TWI242571B - Materials for production of stable polyoxymethylene copolymer and method for producing the same copolymer from the same materials - Google Patents

Materials for production of stable polyoxymethylene copolymer and method for producing the same copolymer from the same materials Download PDF

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TWI242571B
TWI242571B TW88117539A TW88117539A TWI242571B TW I242571 B TWI242571 B TW I242571B TW 88117539 A TW88117539 A TW 88117539A TW 88117539 A TW88117539 A TW 88117539A TW I242571 B TWI242571 B TW I242571B
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copolymer
crude
polyoxymethylene copolymer
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scope
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TW88117539A
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Chinese (zh)
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Eiji Masuda
Katsuhei Onishi
Hajimu Serigasawa
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Polyplastics Co
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  • Polyoxymethylene Polymers And Polymers With Carbon-To-Carbon Bonds (AREA)
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Abstract

A crude POM copolymer powder particle as a raw material for producing a stabilized POM copolymer for practical use is provided in an economically advantageous and simple process. A process for producing the stabilized POM copolymer employing the crude POM copolymer powder article is also disclosed. A crude polyoxymethylene copolymer powder particle is discharged from a polymerization reactor and has particle size distribution characteristics and surface pore characteristics in which (1) a component having a particle diameter of over 1.0 mm is present in an amount of up to 50% by weight, an average diameter of surface pores in the component is 4 mum or more, the total volume of the pores having a diameter of up to 4 mum is up to 50% of the total volume of the surface pores of the component; and (2) a component having a particle diameter of less than 0.18 mm is present in an amount of up to 30% by weight.

Description

1242571 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明説明() 【發明之詳細說明】 【發明所屬的技術領域】 , 本發明係有關安定化,尤指熱安定性優越的成為聚曱 醛共聚物(以下簡稱作POM共聚物)之原料的粗POM共聚物粉 粒體,及使用該粉粒體之該安定化POM共聚物之經濟的製 造方法。 【習知技術】 POM共聚物係機械物性、耐熱性、耐藥品性、電氣特性、 摺動性等的性質優越,且成形加工性亦優越,故以工程塑 膠被使用於機械組件、汽車組件、電氣、電子機器組件等 廣泛範圍之用途。 可供實用之安定化POM共聚物,一般係以下述的製程 製造的。首先,以如三腭烷(irioxane)般的環狀縮醛為主單 體,含有碳原子相鄰構造之環狀縮醛或環狀醚為共聚物, 再者因應目的添加供調整聚合物而用之鏈移動劑,藉由採 用陽離子活性觸媒予以共聚合,而得祖P0M共聚物。 通常相關的粗P0M共聚物,係具有相當量之安定終端 目的。又,聚合觸媒係以活性狀態殘存著,可容易引起共 聚物之解聚合,引起不安定終端部分之增加。 因此,聚合生成物之粗P0M共聚物,係以有機或無機 驗性化合物,例如烧基胺類、烧氧基胺類、受阻胺類或驗 金屬、鹼土類金屬之氫氧化物等進行觸媒之中和或失活化 •處理後,供不安定終端部分之分解去除步驟,在醇等之存 在下藉由加熱驗性化合物,例如上述般的化合物,及視所 期待的予以合併使用的水,以進行不安定終端部分之分解 去除。 本紙張尺度適用中國國家標準(CNS ) A4規格(210X297公釐) (請先閲讀背面之注意事項再填寫本頁)1242571 Printed by A7 B7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs 5. Description of the invention () [Detailed description of the invention] [Technical field to which the invention belongs], The invention relates to stabilization, especially to thermal stability Raw POM copolymer powder and granules as raw materials of aldehyde copolymer (hereinafter referred to as POM copolymer), and an economical manufacturing method of the stabilized POM copolymer using the powder and granules. [Known Technology] POM copolymers are excellent in mechanical properties, heat resistance, chemical resistance, electrical characteristics, and bending properties, and they are also excellent in formability. Therefore, engineering plastics are used in mechanical components, automotive components, A wide range of uses for electrical and electronic machine components. Stabilizable POM copolymers which can be used practically are generally manufactured by the following process. First, a cyclic acetal such as irioxane is used as a main monomer, and a cyclic acetal or a cyclic ether containing a structure adjacent to a carbon atom is used as a copolymer, and a polymer is added for adjustment according to the purpose. The chain shifting agent used is copolymerized by using a cationic active catalyst to obtain an ancestral POM copolymer. Generally related crude POM copolymers have a considerable amount of stable end-use purpose. In addition, the polymerization catalyst remains in an active state, which can easily cause depolymerization of the copolymer and cause an increase in unstable terminal portions. Therefore, the crude POM copolymer of the polymerization product is catalyzed by organic or inorganic test compounds, such as alkyl amines, oxy amines, hindered amines or hydroxides of test metals, alkaline earth metals, etc. Neutralization or deactivation • After the treatment, the step of decomposing and removing the unstable terminal part is performed by heating the test compound in the presence of alcohol, such as the above-mentioned compound, and the combined use of water as expected To decompose and remove the unstable terminal part. This paper size applies to China National Standard (CNS) A4 (210X297 mm) (Please read the precautions on the back before filling this page)

