TW201906009A - Film forming device - Google Patents

Film forming device

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Publication number
TW201906009A
TW201906009A TW107115040A TW107115040A TW201906009A TW 201906009 A TW201906009 A TW 201906009A TW 107115040 A TW107115040 A TW 107115040A TW 107115040 A TW107115040 A TW 107115040A TW 201906009 A TW201906009 A TW 201906009A
Authority
TW
Taiwan
Prior art keywords
container
nozzle
film forming
temperature
heating
Prior art date
Application number
TW107115040A
Other languages
Chinese (zh)
Inventor
長江亦周
高坂佳弘
青山貴昭
遠藤光人
Original Assignee
日商新柯隆股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日商新柯隆股份有限公司 filed Critical 日商新柯隆股份有限公司
Publication of TW201906009A publication Critical patent/TW201906009A/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • B05B1/10Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in the form of a fine jet, e.g. for use in wind-screen washers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • B05B16/20Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C15/00Enclosures for apparatus; Booths
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/24Vacuum evaporation
    • C23C14/26Vacuum evaporation by resistance or inductive heating of the source

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Details Of Rigid Or Semi-Rigid Containers (AREA)

Abstract

The present invention discloses a film forming device comprising: a container capable of storing a substrate therein; an exhaust mechanism capable of exhausting the inside of the container to a vacuum state; a storage mechanism that stores a solution; a nozzle capable of discharging the solution onto the substrate; and a heating mechanism capable of heating the nozzle and/or the inside of the container. This film forming device makes it possible to reduce or remove liquid traces formed during film forming on the substrate.

Description

成膜裝置  Film forming device  

本發明涉及薄膜形成領域,尤其涉及一種成膜裝置。 The present invention relates to the field of film formation, and more particularly to a film forming apparatus.

已知使用塗佈法,浸漬法等濕式法作為在基板的表面上形成薄膜、例如有機膜、無機膜的成膜方法。例如,專利文獻1中提出了一種成膜方法,其中,在大氣中,在玻璃、塑膠等基板的表面上,刻出深10~400nm的刻痕(劃痕),使其具有規定方向的條紋狀的精細凹凸面,之後通過塗佈按規定組成製作的塗佈液(稀釋溶液)並使其乾燥,從而在所述精細凹凸面上形成規定組成的防汙膜(有機膜)。此外,專利文獻2中提出了一種成膜方法,其中,將氧化鈦粒子混合於水中形成懸浮液,進一步調整為特定的pH後,將上述懸浮液塗佈在支撐體上並使其乾燥,由此形成無機氧化鈦膜(無機膜)。 A wet method such as a coating method or a dipping method is known as a film forming method for forming a thin film, for example, an organic film or an inorganic film, on the surface of a substrate. For example, Patent Document 1 proposes a film forming method in which a mark (scratch) having a depth of 10 to 400 nm is formed on a surface of a substrate such as glass or plastic in the atmosphere to have a stripe having a predetermined direction. A fine uneven surface of a shape is formed, and then a coating liquid (diluted solution) prepared by a predetermined composition is applied and dried to form an antifouling film (organic film) having a predetermined composition on the fine uneven surface. Further, Patent Document 2 proposes a film forming method in which a titanium oxide particle is mixed in water to form a suspension, and further adjusted to a specific pH, the suspension is applied onto a support and dried, and This forms an inorganic titanium oxide film (inorganic film).

濕式法中所用的塗佈液、懸浮液使用的是溶質濃度低的稀溶液。因此,加熱乾燥後得到的膜的密度低,隨之存在形成的膜的功能容易消失的問題。例如,在用濕式法塗佈的防汙膜中,最表面上形成的膜容易由於擦拭而被刮掉,其防油性有時消失。 The coating liquid and the suspension used in the wet method use a dilute solution having a low solute concentration. Therefore, the density of the film obtained after heat drying is low, and there is a problem that the function of the formed film is likely to disappear. For example, in the antifouling film coated by the wet method, the film formed on the outermost surface is easily scraped off by wiping, and the oil repellency sometimes disappears.

與此相對,也考慮使用真空蒸鍍法(乾式法)在基板 上形成薄膜的成膜方法,使用該方法的情況下,成膜時需要形成高真空條件,需要高價的真空排氣系統。其結果是難以實現低成本下的成膜。 On the other hand, a film forming method of forming a thin film on a substrate by a vacuum deposition method (dry method) is also considered. When this method is used, it is necessary to form a high vacuum condition at the time of film formation, and an expensive vacuum exhaust system is required. As a result, it is difficult to achieve film formation at a low cost.

現有技術文獻 Prior art literature

專利文獻1:日本特開平9-309745號公報 Patent Document 1: Japanese Patent Laid-Open No. Hei 9-309745

專利文獻2:日本特開平6-293519號公報 Patent Document 2: Japanese Patent Laid-Open No. Hei 6-293519

為解決上述問題,中國專利申請“2015800002404”提出了一種薄膜的成膜方法和成膜裝置,此薄膜的成膜方法和成膜裝置將含有2種以上材料的溶液在基於構成該溶液的各材料的蒸汽壓而設定的壓力的氣氛下排出至基板上形成薄膜,不僅可以提高薄膜的耐久性,還可以降低製作成本。在該專利申請中,溶液中的成膜材料會在噴嘴作用下排出至基板上形成薄膜,而溶液中的其他材料會在進入容器內時迅速氣化,從而與成膜材料分開,不參與形成薄膜,進而形成具有較佳耐久性的薄膜。 In order to solve the above problems, the Chinese patent application "2015800002404" proposes a film forming method and a film forming apparatus, and a film forming method and a film forming apparatus of the film include a solution containing two or more materials based on each material constituting the solution. The vapor pressure is applied to the substrate under the pressure of the set pressure to form a film, which not only improves the durability of the film, but also reduces the manufacturing cost. In this patent application, the film-forming material in the solution is discharged to the substrate under the action of a nozzle to form a film, and other materials in the solution are rapidly vaporized when entering the container, thereby being separated from the film-forming material and not participating in the formation. The film, in turn, forms a film with better durability.

但是,在成膜後收取基板時發現基板上會存在如第2圖所示的液跡200,對形成薄膜的基板形成污染,為清除此液跡200,需要通過人工或機械進行擦除,這不僅提高了製造成本,也降低了生產效率,有時,還會影響成膜品質。 However, when the substrate is taken after film formation, it is found that the liquid trace 200 as shown in FIG. 2 is present on the substrate, which causes contamination of the substrate on which the thin film is formed. To remove the liquid trace 200, it is necessary to erase by manual or mechanical means. Not only does it increase manufacturing costs, but it also reduces production efficiency and sometimes affects film quality.

根據上述問題,發明人經過多次試驗以及分析研究發現,溶液中的其他材料會在進入容器內時迅速氣化,這雖然保證了薄膜可以單純由成膜材料形成,而不會摻入雜質,但是,其他材料在氣化過程中會吸收大量的熱量,使得氣化位置 周圍的氣溫較低,導致部分液體在此氣溫較低位置凝結,最後在容器內形成液滴滴落在基板上形成液跡200。 According to the above problems, the inventors have conducted many tests and analysis and found that other materials in the solution are rapidly vaporized when entering the container, which ensures that the film can be formed solely from the film-forming material without being contaminated. However, other materials absorb a large amount of heat during the gasification process, causing the temperature around the gasification position to be low, causing some of the liquid to condense at a lower temperature, and finally forming droplets on the substrate to form a liquid in the container. Trace 200.

