TWI925660B - Motor unit for bicycle derailleur - Google Patents

Motor unit for bicycle derailleur

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Publication number
TWI925660B
TWI925660B TW114118810A TW114118810A TWI925660B TW I925660 B TWI925660 B TW I925660B TW 114118810 A TW114118810 A TW 114118810A TW 114118810 A TW114118810 A TW 114118810A TW I925660 B TWI925660 B TW I925660B
Authority
TW
Taiwan
Prior art keywords
bicycle
gear
motor unit
motor
output
Prior art date
Application number
TW114118810A
Other languages
Chinese (zh)
Other versions
TW202533990A (en
Inventor
長谷川彰浩
Original Assignee
日商島野股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from US16/916,117 external-priority patent/US11565772B2/en
Priority claimed from US16/916,120 external-priority patent/US11745828B2/en
Priority claimed from US16/916,119 external-priority patent/US11697474B2/en
Application filed by 日商島野股份有限公司 filed Critical 日商島野股份有限公司
Publication of TW202533990A publication Critical patent/TW202533990A/en
Application granted granted Critical
Publication of TWI925660B publication Critical patent/TWI925660B/en

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M9/00—Transmissions characterised by use of an endless chain, belt, or the like
    • B62M9/04—Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio
    • B62M9/06—Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like
    • B62M9/10—Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like
    • B62M9/12—Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like the chain, belt, or the like being laterally shiftable, e.g. using a rear derailleur
    • B62M9/121—Rear derailleurs
    • B62M9/122—Rear derailleurs electrically or fluid actuated; Controls thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
    • B62J45/00—Electrical equipment arrangements specially adapted for use as accessories on cycles, not otherwise provided for
    • B62J45/40—Sensor arrangements; Mounting thereof
    • B62J45/41—Sensor arrangements; Mounting thereof characterised by the type of sensor
    • B62J45/413—Rotation sensors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M25/00—Actuators for gearing speed-change mechanisms specially adapted for cycles
    • B62M25/08—Actuators for gearing speed-change mechanisms specially adapted for cycles with electrical or fluid transmitting systems
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M9/00—Transmissions characterised by use of an endless chain, belt, or the like
    • B62M9/04—Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio
    • B62M9/06—Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like
    • B62M9/10—Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like
    • B62M9/12—Transmissions characterised by use of an endless chain, belt, or the like of changeable ratio using a single chain, belt, or the like involving different-sized wheels, e.g. rear sprocket chain wheels selectively engaged by the chain, belt, or the like the chain, belt, or the like being laterally shiftable, e.g. using a rear derailleur
    • B62M9/131—Front derailleurs
    • B62M9/132—Front derailleurs electrically or fluid actuated; Controls thereof

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)
  • Gear Transmission (AREA)

Abstract

A motor unit 14 for a bicycle derailleur 10 includes an output shaft 24, a motor 26, a drive gear 28, an output gear 30, an intermediate gear structure 32, and an angle sensor 34. The motor 26 includes a motor shaft 36. The drive gear 28 is on the motor shaft 36 of the motor 26, and the output gear 30 is on the output shaft 24. The intermediate gear structure 32 is positioned in a load path between the drive gear 28 and the output gear 30, and the intermediate gear structure 32 includes at least one reduction gear 38 and one encoder 40. A rotational ratio between the encoder 40 and the output gear 30 is such that the encoder 40 rotates less than 360 degrees.

Description

用於自行車變速器之馬達單元Motor unit used in bicycle gearboxes

本發明大致關於一種用於自行車變速器之馬達單元。This invention relates generally to a motor unit for use in a bicycle gearbox.

