, an ion sputtering method, an electroless plating method, or a sputtering method; a chemical method in which a conductive material is scientifically bonded to a surface of a resin core having a functional group; The active agent or the like is formed by a method of adsorbing a conductive material on the surface of the resin core or the like. Such a conductive layer 4b does not have to be a single layer, and a plurality of layers may be laminated.

此種導電層4b之厚度通常處於0.01~10.0μm、較佳為處於0.05~5μm、進而較佳為處於0.2~2μm之範圍內。該導電層4b之表面亦可進而形成有由絕緣性樹脂所構成之絕緣層。作為形成絕緣層之方法,例 如,若例示藉由混合系統而形成由聚偏二氟乙烯所構成之非連續絕緣層之方法之例,則相對於導電性粒子400重量份使用2~8重量份之聚偏二氟乙烯,並於85~115℃之溫度下處理5~10分鐘。該絕緣層之厚度通常為0.1~0.5μm左右。再者,該絕緣層亦可不完全被覆導電性粒子之表面。 The thickness of such a conductive layer 4b is usually in the range of 0.01 to 10.0 μm, preferably 0.05 to 5 μm, and more preferably 0.2 to 2 μm. An insulating layer made of an insulating resin may be further formed on the surface of the conductive layer 4b. As a method of forming an insulating layer, an example For example, if an example of a method of forming a discontinuous insulating layer made of polyvinylidene fluoride by a mixing system is exemplified, 2 to 8 parts by weight of polyvinylidene fluoride is used with respect to 400 parts by weight of the conductive particles. And it is treated at 85~115 °C for 5~10 minutes. The thickness of the insulating layer is usually about 0.1 to 0.5 μm. Furthermore, the insulating layer may not completely cover the surface of the conductive particles.

再者,將本發明之導電性粒子4如後述用於異向導電性接著材料(異向性導電膜)之情形時,導電性粒子4可具有通常為1~50μm、較佳為3~10μm之平均粒徑。 In the case where the conductive particles 4 of the present invention are used for an anisotropic conductive bonding material (an anisotropic conductive film), the conductive particles 4 may have a thickness of usually 1 to 50 μm, preferably 3 to 10 μm. Average particle size.

再者,異向性導電膜1之形狀無特別限定,例如,如圖5所示可設為能夠捲繞於捲取捲盤6之長條帶狀,並僅切斷特定之長度而使用。 In addition, the shape of the anisotropic conductive film 1 is not particularly limited, and for example, as shown in FIG. 5, it can be used in a long strip shape which can be wound around the take-up reel 6, and can be used only by cutting a specific length.

又,於上述之實施形態中,作為異向性導電膜1,以將向黏合劑樹脂層3中摻合導電性粒子4而成之黏合劑樹脂組成物成形為膜狀而成之接著膜為例進行說明,但本發明之接著劑並不限定於此,例如可設為積層僅由黏合劑樹脂3所構成之絕緣性接著劑層與由摻合有導電性粒子4之黏合劑樹脂3所構成之導電性粒子含有層之構成。又,於本發明中,亦可使用由向黏合劑樹脂層3中摻合導電性粒子4而成之黏合劑樹脂組成物所構成之異向性導電膏。本發明之異向性導電接著劑包含異向性導電膜1及異向性導電膏兩者。 In the above-described embodiment, the adhesive film composition in which the conductive resin particles 4 are blended into the adhesive resin layer 3 is formed into a film shape. Although the example of the adhesive agent of the present invention is not limited thereto, for example, an insulating adhesive layer composed of only the binder resin 3 and an adhesive resin 3 doped with the conductive particles 4 may be used. The conductive particles are composed of a layer. Further, in the present invention, an anisotropic conductive paste composed of a binder resin composition obtained by blending the conductive particles 4 with the binder resin layer 3 may be used. The anisotropic conductive adhesive of the present invention contains both the anisotropic conductive film 1 and the anisotropic conductive paste.

〔凸塊材料〕 [bump material]

捕捉此種導電性粒子4之輸入輸出凸塊23、25係由導電性金屬、含有該等金屬之合金、導電性陶瓷、導電性金屬氧化物或其他導電性材料形成。 The input/output bumps 23 and 25 that capture such conductive particles 4 are formed of a conductive metal, an alloy containing the metals, a conductive ceramic, a conductive metal oxide, or another conductive material.

作為導電性金屬之例,可列舉Zn、Al、Sb、U、Cd、Ga、 Ca、Au、Ag、Co、Sn、Se、Fe、Cu、Th、Pb、Ni、Pd、Be及Mg。又,上述金屬可單獨使用,或亦可使用2種以上,亦可進而添加其他元素、化合物(例如焊料)等。作為導電性陶瓷之例,可列舉Vo2、Ru2O、SiC、ZrO2、Ta2N、ZrN、NbN、VN、TiB2、ZrB、HfB2、TaB2、MoB2、CrB2、B4C、MoB、ZrC、VC及TiC。又,作為除上述以外之導電性材料可列舉如碳及石墨之碳粒子、以及ITO等。 Examples of the conductive metal include Zn, Al, Sb, U, Cd, Ga, Ca, Au, Ag, Co, Sn, Se, Fe, Cu, Th, Pb, Ni, Pd, Be, and Mg. Further, the above metals may be used singly or in combination of two or more kinds, and other elements, compounds (for example, solder) may be further added. Examples of the conductive ceramics include Vo 2 , Ru 2 O, SiC, ZrO 2 , Ta 2 N, ZrN, NbN, VN, TiB 2 , ZrB, HfB 2 , TaB 2 , MoB 2 , CrB 2 , and B 4 . C, MoB, ZrC, VC and TiC. Further, examples of the conductive material other than the above include carbon particles such as carbon and graphite, and ITO.