考慮到大部分的材料剛進入容器就發生氣化,故所述氣化現象會在噴嘴附近進行,致使噴嘴及其周圍的溫度較低,從而部分液體會逐漸在噴嘴及附近凝結,最後形成液滴滴落在基板上形成液跡200。 Considering that most of the material just enters the container and gasification occurs, the gasification phenomenon is carried out in the vicinity of the nozzle, so that the temperature of the nozzle and its surroundings is low, so that some of the liquid will gradually condense in the vicinity of the nozzle, and finally the liquid is formed. The droplets fall on the substrate to form a liquid track 200.

鑒於以上技術問題,本發明有必要提供一種成膜裝置,以能夠減少或消除基板在成膜過程中形成的液跡。 In view of the above technical problems, it is necessary for the present invention to provide a film forming apparatus capable of reducing or eliminating liquid traces formed by a substrate during film formation.

本發明採用以下技術方案實現上述發明目的:一種成膜裝置,包括:容器,其內部能容置基板;能將所述容器內部排氣至真空狀態的排氣機構;儲藏溶液的儲藏機構;能將所述溶液排出至所述基板上的噴嘴;加熱機構,其能對所述噴嘴和/或所述容器內部加熱。 The present invention achieves the above object of the invention by the following technical solutions: a film forming apparatus comprising: a container capable of accommodating a substrate therein; an exhaust mechanism capable of exhausting the inside of the container to a vacuum state; a storage mechanism of the storage solution; Discharging the solution to a nozzle on the substrate; a heating mechanism capable of heating the nozzle and/or the interior of the container.

作為一種優選的實施方式,所述加熱機構設置於所述容器內。 As a preferred embodiment, the heating mechanism is disposed in the container.

作為一種優選的實施方式,所述加熱機構靠近所述噴嘴設置。 As a preferred embodiment, the heating mechanism is disposed adjacent to the nozzle.

作為一種優選的實施方式,所述加熱機構包括電阻絲。 As a preferred embodiment, the heating mechanism comprises a resistance wire.

作為一種優選的實施方式,還包括溫度測量機構,其能夠測量所述噴嘴或所述容器內部的溫度。 As a preferred embodiment, a temperature measuring mechanism is further included which is capable of measuring the temperature of the nozzle or the inside of the container.

作為一種優選的實施方式,所述溫度測量機構位於所述容器內部且設置於所述噴嘴上。 As a preferred embodiment, the temperature measuring mechanism is located inside the container and is disposed on the nozzle.

作為一種優選的實施方式,還包括與加熱機構連 接的溫度調節機構,其能夠調節所述加熱機構所提供的加熱溫度大小。 As a preferred embodiment, there is further included a temperature adjustment mechanism coupled to the heating mechanism that is capable of adjusting the amount of heating temperature provided by the heating mechanism.

作為一種優選的實施方式,還包括與加熱機構連接的控制器,所述控制器能夠在所述噴嘴開始噴液前控制所述加熱機構加熱至第一設定溫度以及在所述噴嘴開始噴液後控制所述加熱機構加熱至第二設定溫度。 As a preferred embodiment, the controller further includes a controller connected to the heating mechanism, wherein the controller is capable of controlling the heating mechanism to be heated to the first set temperature and after the nozzle starts to spray after the nozzle starts to spray The heating mechanism is controlled to be heated to a second set temperature.

作為一種優選的實施方式,所述第二設定溫度高於所述第一設定溫度。 As a preferred embodiment, the second set temperature is higher than the first set temperature.

作為一種優選的實施方式,所述加熱機構的加熱溫度為在常溫常壓下所述溶液中溶劑沸點±100℃。 As a preferred embodiment, the heating mechanism has a heating temperature of ±100 ° C of the boiling point of the solvent in the solution at normal temperature and normal pressure.

在本發明中,加熱機構能對噴嘴和/或容器內部加熱,彌補因非成膜材料氣化而帶來的熱量損失,防止因容器內氣溫降低而發生凝結液滴滴落在基板上產生液跡的問題。 In the present invention, the heating mechanism can heat the nozzle and/or the inside of the container to compensate for the heat loss caused by the vaporization of the non-film forming material, and prevent the condensation liquid from dripping on the substrate due to the decrease in the temperature inside the container. Trace problem.

參照後文的說明和圖示,詳細公開了本發明的特定實施方式,指明了本發明的原理可以被採用的方式。應該理解,本發明的實施方式在範圍上並不因而受到限制。在所附申請專利範圍的精神和條款的範圍內,本發明的實施方式包括許多改變、修改和等同。 Specific embodiments of the present invention are disclosed in detail, with reference to the following description and drawings, which illustrate the manner in which the principles of the invention may be employed. It should be understood that the embodiments of the invention are not limited in scope. The embodiments of the present invention include many variations, modifications, and equivalents within the scope of the spirit and scope of the appended claims.

針對一種實施方式描述和/或示出的特徵可以以相同或類似的方式在一個或更多個其它實施方式中使用,與其它實施方式中的特徵相組合,或替代其它實施方式中的特徵。 Features described and/or illustrated with respect to one embodiment may be used in the same or similar manner in one or more other embodiments, in combination with, or in place of, features in other embodiments.

應該強調,術語“包括/包含”在本文使用時指特徵、整件、步驟或元件的存在,但並不排除一個或更多個其它特徵、整件、步驟或元件的存在或附加。 It should be emphasized that the term "comprising" or "comprises" or "comprising" or "comprising" or "an"

1‧‧‧成膜裝置 1‧‧‧ film forming device

10‧‧‧加熱機構 10‧‧‧heating mechanism

11‧‧‧容器 11‧‧‧ Container

13‧‧‧管道 13‧‧‧ Pipes

14‧‧‧溫度測量機構 14‧‧‧ Temperature measuring mechanism

15‧‧‧排氣機構 15‧‧‧Exhaust mechanism

16‧‧‧控制器 16‧‧‧ Controller

17‧‧‧噴嘴 17‧‧‧Nozzles

18‧‧‧壓力檢測單元 18‧‧‧ Pressure detection unit

19‧‧‧排出部 19‧‧‧Exporting Department

21‧‧‧儲藏溶液 21‧‧‧Storage solution

23‧‧‧儲藏機構 23‧‧‧Storage agency

25‧‧‧輸液管 25‧‧‧ Infusion tube

27‧‧‧輸氣管 27‧‧‧ gas pipeline

29‧‧‧氣體供給源 29‧‧‧ gas supply

31‧‧‧基板支架 31‧‧‧Substrate support

33‧‧‧輥 33‧‧‧roll

100‧‧‧基板 100‧‧‧Substrate

200‧‧‧液跡 200‧‧‧ liquid traces

為了更清楚地說明本發明實施例或現有技術中的技術方案,下面將對實施例或現有技術描述中所需要使用的圖示作簡單地介紹,顯而易見地,下面描述中的圖示僅僅是本發明的一些實施例,對於本領域技術人員來講,在不付出創造性勞動性的前提下,還可以根據這些圖示獲得其他的圖示。 In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following description of the embodiments or the description of the prior art will be briefly introduced. Obviously, the illustrations in the following description are only Some embodiments of the invention may be further illustrated by those skilled in the art based on these illustrations without the inventive labor.

第1圖是本發明一種實施方式提供的成膜裝置結構示意圖。 FIG. 1 is a schematic structural view of a film forming apparatus according to an embodiment of the present invention.

第2圖是現有技術成膜裝置成膜後的基板圖片。 Fig. 2 is a picture of a substrate after film formation by a conventional film forming apparatus.

第3圖是採用本發明成膜裝置成膜後的基板圖片。 Fig. 3 is a picture of a substrate after film formation using the film forming apparatus of the present invention.