諸多自行車具有包含複數個前鏈輪及複數個後鏈輪之鏈條驅動傳輸系統。騎乘者可藉由一換檔操作來增大或減小傳輸系統之齒輪比,其藉由一變速器來將一鏈條自一鏈輪移動至另一鏈輪。在電子變速器系統中,變速器之移動由一馬達單元控制。為使鏈條自一鏈輪換檔至另一鏈輪,馬達單元基於變速器之位置來判定哪個鏈輪當前與鏈條嚙合及達到所要齒輪所需之移動量。在諸如電力中斷、齒隙或跳檔之一些情形中,馬達單元可能丟失判定變速器之位置所需之資訊。在設計可在電力中斷、齒隙或跳檔時判定變速器之位置之用於一電子自行車變速器之一馬達中存在挑戰。Many bicycles have a chain-driven transmission system consisting of multiple front and rear sprockets. The rider can increase or decrease the gear ratio of the transmission system by shifting gears, which moves the chain from one sprocket to another via a derailleur. In an electronic derailleur system, the movement of the derailleur is controlled by a motor unit. To shift the chain from one sprocket to another, the motor unit determines which sprocket is currently engaged with the chain and the amount of movement required to reach the desired gear based on the position of the derailleur. In situations such as power outages, backlash, or skipped gears, the motor unit may lose the information needed to determine the position of the derailleur. There are challenges in designing a motor for an electric bicycle transmission that can determine the position of the gearbox in the event of power interruption, backlash, or gear skipping.

本文揭示一種經開發以解決上述問題之用於一自行車變速器之馬達單元。根據本發明之一第一態樣,用於一自行車變速器之該馬達單元包括一輸出轉軸、一馬達、一驅動齒輪、一輸出齒輪、一中間齒輪結構及一角度感測器。該馬達包含一馬達轉軸。該驅動齒輪位於該馬達之該馬達轉軸上。該輸出齒輪位於該輸出轉軸上。該中間齒輪結構定位於該驅動齒輪與該輸出齒輪之間的一負載路徑中,且該中間齒輪結構包含至少一減速齒輪及一個編碼器。該編碼器與該輸出齒輪之間的一旋轉比使得該編碼器旋轉小於360度。This document discloses a motor unit for a bicycle derailleur developed to solve the aforementioned problems. According to a first aspect of the invention, the motor unit for a bicycle derailleur includes an output shaft, a motor, a drive gear, an output gear, an intermediate gear structure, and an angle sensor. The motor includes a motor shaft. The drive gear is located on the motor shaft. The output gear is located on the output shaft. The intermediate gear structure is positioned in a load path between the drive gear and the output gear, and the intermediate gear structure includes at least one reduction gear and an encoder. The rotation ratio between the encoder and the output gear causes the encoder to rotate less than 360 degrees.

就根據第一態樣之用於一自行車變速器之馬達單元而言,可提供一小型馬達單元,其中該輸出齒輪旋轉通過其整個範圍,而該編碼器旋轉小於360度,藉此允許在電力中斷之後判定該編碼器之旋轉。Regarding the motor unit for a bicycle gearbox according to the first state, a small motor unit can be provided, wherein the output gear rotates through its entire range, and the encoder rotates less than 360 degrees, thereby allowing the encoder's rotation to be determined after a power outage.

根據本發明之一第二態樣,根據第一態樣之用於一自行車變速器之馬達單元經組態使得該輸出齒輪之一可旋轉範圍由該自行車變速器之一旋轉限制結構限制。就根據第二態樣之用於一自行車變速器之馬達單元而言,可限制該輸出齒輪之該旋轉範圍以防止該編碼器旋轉超過360度。According to a second embodiment of the present invention, the motor unit for a bicycle derailleur according to the first embodiment is configured such that the rotational range of one of the output gears is limited by a rotation limiting structure of the bicycle derailleur. With respect to the motor unit for a bicycle derailleur according to the second embodiment, the rotational range of the output gear can be limited to prevent the encoder from rotating more than 360 degrees.

根據本發明之一第三態樣,根據第二態樣之用於一自行車變速器之馬達單元經組態使得該自行車變速器之一本體及該馬達單元連接至該自行車變速器之一連桿,且該可旋轉範圍之一限制係機械的。就根據第三態樣之用於一自行車變速器之馬達單元而言,可在電力中斷時旋轉該自行車變速器之一連桿且限制該可旋轉範圍。According to a third embodiment of the present invention, a motor unit for a bicycle derailleur according to the second embodiment is configured such that a bicycle derailleur body and the motor unit are connected to a connecting rod of the bicycle derailleur, and the limitation of the rotational range is mechanical. With respect to the motor unit for a bicycle derailleur according to the third embodiment, the connecting rod of the bicycle derailleur can be rotated and the rotational range limited in the event of a power outage.