1242571 A7 B7 五、發明說明() 於如此不安定終端部分經予分解去除的POM共聚物, 其以為賦與,安定性,尤指耐熱安定性外,賦與長期安定性 等而配合各種安定劑,再者依所期待的,藉由為賦與因應 目的之特性配合以各種添加劑、補強劑等,並予熔融混練, 而得可供實用的安定化POM共聚物。 需特此種繁雜的多階般步驟予以省略化一事,由減少 成本之觀點乃被強烈要求著。因此例如於聚合步驟之聚合 機、聚合觸媒之改良等殘留觸媒失活化步驟之失活劑、失 活化方法等之改良,不安定終端之分解去除步驟之分解促 進劑、分解去除裝置等的改良乃被提出著。 然而,此等不論何者的僅著眼於特定的步驟,其改善 引起的本發明目的之達成,其本身係有界限,將由聚合步 驟至最後的POM共聚物之安定化步驟為止予以綜合考量的 更一步的安定化POM共聚物之製造方法乃被要求著。尤其 在前述步驟之内,不安定終端部分之分解去除步驟,係需 要最繁雜的處理操作,其處理上需要大量的能量者,在實 質上不經過此步驟下若能將POM共聚物在最後的安定化步 驟(安定劑配合步驟)進行時,則在經濟上極有利的安定化 聚甲醛共聚物之製造成為可能的,惟因此在聚合步驟及/ 或殘留觸媒失活化步驟,需得品質良好的粗POM共聚物。 經濟部智慧財產局員工消費合作社印製 此等之中,至於殘留‘觸媒失活化之改善方法,由殘留 觸媒失活化效率及接著該效率之不安定終端的分解去除之 效率化等的觀點,將聚合生成物之粗POM共聚物微粉碎並 予失活化處理即為人所知的,粉碎物之粒徑係愈小愈佳(曰 本特開昭57-80414號公報、特開昭58-34819號公報)。 本紙張又度適用中0 0家慄準(CNS)A.l规格(210 X 297公坌) 1242571 A7 B7 五、發明說明() 然而,粒徑過度小的情形,在其後的混練等之步驟會 生成擠壓混練機之粉碎物的咬入不良笄之處理上的問題, 因此,再藉由在製造粒徑之分布經適常調整的粗POM共聚 物時,可實質的省略不安定部分分解去除步驟之實質去除, 使已安定的添加劑添加配合料之製造成為可能的方法被提 出(日本特開平10-101756號公報)。 本發明人曾就此技術進一步檢討,對將粗POM共聚物 之平均粒徑或粒徑分布欲予粉碎而落入所規定的範圍内, 有技術上限制大,容易出現超出此條件之粗聚甲醛鱗片, 粒徑分布若過度移至小粒徑側時則該粉粒體之處理成困 難,若過度移至大粒徑側時則安定化上有困難。 如所述般,經予簡化的製程,尤其在不經過向來進行 的不安定終端部分之分解去除步驟下,藉由欲將聚曱醛共 聚物作成供最終的安定化步驟,為經濟的製造安定化聚甲 搭共聚物而採的解決策及被期求的。' 【發明欲解決的課題】 因此本發明係提供以經濟上有利且簡單的製程,可供 實用之成為安定化聚甲醛之原料的粗POM共聚物粉粒體, 使用該粗POM共聚物粉粒體之製造安定化POM共聚物之方法 為課題。 【為解決課題而採的手段j 本發明人等,為達成相關目的,經綜合性的檢討由POM 共聚物之聚合步驟至安定化步驟為止的所有製程之結果, 發現由聚合生成物之粗P0M共聚物的粉粒體之粗P0M共聚物 粉粒體的粉粒之特性係掌握其關鍵之要因,藉由將粒徑分 4 ' 本纸張&度適用中國國家標準(CNS)A4規格(210 x 297公釐) (請先閱讀背面之注意事項再填寫本頁)1242571 A7 B7 V. Description of the invention () POM copolymer which has been decomposed and removed in such unstable terminal part, it is considered to be imparted with stability, especially heat-resistant stability, and long-term stability. Furthermore, according to expectations, a stable POM copolymer can be obtained by blending various additives, reinforcing agents, etc. to give characteristics corresponding to the purpose, and melt-kneading. It is necessary to omit such complicated multi-step steps, and the viewpoint of cost reduction is strongly demanded. Therefore, for example, the improvement of the deactivation step and deactivation method of the residual catalyst deactivation step such as the polymerization machine of the polymerization step and the improvement of the polymerization catalyst, the decomposition accelerator and the decomposition removal device of the decomposition removal step of the unstable terminal The improvement of waiting is presented. However, regardless of which only focuses on a specific step, the improvement of the purpose of the present invention caused by its improvement is inherently limited. It will be a comprehensive step from the polymerization step to the final stabilization step of the POM copolymer. The manufacturing method of the stabilized POM copolymer is required. Especially in the foregoing steps, the step of decomposing and removing the unstable terminal part requires the most complicated processing operation, and the processing requires a large amount of energy. If the POM copolymer can be used in the last step without substantially going through this step, When the stabilization step (stabilizing agent compounding step) is performed, the economically advantageous production of the stabilized polyoxymethylene copolymer becomes possible. However, in the polymerization step and / or the residual catalyst deactivation step, quality needs to be obtained. Good crude POM copolymer. Among these, printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs, as for the improvement method of the residual catalyst deactivation, the efficiency of the residual catalyst deactivation efficiency and the decomposition and removal of the unstable terminal following the efficiency, etc. From the viewpoint of pulverizing the crude POM copolymer of the polymerization product and subjecting it to deactivation treatment, it is known that the smaller the particle size of the pulverized product, the better (Japanese Patent Application Laid-Open No. 57-80414, Kaizhao 58-34819). This paper is suitable for 0 0 homes (CNS) Al specifications (210 X 297 cm) 1242571 A7 B7 V. Description of the invention () However, if the particle size is too small, the subsequent steps such as kneading will be The problem of bad bite of the crushed material of the extrusion kneading machine is generated. Therefore, when the coarse POM copolymer with a regularly adjusted particle size distribution is produced, the unstable part can be substantially eliminated and removed. The substantial removal of the steps has proposed a method that enables the production of stable additive-added ingredients (Japanese Patent Application Laid-Open No. 10-101756). The present inventors have further reviewed this technology. For the average particle size or particle size distribution of the crude POM copolymer to be pulverized and fall within the specified range, there are technical limitations and it is easy to appear crude polyformaldehyde beyond this condition. For scales, if the particle size distribution is excessively shifted to the small particle diameter side, handling of the powder and granules becomes difficult, and if it is excessively shifted to the large particle diameter side, it is difficult to stabilize it. As mentioned, the simplified process, especially without the conventional step of decomposing and removing the unstable terminal part, is intended to make the polyacetal copolymer for the final stabilization step, and to provide economical manufacturing stability. The solution decision and expectation for the conversion of polymethyl methacrylate copolymer. ”[Problems to be Solved by the Invention] Therefore, the present invention provides a crude POM copolymer powder and granules that can be practically used as a raw material for stabilizing polyoxymethylene with an economically advantageous and simple process. The method of producing a stabilized POM copolymer is a subject. [Means to solve the problem j The inventors and others, in order to achieve the relevant purpose, comprehensively reviewed the results of all processes from the polymerization step of the POM copolymer to the stabilization step, and found that the crude POM from the polymerization product Copolymer powder and granularity The characteristics of the coarse POM copolymer powder and granularity are the key factors to master. By dividing the particle size into 4 'this paper & degree applies the Chinese National Standard (CNS) A4 specification ( 210 x 297 mm) (Please read the notes on the back before filling out this page)

訂---------線L 經濟部智慧財產局員工消費合作社印製 1242571 A7 B7 五、發明說明() 布及其粉粒體之表面的細孔之狀態調整成適當的範圍,又 由使用其經予規定的粉粒體,,由日本特開平10-101756號公 報所提案的粒徑分布即使大粒徑之成分變成較多,亦可保 持上述品質目標,再者可製造擠壓機運轉性優越的安定化 POM共聚物,以至完成本發明。本發明之技術特徵係如下述 般。 本發明之第一形態,係有關由聚合機所排出的粗聚曱 醛共聚物,經予粉碎,具有下述下述(1)〜(2)規定的粒徑分 布特性及表面特性之粗聚甲醛共聚物粉粒體; (1) 超過粒徑1. 0腿之成分為50重量%以下。 (1-a)上述成分之表面細孔之平均直徑為4/zm以上, (1 -b)上述成分之表面細孔之全部體積中,直徑4/z m以 下的細孔之全部體積為50%以下。 (2) 粒徑未滿0. 18mm的成分在30重量%以下。 本發明之第二形態,係安定化聚曱醛共聚物之製造方 法,其特徵在於將本發明之第一形態的粗聚甲醛共聚物粉 粒體進行其殘留聚合觸媒之失活處理後,與安定劑同時同 時熔融混練處理。 本發明之第三形態,係安定化聚曱醛共聚物之製造方 法,其特徵在於粗聚曱醛共聚物内,在由來正自聚合機之 排出之前至粉碎處理結束>前之間添加殘留聚合觸媒之失活 化處理劑,進行粉碎處理而得前述本發明之第一形態的粗 聚甲醛共聚物粉粒體,其後與安定劑同時熔融混練處理。 本發明之第四形態,係有關本發明之第二形態或第三 形態之安定化聚甲醛共聚物之製造方法,其中粗聚甲醛共 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) (請先閱讀背面之注意事項再填寫本頁) 訂---------線 經濟部智慧財產局員工消費合作社印製 1242571 A7Order --------- Line L Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 1242571 A7 B7 V. Description of the invention () The state of the pores on the surface of the cloth and its particles is adjusted to an appropriate range. By using the powder and granules that have been prescribed, the particle size distribution proposed by Japanese Patent Application Laid-Open No. 10-101756 can maintain the above-mentioned quality target even if the component with a large particle size becomes large, and it can also produce squeeze The stabilized POM copolymer with excellent press operability has completed the present invention. The technical features of the present invention are as follows. The first aspect of the present invention relates to a coarse polymerization of a crude polyacetal copolymer discharged from a polymerizer and having a particle size distribution characteristic and a surface characteristic specified in the following (1) to (2), which are pulverized. Formaldehyde copolymer powder and granules; (1) The component exceeding the diameter of 1.0 leg is 50% by weight or less. (1-a) The average diameter of the surface pores of the above components is 4 / zm or more, (1 -b) Of the total volume of the surface pores of the above components, the total volume of the pores of diameters below 4 / zm is 50% the following. (2) A component having a particle diameter of less than 0.18 mm is 30% by weight or less. The second aspect of the present invention is a method for producing a stabilized polyacetal copolymer, and is characterized in that the crude polyoxymethylene copolymer powder and granules of the first aspect of the present invention are subjected to deactivation treatment of the residual polymerization catalyst, Melt and knead at the same time as the stabilizer. The third aspect of the present invention is a method for producing a stabilized polyacetal copolymer, which is characterized in that a residue is added to the crude polyacetal copolymer before it is discharged from the polymerizer to the end of the pulverization process > The deactivation treatment agent of the polymerization catalyst is pulverized to obtain the above-mentioned crude polyoxymethylene copolymer powder and particles of the first aspect of the present invention, and then melt-kneaded with the stabilizer at the same time. The fourth aspect of the present invention relates to a method for manufacturing the stabilized polyoxymethylene copolymer of the second or third aspect of the present invention, wherein the size of the crude polyformaldehyde paper is applicable to the Chinese National Standard (CNS) A4 specification (210 X 297 mm) (Please read the precautions on the back before filling out this page) Order --------- Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 1242571 A7