為了使本技術領域的人員更好地理解本發明中的技術方案,下面將結合本發明實施例中的圖示,對本發明實施例中的技術方案進行清楚、完整地描述,顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。基於本發明中的實施例,本領域普通技術人員在沒有做出創造性勞動的前提下所獲得的所有其他實施例,都應當屬於本發明保護的範圍。 In order to make those skilled in the art better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described in the following with reference to the embodiments in the embodiments of the present invention. The embodiments are only a part of the embodiments of the invention, and not all of the embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the scope of the present invention.

需要說明的是,當元件被稱為“設置於”另一個元件,它可以直接在另一個元件上或者也可以存在居中的元件。當一個元件被認為是“連接”另一個元件,它可以是直接連接到另一個元件或者可能同時存在居中元件。本文所使用的術語“垂直的”、“水準的”、“左”、“右”以及類似的表述只是為了說明的目的,並不表示是唯一的實施方式。 It should be noted that when an element is referred to as being "disposed on" another element, it may be directly on the other element or the element may be present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or. The terms "vertical," "horizontal," "left," "right," and the like, as used herein, are for the purpose of illustration and are not intended to be the only embodiment.

除非另有定義,本文所使用的所有的技術和科學術語與屬於本發明的技術領域的技術人員通常理解的含義相同。本文中在本發明的說明書中所使用的術語只是為了描述具體的實施方式的目的,不是旨在於限制本發明。本文所使用的術語“和/或”包括一個或多個相關的所列項目的任意的和所有的組合。 All technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. The terminology used in the description of the present invention is for the purpose of describing particular embodiments and is not intended to limit the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

請參閱第1圖,為本發明一種實施方式提供的一種成膜裝置1結構示意圖。在本實施方式中,該成膜裝置1包括:容器11,其內部能容置基板100;能將所述容器11內部排氣至真空狀態的排氣機構15;儲藏溶液21的儲藏機構23;能將所述溶液21排出至所述基板100上的噴嘴17;加熱機構10,其能對所述噴嘴17和/或所述容器11內部加熱。 Please refer to FIG. 1 , which is a schematic structural view of a film forming apparatus 1 according to an embodiment of the present invention. In the present embodiment, the film forming apparatus 1 includes: a container 11 capable of accommodating the substrate 100 therein; an exhaust mechanism 15 capable of exhausting the inside of the container 11 to a vacuum state; a storage mechanism 23 of the storage solution 21; The solution 21 can be discharged to the nozzle 17 on the substrate 100; a heating mechanism 10 capable of heating the nozzle 17 and/or the inside of the container 11.

在本實施方式中,容器11具有容置作為成膜對象的基板100的真空腔室,從而為薄膜的形成提供真空環境。在本實施方式中,此容器11可以為大致長方體狀的中空體,但本發明並不限於該形狀,相應的,真空腔室的形狀可以與容器11的相匹配,以提供較佳的成膜空間。當然,在本發明中真空腔室的形狀也並不局限於該點。 In the present embodiment, the container 11 has a vacuum chamber that houses the substrate 100 as a film formation object, thereby providing a vacuum environment for film formation. In the present embodiment, the container 11 may be a substantially rectangular parallelepiped hollow body, but the invention is not limited to this shape, and accordingly, the shape of the vacuum chamber may be matched with the container 11 to provide a preferred film formation. space. Of course, the shape of the vacuum chamber in the present invention is not limited to this point.

在本實施方式中,容器11上可以設置有與其內部(真空腔室)相通的排氣機構15,排氣機構15通過抽吸將容器11內的氣體吸出,從而維持容器11內的氣壓在所需值。 In the present embodiment, the container 11 may be provided with an exhaust mechanism 15 communicating with the inside (vacuum chamber), and the exhaust mechanism 15 sucks out the gas in the container 11 by suction, thereby maintaining the air pressure in the container 11 Need value.

具體的,排氣機構15可以為真空泵15。容器11的側壁下端附近可以設置有排氣用的排氣口(未圖示)。該排氣口可以連接管道13的一端,此管道13的另一端連接真空泵15。 Specifically, the exhaust mechanism 15 may be a vacuum pump 15. An exhaust port (not shown) for exhausting may be provided in the vicinity of the lower end of the side wall of the container 11. The exhaust port may be connected to one end of the pipe 13, and the other end of the pipe 13 is connected to the vacuum pump 15.

對於真空泵15,在本實施方式中只要為能夠製造大氣壓到中真空(0.1Pa~100Pa)程度的真空狀態的泵即可,例如旋轉泵(油旋轉真空泵)等。雖然渦輪分子泵(TMP)、油擴散泵等能夠製造高真空(小於0.1Pa)的真空狀態,但是沒有必要使用引入成本高的泵。所以,在本實施方式中能夠使裝置成本便宜。 In the present embodiment, the vacuum pump 15 may be a pump capable of producing a vacuum state of about atmospheric pressure to medium vacuum (0.1 Pa to 100 Pa), for example, a rotary pump (oil rotary vacuum pump). Although a turbo molecular pump (TMP), an oil diffusion pump, or the like can produce a vacuum state of a high vacuum (less than 0.1 Pa), it is not necessary to use a pump that introduces a high cost. Therefore, in the present embodiment, the apparatus can be made inexpensive.

根據來自控制器16(控制單元)的指令運轉真空泵15,通過管道使得容器11內的真空度(壓力)下降。容器11設置有檢測容器11內壓力的壓力檢測單元18(例如為壓力計等)。通過壓力檢測單元18檢測的容器11內壓力的資訊,逐次輸出至控制器16。通過控制器16判斷容器11內壓力達到規定值時,向氣體供給源29(見後文)發送運轉指令。 The vacuum pump 15 is operated in accordance with an instruction from the controller 16 (control unit), and the degree of vacuum (pressure) in the container 11 is lowered by the pipe. The container 11 is provided with a pressure detecting unit 18 (for example, a pressure gauge or the like) that detects the pressure inside the container 11. The information of the pressure in the container 11 detected by the pressure detecting unit 18 is sequentially output to the controller 16. When the controller 16 determines that the pressure in the container 11 has reached a predetermined value, it transmits an operation command to the gas supply source 29 (see below).

需要說明的是,例如,在自動壓力控制器(Auto Pressure Controller:APC)等壓力控制部(圖示省略)的監視下,通過品質流量控制器(Mass Flow Controller:MFC)等流量調整部(圖示省略)將氬氣等氣體導入容器內,由此也能控制容器11內的壓力。此外,還可以採用在連接容器11的排氣口和泵的管道的管路上設置有閥門(圖示省略)的構成,通過在泵運轉的狀態調節此閥門的開度來控制容器11內的壓力。 In addition, for example, a flow rate adjustment unit such as a mass flow controller (Mass Flow Controller: MFC) is monitored under the supervision of a pressure control unit (not shown) such as an automatic pressure controller (APC). The gas inside the container 11 can be controlled by introducing a gas such as argon into the container. Further, it is also possible to adopt a configuration in which a valve (not shown) is provided in a line connecting the exhaust port of the container 11 and the pipe of the pump, and the pressure in the container 11 is controlled by adjusting the opening degree of the valve in a state in which the pump is operated. .

在本實施方式中,作為排出溶液21部件的噴嘴17可以設置於容器11的頂部,從而從上向下進行噴灑溶液21。當然,噴嘴17的設置位置並不固定,只需將噴嘴17設置成可以將溶液21朝下(垂直朝下或傾斜朝下)排出即可。 In the present embodiment, the nozzle 17 as a member for discharging the solution 21 may be disposed at the top of the container 11, so that the solution 21 is sprayed from the top to the bottom. Of course, the position of the nozzle 17 is not fixed, and it is only necessary to arrange the nozzle 17 so that the solution 21 can be discharged downward (vertically downward or obliquely downward).