根據本發明之一第四態樣,根據第二態樣之用於一自行車變速器之馬達單元經組態使得該輸出齒輪接觸該馬達單元之一外殼,且該輸出齒輪之該可旋轉範圍之一限制係電性的。就根據第四態樣之用於一自行車變速器之馬達單元而言,可電調整該輸出齒輪之該可旋轉範圍之該限制。According to a fourth embodiment of the present invention, a motor unit for a bicycle transmission according to a second embodiment is configured such that the output gear contacts a housing of the motor unit, and the limitation of the rotational range of the output gear is electrically induced. With respect to the motor unit for a bicycle transmission according to the fourth embodiment, the limitation of the rotational range of the output gear can be electrically adjusted.

根據本發明之一第五態樣,根據第一態樣至第四態樣中任一者之用於一自行車變速器之馬達單元經組態使得該輸出齒輪係非圓形的。就根據第五態樣之用於一自行車變速器之馬達單元而言,可藉由使用該輸出齒輪傳輸一可變旋轉比來提高該馬達單元之效率及電池壽命。According to a fifth embodiment of the present invention, a motor unit for a bicycle transmission according to any one of the first to fourth embodiments is configured such that the output gear is non-circular. For the motor unit for a bicycle transmission according to the fifth embodiment, the efficiency and battery life of the motor unit can be improved by using the output gear to transmit a variable rotation ratio.

根據本發明之一第六態樣,根據第一態樣至第五態樣中任一者之用於一自行車變速器之馬達單元經組態使得該輸出齒輪係一扇形齒輪。就根據第六態樣之用於一自行車變速器之馬達單元而言,可減小該輸出齒輪之大小及重量。According to a sixth embodiment of the present invention, a motor unit for a bicycle transmission according to any one of the first to fifth embodiments is configured such that the output gear is a sector gear. With respect to the motor unit for a bicycle transmission according to the sixth embodiment, the size and weight of the output gear can be reduced.

根據本發明之一第七態樣,根據第一態樣至第六態樣中任一者之用於一自行車變速器之馬達單元經組態使得該輸出轉軸之一旋轉力傳輸至該自行車變速器之一連桿。就根據第七態樣之用於一自行車變速器之馬達單元而言,可移動該自行車變速器之該連桿以將該鏈條移動至一所要鏈輪。According to a seventh embodiment of the present invention, a motor unit for a bicycle derailleur, configured according to any one of the first to sixth embodiments, transmits a rotational force of the output shaft to a link of the bicycle derailleur. With respect to the motor unit for a bicycle derailleur according to the seventh embodiment, the link of the bicycle derailleur can be moved to move the chain to a desired sprocket.

根據本發明之一第八態樣,根據第一態樣至第七態樣中任一者之用於一自行車變速器之馬達單元經組態使得該自行車變速器係包含一基部構件、一連桿機構及一鏈條導件之一前自行車變速器。就根據第八態樣之用於一自行車變速器之馬達單元而言,可在電力中斷之後判定該前自行車變速器相對於複數個前鏈輪之位置。According to an eighth embodiment of the present invention, a motor unit for a bicycle derailleur, configured according to any one of the first to seventh embodiments, is configured such that the bicycle derailleur comprises a base component, a linkage mechanism, and a chain guide for a front bicycle derailleur. With respect to the motor unit for a bicycle derailleur according to the eighth embodiment, the position of the front bicycle derailleur relative to a plurality of front sprockets can be determined after a power outage.

根據本發明之一第九態樣,根據第一態樣至第七態樣中任一者之用於一自行車變速器之馬達單元經組態使得該自行車變速器係包含一基部構件、一可移動構件、一連桿機構及一鏈條導件之一後自行車變速器。就根據第九態樣之用於一自行車變速器之馬達單元而言,可在電力中斷之後判定該後自行車變速器相對於複數個後鏈輪之狀況。According to a ninth embodiment of the present invention, a motor unit for a bicycle derailleur, based on any one of the first to seventh embodiments, is configured such that the bicycle derailleur comprises a base component, a movable component, a linkage mechanism, and a chain guide, constituting a rear bicycle derailleur. With respect to the motor unit for a bicycle derailleur according to the ninth embodiment, the condition of the rear bicycle derailleur relative to a plurality of rear sprockets can be determined after a power outage.