1242571 A7 五、發明說明( -醇甲1、1,4-丁二醇甲駿。其使用量對主單體之三嗎 0· 1〜20莫耳%,宜為〇·2〜1〇莫耳%。 … 至於供相關的呈單體及共單體之共聚合所使用的聚合 觸媒’係以一般的陽離子聚合觸媒被使用著,惟可具體的 舉出有··路易士酸及其衍生物,尤以删、錫、鈦、碟、砷 及銻等的函化物,例如三氟化哪、四氯化錫、四氯化欽、 五氯化碟、五氟化磷、五敦化碎及五氟化録,此等的氯化 合物及此等的錯化合物,例如三氟化硼及有機化合物之配 位化合物為較合適的。 頁 又’除路易士酸之外,可舉出有f子酸及其衍生物, 較具體的亦可舉出以三氟甲糾酸、全氯酸等之外,此等 的酯類,例如全氯酸第三級丁醋、質子酸酐,例如乙酸基 ,氣酸鹽等為較適合。又亦可舉出有雜多元酸、異多元酸 等多元酸類,具體而言以磷鉬酸為較適合。 一其他亦可舉出以離子對觸媒為較適合者,可舉出有: 三乙基鋅六磷酸鹽、三苯基甲基六氟砷酸鹽等。 經 濟 部 智 慧 財 產 局 員 工 消 費 合 社 印 製 ,、中以二氟化硼、或二氟化硼與有機化合物(例 =)之配魏合物縣通㈣。又,料讀、μ元= 二子I,係用作觸媒之活性較高,以少量的觸媒量可容易 製得高品質之粗P0M共聚物,又亦容易易使觸媒,失活化, j本發明有關的粗POM共·聚物,以由相關的化合物選出的 種或二種以上之混合物為觸媒予以聚合者為宜。 又‘,對使用三氟化硼等的路易士酸為觸媒之情形,其 =加量對原料單體在㈣5_為宜。又,為得高品質之拉 水甲搭共聚物,以採用含水量1 〇ppm以下的單體為宜。 71242571 A7 V. Description of the invention (-Alcohol 1, 1,4-butanediol methyl jun. Is the amount used 0.1 to 20 mol% of the third of the main monomer, preferably 0.2 to 10 mol Ear%.… As for the polymerization catalysts used for the copolymerization of monomers and co-monomers, they are used as general cationic polymerization catalysts. Specific examples include ... Its derivatives are especially functional compounds such as copper, tin, titanium, saucer, arsenic, and antimony, such as trifluoride, tin tetrachloride, ammonium tetrachloride, saucer pentachloride, phosphorus pentafluoride, and pentafluoride. Cleavage and pentafluoride, these chlorine compounds and these wrong compounds, such as the coordination compounds of boron trifluoride and organic compounds are more suitable. In addition to the Lewis acid, there are examples The f-protonic acid and its derivatives can be more specifically exemplified by trifluoromethane acid, perchloric acid, etc., such as esters such as perchloric acid tertiary butyl vinegar, proton anhydride, such as acetic acid Polybasic acid, acid salts, etc. are more suitable. Polyacids such as heteropolyacids, isopolyacids, etc. may also be mentioned, and in particular, phosphomolybdic acid is more suitable. Other examples include ion-pair catalysts that are more suitable, and examples include triethylzinc hexaphosphate, triphenylmethylhexafluoroarsenate, etc. Printed by the Intellectual Property Office of the Ministry of Economic Affairs and the Consumers ’Cooperative System, China-Israel boron difluoride, or the compound compound of boron difluoride and organic compounds (eg =) Tongtong County. In addition, the material reading, μ yuan = two son I, is more active as a catalyst High, with a small amount of catalyst, it is easy to produce high-quality crude POM copolymer, and it is also easy to deactivate the catalyst. J The crude POM copolymer and copolymer of the present invention are selected from related compounds. It is advisable to polymerize one or more mixtures of two or more catalysts. Also, in the case where a Lewis acid such as boron trifluoride is used as a catalyst, it is appropriate to add an amount of 5% to the raw material monomer. In addition, in order to obtain a high-quality water-pumped copolymer, it is preferable to use a monomer having a water content of 10 ppm or less. 7