具體而言,在容器11的內部的上方朝下插入噴嘴 17的一端,噴嘴17的另一端可以露出於容器11外部。存在於容器11內部的噴嘴17的一端具有排出部19。需要說明的是,插入容器11內的噴嘴17的數量(根數)沒有限定。根據容器11的大小,單個容器11內有時也使用兩個以上的噴嘴17。 Specifically, one end of the nozzle 17 is inserted downward above the inside of the container 11, and the other end of the nozzle 17 can be exposed outside the container 11. The nozzle 17 existing inside the container 11 has a discharge portion 19 at one end. It should be noted that the number (number) of the nozzles 17 inserted into the container 11 is not limited. Depending on the size of the container 11, two or more nozzles 17 are sometimes used in the single container 11.

在本實施方式中,將噴嘴17的延伸方向作為中心軸時,相對於此中心軸,可以將排出部19構成為能夠將成膜劑溶液21以例如30度以上80度以下的角度θ呈全錐狀或扇形狀噴霧。由排出部19排出例如數百μm尺寸的溶液21狀粒子。 In the present embodiment, when the extending direction of the nozzle 17 is the central axis, the discharge portion 19 can be configured such that the film forming agent solution 21 can be formed at an angle θ of, for example, 30 degrees or more and 80 degrees or less with respect to the center axis. Cone or fan shape spray. The solution 21-like particles having a size of, for example, several hundred μm are discharged from the discharge portion 19.

在本實施方式中,噴嘴17與儲藏機構23通過輸液管25相連接。其中,儲藏機構23為一存儲成膜劑溶液21的容器11,其能將溶液21供給至噴嘴17處,由噴嘴17噴灑作業。 In the present embodiment, the nozzle 17 and the storage mechanism 23 are connected by the infusion tube 25. Among them, the storage mechanism 23 is a container 11 that stores the film forming agent solution 21, which can supply the solution 21 to the nozzle 17, and is sprayed by the nozzle 17.

如第1圖所示,露出於容器11外部的噴嘴17的另一端連接輸液管25的一端,所述輸液管25的另一端插入密閉收容成膜劑溶液21的儲藏機構23內部。輸液管25上可以設有進行通斷控制的閥門。在閥門打開時,(成膜劑)溶液21通過輸液管25從儲藏機構23輸送排出,然後從噴嘴17的排出部19向容器11內部下方排出。 As shown in Fig. 1, the other end of the nozzle 17 exposed to the outside of the container 11 is connected to one end of the infusion tube 25, and the other end of the infusion tube 25 is inserted into the inside of the storage mechanism 23 in which the film-forming agent solution 21 is sealed. A valve for on-off control can be provided on the infusion tube 25. When the valve is opened, the (film-forming agent) solution 21 is discharged from the storage mechanism 23 through the infusion tube 25, and then discharged from the discharge portion 19 of the nozzle 17 to the inside of the container 11.

在本實施例中,儲藏機構23內通過輸入氣體不斷加壓將其內部的溶液21由輸液管排出。如第1圖所示,儲藏機構23(也可以稱為儲藏容器)中分別伸入有輸氣管27及輸液管25,輸液管25伸入的埠位於溶液21的液面以下,輸氣管27伸入的埠位於溶液21的液面上方。 In the present embodiment, the inside of the storage mechanism 23 is continuously pressurized by the input gas to discharge the solution 21 inside thereof from the infusion tube. As shown in Fig. 1, the storage mechanism 23 (which may also be referred to as a storage container) has a gas delivery tube 27 and an infusion tube 25, respectively, and the inflow of the infusion tube 25 is located below the liquid level of the solution 21, and the gas delivery tube 27 is extended. The enthalpy of the solution is located above the level of the solution 21.

輸氣管27的另一端可以連接氣體供給源29。氣體供給源29根據來自控制器16的指令運轉,向儲藏機構23內供給 氣體來下壓推動儲藏機構23的液面。由此,在實施方式中,氣體供給源29通過輸氣管27向儲藏機構23中輸入氣體以施壓於儲藏機構23的液面,從而成膜劑溶液21被壓送至輸液管25內。需要說明的是,在本發明中,不限於通過這樣的加壓輸出溶液21的方式。 The other end of the gas pipe 27 can be connected to the gas supply source 29. The gas supply source 29 is operated in accordance with a command from the controller 16, and supplies a gas to the storage mechanism 23 to push down the liquid level of the storage mechanism 23. Thus, in the embodiment, the gas supply source 29 is supplied with gas to the storage mechanism 23 through the gas delivery pipe 27 to be pressed against the liquid surface of the storage mechanism 23, whereby the film forming agent solution 21 is pressure-fed into the infusion tube 25. In the present invention, the method of outputting the solution 21 by such pressure is not limited.

在本實施方式中,作為成膜物件的基板100可以與噴嘴17的位置相適應,其可以位於噴嘴17的下方,也可以位於噴嘴17的相對的一側。在本實施方式中,噴嘴17與基板100在容器11中的位置相互適應,以噴嘴17噴出的成膜材料能在基板100上成膜即可。當然,作為優選的或常用的,噴嘴17位於容器11的頂部,基板100位於容器11的底部。在本實施方式中,成膜裝置1也可以具備搬運基板100的搬運機構的自動化(in line)方式,從而採用自動化方式進行成膜,提高生產效率。 In the present embodiment, the substrate 100 as a film-forming object may be adapted to the position of the nozzle 17, which may be located below the nozzle 17, or may be located on the opposite side of the nozzle 17. In the present embodiment, the positions of the nozzles 17 and the substrate 100 in the container 11 are adapted to each other, and the film forming material sprayed by the nozzles 17 can be formed on the substrate 100. Of course, as a preferred or common, the nozzle 17 is located at the top of the container 11, and the substrate 100 is located at the bottom of the container 11. In the present embodiment, the film forming apparatus 1 may be provided with an in line method of transporting the substrate 100, thereby performing film formation by an automated method to improve production efficiency.

具體而言,在容器11的內部下方可以配置有保持作為成膜物件的基板100的基板支架31。在本實施方式中,以兩個以上的輥33,33,…等構成的搬運機構支持基板支架31,通過搬運機構的運轉,基板支架31可在容器11內移動。需要說明的是,除直線的移動(本實施方式)之外,此處的移動還包括旋轉。旋轉的情況下,例如只要將基板支架31以轉盤形式等構成即可。基板支架31的內表面具有凹狀的基板100保持面,成膜時,使作為成膜對象的基板100(無論單個或兩個以上)的背面抵接於此,由此保持基板100。 Specifically, a substrate holder 31 that holds the substrate 100 as a film formation article may be disposed below the inside of the container 11. In the present embodiment, the substrate holder 31 is supported by a transport mechanism including two or more rollers 33, 33, ..., etc., and the substrate holder 31 can be moved inside the container 11 by the operation of the transport mechanism. It should be noted that, in addition to the movement of the straight line (this embodiment), the movement here also includes rotation. In the case of rotation, for example, the substrate holder 31 may be configured in the form of a turntable or the like. The inner surface of the substrate holder 31 has a concave substrate 100 holding surface, and when the film is formed, the back surface of the substrate 100 (either single or two or more) as a film formation is brought into contact with the substrate 100 to hold the substrate 100.