根據本發明之一第十態樣,根據第一態樣至第九態樣中任一者之用於自行車變速器之馬達單元經組態使得該馬達單元安置於該自行車變速器之一基部構件內。就根據第十態樣之用於一自行車變速器之馬達單元而言,可保護該馬達單元免受損壞,同時提供一符合空氣動力學及美觀之自行車變速器。According to a tenth embodiment of the present invention, a motor unit for a bicycle derailleur, based on any one of the first to ninth embodiments, is configured such that the motor unit is housed within a base component of the bicycle derailleur. With respect to the motor unit for a bicycle derailleur according to the tenth embodiment, the motor unit can be protected from damage, while simultaneously providing an aerodynamically and aesthetically pleasing bicycle derailleur.

根據本發明之一第十一態樣,根據第一態樣至第十態樣中任一者之用於自行車變速器之馬達單元經組態使得該自行車變速器包含經組態以與一電池連接之一電力供應埠,且該電力供應埠電連接至該馬達。就根據第十一態樣之用於一自行車變速器之馬達單元而言,可用提供於該自行車上之一電池供電給該馬達單元。According to an eleventh embodiment of the present invention, a motor unit for a bicycle derailleur, according to any one of the first to tenth embodiments, is configured such that the bicycle derailleur includes a power supply port configured to connect to a battery, and the power supply port is electrically connected to the motor. With respect to the motor unit for a bicycle derailleur according to the eleventh embodiment, the motor unit can be powered by a battery provided on the bicycle.

根據本發明之一第十二態樣,根據第一態樣至第十一態樣中任一者之用於自行車變速器之馬達單元進一步包括一外殼及一無線通信單元。該馬達、該輸出轉軸之至少部分及該中間齒輪結構安置於該馬達單元之該外殼中。該無線通信單元經組態以與安置於一額外自行車組件上之一額外無線通信單元通信。就根據第十二態樣之用於一自行車變速器之馬達單元而言,可保護該馬達單元免受損壞且促進該馬達單元與一額外自行車組件之間無線通信。According to a twelfth embodiment of the present invention, a motor unit for a bicycle derailleur, according to any one of the first to eleventh embodiments, further includes a housing and a wireless communication unit. The motor, at least a portion of the output shaft, and the intermediate gear structure are housed within the housing of the motor unit. The wireless communication unit is configured to communicate with an additional wireless communication unit mounted on an additional bicycle assembly. With respect to the motor unit for a bicycle derailleur according to the twelfth embodiment, the motor unit is protected from damage and wireless communication between the motor unit and the additional bicycle assembly is facilitated.

根據本發明之一第十三態樣,根據第一態樣至第十二態樣中任一者之用於自行車變速器之馬達單元進一步包括經組態以根據該角度感測器之一偵測值來計算該輸出齒輪及該輸出轉軸之一者之一角度之一控制器。就根據第十三態樣之用於一自行車變速器之馬達單元而言,可自該角度感測器之該值判定該輸出齒輪或該輸出轉軸之該角度。According to a thirteenth embodiment of the present invention, a motor unit for a bicycle transmission according to any one of the first to twelfth embodiments further includes a controller configured to calculate the angle of either the output gear or the output shaft based on a detected value from the angle sensor. With respect to the motor unit for a bicycle transmission according to the thirteenth embodiment, the angle of the output gear or the output shaft can be determined from the value of the angle sensor.

根據本發明之一第十四態樣,根據第一態樣至第十三態樣中任一者之用於自行車變速器之馬達單元經組態使得該角度感測器係一磁性感測器。就根據第十四態樣之用於一自行車變速器之馬達單元而言,可在諸如高溫之極端環境條件下判定該角度感測器之一值。According to the fourteenth embodiment of the present invention, the motor unit for a bicycle transmission according to any one of the first to thirteenth embodiments is configured such that the angle sensor is a magnetic sensor. With respect to the motor unit for a bicycle transmission according to the fourteenth embodiment, a value of the angle sensor can be determined under extreme environmental conditions such as high temperatures.