規格(210x297 2>iT 1242571 經濟部智慧財產局員工消費合作社印製 A7 B7 五、發明說明() 又,為調整由共聚合而得的粗POM共聚物之分子量, 視必要時亦可適量添加適當的鏈移動劑,例如適量添加如 曱縮醛、二氧亞甲基二曱基醚般縮醛化合物等亦予聚合。 又,由相關的共聚合而得之粗POM共聚物的製造,亦 可在抗氧化劑之受阻盼系化‘物之存在下進行,抑制聚合 中的生成POM共聚物之氧化分解或連接在其後的步驟之高 溫下的POM共聚物之氧化分解等,將已保持高質之POM共聚 物供最終安定化步驟上係有效的,故用作與本發明有關的 粗聚曱醛共聚物係較合適的。 利用共聚合之粗POM共聚物的製造,係可用向來公知 的設備及方法進行。亦即批次式、連續式等任一種均可能, 又以熔融聚合、熔融塊狀聚合等不論何者均可,惟採用液 體單體,與聚合之進行同時可得固態鱗片狀的聚合物之連 續式塊狀聚合方法在工業規模上較通常的,尤宜的。 此情形,視必要時亦可使惰性液態介質共存。又,聚 合裝置可使用共捏練機、雙轴螺桿式連續擠壓混合機、雙 轴葉槳型連續混合機等, 與本發明有關的粗聚甲醛共聚物粉粒體,係將上述而 得的粗POM共聚物,賦與特定的粒徑分布及表面構造者, 惟在該粉碎之前、中或後,有進行包含於此的聚合觸媒之 失活化處理的必要。且觸‘媒之失活並非立即的反應,在失 活化處理開始後即使粉碎亦可獲得足夠的功效。又觸媒之 失活係於將包含粉碎後的粗POM共聚物粉粒體及觸媒失活 劑之淤漿予以貯存於儲槽之間亦可進行。其次將該POM共 聚物粉粒體與安定劑同時熔融混練並予安定化為特徵。 ^ 8 本紙張尺度適用中四國家檔準(CNS)A.l规格(210 X 297公殳) (請先閱讀背面之注意事項寫本頁) -------訂--------- 1242571 A7 五、發明說明() 在此,經予粉碎的粗POM共聚物,係需滿足下述(丨)〜(2) 規定的粒徑分布特性及表面細孔特性。 (1) 超過粒徑1. 〇_之成分為50重量%以下。 (1 - a)上述成分之表面細孔之平均直徑為m以上, (1 -b)上述成分之表面細孔之全部體積中,直徑4#m以 下的細孔之全部體積為50%以下。 (2) 粒徑未滿〇· 18mm的成分在30重量%以下。 於上述粒徑分布特性及粉粒體之表面之細孔特性,即 使超過粒徑l.〇mmi成分為50重量%以下,1〇重量%亦佳, 粒徑未滿〇· 18mm之成分為30重量%以下,表面細孔之平均 直徑為4/zm以上,表面細孔之全部體積中,直徑以下 的細孔之全部體積未滿足成為5〇%以下的條件之情形,則觸 媒之失活未能充分進行,聚合物中的不安定部量增加,又 =致熱安定性之降低。又即使滿足上述表面細孔^性之規 定,超過粒徑1.0mm之成分較5〇重量%多的情形,導 的品質降低。 保 另一方面,即使滿足上述表面細孔特性之規定,戋未 滿粒徑(U8mm之成分量超過3〇重量%之情形,合f 之饋入擠壓機之特性降低,未能進行安定的專著、的 使作業性降低的問題。 〜貝者的 錄好布雜絲面域特狀好,係使 予粉碎且進行之纽化處理或利賴件活 = :;p〇m共聚物與安定劑同時炫融混練並予安定 =操作性兩者滿足之觀點,係本發明人等精:: 本纸張尺度適用t賴家標準(CNSM4規格x 297公^" 項 頁 五 、發明說明() 、亦即,粗POM共聚物粉體之粒徑若超 士 •:化反應之效率會顯著下降的現象係至目前^失 ::粒徑之限制為必要的,惟藉由使同時滿足(1二二 使=之之粒徑相依性變小,即使大_者存在亦 二^ 活化成為可能,因此在粉碎步驟的幽 ,可予減,可與運轉性之提高有關。又,大粒徑 在的限制鬆弛亦與抑制全體之小粒徑化,在安 擠壓機操縱性之提升有關。 力、 在粉碎步驟,隨著聚合物片(鱗片)之破 孔經予崩壞的情形。由此事可知,原= 倥之4片表面的細孔變小。較極端的情形,其細孔分 為王現雙峰性。 因此,在進行上述的粉碎之際,由粉碎裝置之選擇或 ,操作條件之調整幾乎無需進行表面細孔之磨滅、閉塞一, 右為可幾乎減少該磨滅、閉塞之粉碎機時,則並未予特別 限制例如可採用針銑、轉銑、鎚銑、顎夾軋碎機、順槳 銑:轉動切斷銑、渦輪銑或分級式衝擊粉碎機等,粒徑分 布特性及表面細孔特性,可藉由粉碎機之轉數、餘隙、設 於粉碎機之篩網及/或視所期待而另設的篩網等可予控 制。 至於較宜的粉碎機採·用針銑的情形為例時,則本發明 規疋的粒徑分布特性及表面之細孔特性,例如可由以下的 粉碎方法而得。於已固定於一根旋轉軸之複數的圓盤之周 圍上附有多數的針銷者在粉碎室内高速旋轉,以打擊鱗片, 又藉由使鱗片撞擊設於周圍的板片以瞬間且強力的力量進 10Specifications (210x297 2 > iT 1242571 Printed by A7 B7, Consumer Cooperatives, Intellectual Property Bureau, Ministry of Economic Affairs, V. Description of the invention () In addition, in order to adjust the molecular weight of the crude POM copolymer obtained by copolymerization, an appropriate amount can be added as necessary For example, an appropriate amount of a chain moving agent such as acetal or dioxomethylene difluorenyl ether is added to the polymer to polymerize it. In addition, the production of a crude POM copolymer obtained by related copolymerization may also be used. It will be performed in the presence of an anti-oxidant of hindered antioxidants to inhibit the oxidative decomposition of the POM copolymer formed during polymerization or the oxidative decomposition of the POM copolymer at a high temperature connected to the subsequent steps, etc. The POM copolymer is effective for the final stabilization step, so it is more suitable for use as the crude polyacetal copolymer related to the present invention. The production of the copolymerized crude POM copolymer can be performed using conventionally known equipment. And methods. That is, any type such as batch type and continuous type is possible, and any method such as melt polymerization and melt block polymerization is acceptable, but liquid monomers are used simultaneously with the polymerization. A continuous block polymerization method for obtaining a solid scale-like polymer is more common on an industrial scale, and is particularly suitable. In this case, an inert liquid medium can coexist if necessary. In addition, a co-kneader can be used as a polymerization device. , Biaxial screw type continuous extrusion mixer, biaxial paddle type continuous mixer, etc., the crude polyoxymethylene copolymer powder and granules related to the present invention are the crude POM copolymer obtained above, and are assigned to a specific For particle size distribution and surface structure, it is necessary to perform the deactivation treatment of the polymerization catalyst included here before, during, or after the pulverization. Inactivation of the catalyst is not an immediate reaction. After the chemical treatment is started, sufficient effect can be obtained even if it is crushed. The inactivation of the catalyst is to store the slurry containing the crushed coarse POM copolymer powder and catalyst inactivator in the storage tank. Available. Secondly, the POM copolymer powder and stabilizer are melt-kneaded and stabilized at the same time. ^ 8 This paper size is applicable to the four national standards (CNS) Al specifications (210 X 297 cm) (Please Read the notes on the back first Page) ------- Order --------- 1242571 A7 V. Description of the invention () Here, the pre-pulverized crude POM copolymer needs to satisfy the following (丨) ~ (2 ) Predetermined particle size distribution characteristics and surface pore characteristics. (1) The component exceeding the particle diameter of 1.0% is 50% by weight or less. (1-a) The average diameter of the surface pores of the above components is m or more, ( 1-b) Of the total volume of surface pores of the above components, the total volume of pores with a diameter of 4 # m or less is 50% or less. (2) Components with a particle size of less than 18 mm are 30% by weight or less. The particle size distribution characteristics and the pore characteristics of the surface of the powder and granules are preferably 50% by weight or less if the component exceeds 1.0mmi in particle size, and 10% by weight is preferred. The component having a particle size of less than 18mm is 30% % Or less, the average diameter of the surface pores is 4 / zm or more, and in the total volume of the surface pores, if the total volume of the pores below the diameter does not satisfy the condition of 50% or less, the catalyst is not deactivated. It can be fully carried out, and the amount of the unstable portion in the polymer increases, and the thermal stability decreases. In addition, even if the above-mentioned surface porosity is satisfied, the component having a particle diameter exceeding 1.0 mm is more than 50% by weight, and the quality of the lead is lowered. On the other hand, even if the above-mentioned requirements for surface pore characteristics are met, if the particle size is less than full (in the case where the component amount of U8mm exceeds 30% by weight), the characteristics of the feed into the extruder will be reduced and stable Monographs, problems that reduce workability. ~ The recording of the cloth has good surface area characteristics, and it is used for crushing and carrying out the bonding process or relying on a piece of work =:; pom copolymer and stability At the same time, the agent blends and blends and stabilizes = the view that both of the operability are satisfied, which is the essence of the inventors :: This paper size is based on the standard of the family (CNSM4 specification x 297 public ^ " Item page 5. Description of the invention ( ), That is, if the particle size of the crude POM copolymer powder is too large: the phenomenon that the efficiency of the chemical reaction will significantly decrease is so far: the limitation of the particle size is necessary, but by simultaneously satisfying ( 1 2 makes the particle size dependency of = small, even if the presence of large particles is possible, activation of 2 ^ is possible, so the secrecy in the crushing step can be reduced, which can be related to the improvement of the operability. Also, large particle sizes The restriction of relaxation is also related to the suppression of the overall small particle size. It is related to the force. In the pulverization step, as the pores of the polymer sheet (scales) are broken, it can be known from this that the pores on the surface of the original 4 sheets become smaller. In more extreme cases, the fine The pores are divided into two peaks. Therefore, when the above pulverization is performed, the selection of the pulverization device or the adjustment of the operating conditions almost eliminates the wear and occlusion of the pores on the surface. For the pulverizer, there are no special restrictions. For example, needle milling, rotary milling, hammer milling, jaw crusher, feather paddle milling: rotary cutting milling, turbine milling, or step impact crusher, etc., particle size distribution. The characteristics and surface pore characteristics can be controlled by the number of revolutions, clearance of the grinder, the screen installed in the grinder and / or another screen as required. When using pin milling as an example, the particle size distribution characteristics and pore characteristics on the surface of the present invention can be obtained by, for example, the following pulverization methods. In the case of a plurality of disks fixed to a rotating shaft, Many pins are attached around High-speed rotary pulverizing chamber, to combat scales, so that scales and by impingement plate disposed around and strong forces to instantaneously feed 10