於此種導電性材料之中,尤佳為使輸入輸出凸塊23、25中含有金。藉由使輸入輸出凸塊23、25含有金,而電阻值變低,並且展延性變好,可獲得良好之導電性。又,因金之硬度較低,故而如後述使用含有該導電性粒子4之異向導電性接著材料(異向性導電膜、異向性導電膏)於輸入輸出端子19、21之間進行導電連接之情形時損傷亦少。 Among such conductive materials, it is particularly preferable to contain gold in the input/output bumps 23 and 25. By making the input and output bumps 23, 25 contain gold, the resistance value becomes low, and the ductility becomes good, and good conductivity can be obtained. Further, since the hardness of gold is low, the isotropic conductive bonding material (the anisotropic conductive film or the anisotropic conductive paste) containing the conductive particles 4 is used to conduct electricity between the input/output terminals 19 and 21 as will be described later. In the case of connection, there is less damage.

作為輸入輸出凸塊23、25,例如尤佳為使用於鎳(Ni)金屬層之表面形成有金(Au)層者(經金(Au)取代者)。 As the input/output bumps 23 and 25, for example, it is preferable to use a gold (Au) layer on the surface of a nickel (Ni) metal layer (substituted by gold (Au)).

〔連接步驟〕 [Connection step]

繼而,對將液晶驅動用IC18連接於透明基板12之連接步驟進行說明。首先,於透明基板12之形成有輸入輸出端子19、21之安裝部27上暫貼異向性導電膜1。繼而,將該透明基板12載置於連接裝置之載置台上,並於透明基板12之安裝部27上經由異向性導電膜1配置液晶驅動用IC18。 Next, a connection procedure of connecting the liquid crystal driving IC 18 to the transparent substrate 12 will be described. First, the anisotropic conductive film 1 is temporarily attached to the mounting portion 27 of the transparent substrate 12 on which the input/output terminals 19 and 21 are formed. Then, the transparent substrate 12 is placed on the mounting table of the connection device, and the liquid crystal driving IC 18 is placed on the mounting portion 27 of the transparent substrate 12 via the anisotropic conductive film 1.

繼而,利用加熱至使黏合劑樹脂層3硬化之特定溫度之熱壓頭33,以特定之壓力、時間自液晶驅動用IC18上進行熱加壓。藉此,異向性導電膜1之黏合劑樹脂層3顯示流動性,自液晶驅動用IC18之安裝面18a與透明基板12之安裝部27之間流出,並且黏合劑樹脂層3中之導電性粒子 4被夾持於液晶驅動用IC18之輸入輸出凸塊23、25與透明基板12之輸入輸出端子19、21之間並被壓碎。 Then, the thermal head 33 heated to a specific temperature at which the adhesive resin layer 3 is cured is thermally pressurized from the liquid crystal driving IC 18 at a specific pressure and time. Thereby, the adhesive resin layer 3 of the anisotropic conductive film 1 exhibits fluidity, flows out from between the mounting surface 18a of the liquid crystal driving IC 18 and the mounting portion 27 of the transparent substrate 12, and conductivity in the adhesive resin layer 3. particle 4 is sandwiched between the input/output bumps 23 and 25 of the liquid crystal driving IC 18 and the input/output terminals 19 and 21 of the transparent substrate 12, and is crushed.

結果,藉由於輸入輸出凸塊23、25與輸入輸出端子19、21之間夾持導電性粒子4而進行電性連接,於該狀態下經熱壓頭33加熱之黏合劑樹脂發生硬化。藉此,可製造於液晶驅動用IC18之輸入輸出凸塊23、25與形成於透明基板12之輸入輸出端子19、21之間確保導通性之液晶顯示面板10。再者,液晶顯示面板10如圖7所示,夾持於輸入輸出凸塊23、25與輸入輸出端子19、21之間之導電性粒子4能夠以輸入輸出凸塊23、25為背景自透明基板12之背面進行觀察。 As a result, the conductive particles 4 are sandwiched between the input/output bumps 23 and 25 and the input/output terminals 19 and 21, and the adhesive resin heated by the thermal head 33 is hardened in this state. Thereby, the liquid crystal display panel 10 which ensures the continuity between the input/output bumps 23 and 25 of the liquid crystal drive IC 18 and the input/output terminals 19 and 21 formed in the transparent substrate 12 can be manufactured. Further, as shown in FIG. 7, the liquid crystal display panel 10, the conductive particles 4 sandwiched between the input/output bumps 23, 25 and the input and output terminals 19, 21 can be transparent from the background of the input and output bumps 23, 25. The back side of the substrate 12 is observed.