根據本發明之一第十五態樣,根據第一態樣至第十三態樣中任一者之用於自行車變速器之馬達單元經組態使得該角度感測器係一光學感測器。就根據第十五態樣之用於一自行車變速器之馬達單元而言,可快速及精確地且在具有一環境磁性干擾之條件下判定該角度感測器之一值。According to a fifteenth embodiment of the present invention, a motor unit for a bicycle transmission according to any one of the first to thirteenth embodiments is configured such that the angle sensor is an optical sensor. With respect to the motor unit for a bicycle transmission according to the fifteenth embodiment, a value of the angle sensor can be determined quickly and accurately, even under conditions of environmental magnetic interference.

根據本發明之一第十六態樣,根據第一態樣至第十五態樣中任一者之用於自行車變速器之馬達單元經組態使得該編碼器回應於該馬達之該馬達轉軸之一旋轉而旋轉。就根據第十六態樣之用於一自行車變速器之馬達單元而言,可根據該馬達轉軸之該旋轉來控制該輸出齒輪之位置。According to a sixteenth embodiment of the present invention, a motor unit for a bicycle transmission, configured according to any one of the first to fifteenth embodiments, causes the encoder to rotate in response to a rotation of the motor shaft. With respect to the motor unit for a bicycle transmission according to the sixteenth embodiment, the position of the output gear can be controlled according to the rotation of the motor shaft.

根據本發明之一第十七態樣,根據第一態樣至第十六態樣中任一者之用於自行車變速器之馬達單元經組態使得該編碼器可旋轉地安置於該中間齒輪結構之一第一軸上,該輸出齒輪可旋轉地安置於一第二軸上,且該第二軸相鄰於該第一軸,其等之間無另一軸。就根據第十七態樣之用於一自行車變速器之馬達單元而言,可最小化該馬達單元之大小,同時維持準確判定該輸出轉軸及/或該輸出齒輪之位置之能力。According to a seventeenth embodiment of the present invention, a motor unit for a bicycle transmission according to any one of the first to sixteenth embodiments is configured such that the encoder is rotatably mounted on a first shaft of the intermediate gear structure, the output gear is rotatably mounted on a second shaft, and the second shaft is adjacent to the first shaft, with no other shaft between them. With respect to the motor unit for a bicycle transmission according to the seventeenth embodiment, the size of the motor unit can be minimized while maintaining the ability to accurately determine the position of the output shaft and/or the output gear.

提供本[發明內容]來依一簡化形式介紹下文將在[實施方式]中進一步描述之概念之一選擇。本[發明內容]不意欲識別主張標的之關鍵特徵或基本特徵,亦不意欲用於限制主張標的之範疇。此外,主張標的不受限於解決本發明之任何部分中提及之任何或所有缺點之實施方案。如本文中所使用,術語「小型及/或輕型車輛」係指電動及非電動車輛(不論其車輪數目如何),但不包含具有內燃機作為驅動車輪之一電源之四輪車輛或需要牌照才能在公路上行駛之四輪電動車。This [Summary] is provided to introduce, in a simplified form, one of the concepts described further below in the [Implements]. This [Summary] is not intended to identify key or essential features of the claimed subject matter, nor is it intended to limit the scope of the claimed subject matter. Furthermore, the claimed subject matter is not limited to embodiments that address any or all of the shortcomings mentioned in any part of this invention. As used herein, the term "small and/or light-duty vehicle" refers to electric and non-electric vehicles (regardless of the number of wheels), but does not include four-wheeled vehicles with an internal combustion engine as one of the power sources to drive the wheels or four-wheeled electric vehicles that require a license to operate on public roads.

現將參考附圖來解釋選定實施例,其中所有各種圖式中之相同元件符號標示對應或相同元件。熟習技術者將自本發明明白,實施例之以下描述僅供說明且並非為了限制由隨附申請專利範圍及其等效物界定之本發明。The selected embodiments will now be explained with reference to the accompanying drawings, in which the same element symbols in all the various drawings indicate corresponding or identical elements. Those skilled in the art will understand from the present invention that the following description of the embodiments is for illustrative purposes only and is not intended to limit the present invention as defined by the appended patent application and its equivalents.