經濟部智慧財產局員工消費合作社印Printed by Consumers Cooperative of Intellectual Property Bureau, Ministry of Economic Affairs

1242571 =接= 能擦至設於壁上的篩網上之大小 滅由鱗ΐ 如此料的粉粒體表面係幾乎不磨 中的針銷备Π ί微細空隙而得的細孔,藉由適當調整裝置 之門隙 十鎖形狀、圓盤轉速、篩網尺度、針鎖及篩 針二二可仔具有目的形狀之粉粒體。尤其以篩網尺度、 師之間隙的調整係重要的。^ ^ ^ ^ ^ ^ ^ ^ ,同,惟主要上筛網尺度會影響粒徑 範圍,可控制粒徑分布,又主要上鎖及筛網 △ s永《衫s細孔特性,若變小時則表面細孔之平均直俨 二㈣、’若變大時駐面細孔之平均直徑會變大。因此^ :::丄〇職之大粒徑成分表面的(1-b)之特性,係由篩網 尺度吳鎖及篩網之間隙之適#關係而定。I,因粉碎機之 機種而異,(卜b)之特性及篩網尺度與鎖 係會變動,故可事先藉由試行而得目標之雜以設^ 數值。 ’ 又使於由聚合機所排出的粗POM共聚物或粗簡丘聚妆 粉粒體内所含的殘留觸媒失活化之際,可利用公知的方法 作為失活化方法。 〜例如大量或少量採用含有鹼性化合物之水溶液或溶劑 /谷液之方法,採用鹼性氣體使與此接觸的方法等任一種均 可使用。至於可使用作水溶液或溶劑溶液之失活劑,以公 知的鹼性物質不論何者均有效,可列舉有:氨、各種胺化 合物、或鹼金屬或鹼土類金屬之氧化物、氫氧化物、有機 酸鹽或無機酸鹽、三價之磷化物等。1242571 = 接 = The size that can be wiped to the screen on the wall is destroyed by the scales. The surface of the powder and granular material is hardly ground by the pin pins. Adjust the shape of the door gap ten locks, the disk rotation speed, the screen size, the pin lock and the sieve pin 22, which can have powder and granules with the desired shape. In particular, the adjustment of the screen size and division gap is important. ^ ^ ^ ^ ^ ^ ^ ^, The same, but the main size of the screen will affect the particle size range, can control the size distribution, and mainly lock and screen △ s "《spore characteristics of the shirt, if it becomes small, then The average diameter of the surface pores will be larger. If the diameter becomes larger, the average diameter of the pores on the surface will increase. Therefore, the characteristics of (1-b) on the surface of the large particle size component of ^ :: 丄 〇 are determined by the appropriate relationship between the size of the screen and the gap between the screens. I, depending on the type of crusher, (b) the characteristics and screen size and lock system will change, so you can set the value of the target by trial. When deactivating the residual catalyst contained in the coarse POM copolymer or the coarse mound polymer powder discharged from the polymerizer, a known method can be used as the deactivation method. For example, a method of using a large amount or a small amount of an aqueous solution or a solvent / valley solution containing a basic compound, and a method of bringing this into contact with an alkaline gas may be used. As the inactivating agent that can be used as an aqueous solution or a solvent solution, any known alkaline substance is effective, and examples thereof include ammonia, various amine compounds, or oxides, hydroxides, and organic compounds of alkali or alkaline earth metals. Acid salt or inorganic acid salt, trivalent phosphide, etc.

本纸張尺度適用中0國家煤準(CNSM.〗規格(2丨〇 X 297This paper size applies to China 0 National Coal Standard (CNSM.) Specifications (2 丨 〇 X 297

1242571 A7 B7 五 、發明說明( -其中尤其適合的失活化處理劑,例 二乙醇胺、碳酸納、氫氧化解的有 :二二 物之水溶液,同時經予濕式粉 ^、、機之驗性北合 布特性為宜。更宜為將相關失活化』:;;可=徑分 機之粗mi共聚物排出之前至粉碎處理‘== = 以添加,在失活劑之存在下予以粉碎 ’’’、^ 2 質之粗POM共聚物粉粒體。 ’·’、,由而可得高品 經予觸媒失活化處理並予粉碎或粉碎後經予失 、粗POM共聚物粉粒體,視必要時進行清洗、乾燥等。 ^本發明’若將粗簡共聚物如上述般進觸 =處理,同時藉由粉碎成具有特定 := 訂 i=;,可得品質良好的不安定終端較少之丄 粒體’惟尤宜為不安定終端量係〇.Μ).8%者可供 下一個女定化步驟使用。 且,在此規定的粗P〇M共聚物粉粒體之不安定線端含 H係^亥粉粒體1g同時與含有〇.5重量%之氫氧化録之 〇甲醇水洛液l〇〇mi放入耐壓密閉容器内,在18〇。匸加埶 ^理45分鐘後,冷卻取出,將液中已分解溶出的甲醛之量 定S分析,以對粉粒體之重量%表示。 經濟部智慧財產局員工消費合作社印製 ^上述般,經予粉碎使成特定的粒徑分布特性及表面 細孔特性,殘留觸媒經予失活化處理的粗p〇M共聚物粉粒 體,在實質上不經過通常進行的不安定終端部分之分解去 ^步驟下,立即與安定劑同時經予熔融混練處理,可得安 定化聚甲醛共聚物。1242571 A7 B7 V. Description of the invention (-Among them, especially suitable deactivation treatment agents, such as diethanolamine, sodium carbonate, hydrolyzation: aqueous solution of two dimers, and also tested by wet powder It is better to have the characteristics of the North North cloth. It is more appropriate to deactivate the related ": ;; can = before the coarse mi copolymer of the diameter extension machine is discharged to the crushing treatment '== = to be added and crushed in the presence of a deactivator '' ', ^ 2 quality coarse POM copolymer powder and granules.' · ', So that high-quality products can be obtained by pre-catalyst deactivation treatment and pulverized or crushed by pre-loss and coarse POM copolymer powder. Granules, if necessary, washing, drying, etc. ^ In the present invention, if the crude copolymer is touched as described above = processing, and at the same time by pulverization to have a specific: = order i =; The stable granules with fewer stable terminals are more suitable, but the unstable terminal quantity is preferably 0. 8% can be used for the next feminization step. In addition, the instability line end of the crude POM copolymer powder and granules specified herein contains 1 g of H-based powder and granules, and at the same time, it contains 0.5% by weight of hydroxide solution containing methanol and water. mi was placed in a pressure-resistant closed container at 180. After adding for 45 minutes, cooling and taking out, the amount of formaldehyde that has been decomposed and dissolved in the liquid is determined by S analysis, and it is expressed as the weight% of the powder and granules. Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs ^ As mentioned above, the coarse pom copolymer powders and granules with pre-deactivation treatment of the residual catalyst have been pulverized into specific particle size distribution characteristics and surface pore characteristics. The stabilization polyacetal copolymer can be obtained immediately after the melt-kneading treatment is simultaneously performed with the stabilizer without substantially undergoing the step of destabilizing the terminal portion of the unstable stabilizer.