在本發明中,排出部19和基板100之間的距離D只要為從排出部19以液體狀排出的成膜劑溶液21能夠以液體形 式到達基板100的距離即可,對其沒有特別限定。這是因為,成膜劑溶液21能夠從排出部19到達基板100的距離會因排出部19的朝向、從排出部19排出時的成膜劑溶液21的初速度、成膜劑溶液21中所含有的非成膜材料的常溫下的蒸汽壓(P2)等各種原因而發生變化。 In the present invention, the distance D between the discharge portion 19 and the substrate 100 is not particularly limited as long as the film forming agent solution 21 discharged from the discharge portion 19 in a liquid form can reach the substrate 100 in a liquid form. This is because the film forming agent solution 21 can reach the substrate 100 from the discharge portion 19 by the direction of the discharge portion 19, the initial velocity of the film forming agent solution 21 when discharged from the discharge portion 19, and the film forming agent solution 21. The non-film-forming material contained therein changes in various causes such as vapor pressure (P2) at normal temperature.

在成膜劑溶液21的排出方向朝下的本實施方式中,通過調整排出部19和基板支架31的配置使距離D為300mm以下程度,容易使得到的薄膜達到充分的膜強度,且容易使其耐久性水準提高。 In the present embodiment in which the discharge direction of the film forming agent solution 21 is directed downward, by adjusting the arrangement of the discharge portion 19 and the substrate holder 31, the distance D is about 300 mm or less, and it is easy to obtain a sufficient film strength of the obtained film, and it is easy to make Its durability level is improved.

在成膜劑溶液21的排出方向朝下的本實施方式中,通過配置排出部19,使其到基板100的距離D為150mm以上,可以確保成膜劑溶液21的充分的有效排出域,有利於抑制成膜劑溶液21的無用消耗,其結果可以更有利於成膜的低成本化。 In the present embodiment in which the discharge direction of the film forming agent solution 21 faces downward, by arranging the discharge portion 19 so that the distance D to the substrate 100 is 150 mm or more, a sufficient effective discharge range of the film forming agent solution 21 can be secured, which is advantageous. The useless use of the film forming agent solution 21 is suppressed, and as a result, the cost reduction of the film formation can be more advantageous.

需要說明的是,成膜劑溶液21的排出方向朝下的本實施方式的情況下,距離D過遠時,在排出過程中引起成膜劑溶液21的稀釋劑(溶劑)的揮發,到達基板100後的平整變得難以發生,由此膜分佈變得不均勻,膜性能有時也下降。距離D過近時,對應於此,有效排出域變得狹窄,因此成膜劑溶液21的無用消耗變多,此外有時也產生膜斑點。 In the case of the present embodiment in which the discharge direction of the film-forming agent solution 21 is downward, when the distance D is too long, the diluent (solvent) of the film-forming agent solution 21 is volatilized during the discharge to reach the substrate. The flattening after 100 becomes difficult to occur, whereby the film distribution becomes uneven, and the film properties sometimes decrease. When the distance D is too close, the effective discharge region becomes narrow, and thus the useless consumption of the film-forming agent solution 21 increases, and film spots may also occur.

控制器16首先是具備容器11內壓力控制功能,使真空泵15和壓力檢測單元18運轉,將容器11內部的真空度(即,成膜開始時壓力)調整為適當的狀態。與此同時,其還具備液面加壓壓力控制功能,對從氣體供給源29供給至儲藏機構 23內的液面的氣體所施加的壓力進行調整。需要說明的是,控制器16還具備對以兩個以上的輥33等構成的搬運機構的運轉、停止進行控制的功能。 First, the controller 16 is provided with a pressure control function in the container 11, and the vacuum pump 15 and the pressure detecting unit 18 are operated to adjust the degree of vacuum inside the container 11 (that is, the pressure at the start of film formation) to an appropriate state. At the same time, it also has a liquid level pressure control function for adjusting the pressure applied to the gas supplied from the gas supply source 29 to the liquid level in the storage mechanism 23. In addition, the controller 16 also has a function of controlling the operation and stop of the transport mechanism including two or more rollers 33 and the like.

在本實施方式中,加熱機構10能對噴嘴17和/或容器11內部加熱,彌補因非成膜材料氣化而帶來的熱量損失,防止因容器11內氣溫降低而發生凝結液滴滴落在基板100上產生液跡200的問題。 In the present embodiment, the heating mechanism 10 can heat the nozzle 17 and/or the inside of the container 11 to compensate for heat loss caused by vaporization of the non-film forming material, and prevent condensation from falling due to a decrease in temperature in the container 11. The problem of the liquid track 200 is generated on the substrate 100.

考慮到氣化在容器11內部進行,從而降低容器11內部的溫度,即使容器11內某一區域溫度下降幅度較大,而該區域也會從附近區域吸收熱量,從而可能影響整個容器11內部的溫度。基於此考慮,加熱機構10可以對容器11內部加熱,此時,加熱機構10可以對容器11的內部整體加熱,也可以對容器11內部的某一區域進行加熱,本實施方式並不作特別地限制。但作為優選的,加熱機構10對容器11內部靠近噴嘴17的區域加熱作為本發明優選的方案。 Considering that the gasification is carried out inside the vessel 11, thereby lowering the temperature inside the vessel 11, even if the temperature of a certain region in the vessel 11 is largely decreased, the region absorbs heat from the vicinity, which may affect the interior of the entire vessel 11. temperature. Based on this consideration, the heating mechanism 10 can heat the inside of the container 11. At this time, the heating mechanism 10 can heat the entire interior of the container 11, or can heat a certain area inside the container 11, and the embodiment is not particularly limited. . Preferably, however, the heating mechanism 10 heats the region of the interior of the vessel 11 adjacent the nozzle 17 as a preferred embodiment of the invention.

加熱機構10通過對容器11內部(真空腔室)加熱,從而向容器11內部輸入熱量,該熱量可以彌補由於材料氣化而損失的熱量,從而減少凝結形成的液滴量,消除基板100上的液跡200。 The heating mechanism 10 heats the inside of the container 11 (vacuum chamber), thereby inputting heat to the inside of the container 11, which can compensate for the heat lost due to vaporization of the material, thereby reducing the amount of droplets formed by condensation, and eliminating the amount of droplets on the substrate 100. Liquid trace 200.

考慮到大量溶液21在噴嘴17(的排出部19)噴出時進行氣化,從而使得噴嘴17附近區域及噴嘴17的溫度下降幅度較大,溶液21在排出時容易在噴嘴17附近區域進行凝結形成液滴,並附著在噴嘴17附近區域的裸露表面上。通常,噴嘴17的排出部19為溶液21排出位置,同樣也為氣化發生位置或靠近氣 化發生位置,從而導致噴嘴17(的排出部19)處的溫度下降也較為明顯,致使部分成膜材料所形成的的霧氣在噴嘴17的外表面凝結形成液滴。 It is considered that a large amount of the solution 21 is vaporized when the nozzle 17 (the discharge portion 19) is ejected, so that the temperature in the vicinity of the nozzle 17 and the nozzle 17 is largely decreased, and the solution 21 is easily condensed in the vicinity of the nozzle 17 at the time of discharge. The droplets are attached to the exposed surface of the area near the nozzle 17. Generally, the discharge portion 19 of the nozzle 17 is the discharge position of the solution 21, which is also the gasification occurrence position or the gasification generation position, so that the temperature drop at the (discharge portion 19) of the nozzle 17 is also conspicuous, resulting in partial film formation. The mist formed by the material condenses on the outer surface of the nozzle 17 to form droplets.