首先參考圖1,展示根據本發明之至少一揭示實施例之具有含一馬達單元14之一自行車變速器10之一例示性自行車1。自行車1係(例如)諸如一公路越野自行車或山地自行車之一越野自行車。替代地,自行車1可為一公路自行車。如圖2之示意輪廓中所展示,自行車1可具有界定自行車1之左半部及右半部之一軸向中心平面P1。以下方向性術語「前」、「後」、「向前」、「向後」、「左」、「右」、「橫向」、「向上」及「向下」及任何其他類似方向性術語係指基於(例如)面向一手把直立坐於自行車1之一車座上之一騎乘者所判定之方向。Referring first to Figure 1, an exemplary bicycle 1 according to at least one disclosed embodiment of the present invention is shown, having a bicycle gearbox 10 including a motor unit 14. The bicycle 1 is, for example, a motocross bicycle or a mountain bike. Alternatively, the bicycle 1 may be a road bicycle. As shown in the schematic outline of Figure 2, the bicycle 1 may have an axial center plane P1 defining the left and right halves of the bicycle 1. The following directional terms "forward," "backward," "forward," "rearward," "left," "right," "lateral," "upward," and "downward," and any other similar directional terms, refer to the direction determined based on, for example, a rider sitting upright on the seat of the bicycle 1 with their hands facing the handlebars.

繼續圖1,自行車1包含附接至一後輪3之一框架2。一前叉4將一前輪5附接至框架2。自行車1之兩側上之踏板6附接至對應曲柄臂7。曲柄臂7依彼此180度安裝於框架2之兩側上且由一曲柄軸8 (以虛線指示)連接。本實施例之自行車1由包含一自行車鏈條9、一自行車變速器10及一自行車鏈輪12之一鏈條驅動傳輸系統驅動。應瞭解,本文中所描述之自行車變速器10可經組態為一後自行車變速器10A及/或一前自行車變速器10B之任一者或兩者。類似地,本文中所描述之一自行車鏈輪12可係指複數個後鏈輪12A之一者及/或複數個前鏈輪12B之一者。Continuing with Figure 1, the bicycle 1 includes a frame 2 attached to a rear wheel 3. A front fork 4 attaches a front wheel 5 to the frame 2. Pedals 6 on both sides of the bicycle 1 are attached to corresponding crank arms 7. The crank arms 7 are mounted 180 degrees to each other on both sides of the frame 2 and connected by a crankshaft 8 (indicated by a dotted line). The bicycle 1 of this embodiment is driven by a chain drive transmission system including a bicycle chain 9, a bicycle derailleur 10, and a bicycle sprocket 12. It should be understood that the bicycle derailleur 10 described herein can be configured as either or both of a rear bicycle derailleur 10A and/or a front bicycle derailleur 10B. Similarly, one of the bicycle sprockets 12 described herein may refer to one of a plurality of rear sprockets 12A and/or one of a plurality of front sprockets 12B.

在一嚙合狀態中,自行車鏈條9與複數個前鏈輪12B之一者及複數個後鏈輪12A之一者嚙合,如下文參考圖4及圖5描述。施加至踏板6之一驅動力使曲柄軸8及前鏈輪12B旋轉。隨著前鏈輪12B旋轉,自行車鏈條9圍繞後鏈輪12A驅動,其將動力傳輸至後輪3以推進自行車1。因此,前自行車變速器10B使自行車鏈條9在前鏈輪12B之間換檔,且後自行車變速器10A使自行車鏈條9在後鏈輪12A之間換檔。如下文將詳細描述,由後自行車變速器10A及/或前自行車變速器10B使自行車鏈條換檔可由包含於後自行車變速器10A及/或前自行車變速器10B之任一者或兩者中之一電子馬達單元14促進。自行車鏈條9之換檔改變鏈條驅動傳輸之齒輪比以增大或減小踏板6之各旋轉行進之距離。自行車1之其他部分係眾所周知的且本文中不再描述。In the engaged state, the bicycle chain 9 engages with one of the plurality of front sprockets 12B and one of the plurality of rear sprockets 12A, as described below with reference to Figures 4 and 5. A driving force applied to one of the pedals 6 causes the crankshaft 8 and the front sprocket 12B to rotate. As the front sprocket 12B rotates, the bicycle chain 9 drives around the rear sprocket 12A, transmitting power to the rear wheel 3 to propel the bicycle 1. Therefore, the front bicycle derailleur 10B shifts the bicycle chain 9 between the front sprockets 12B, and the rear bicycle derailleur 10A shifts the bicycle chain 9 between the rear sprockets 12A. As will be described in detail below, bicycle chain shifting via the rear derailleur 10A and/or the front derailleur 10B can be facilitated by an electric motor unit 14 included in either or both of the rear derailleur 10A and/or the front derailleur 10B. Shifting of the bicycle chain 9 alters the gear ratio of the chain drive transmission to increase or decrease the distance traveled by each rotation of the pedal 6. Other parts of the bicycle 1 are well-known and will not be described herein.