本纸張w適用中規格⑽X 295 1242571This paper is suitable for medium size X X 295 1242571

五、發明說明( 經濟部智慧財產局員工消費合作社印製 在此使用的安定劑並未予特別限制者,亦可使用公知 的安定劑之任一者,惟通常係抗氧化劑及耐熱安定劑合併 使用。 至於抗氧化劑,可列舉有:i,6—己二醇—雙〔3一(3,5一二 一第二丁基-4-羥基苯基)丙酸酯〕、季戊四醇基肆〔3—(3,卜 二一第三丁基-4-羥基苯基)丙酸酯〕、三乙二醇雙〔3—(3一 第二丁基-5-甲基-4-羥基苯基)丙酸酯〕、N,N,_六亞甲基雙 (3, 5-二一第三丁基—4-羥基肉桂酸醯胺)等。 至於熱女疋劑,可列舉有三聚氰胺、三聚氰胺—甲駿縮 合物等之二哄化合物、耐綸12、耐綸6,1〇等之聚醯胺、鹼 金屬或鹼土類金屬之氫氧化物、碳酸鹽、磷酸鹽、醋酸鹽、 草酸鹽等、硬脂酸類高級脂肪酸或羥基等的取代基之高級 脂肪酸之金屬鹽等。 此外’於與本發明有關的安定化聚甲醛共聚物内,視 目的 了配合以其他各種的添加物,例如可配合耐候(光) 安定劑、潤滑劑、滑劑、核劑、脫模劑、抗靜電劑、染料、 顏料、其他有機高分子材料、無機及有機之纖維狀、板狀、 粉粒狀的填充劑等。 與安定劑等之熔融混練,一般係採用擠壓機進行。 【實施例】 以下頒示出實施例及比較例,惟本發明當然並非受此 等所限定者。 fjyM 較例 1 〜3 採用雙軸槳葉型之連續式聚合機,連續的供給三卩琴烷共單 體及1,3-二氧雜戊環2,5重量%(全單體中),將由三氟化硼、 (請先閱讀背面之注音ΗΦ項再填寫本頁}V. Description of the invention (The stabilizers used by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs for printing are not particularly limited. Any of the well-known stabilizers can also be used, but it is usually a combination of antioxidants and heat-resistant stabilizers. As for the antioxidant, there can be listed: i, 6-hexanediol-bis [3- (3,5-1,2-second butyl-4-hydroxyphenyl) propionate], pentaerythritol group [3 — (3, buthi-butyl-4-hydroxyphenyl) propionate], triethylene glycol bis [3- (3-second-butyl-5-methyl-4-hydroxyphenyl) Propionate], N, N, _hexamethylenebis (3,5-di-tertiary-butyl-4-hydroxycinnamate), etc. As for hot female tinctures, melamine, melamine— Jiajun condensate and other coax compounds, polyamide 12, nylon 6,10 and other polyamides, hydroxides of alkali metals or alkaline earth metals, carbonates, phosphates, acetates, oxalates, etc. , Stearic acid-based higher fatty acids or metal salts of higher fatty acids with substituents such as hydroxyl groups etc. In addition, it is related to the stabilized polyoxymethylene copolymers related to the present invention. In addition, depending on the purpose, various other additives can be added, such as weathering (light) stabilizers, lubricants, lubricants, nucleating agents, release agents, antistatic agents, dyes, pigments, other organic polymer materials, Inorganic and organic fibrous, plate-like, powdery fillers, etc. Melting and kneading with stabilizers are generally performed using an extruder. [Examples] Examples and comparative examples are shown below. The invention is of course not limited by these. FjyM Comparative Examples 1 to 3 Continuous polymerizers using a twin-shaft paddle type to continuously supply the trioxane comonomer and 1,3-dioxolane 2, 5% by weight (in the whole monomer), will be composed of boron trifluoride, (please read the phonetic note on the back ΗΦ before filling this page}

--------訂-----I.----線J-------- Order ----- I .---- Line J

1242571 A7 B7 五、發明說明( 磷鉬酸及過氯酸選出的一種盥並 邊予V入附有師網之銷銑内並予粉碎。 將由粉碎機排出的含有粗p 0M共聚物粉粒 ::之:導:貯存槽内,充分進行失活化處理後,進行 面細孔二粗:1==1:粉徑分布特性及表 分右拉W/、承物畚粒體。粒徑分布特性、細孔 調整。筛網之筛目尺度與鎖及篩間之間隙予以 過通述:法而得的粗聚甲酸共聚物粉粒體,在不經 衫料齡解絲步驟下,混合安定劑 =二基肆〔3—(3,5—二一第三丁基.經基苯基)丙丄 曰1 硬脂酸@ 〇·1重量%,藉由用擠塵機予以炫 :广得粒錠狀之安定化㈣共聚物。評估結‘果予示: 且’評估方法、基準係如下所述。 〔粉體特性〕 •粒徑分布特性 利用開孔不同的複數金屬製篩網分 率予以評估。 里刀 •細孔之特定 般的水銀壓入法裝置’測定細孔體積、細孔之 心布’測定上,細孔直徑在〇.bw若能引起試料 14 X 297公釐)1242571 A7 B7 V. Description of the invention (a kind of toilet selected by phosphomolybdic acid and perchloric acid and then V is inserted into a pin mill with a division net and pulverized. The coarse p 0M copolymer powder particles discharged from the pulverizer are: :: Guide: In the storage tank, after the deactivation treatment is fully performed, the surface pores are two thick: 1 == 1: powder diameter distribution characteristics and surface right pull W /, support particles, particle size distribution. Characteristics, fine pore adjustment. The mesh size of the sieve and the gap between the lock and the sieve are described in general: the crude polyformic acid copolymer powder and granules obtained by the method are mixed and stabilized without undergoing the step of silking Agent = di-based [3- (3,5-di-third butyl. Mesitylphenyl) propanyl 1 stearic acid @ 〇 · 1% by weight, dazzled by using a dust squeezer: Guangde Granule-shaped stable fluorene copolymer. Evaluation results are shown below: And the evaluation method and reference system are as follows: [Powder characteristics] • The particle size distribution characteristics use a plurality of metal meshes with different openings. The knife and pores are measured by a specific mercury indentation method for measuring the volume of pores and the heart cloth of pores. The diameter of the pores is 0.bw. Can cause the sample 14 X 297 mm)