未處於輸入輸出凸塊23、25與輸入輸出端子19、21之間之導電性粒子4於鄰接之輸入輸出凸塊23、25間之間隔35中分散於黏合劑樹脂,而維持電性絕緣之狀態。因此,液晶顯示面板10僅於液晶驅動用IC18之輸入輸出凸塊23、25與透明基板12之輸入輸出端子19、21之間謀求電性導通。又,作為異向性導電膜1,不限於熱硬化型,若為進行加壓連接者,則亦可使用光硬化型或光熱併用型之接著劑。 The conductive particles 4 not between the input/output bumps 23, 25 and the input and output terminals 19, 21 are dispersed in the adhesive resin in the space 35 between the adjacent input and output bumps 23, 25, and the electrical insulation is maintained. status. Therefore, the liquid crystal display panel 10 is electrically connected only between the input/output bumps 23 and 25 of the liquid crystal driving IC 18 and the input/output terminals 19 and 21 of the transparent substrate 12. Further, the anisotropic conductive film 1 is not limited to a thermosetting type, and a photocurable or photothermal combination type adhesive may be used for the pressure connection.

〔檢查步驟〕 [checking step]

如上述,液晶顯示面板10中,夾持於輸入輸出凸塊23、25與輸入輸出端子19、21之間之導電性粒子4能夠自透明基板12之背面觀察,而交付於視認檢查。如圖7(A)所示,導電層4b未發生剝離或溶出等之導電性粒子4能夠以輸入輸出凸塊23、25為背景而視認,可容易地判別粒子捕捉數或破損狀況等。 As described above, in the liquid crystal display panel 10, the conductive particles 4 sandwiched between the input/output bumps 23 and 25 and the input/output terminals 19 and 21 can be viewed from the back side of the transparent substrate 12 and delivered to the visual inspection. As shown in FIG. 7(A), the conductive particles 4 in which the conductive layer 4b is not peeled off or eluted can be visually recognized by the input/output bumps 23 and 25, and the number of captured particles or the damage state can be easily determined.

此處,導電性粒子4存在如下情形:藉由於異向性連接時之 壓接時產生意外振動而與輸入輸出端子19、21或輸入輸出凸塊23、25摩擦,因此導電層4b自樹脂芯4a之表面剝離,或藉由於異向性連接時或其前後之處理時黏合劑樹脂所產生之酸等而導電層4b溶出,樹脂芯4a之表面露出。 Here, the conductive particles 4 are present in the case where they are connected by an anisotropic Unexpected vibration occurs during crimping and rubs against the input/output terminals 19, 21 or the input/output bumps 23, 25, so that the conductive layer 4b is peeled off from the surface of the resin core 4a, or when it is treated by anisotropic connection or before or after The conductive layer 4b is eluted by an acid or the like generated by the binder resin, and the surface of the resin core 4a is exposed.

此種現象有於被捕捉於一組輸入輸出端子19、21與輸入輸出凸塊23、25之間之全部導電性粒子4產生之情形,亦有於被捕捉於一組輸入輸出端子19、21與輸入輸出凸塊23、25之間之多個導電性粒子4內之幾個產生之情形。又,導電層4b之剝離或溶出遍及樹脂芯4a之整個表面而產生,樹脂芯4a之整個表面露出。 This phenomenon is caused by the fact that all of the conductive particles 4 captured between the set of input and output terminals 19, 21 and the input and output bumps 23, 25 are generated, and are also captured in a set of input and output terminals 19, 21 A case where several of the plurality of conductive particles 4 are interposed between the input and output bumps 23, 25. Further, peeling or elution of the conductive layer 4b occurs over the entire surface of the resin core 4a, and the entire surface of the resin core 4a is exposed.

此時,藉由樹脂芯4a被著色成與輸入輸出凸塊23、25不同之顏色,而發生導電層4b之剝離或溶出之導電性粒子4之視認性提高,故而如圖7(B)所示,即便以輸入輸出凸塊23、25為背景,亦可迅速地檢查發生導電層4b之剝離或溶出之導電性粒子4之有無或數量、破損狀況等。 At this time, the resin core 4a is colored in a different color from the input/output bumps 23 and 25, and the visibility of the conductive particles 4 which are peeled off or eluted by the conductive layer 4b is improved, and thus, as shown in FIG. 7(B), It is to be noted that even if the input/output bumps 23 and 25 are used as the background, the presence or absence of the conductive particles 4 in which the conductive layer 4b is peeled off or eluted, the damage state, and the like can be quickly inspected.

即,如圖7(C)所示,於未實施任何著色之樹脂芯4c之情形時,即便發生導電層4b之剝離或溶出而樹脂芯露出,亦由於樹脂芯4c一般為透明、半透明,故而較難以輸入輸出凸塊23、25為背景判別發生導電層4b之剝離或溶出之導電性粒子之有無或數量。關於該方面,本發明所應用之導電性粒子4係樹脂芯4a被著色成與輸入輸出凸塊23、25不同之顏色,故而發生導電層4b之剝離或溶出時之視認性提高(圖7(B))。因此,即便以輸入輸出凸塊23、25為背景,亦可迅速地檢查發生導電層4b之剝離或溶出之導電性粒子4之有無或數量、破損狀況等。 That is, as shown in Fig. 7(C), when the resin core 4c is not colored, even if the peeling or elution of the conductive layer 4b occurs and the resin core is exposed, the resin core 4c is generally transparent and translucent. Therefore, it is difficult to input or output the bumps 23 and 25 as a background to determine the presence or absence of the conductive particles in which the conductive layer 4b is peeled off or eluted. In this regard, the conductive particle 4 -based resin core 4a to which the present invention is applied is colored differently from the input/output bumps 23 and 25, so that the visibility at the time of peeling or elution of the conductive layer 4b is improved (FIG. 7 (FIG. 7) B)). Therefore, even if the input/output bumps 23 and 25 are used as the background, the presence or absence of the conductive particles 4 in which the conductive layer 4b is peeled off or eluted, the damage state, and the like can be quickly inspected.