基於此考慮,加熱機構10可以對(位於容器11內的)噴嘴17(部分)加熱。其中,噴嘴17接受來自加熱機構10傳輸的熱量,而不被氣化影響降低溫度,維持較佳地溫度狀態;同時,噴嘴17自身也可以將熱量傳遞(非絕對真空)至附近區域,維持附近區域的溫度不變,從而通過對噴嘴17加熱可以彌補由於材料氣化而損失的熱量,從而減少凝結形成的液滴量,消除基板100上的液跡200。 Based on this consideration, the heating mechanism 10 can heat (partially) the nozzle 17 (located within the container 11). Wherein, the nozzle 17 receives the heat transferred from the heating mechanism 10 without being affected by the gasification to lower the temperature, maintaining a preferred temperature state; at the same time, the nozzle 17 itself can transfer heat (non-absolute vacuum) to the nearby area, maintaining the vicinity. The temperature of the zone is constant so that by heating the nozzle 17, the heat lost due to vaporization of the material can be compensated for, thereby reducing the amount of droplets formed by condensation, eliminating the liquid traces 200 on the substrate 100.

需要說明的是,本實施方式所提供的加熱機構10通過對噴嘴17或容器11內部加熱,來彌補因容器11內部非成膜材料的氣化所吸收的熱量,以此解決技術問題。本領域技術人員在本發明所帶來的上述啟示及精髓下所作的任何改進均應囊括在本發明的保護範圍之內。 It should be noted that the heating mechanism 10 provided in the present embodiment solves the technical problem by heating the inside of the nozzle 17 or the container 11 to compensate for the heat absorbed by the vaporization of the non-film forming material inside the container 11. Any modifications made by those skilled in the art in light of the above teachings and spirits of the present invention are intended to be included within the scope of the present invention.

在本實施方式中,加熱機構10可以設置於容器11內,也可以設置於容器11外。例如,加熱機構10可以設置於容器11外,通過加熱容器11以提升容器11內部的溫度,從而減少因溫度降低而凝結形成的液滴;或者,加熱機構10通過加熱噴嘴17位於容器11外的部分,通過熱傳遞將熱量傳遞至噴嘴17位於容器11內的部分,以此來加熱(容器11內的)噴嘴17(部分)。 In the present embodiment, the heating mechanism 10 may be disposed in the container 11 or may be disposed outside the container 11. For example, the heating mechanism 10 may be disposed outside the container 11, by heating the container 11 to raise the temperature inside the container 11, thereby reducing droplets formed by condensation due to temperature decrease; or, the heating mechanism 10 is located outside the container 11 through the heating nozzle 17. In part, the heat is transferred to the portion of the nozzle 17 located inside the container 11 by heat transfer, thereby heating (the portion) of the nozzle 17 (in the container 11).

在本實施方式中作為優選的,所述加熱機構10設置於所述容器11內。其中,加熱機構10可以固定於容器11的內壁上,也可以固定於容器11內部的元器件上。加熱機構10的固 定方式可以為焊接、螺接、插接等等,在本發明中並不作特別的限定,只需加熱機構10位於容器11內即可。 In the present embodiment, preferably, the heating mechanism 10 is disposed in the container 11. The heating mechanism 10 may be fixed to the inner wall of the container 11 or may be fixed to components inside the container 11. The fixing mechanism 10 may be welded, screwed, plugged, or the like, and is not particularly limited in the present invention, and only the heating mechanism 10 is located in the container 11.

承接上文描述,考慮到噴嘴17及其附近區域為液滴凝結(主要)發生區域,為使加熱機構10產生的熱量較快地傳遞給(彌補)氣化所需的熱量,所述加熱機構10靠近所述噴嘴17設置。此時,加熱機構10可以對噴嘴17及其周圍區域加熱。 In view of the above description, it is considered that the nozzle 17 and its vicinity are the droplets (mainly) generating regions, and the heating mechanism is required to transfer the heat generated by the heating mechanism 10 to the heat required for gasification. 10 is placed close to the nozzle 17. At this time, the heating mechanism 10 can heat the nozzle 17 and its surrounding area.

相應的,加熱機構10靠近噴嘴17為相對概念,如第1圖所示,加熱機構10(下述電阻絲10)可以與噴嘴17並未產生接觸,但在感官上(或視覺上)二者的間隔很近。參考第1圖中所示結構,加熱機構10相對於容器11的側壁、基板100等在視覺上更加靠近噴嘴17。 Accordingly, the proximity of the heating mechanism 10 to the nozzle 17 is a relative concept. As shown in Fig. 1, the heating mechanism 10 (the resistance wire 10 described below) may not come into contact with the nozzle 17, but is both sensory (or visually) The interval is very close. Referring to the structure shown in Fig. 1, the heating mechanism 10 is visually closer to the nozzle 17 with respect to the side wall of the container 11, the substrate 100, and the like.

具體的,所述加熱機構10可以包括電阻絲10。其中,電阻絲10可以如第1圖所示以線圈的形式環繞在噴嘴17的周圍,形成加熱線圈,從而提升對噴嘴17加熱的加熱面積,以及增大加熱區域。 Specifically, the heating mechanism 10 may include a resistance wire 10. Here, the electric resistance wire 10 may be wound around the nozzle 17 in the form of a coil as shown in Fig. 1 to form a heating coil, thereby raising the heating area for heating the nozzle 17, and increasing the heating area.

當然,電阻絲10與噴嘴17之間可以並不接觸,以防止噴嘴17的溫度過高而影響溶液21的成膜性能。同時,電阻絲10設置的位置可以位於噴嘴17所形成的的錐形噴霧區域上方,從而避免干擾噴出的液體的行走軌跡而干擾薄膜的形成。 Of course, the resistance wire 10 and the nozzle 17 may not be in contact with each other to prevent the temperature of the nozzle 17 from being too high to affect the film formation performance of the solution 21. At the same time, the position where the electric resistance wire 10 is disposed may be located above the conical spray area formed by the nozzle 17, thereby avoiding interference with the traveling trajectory of the ejected liquid and interfering with the formation of the film.

在本實施方式中,電阻絲10可以通過導線連接有電源機構。電源機構(未圖示)可以為電源插頭,也可以為成膜裝置1自身具備的電池組件,本發明不作特別限制。 In the present embodiment, the resistance wire 10 may be connected to a power supply mechanism through a wire. The power supply mechanism (not shown) may be a power plug or a battery pack provided in the film forming apparatus 1 itself, and the present invention is not particularly limited.

在本實施方式中,為便於獲知加熱機構10的加熱溫度,成膜裝置1還可以包括溫度測量機構14(溫度感測器),其 能夠測量所述噴嘴17或所述容器11內部的溫度。較佳的,所述溫度測量機構14可以位於所述容器11內部且設置於所述噴嘴17上。 In the present embodiment, in order to facilitate the knowledge of the heating temperature of the heating mechanism 10, the film forming apparatus 1 may further include a temperature measuring mechanism 14 (temperature sensor) capable of measuring the temperature of the nozzle 17 or the inside of the container 11. Preferably, the temperature measuring mechanism 14 may be located inside the container 11 and disposed on the nozzle 17.

其中,溫度測量機構14可以與控制器16相連接,從而將測量獲得的溫度即時傳遞至控制器16中,控制器16根據溫度測量機構14所測量的溫度來調控加熱機構10。如第1圖所示,溫度測量機構14以及加熱機構10(電阻絲10)均可以與控制器16相連接,控制器16根據溫度測量機構14回饋的溫度可以即時控制加熱機構10加熱的溫度,以提供較佳的薄膜生成環境。 Wherein, the temperature measuring mechanism 14 can be coupled to the controller 16 to instantaneously transfer the temperature obtained by the measurement to the controller 16, which regulates the heating mechanism 10 based on the temperature measured by the temperature measuring mechanism 14. As shown in FIG. 1, the temperature measuring mechanism 14 and the heating mechanism 10 (resistance wire 10) can be connected to the controller 16, and the controller 16 can instantly control the heating temperature of the heating mechanism 10 according to the temperature fed back by the temperature measuring mechanism 14. To provide a better film formation environment.