訂 4 本纸張福用規格(21〇 五、發明說明() 之壓縮粉碎時,則在100//m上成為可測定試料空隙,故在 0.4/zm以上2〇em以下的領域,可利用所得的細孔直 布以評估。 ’ 〔安定化聚甲醛共聚物之熱安定性〕When ordering 4 sheets of paper, the specifications for the paper (210.5, the description of the invention), when compressed and pulverized, it becomes a measurable sample void at 100 // m, so it can be used in the range of 0.4 / zm and 20em The obtained fine pores were straightly distributed for evaluation. '[Thermal stability of the stabilized polyoxymethylene copolymer]

將安定化聚甲醛共聚物5g在空氣中,測定於22(rCM 熱45分鐘時的重量減少量,以每丨分鐘之重量減少率(%)表 示0 〔擠壓性〕 •原料饋入性 於粗+甲駿共t物粉粒體内混合安定劑,觀察用擠壓 機熔融混練時之原料饋入擠壓機的狀況及由擠壓機之安定 化聚甲醛共聚物之排出狀況,以下述A〜D之4階段進行評 A :饋入、排出紗束均安定。 B·經常會生成饋入不良,發現有紗束之粗度變動,但仍 可充分的安定運轉。 C ·饋入之變動稍微度大,紗束之粗度的變動亦大,經常 會生成紗束切斷。 、二 D :饋入之變動激烈,饋入量在整體上亦低,紗束不能正 常抽拉。 •電動機負載振幅 · 擠壓時的電動機電流值之最大值與最小值之差(單位 安培)。 . •樹脂壓變動幅度 於擠壓機之螺桿尖端正後方設置的樹脂壓計之指示值 的最大值與最小值之差(單位為kg/cm2)。 1242571 A? B7 五、發明說明() 表1 實施例 比較例 1 2 3 4 1 2 3 觸 媒 —- BF3 bf3 HPA HC104 bf3 bf3 bf3 濃度(rora) 10 3 2 20 20 20 粉 〃碎 機 篩網 ~~ 2.0 1.8 2.0 2.0 2.0 2.0 1.5 銷及網篩間之間隙(mm) 4.0 4.0 4.0 4.0 3.0 5.0 5.0 粉 粒 特 性 大粒徑品重量分率w 45 18 40 43 35 55 5 小粒徑品重量分率c} 4 25 5 10 8 2 45 大粒徑品表面之細孔平 均直徑(/zm) -—--- 4.5 4.6 5.0 5.3 2.8 5.2 4.8 大粒徑品表面之微細細 孔分率(%) e) 28 22 15 35 55 40 20 失活後的不安定終端量% 0. 70 0.49 0. 65 0. 66 1.10 0.65 0. 65 安定化P0M之熱安定性% 6X 1(Γ3 2X 10'3 2X ΙΟ-3 7X ΙΟ'3 33 x ΙΟ-3 40 x 10_3 6x i〇·3 擠 壓 性 原料饋入性 A B A A A A D 電動機負載振幅(A) 2 2 2 2 5 7 19 樹脂壓變動寬度 (kg/cm2) 2 3 2 2 4 4 18 (請先閱讀背面之注意事項再壤寫本頁) % 訂---------線 經濟部智慧財產局員工消費合作社印製 於表1内, * a) ···表示POM聚合觸媒之種類,表中册3表示三氟化硼,ΗΡΑ表示磷鉬酸,HCl〇4 表示過氣酸。 b) .··表示粒徑超過1. 〇咖之成分的重量之比例⑻。 c) ···表示粒徑未滿〇. 18腿之成分的重量之比例(%)。 d) ···表示粒徑超過1. 0_之成分之表面細孔的平均直徑(#m)。 e) ···表示粒徑超過1. 0_之成分之表面細孔的全體中直徑4am以下的細孔 之體積之比例(%)。 —_______16_;_ 本纸張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐) 1242571 A7 B7 五、發明說明() 【發明之功效】 於由聚合機排出的聚合物之粗POM内,若賦與指定的 粒徑分布特性及表面細孔特性時,可知與平均粒徑無關, 又不需終端處,可有效率的製得安定化POM共聚物。 【參考資料】 主單體:彐歌 共單體:13-二氣雜舰 觸媒:bf3 抗氧化劑 恰在排出之前 觸媒失活化處理劑 + :胺水溶液 聚 合 \ / 粉 碎 \ / 貯存淤槳 \ 1 不安定終 端處理 \ / 脫水乾燥 粉碎機:附篩網之銷銑 條件⑴及(2) 1 賦與(Ι-a)及(1-b) 在(1-a)及(1七)容易進行 失活化處理 無需習用的不安定終 端處理步驟 聚合機:雙軸槳葉型 經濟部智慧財產局員工消費合作社印製 安定劑: 抗氧化劑及耐熱安定劑 溶融混練5 g of stabilized polyoxymethylene copolymer was measured in the air at 22 (rCM for 45 minutes when the weight was reduced, and expressed as a weight reduction rate per minute (%). 0 [Squeezability] • Feedability of raw materials was less than Coarse + Jiajun co-t powder and granules are mixed with stabilizers in the body. Observe the state of the raw materials feeding into the extruder and the discharge of the stabilized polyoxymethylene copolymer from the extruder when melted and kneaded with the extruder. A to D are evaluated in four stages. A: The feeding and discharging yarn bundles are stable. B · Frequent feeding failures are often found, but the thickness of the yarn bundles is changed, but the stable operation is still sufficient. C · Feed changes Slightly large, the change in the thickness of the yarn bundle is also large, and often the yarn bundle is cut off. Second, D: The feeding changes drastically, the feeding amount is also low as a whole, and the yarn bundle cannot be pulled normally. • Motor Load amplitude and the difference between the maximum value and the minimum value of the motor current during extrusion (in amps). • The maximum and minimum values of the resin pressure gauge indicated by the resin pressure gauge set directly behind the screw tip of the extruder The difference between the minimum values (in kg / cm2). 1242571 A? B 7 V. Description of the invention (Table 1) Example Comparative Example 1 2 3 4 1 2 3 Catalyst—-BF3 bf3 HPA HC104 bf3 bf3 bf3 Concentration (rora) 10 3 2 20 20 20 Powder mill crusher screen ~~ 2.0 1.8 2.0 2.0 2.0 2.0 1.5 Clearance between pin and screen (mm) 4.0 4.0 4.0 4.0 3.0 5.0 5.0 Powder characteristics Weight fraction of large particle size w 45 18 40 43 35 55 5 Weight fraction of small particle size c) 4 25 5 10 8 2 45 Average diameter of fine pores on the surface of large particle size (/ zm) --------- 4.5 4.6 5.0 5.3 2.8 5.2 4.8 Fine pore fraction of the surface of large particle size (%) e) 28 22 15 35 55 40 20 Instability terminal amount after inactivation% 0. 70 0.49 0. 65 0. 66 1.10 0.65 0. 65 Thermal stability% of stabilization POM 6X 1 (Γ3 2X 10'3 2X ΙΟ-3 7X ΙΟ'3 33 x ΙΟ-3 40 x 10_3 6x i〇 · 3 Extruded material feedability ABAAAAD Motor load amplitude (A) 2 2 2 2 5 7 19 Resin pressure fluctuation width (kg / cm2) 2 3 2 2 4 4 18 (Please read the notes on the back before writing this page)% Order --------- The Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs is printed in Table 1, * a) ·· · Indicates the POM polymerization catalyst Class, Table 3 shows the volumes boron trifluoride, ΗΡΑ represents phosphomolybdic acid, acid gas HCl〇4 expressed. b)... represents the weight ratio of the component having a particle size exceeding 1.0 ⑻. c)... indicates the weight ratio (%) of components with a particle size of less than 0.18 legs. d) ··· represents the average diameter (#m) of surface pores of components having a particle size exceeding 1.0. e) ························································· represents the volume ratio (%) of pores with a diameter of 4am or less in the entire surface pores of the component having a particle diameter exceeding 1.0. —_______ 16 _; _ This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) 1242571 A7 B7 V. Description of the invention () [Effect of the invention] In the crude POM of the polymer discharged from the polymerization machine If given the specified particle size distribution characteristics and surface pore characteristics, it can be known that it has nothing to do with the average particle diameter, and does not need a terminal, so that a stable POM copolymer can be efficiently produced. [Reference] Main monomer: Acura co-monomer: 13-two gas miscellaneous catalyst: bf3 Antioxidant catalyst deactivation treatment agent just before discharge +: Polymerization of aqueous amine solution / / crushing / / storage sludge \ 1 Unstable terminal treatment \ / Dewatering and drying grinder: pin-milling condition with screen and (2) 1 Assign (I-a) and (1-b) to (1-a) and (17) Deactivation treatment is easy to perform. Unusual unstable terminal processing steps are not required. Polymerization machine: Double-shaft paddle type. Printed by the Consumers ’Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs. Stabilizers: Antioxidants and heat-resistant stabilizers.