此時,於提高視認性方面而言,樹脂芯4a較佳為於輸入輸出凸塊23、25之表面由金等具有黃色系金屬光澤之導電材料被覆時,其被 白色系之填料著色,於輸入輸出凸塊23、25之表面由白色系之導電材料被覆時,其被黑色系之填料著色。 In this case, in terms of improving the visibility, the resin core 4a is preferably coated with a conductive material having a yellow metallic luster such as gold when the surface of the input/output bumps 23 and 25 is covered. The white-based filler is colored, and when the surface of the input/output bumps 23, 25 is covered with a white-based conductive material, it is colored by a black-based filler.

例如,樹脂芯4a較佳為於輸入輸出凸塊23、25之表面由金、銀或銅等具有金屬光澤之材料被覆之情形時,其被氧化鈦等白色系之填料著色。又,樹脂芯4a較佳為於輸入輸出凸塊23、25之表面由鋅等白色系之材料被覆之情形時,其被鈦黑、碳黑或氧化鐵等黑色系之填料著色。 For example, when the surface of the input/output bumps 23 and 25 is covered with a material having a metallic luster such as gold, silver or copper, the resin core 4a is preferably colored with a white filler such as titanium oxide. Further, when the surface of the input/output bumps 23 and 25 is covered with a white material such as zinc, the resin core 4a is preferably colored with a black filler such as titanium black, carbon black or iron oxide.

[實施例] [Examples]

繼而,對本發明之實施例進行說明。於本實施例中,準備使用於實施過著色之樹脂芯形成有導電層之導電性粒子的異向性導電膜、及使用未對樹脂芯實施著色之導電性粒子之異向性導電膜,藉由各異向性導電膜製成於評價用玻璃基板上連接有評價用IC之連接體樣本,測得各連接體樣本之初期導通電阻、可靠性試驗後之導通電阻,並且評價導電層剝離之導電性粒子之視認性。 Next, an embodiment of the present invention will be described. In the present embodiment, an anisotropic conductive film for using conductive particles in which a resin core having a colored conductive layer is formed, and an anisotropic conductive film using conductive particles not colored with a resin core are used. A sample of the connector to which the evaluation IC was connected to the glass substrate for evaluation was prepared from each of the anisotropic conductive films, and the initial on-resistance of each of the connected samples and the on-resistance after the reliability test were measured, and the peeling of the conductive layer was evaluated. The visibility of conductive particles.

〔異向性導電膜〕 [Anisotropic conductive film]

用於評價用IC之連接的異向性導電膜之黏合劑樹脂層係藉由如下方式而形成:將苯氧樹脂(商品名:YP50、新日鐵化學公司製造)60質量份、環氧樹脂(商品名:jER828、三菱化學公司製造)40質量份、陽離子系硬化劑(商品名:SI-60L、三新化學工業公司製造)2質量份加入溶劑中而製備黏合劑樹脂組成物,並將該黏合劑樹脂組成物塗佈於剝離膜上並乾燥。 The adhesive resin layer for the anisotropic conductive film for the connection of the evaluation IC is formed by using phenoxy resin (trade name: YP50, manufactured by Nippon Steel Chemical Co., Ltd.) 60 parts by mass, epoxy resin. (product name: jER828, manufactured by Mitsubishi Chemical Corporation) 40 parts by mass, a cationic curing agent (trade name: SI-60L, manufactured by Sanshin Chemical Industry Co., Ltd.), 2 parts by mass, added to a solvent to prepare a binder resin composition, and The binder resin composition is applied onto a release film and dried.

含有於異向性導電膜之黏合劑樹脂層中之導電性粒子於實施過著色之樹脂芯上形成導電層。樹脂芯係使用新中村化學工業公司製造之A-HD-N作為丙烯酸單體,使用新中村化學工業公司製造之U-6LPA作為 丙烯酸胺酯,分別以60質量份、40重量份之比率製成。作為著色劑使氧化鈦(石原產業公司製造之TIPAQUE R-820、填料系:0.26μm)分散於上述丙烯酸單體及丙烯酸胺酯中,藉由乳化聚合而製成丙烯酸樹脂粒子。 The conductive particles contained in the binder resin layer of the anisotropic conductive film form a conductive layer on the resin core which has been colored. The resin core was made of A-HD-N manufactured by Shin-Nakamura Chemical Industry Co., Ltd. as an acrylic monomer, and U-6LPA manufactured by Shin-Nakamura Chemical Industry Co., Ltd. was used. The urethane acrylate was prepared in a ratio of 60 parts by mass to 40 parts by weight, respectively. Titanium oxide (TIPAQUE R-820, a filler system: 0.26 μm manufactured by Ishihara Sangyo Co., Ltd.) was dispersed in the above-mentioned acrylic monomer and urethane acrylate as a coloring agent, and an acrylic resin particle was produced by emulsion polymerization.