其中,加熱機構10所加熱的溫度不能過高,以不影響成膜材料在基板100上成膜為宜,當然,加熱機構10所提供的加熱溫度也不能影響溶液21在噴嘴17的排出。較佳的,所述加熱機構10的加熱溫度為在常溫常壓下所述溶液21中溶劑沸點±100℃。 The heating temperature of the heating mechanism 10 cannot be too high, so that the film forming material is not formed on the substrate 100. Of course, the heating temperature provided by the heating mechanism 10 cannot affect the discharge of the solution 21 in the nozzle 17. Preferably, the heating temperature of the heating mechanism 10 is ±100 ° C of the boiling point of the solvent in the solution 21 at normal temperature and normal pressure.

在本實施方式中,成膜裝置1還可以包括與加熱機構10連接的溫度調節機構(圖中標號沿用16),其能夠調節所述加熱機構10所提供的加熱溫度大小。 In the present embodiment, the film forming apparatus 1 may further include a temperature adjusting mechanism (reference numeral 16 in the drawing) connected to the heating mechanism 10, which is capable of adjusting the heating temperature provided by the heating mechanism 10.

其中,溫度調節機構可以通過控制供給加熱機構10的電流、電壓大小來控制加熱機構10的加熱溫度。另外,在加熱機構10為電阻式加熱機構10時,溫度調節機構還可以直接調節加熱機構10的阻值大小,從而控制加熱機構10的加熱溫度。示意性質地舉例為,加熱機構10包括多個發熱電阻,溫度調節機構可以通過調節多個發熱電阻之間的串並聯關係,或者切斷部分發熱電阻。 Among them, the temperature adjustment mechanism can control the heating temperature of the heating mechanism 10 by controlling the magnitude of the current and voltage supplied to the heating mechanism 10. Further, when the heating mechanism 10 is the resistive heating mechanism 10, the temperature adjusting mechanism can directly adjust the magnitude of the resistance of the heating mechanism 10, thereby controlling the heating temperature of the heating mechanism 10. Illustratively, for example, the heating mechanism 10 includes a plurality of heat generating resistors, and the temperature adjusting mechanism can adjust a series-parallel relationship between the plurality of heat-generating resistors or cut off a portion of the heat-generating resistor.

溫度調節機構與上述控制器16可以為同一部件,也可以為不同部件。比如溫度調節機構可以為開關,操作人員通過開關的通斷實現改變加熱溫度;或者,溫度調節機構16與上述控制器16均可以為CPU(或PLC)等等,其可以根據溫度測量機構14的回饋自動調整加熱機構10的加熱溫度。 The temperature adjustment mechanism and the controller 16 described above may be the same component or different components. For example, the temperature adjustment mechanism may be a switch, and the operator may change the heating temperature by switching the switch; or the temperature adjustment mechanism 16 and the controller 16 may be a CPU (or PLC) or the like, which may be according to the temperature measuring mechanism 14 The feedback automatically adjusts the heating temperature of the heating mechanism 10.

在本實施方式中,為較佳地消除基板100上的液跡200,成膜裝置1還可以包括與加熱機構10連接的控制器16。所述控制器16能夠在所述噴嘴17開始噴液前控制所述加熱機構10加熱至第一設定溫度以及在所述噴嘴17開始噴液後控制所述加熱機構10加熱至第二設定溫度;所述第二設定溫度高於所述第一設定溫度。其中,所述第二設定溫度高於所述第一設定溫度。 In the present embodiment, in order to preferably eliminate the liquid traces 200 on the substrate 100, the film forming apparatus 1 may further include a controller 16 connected to the heating mechanism 10. The controller 16 can control the heating mechanism 10 to be heated to a first set temperature before the nozzle 17 starts to spray, and control the heating mechanism 10 to be heated to a second set temperature after the nozzle 17 starts to spray liquid; The second set temperature is higher than the first set temperature. Wherein the second set temperature is higher than the first set temperature.

在開始噴液後,加熱機構10可以逐步將溫度提升至第二設定溫度,也可以在較短的時間內將溫度提升至第二設定溫度。具體的,加熱機構10由第一設定溫度與第二設定溫度的提升速率可以與實際中未設置加熱機構10時的溫降速率相匹配,從而使加熱機構10提供的熱量與氣化吸收的熱量相匹配。 After the liquid discharge is started, the heating mechanism 10 can gradually raise the temperature to the second set temperature, or can raise the temperature to the second set temperature in a shorter time. Specifically, the heating rate of the first set temperature and the second set temperature of the heating mechanism 10 can be matched with the temperature drop rate when the heating mechanism 10 is not actually disposed, so that the heat provided by the heating mechanism 10 and the heat absorbed by the gasification are increased. Match.

需要說明的是,上述控制器16、控制單元、以及溫度調節機構均可以為硬體、軟體、或者軟體與硬體的結合。比如,控制器16、控制單元、以及溫度調節機構均可以為CPU、PLC、電路板或電腦,從而具備實體構造;也可以為具有多個功能模組(例如獲取資料模組、判斷模組、計算模組等等)的軟體程式。另外,控制器16、控制單元、以及溫度調節機構均可 以為同一部件,也可以為不同部件,本發明並不作限制。 It should be noted that the controller 16, the control unit, and the temperature adjustment mechanism may be a combination of a hardware, a soft body, or a soft body and a hardware. For example, the controller 16, the control unit, and the temperature adjustment mechanism may each be a CPU, a PLC, a circuit board, or a computer, and thus have a physical structure; or may have multiple functional modules (eg, a data module, a determination module, Software program for computing modules, etc.). Further, the controller 16, the control unit, and the temperature adjustment mechanism may be the same member or different members, and the present invention is not limited thereto.

請參考第2圖以及第3圖,其中,第1圖為現有技術下的(減壓噴霧)成膜裝置1所形成的帶有薄膜的基板100圖片,第2圖為本實施方式中的成膜裝置1所形成的帶有薄膜的基板100圖片。其中,二者的成膜條件相同,區別在於本實施方式中的成膜裝置1具有在成膜過程中進行加熱的加熱機構10(電阻絲10)。從第2圖以及第3圖對比可以看出,本實施方式所提供的成膜裝置1能夠有效地消除成膜過程中在基板100上形成的液跡200。 Please refer to FIG. 2 and FIG. 3 , wherein FIG. 1 is a picture of a substrate 100 with a film formed by a (decompression spray) film forming apparatus 1 of the prior art, and FIG. 2 is a view of the embodiment. A picture of the substrate 100 with a film formed by the film device 1. Among them, the film forming conditions of the two are the same, and the film forming apparatus 1 of the present embodiment has the heating mechanism 10 (resistance wire 10) which is heated during the film forming process. As can be seen from the comparison of Fig. 2 and Fig. 3, the film forming apparatus 1 provided in the present embodiment can effectively eliminate the liquid traces 200 formed on the substrate 100 during film formation.