V ->不安定終端含有率 0.1 〜0.8% 擠壓機 在⑴及(2)饋入良好 安定化POM共聚物 17V-> Unstable terminal content rate 0.1 to 0.8% Extruder Feed well at (2) Stabilized POM copolymer 17

本紙張尺度適用中國國家標準(CNS)A4規格(210 X 297公釐)This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)

Claims (1)

^42571 Ί車利範圍 Λ 8 Β8 C8 D8 如申請專利範圍第2項之安定化聚甲·共聚物之製造 乂其中粗聚甲醛共聚物係採用含有1 Oppm以下的水 刀之原料單體經予聚合而得者。 (請先閱讀背面之注意事項再填寫本頁) 訂 ^ t、w、度過用中國國家標嗥(CNS丨Λ视格(2ι〇χ297公釐) 7 5 42 2^ 42571 ΊCheli range Λ 8 Β8 C8 D8 As in the manufacture of the stabilized poly (methacrylic acid) · copolymer of item 2 of the patent application scope, in which the crude polyoxymethylene copolymer is made of a raw material monomer containing a water knife below 1 ppm. Converged. (Please read the notes on the back before filling this page) Order ^ t, w, spend the national standard of China (CNS 丨 ΛShige (2ι〇χ297 mm) 7 5 42 2 六、申請專利範圍 【申請專利範圍】 (請先閱讀背面之注意事項再填寫本頁) 1· 一種粗聚甲醛共聚物粉粒體,係由聚合機所排出的粗聚 曱酸共聚物,經予粉碎,具有下述⑴〜⑵規定的粒徑分布 特性及表面細孔特性之粗聚甲醛共聚物粉粒體: (1) 超過粒徑1· 0腿之成分為50重量%以下; Π-a)上述成分之表面細孔之平均直徑為4μηι以上; (1 -b)上述成分之表面細孔之全部體積中,直徑 以下的細孔之全部體積為5〇%以下; (2) 粒徑未滿〇.18_的成分在3〇重量%以下。 2. 一種安定化聚甲醛共聚物之製造方法,其特徵在於將 申明專利範圍第1項的粗聚甲酸共聚物粉粒體進行其 殘留聚合觸媒之失活處理後,與安定劑同時熔融混練處 理。 3. 一種安定化聚甲醛共聚物之製造方法,其特徵在於粗 聚曱醛共聚物内,在由來自聚合機之排出之前至粉碎處 理結束前之間添加殘留聚合觸媒之失活化處理劑,進行 粉碎處理而得申請專利範圍第丨項之粗聚甲醛共聚物 粉粒體,其後與安定劑同時熔融混練處理。 經濟部智慧財/i局員工消費合作社印製 4·如申請專利範圍第2項或第3項之安定化聚甲醛共聚 1物之製造方法,其中粗聚甲醛共聚物粉粒體之殘留聚合 觸媒在失活處理後之不安定終端含有率在〇1〜〇 8 量%。 5·如申請專利範圍第2項之安定化聚甲醛共聚物之製造 方法,其中粗聚甲醛共聚物係以酸觸媒為聚合觸媒而得 者。 6.如申請專利範圍第2項之安定化聚甲醛共聚物之製造 方法,其中粗聚甲醛共聚物係由在受阻酚系化合物 在下的聚合而得者。 衣紙張尺度適用中國國家標嗥(CNS ) A4規格(21〇χ 297公釐)6. Scope of patent application [Scope of patent application] (Please read the precautions on the back before filling in this page) 1. A kind of coarse polyoxymethylene copolymer powder and granules, which is a crude polyfluoric acid copolymer discharged from a polymerization machine. Pre-pulverized, coarse polyoxymethylene copolymer powder having the following particle size distribution characteristics and surface pore characteristics specified by ⑴ ~ ⑴: (1) 50% by weight or less of the component exceeding the particle diameter of 1.0 leg; Π- a) The average diameter of the surface pores of the above components is 4 μηι or more; (1 -b) Of the total volume of the surface pores of the above components, the total volume of the pores below the diameter is 50% or less; The content of less than 0.18% is 30% by weight or less. 2. A method for producing a stabilizing polyoxymethylene copolymer, characterized in that the crude polyformic acid copolymer powder and granules of the first patent claim are subjected to inactivation treatment of the residual polymerization catalyst, and then melt-kneaded with the stabilizer at the same time deal with. 3. A method for producing a stabilized polyoxymethylene copolymer, characterized in that a deactivation treatment agent for a residual polymerization catalyst is added to the crude polyacetal copolymer before discharging from the polymerization machine to the end of the pulverization process. The pulverization treatment is performed to obtain the crude polyoxymethylene copolymer powder and granules in the scope of the patent application, and then melt-kneaded with the stabilizer at the same time. Printed by the Intellectual Property Department of the Ministry of Economic Affairs / I Bureau Consumer Cooperatives 4. If the application method for the stabilization of polyoxymethylene copolymer 1 in the scope of patent application item 2 or 3, the residual polymerization of crude polyoxymethylene copolymer powder The content of the unstable terminal of the medium after the inactivation treatment is in the range of 0.001 to 〇8%. 5. The method for manufacturing a stabilized polyoxymethylene copolymer according to item 2 of the scope of patent application, wherein the crude polyoxymethylene copolymer is obtained by using an acid catalyst as a polymerization catalyst. 6. The method for manufacturing a stabilized polyoxymethylene copolymer according to item 2 of the scope of patent application, wherein the crude polyoxymethylene copolymer is obtained by polymerizing a hindered phenolic compound. Applicable paper size for China National Standard (CNS) A4 (21〇χ 297mm)
TW88117539A 1998-10-20 1999-10-11 Materials for production of stable polyoxymethylene copolymer and method for producing the same copolymer from the same materials TWI242571B (en)

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