對該丙烯酸樹脂粒子藉由濺鍍法被覆鎳,而獲得粒徑3.2μm之導電性粒子。鎳層之厚度為0.15μm。 The acrylic resin particles were coated with nickel by a sputtering method to obtain conductive particles having a particle diameter of 3.2 μm. The thickness of the nickel layer was 0.15 μm.

〔評價用IC〕 [Evaluation IC]

作為評價元件,準備外形為1.8mm×20mm、厚度0.5mm、寬度30μm×長度85μm、高度15μm之凸塊(電鍍金)多行排列而成之評價用IC。評價用IC之凸塊表面具有金屬光澤。 As the evaluation element, an evaluation IC in which bumps (electroplated gold) having a shape of 1.8 mm × 20 mm, a thickness of 0.5 mm, a width of 30 μm, a length of 85 μm, and a height of 15 μm were arranged in a plurality of rows was prepared. The bump surface of the evaluation IC has a metallic luster.

〔評價用玻璃基板〕 [Glass substrate for evaluation]

作為評價用玻璃基板,準備厚度0.7mm之ITO塗層玻璃。 As the glass substrate for evaluation, an ITO-coated glass having a thickness of 0.7 mm was prepared.

將異向性導電膜暫貼於該評價用玻璃基板後,搭載評價用IC,利用熱壓頭於170℃、60MPa、5sec之條件下進行熱壓接,藉此製成連接體樣本。對於各連接體樣本,測得初期導通電阻、可靠性試驗後之導通電阻。可靠性試驗係將連接體樣本置於溫度85℃、濕度85%RH之恆溫槽中500小時。 After the anisotropic conductive film was temporarily attached to the evaluation glass substrate, the evaluation IC was mounted, and thermocompression bonding was performed at 170 ° C, 60 MPa, and 5 sec by a thermal head to prepare a molded body sample. The initial on-resistance and the on-resistance after the reliability test were measured for each of the connected body samples. In the reliability test, the connector sample was placed in a thermostat bath at a temperature of 85 ° C and a humidity of 85% RH for 500 hours.

對於初期導通電阻,將未達10Ω設為OK,將10Ω以上設為NG。又,可靠性試驗後之導通電阻較佳為未達20Ω,更佳為未達10Ω,進而較佳為未達5Ω,20Ω以上為不良。 For the initial on-resistance, it is assumed that less than 10 Ω is OK, and 10 Ω or more is set to NG. Further, the on-resistance after the reliability test is preferably less than 20 Ω, more preferably less than 10 Ω, further preferably less than 5 Ω, and 20 Ω or more is defective.

又,對於各連接體樣本,自評價用玻璃基板之背面使用光學顯微鏡觀察被評價用IC之凸塊捕捉到之導電性粒子,並評價導電層剝離之導電性粒子之視認性。 In addition, the conductive particles captured by the bumps of the IC for evaluation were observed from the back surface of the glass substrate for evaluation from the back surface of the glass substrate for evaluation, and the visibility of the conductive particles from which the conductive layer was peeled off was evaluated.

再者,難以再現於上述連接條件下使導電性粒子之導電層剝離而使樹脂芯表面露出之狀態,故而預先準備剝離導電層之一部分而使樹脂芯表面露出之導電性粒子,製成上述評價用IC與上述評價用玻璃基板經由摻合有該導電性粒子之異向性導電膜連接而成之連接體樣本,進行視認性評價。再者,連接條件相同(170℃、60MPa、5sec)。 In addition, it is difficult to reproduce the state in which the conductive layer of the conductive particles is peeled off and the surface of the resin core is exposed under the above-described connection conditions. Therefore, the conductive particles in which one part of the conductive layer is peeled off and the surface of the resin core is exposed are prepared in advance, and the evaluation is performed. A connector sample in which the IC and the evaluation glass substrate were connected via an anisotropic conductive film in which the conductive particles were blended was used for the visibility evaluation. Furthermore, the connection conditions were the same (170 ° C, 60 MPa, 5 sec).

視認性評價中,預先統計被評價用IC之凸塊捕捉到之導電性粒子之數量,將使用光學顯微鏡以倍率50倍可視認之樹脂芯表面露出之導電性粒子之比率為90%以上之情形設為◎(最優),將以倍率50倍可視認之樹脂芯表面露出之導電性粒子之比率為50%以上且未達90%之情形設為○(良),將以倍率50倍可視認之樹脂芯表面露出之導電性粒子之比率為10%以上且未達50%之情形設為△(普通),將以倍率50倍可視認之樹脂芯表面露出之導電性粒子之比率未達10%之情形設為×(不良)。 In the visibility evaluation, the number of conductive particles captured by the bumps of the IC for evaluation is counted in advance, and the ratio of the conductive particles exposed on the surface of the resin core which is visually recognized by an optical microscope at a magnification of 50 times is 90% or more. ◎ (optimal), the ratio of the conductive particles exposed on the surface of the resin core which is visible at a magnification of 50 times is 50% or more and less than 90%, and is set to ○ (good), and the magnification is 50 times. When the ratio of the conductive particles exposed on the surface of the resin core is 10% or more and less than 50%, it is set to Δ (normal), and the ratio of the conductive particles exposed on the surface of the resin core which is visible at a magnification of 50 times is not reached. The case of 10% is set to × (bad).