本文引用的任何數字值都包括從下限值到上限值之間以一個單位遞增的下值和上值的所有值,在任何下值和任何更高值之間存在至少兩個單位的間隔即可。舉例來說,如果闡述了一個部件的數量或過程變數(例如溫度、壓力、時間等)的值是從1到90,優選從20到80,更優選從30到70,則目的是為了說明所述說明書中也明確地列舉了諸如到85、22到68、43到51、30到32等值。對於小於1的值,適當地認為一個單位是0.0001、0.001、0.01、0.1。這些僅僅是想要明確表達的示例,可以認為在最低值和最高值之間列舉的數值的所有可能組合都是以類似方式在所述說明書明確地闡述了的。 Any numerical value recited herein includes all values of the lower and upper values in increments of one unit from the lower limit to the upper limit, and at least two unit intervals between any lower value and any higher value. Just fine. For example, if the value of a component or process variable (eg, temperature, pressure, time, etc.) is stated to be from 1 to 90, preferably from 20 to 80, more preferably from 30 to 70, the purpose is to illustrate Values such as to 85, 22 to 68, 43 to 51, 30 to 32 are also explicitly recited in the description. For values less than 1, one unit is appropriately considered to be 0.0001, 0.001, 0.01, 0.1. These are only examples of what is intended to be expressly stated, and all possible combinations of the values recited between the minimum and the maximum value are considered to be explicitly described in the specification in a similar manner.

除非另有說明,所有範圍都包括端點以及端點之間的所有數位。與範圍一起使用的“大約”或“近似”適合於此範圍的兩個端點。因而,“大約20到30”旨在覆蓋“大約20到大約30”,至少包括指明的端點。 All ranges include endpoints and all digits between the endpoints unless otherwise indicated. "About" or "approximately" as used in connection with a range is suitable for the two endpoints of this range. Thus, "about 20 to 30" is intended to cover "about 20 to about 30", including at least the indicated endpoints.

披露的所有文章和參考資料,包括專利申請和出 版物,出於各種目的通過援引結合於此。描述組合的術語“基本由…構成”應該包括所確定的元件、成分、部件或步驟以及實質上沒有影響所述組合的基本新穎特徵的其他元件、成分、部件或步驟。使用術語“包含”或“包括”來描述這裡的元件、成分、部件或步驟的組合也想到了基本由這些元件、成分、部件或步驟構成的實施方式。這裡通過使用術語“可以”,旨在說明“可以”包括的所描述的任何屬性都是可選的。 All articles and references disclosed, including patent applications and publications, are hereby incorporated by reference for all purposes. The term "consisting essentially of" to describe a combination shall include the identified elements, components, components or steps and other elements, components, components or steps that do not substantially affect the basic novel features of the combination. The use of the terms "comprising" or "comprises" or "comprises" or "comprises" or "comprising" or "comprising" or "comprising" or "comprises" By using the term "may" herein, it is intended to mean that any of the attributes described as "may" are optional.

多個元件、成分、部件或步驟能夠由單個集成元件、成分、部件或步驟來提供。另選地,單個集成元件、成分、部件或步驟可以被分成分離的多個元件、成分、部件或步驟。用來描述元件、成分、部件或步驟的公開“一”或“一個”並不說為了排除其他的元件、成分、部件或步驟。 Multiple elements, components, components or steps can be provided by a single integrated element, component, component or step. Alternatively, a single integrated component, component, component or step may be divided into separate components, components, components or steps. The use of the <RTI ID=0.0> </ RTI> </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt; </ RTI> <RTIgt;

應該理解,以上描述是為了進行圖示說明而不是為了進行限制。通過閱讀上述描述,在所提供的示例之外的許多實施方式和許多應用對本領域技術人員來說都將是顯而易見的。因此,本教導的範圍不應該參照上述描述來確定,而是應該參照所附申請專利範圍以及這些申請專利範圍所擁有的等價物的全部範圍來確定。出於全面之目的,所有文章和參考包括專利申請和公告的公開都通過參考結合在本文中。在前述申請專利範圍中省略這裡公開的主題的任何方面並不是為了放棄所述主體內容,也不應該認為發明人沒有將所述主題考慮為所公開的發明主題的一部分。 It is to be understood that the above description is for the purpose of illustration and not limitation. Many embodiments and many applications beyond the examples provided will be apparent to those skilled in the art from this description. Therefore, the scope of the present teachings should be determined by referring to the above description, and the scope of the appended claims and the scope of the equivalents of the claims. The disclosures of all articles and references, including patent applications and publications, are hereby incorporated by reference in its entirety for all purposes. The omitting of any aspect of the subject matter disclosed herein is not intended to be a disclaiming of the subject matter, and the inventor is not considered to be a part of the disclosed inventive subject matter.

Claims (10)

一種成膜裝置,包括:一容器,其內部能一容置基板;能將所述容器內部排氣至真空狀態的一排氣機構;一儲藏溶液的儲藏機構;能將所述溶液排出至所述基板上的一噴嘴;以及一加熱機構,其能對所述噴嘴和/或所述容器內部加熱。  A film forming apparatus comprising: a container capable of accommodating a substrate therein; an exhaust mechanism capable of exhausting the inside of the container to a vacuum state; a storage mechanism for storing the solution; capable of discharging the solution to the inside a nozzle on the substrate; and a heating mechanism capable of heating the nozzle and/or the interior of the container.   如申請專利範圍第1項所述之成膜裝置,其中所述加熱機構設置於所述容器內。  The film forming apparatus of claim 1, wherein the heating mechanism is disposed in the container.   如申請專利範圍第2項所述之成膜裝置,其中所述加熱機構靠近所述噴嘴設置。  The film forming apparatus of claim 2, wherein the heating mechanism is disposed adjacent to the nozzle.   如申請專利範圍第1項所述之成膜裝置,其中所述加熱機構包括一電阻絲。  The film forming apparatus of claim 1, wherein the heating mechanism comprises a resistance wire.   如申請專利範圍第1項所述之成膜裝置,其中還包括一溫度測量機構,其能夠測量所述噴嘴或所述容器內部的溫度。  The film forming apparatus of claim 1, further comprising a temperature measuring mechanism capable of measuring a temperature of the nozzle or the inside of the container.   如申請專利範圍第5項所述之成膜裝置,其中所述溫度測量機構位於所述容器內部且設置於所述噴嘴上。  The film forming apparatus of claim 5, wherein the temperature measuring mechanism is located inside the container and disposed on the nozzle.   如申請專利範圍第1項所述之成膜裝置,其中還包括與所述加熱機構連接的一溫度調節機構,其能夠調節所述加熱機構所提供的加熱溫度大小。  The film forming apparatus of claim 1, further comprising a temperature adjusting mechanism connected to the heating mechanism, which is capable of adjusting a heating temperature provided by the heating mechanism.   如申請專利範圍第1項所述之成膜裝置,其中還包括與所述加熱機構連接的一控制器,所述控制器能夠在所述噴嘴開始噴液前控制所述加熱機構加熱至一第一設定溫度以及在所述噴嘴開始噴液後控制所述加熱機構加熱至一第二設 定溫度。  The film forming apparatus of claim 1, further comprising a controller connected to the heating mechanism, wherein the controller is capable of controlling the heating mechanism to be heated until the nozzle starts to spray liquid The heating mechanism is controlled to be heated to a second set temperature after a set temperature and after the nozzle starts to spray.   如申請專利範圍第8項所述之成膜裝置,其中所述第二設定溫度高於所述第一設定溫度。  The film forming apparatus of claim 8, wherein the second set temperature is higher than the first set temperature.   如申請專利範圍第1項所述之成膜裝置,其中所述加熱機構的加熱溫度為在常溫常壓下所述溶液中溶劑沸點±100℃。  The film forming apparatus according to claim 1, wherein the heating means has a heating temperature of ± 100 ° C of a boiling point of the solvent in the solution at normal temperature and normal pressure.  
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