〔實施例1〕 [Example 1]

於實施例1中,使2vol%之氧化鈦(石原產業公司製造之TIPAQUE R-820)作為著色劑分散於上述胺酯化合物中,並藉由乳化聚合而製成丙烯酸樹脂粒子。實施例1之連接體樣本之初期導通電阻為1.2Ω,可靠性試驗後之導通電阻為2.5Ω,導電層剝離之導電性粒子之視認性為△(普通)。 In the first embodiment, 2 vol% of titanium oxide (TIPAQUE R-820 manufactured by Ishihara Sangyo Co., Ltd.) was dispersed as a coloring agent in the above amine ester compound, and emulsified polymerization was carried out to prepare acrylic resin particles. The initial on-resistance of the bonded body sample of Example 1 was 1.2 Ω, and the on-resistance after the reliability test was 2.5 Ω, and the visibility of the conductive particles from which the conductive layer was peeled off was Δ (normal).

〔實施例2〕 [Example 2]

於實施例2中,使8vol%之氧化鈦(石原產業公司製造之TIPAQUE R-820)作為著色劑分散於上述胺酯化合物中,並藉由乳化聚合而製成丙烯酸樹脂粒子。實施例2之連接體樣本之初期導通電阻為1.7Ω,可靠性試驗後之導通電阻為3.3Ω,導電層剝離之導電性粒子之視認性為○(良)。 In the second embodiment, 8 vol% of titanium oxide (TIPAQUE R-820 manufactured by Ishihara Sangyo Co., Ltd.) was dispersed as a coloring agent in the above amine ester compound, and emulsified polymerization was carried out to prepare acrylic resin particles. The initial on-resistance of the bonded body sample of Example 2 was 1.7 Ω, and the on-resistance after the reliability test was 3.3 Ω, and the visibility of the conductive particles from which the conductive layer was peeled off was ○ (good).

〔實施例3〕 [Example 3]

於實施例3中,使15vol%之氧化鈦(石原產業公司製造之TIPAQUE R-820)作為著色劑分散於上述胺酯化合物中,並藉由乳化聚合而製成丙烯酸樹脂粒子。實施例3之連接體樣本之初期導通電阻為2.2Ω,可靠性試驗後之導通電阻為4.8Ω,導電層剝離之導電性粒子之視認性為○(良)。 In Example 3, 15 vol% of titanium oxide (TIPAQUE R-820 manufactured by Ishihara Sangyo Co., Ltd.) was dispersed as a coloring agent in the above amine ester compound, and emulsified polymerization was carried out to prepare acrylic resin particles. The initial on-resistance of the bonded body sample of Example 3 was 2.2 Ω, and the on-resistance after the reliability test was 4.8 Ω, and the visibility of the conductive particles from which the conductive layer was peeled off was ○ (good).

〔實施例4〕 [Example 4]

於實施例4中,使23vol%之氧化鈦(石原產業公司製造之TIPAQUE R-820)作為著色劑分散於上述胺酯化合物中,並藉由乳化聚合而製成丙烯酸樹脂粒子。實施例4之連接體樣本之初期導通電阻為3.2Ω,可靠性試驗後之導通電阻為9.3Ω,導電層剝離之導電性粒子之視認性為○(良)。 In Example 4, 23 vol% of titanium oxide (TIPAQUE R-820 manufactured by Ishihara Sangyo Co., Ltd.) was dispersed as a coloring agent in the above amine ester compound, and emulsified polymerization was carried out to prepare acrylic resin particles. The initial on-resistance of the sample of the connector of Example 4 was 3.2 Ω, and the on-resistance after the reliability test was 9.3 Ω, and the visibility of the conductive particles from which the conductive layer was peeled off was ○ (good).

〔實施例5〕 [Example 5]

於實施例5中,使30vol%之氧化鈦(石原產業公司製造之TIPAQUE R-820)作為著色劑分散於上述胺酯化合物中,並藉由乳化聚合而製成丙烯酸樹脂粒子。實施例5之連接體樣本之初期導通電阻為4.3Ω,可靠性試驗後之導通電阻為17.5Ω,導電層剝離之導電性粒子之視認性為○(良)。 In Example 5, 30 vol% of titanium oxide (TIPAQUE R-820 manufactured by Ishihara Sangyo Co., Ltd.) was dispersed as a coloring agent in the above amine ester compound, and an acrylic resin particle was produced by emulsion polymerization. The initial on-resistance of the sample of the connector of Example 5 was 4.3 Ω, and the on-resistance after the reliability test was 17.5 Ω, and the visibility of the conductive particles from which the conductive layer was peeled off was ○ (good).

〔比較例1〕 [Comparative Example 1]

於比較例1中,不向上述胺酯化合物中添加著色劑而製成丙烯酸樹脂粒子。比較例1之連接體樣本之初期導通電阻為1.2Ω,可靠性試驗後之導通電阻為2.1Ω,導電層剝離之導電性粒子之視認性為×(不良)。 In Comparative Example 1, a coloring agent was not added to the above amine ester compound to prepare acrylic resin particles. The initial on-resistance of the sample of the connector of Comparative Example 1 was 1.2 Ω, and the on-resistance after the reliability test was 2.1 Ω, and the visibility of the conductive particles from which the conductive layer was peeled off was × (bad).

〔比較例2〕 [Comparative Example 2]

於比較例2中,使1vol%之氧化鈦(石原產業公司製造之TIPAQUE R-820)作為著色劑分散於上述胺酯化合物中,並藉由乳化聚合而製成丙烯 酸樹脂粒子。比較例2之連接體樣本之初期導通電阻為1.1Ω,可靠性試驗後之導通電阻為2.2Ω,導電層剝離之導電性粒子之視認性為×(不良)。 In Comparative Example 2, 1 vol% of titanium oxide (TIPAQUE R-820 manufactured by Ishihara Sangyo Co., Ltd.) was dispersed as a colorant in the above amine ester compound, and propylene was produced by emulsion polymerization. Acid resin particles. The initial on-resistance of the connector sample of Comparative Example 2 was 1.1 Ω, and the on-resistance after the reliability test was 2.2 Ω, and the visibility of the conductive particles from which the conductive layer was peeled off was × (bad).

〔比較例3〕 [Comparative Example 3]

於比較例3中,使38vol%之氧化鈦(石原產業公司製造之TIPAQUE R-820)作為著色劑分散於上述胺酯化合物中,並藉由乳化聚合而製成丙烯酸樹脂粒子。比較例3之連接體樣本之初期導通電阻為6.9Ω,可靠性試驗後之導通電阻為21.9Ω,導電層剝離之導電性粒子之視認性為○(良)。 In Comparative Example 3, 38 vol% of titanium oxide (TIPAQUE R-820 manufactured by Ishihara Sangyo Co., Ltd.) was dispersed as a coloring agent in the above amine ester compound, and an acrylic resin particle was produced by emulsion polymerization. The initial on-resistance of the connector sample of Comparative Example 3 was 6.9 Ω, and the on-resistance after the reliability test was 21.9 Ω, and the visibility of the conductive particles from which the conductive layer was peeled off was ○ (good).

如表1所示,於實施例1~5中,導電性粒子之視認性均較高,成為△(普通)以上之評價。其係因實施例1~5之連接體樣本使用摻合有添加適量著色劑而著色之導電性粒子之導電性接著膜而形成,故而可確保視認性及連接性。 As shown in Table 1, in the examples 1 to 5, the visibility of the conductive particles was high, and it was evaluated as Δ (normal) or more. Since the sample of the examples of the first to fifth embodiments is formed by using a conductive adhesive film in which conductive particles colored by adding an appropriate amount of coloring agent are blended, the visibility and the connectivity can be ensured.

於比較例1中,導電性粒子之樹脂芯未著色,又,於比較例2中著色劑之添加量較少,故而以IC凸塊為背景導電層剝離之導電性粒子之視認性均較差,檢查步驟繁雜化。 In Comparative Example 1, the resin core of the conductive particles was not colored, and the amount of the colorant added in Comparative Example 2 was small. Therefore, the conductive particles which were separated by the IC bump as the background conductive layer were inferior in visibility. The inspection steps are complicated.

又,比較例3中著色劑之添加量過多,故而樹脂芯變硬,對於IC凸塊與ITO膜之距離之伸縮之追隨性變差,故而成為導通電阻較大、欠缺連接可靠性者。 Further, in Comparative Example 3, since the amount of the coloring agent added is too large, the resin core becomes hard, and the followability of the expansion and contraction of the distance between the IC bump and the ITO film is deteriorated, so that the on-resistance is large and the connection reliability is lacking.

1‧‧‧異向性導電膜 1‧‧‧ anisotropic conductive film

10‧‧‧液晶顯示面板 10‧‧‧LCD panel

11‧‧‧透明基板 11‧‧‧Transparent substrate

12‧‧‧透明基板 12‧‧‧Transparent substrate

12a‧‧‧邊緣部 12a‧‧‧Edge

13‧‧‧密封材 13‧‧‧ Sealing material

14‧‧‧液晶 14‧‧‧LCD

15‧‧‧面板顯示部 15‧‧‧ Panel display

16‧‧‧透明電極 16‧‧‧Transparent electrode

17‧‧‧透明電極 17‧‧‧Transparent electrode

18‧‧‧液晶驅動用IC 18‧‧‧LCD driver IC

27‧‧‧安裝部 27‧‧‧Installation Department

28‧‧‧配向膜 28‧‧‧Alignment film

29a‧‧‧偏光板 29a‧‧‧Polar plate

29b‧‧‧偏光板 29b‧‧‧Polar plate

33‧‧‧熱壓頭 33‧‧‧Hot head

Claims (12)

一種連接體之檢查方法,該連接體係將形成於透明基板之透明電極與電子零件之連接端子以異向性導電接著劑加以連接而成,且夾持於上述透明電極與上述連接端子之間之導電性粒子,係樹脂芯被導電層被覆而成,且上述樹脂芯被著色成與上述連接端子不同之顏色,藉由上述樹脂芯之著色檢測出被捕捉於上述透明電極上、上述樹脂芯之表面露出之導電性粒子。 A connection method for connecting a transparent electrode formed on a transparent substrate and a connection terminal of an electronic component by an anisotropic conductive adhesive, and sandwiched between the transparent electrode and the connection terminal The conductive particles are formed by coating a resin core with a conductive layer, and the resin core is colored in a color different from the connection terminal, and the color of the resin core is detected and captured on the transparent electrode and the resin core Conductive particles exposed on the surface. 如申請專利範圍第1項之連接體之檢查方法,其中,上述樹脂芯藉由與上述連接端子之表面被補色(相反色)之填料著色。 The method for inspecting a connector according to the first aspect of the invention, wherein the resin core is colored by a filler which is complementary to a color (opposite color) to a surface of the connection terminal. 如申請專利範圍第2項之連接體之檢查方法,其中,上述樹脂芯,係以將上述連接端子表面之顏色置於將色相環四等分之其中一個區域之中心時,不與上述連接端子表面之顏色所屬之區域相鄰接之區域所屬顏色之填料加以著色。 The method for inspecting a connector according to the second aspect of the invention, wherein the resin core is not disposed with the connection terminal when the color of the surface of the connection terminal is placed at a center of one of the regions in which the hue ring is equally divided. The filler of the color of the area adjacent to the area to which the color of the surface belongs is colored. 如申請專利範圍第1至3項中任一項之連接體之檢查方法,其中,上述樹脂芯係使丙烯酸單體聚合而成。 The method for inspecting a connector according to any one of claims 1 to 3, wherein the resin core is obtained by polymerizing an acrylic monomer. 如申請專利範圍第1至3項中任一項之連接體之檢查方法,其中,上述填料之尺寸未達上述導電性粒子之粒徑之30%。 The method for inspecting a connector according to any one of claims 1 to 3, wherein the size of the filler is less than 30% of the particle diameter of the conductive particles. 如申請專利範圍第1至3項中任一項之連接體之檢查方法,其中,上述填料之摻合量未達30vol%。 The method for inspecting a linker according to any one of claims 1 to 3, wherein the blending amount of the above filler is less than 30 vol%. 如申請專利範圍第1至3項中任一項之連接體之檢查方法,其中,上述填料為球形。 The method for inspecting a connector according to any one of claims 1 to 3, wherein the filler is spherical. 如申請專利範圍第1至3項中任一項之連接體之檢查方法,其中,上述填料之尺寸係總數之90%為填料之平均徑之±20%以內。 The method for inspecting a linker according to any one of claims 1 to 3, wherein 90% of the total size of the filler is within ±20% of the average diameter of the filler. 如申請專利範圍第1至3項中任一項之連接體之檢查方法,其中,上述樹脂芯之整個表面露出。 The method for inspecting a connector according to any one of claims 1 to 3, wherein the entire surface of the resin core is exposed. 一種連接體,係將形成於透明基板之透明電極與電子零件之連接端子以異向性導電接著劑加以連接者,且被夾持於上述透明電極與上述連接端子之間之導電性粒子,係樹脂芯被導電層被覆而成,且上述樹脂芯被著色成與上述連接端子不同之顏色,被捕捉於上述透明電極上之上述導電性粒子能夠藉由上述樹脂芯之著色而被視認出上述樹脂芯之表面露出。 A connector is obtained by connecting an anisotropic conductive adhesive to a connection terminal of a transparent electrode and an electronic component formed on a transparent substrate, and is sandwiched between the transparent electrode and the connection terminal. The resin core is coated with a conductive layer, and the resin core is colored differently from the connection terminal, and the conductive particles trapped on the transparent electrode can be visually recognized by the resin core. The surface of the core is exposed. 一種導電性粒子,係對形成於透明基板之透明電極與電子零件之連接端子進行異向性導電連接之接著劑中所含有者,且其具有樹脂芯、及被覆上述樹脂芯之表面之導電層,上述樹脂芯被著色成與上述連接端子不同之顏色,藉由上述樹脂芯之著色能夠視認出上述樹脂芯之表面露出。 An electroconductive particle which is contained in an adhesive which is formed by anisotropic conductive connection between a transparent electrode formed on a transparent substrate and a connection terminal of an electronic component, and has a resin core and a conductive layer covering a surface of the resin core The resin core is colored in a color different from the connection terminal, and the surface of the resin core can be visually recognized by the color of the resin core. 一種異向性導電接著劑,其於黏合劑樹脂中含有導電性粒子,並將形成於透明基板之透明電極與電子零件之連接端子加以連接者,且上述導電性粒子具有:樹脂芯、及被覆上述樹脂芯之表面之導電層, 上述樹脂芯被著色成與上述連接端子不同之顏色,藉由上述樹脂芯之著色能夠視認出上述樹脂芯之表面露出。 An anisotropic conductive adhesive comprising conductive particles in a binder resin, and connecting a transparent electrode formed on a transparent substrate to a connection terminal of an electronic component, wherein the conductive particles have a resin core and a coating a conductive layer on the surface of the above resin core, The resin core is colored in a color different from the connection terminal, and the surface of the resin core can be visually recognized by the color of the resin core.
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