圖3A展示根據本發明之一後自行車變速器10A之一側視圖。後自行車變速器10A包含一基部構件16A、一可移動構件18A、一連桿機構20A及一鏈條導件22A。在下文將詳細描述之組態中,馬達單元14安置於自行車變速器10之基部構件16內,但馬達單元14可替代地經組態以安置於變速器之其他組件內。馬達單元14可安置於可移動構件18A及連桿機構20A之一者處。圖3B展示一前自行車變速器10B之一示意繪示。自行車變速器10可為包含一基部構件16B、一連桿機構20B及一鏈條導件22B之一前自行車變速器10B。Figure 3A shows a side view of a rear bicycle derailleur 10A according to the present invention. The rear bicycle derailleur 10A includes a base component 16A, a movable component 18A, a linkage mechanism 20A, and a chain guide 22A. In the configuration described in detail below, the motor unit 14 is housed within the base component 16 of the bicycle derailleur 10, but the motor unit 14 can alternatively be configured to be housed within other components of the derailleur. The motor unit 14 can be housed in either the movable component 18A or the linkage mechanism 20A. Figure 3B shows a schematic illustration of a front bicycle derailleur 10B. The bicycle derailleur 10 may be a front bicycle derailleur 10B comprising a base component 16B, a linkage mechanism 20B and a chain guide 22B.

參考圖4及圖8,自行車變速器10包含經組態以與安置於一額外自行車組件66上之一額外無線通信單元64通信之一無線通信單元62。馬達單元14包含無線通信單元62,但無線通信單元62可替代地安置於自行車變速器10之其他組件內。在本文所描述之實施例中,應瞭解,無線通信單元62可包含於自行車後變速器10A及自行車前變速器10B之任一者中。Referring to Figures 4 and 8, the bicycle derailleur 10 includes a wireless communication unit 62 configured to communicate with an additional wireless communication unit 64 mounted on an additional bicycle assembly 66. The motor unit 14 includes the wireless communication unit 62, but the wireless communication unit 62 may alternatively be mounted in other components of the bicycle derailleur 10. In the embodiments described herein, it should be understood that the wireless communication unit 62 may be included in either the rear derailleur 10A or the front derailleur 10B.

圖4係根據本發明之用於自行車變速器10之馬達單元14之一分解圖。馬達單元14包括一輸出轉軸24、一馬達26、一驅動齒輪28、一輸出齒輪30、一中間齒輪結構32及一角度感測器34。馬達26包含其上安置驅動齒輪28之一馬達轉軸36。輸出齒輪30安置於輸出轉軸24上。中間齒輪結構32定位於驅動齒輪28與輸出齒輪30之間的一負載路徑中。中間齒輪結構32包含至少一減速齒輪38及一個編碼器40。在本文所描述之實施例中,中間齒輪結構32包含兩個減速齒輪,即第一減速齒輪38A及第二減速齒輪38B,及一個編碼器40。然而,應瞭解,中間齒輪結構32可經組態以包含一個減速齒輪、三個減速齒輪或任何其他適合數目個減速齒輪。在繪示實施例中,角度感測器34經組態為一磁性感測器。應瞭解,角度感測器可替代地組態為一光學感測器或任何其他適合類型之感測器。Figure 4 is an exploded view of a motor unit 14 for a bicycle transmission 10 according to the present invention. The motor unit 14 includes an output shaft 24, a motor 26, a drive gear 28, an output gear 30, an intermediate gear structure 32, and an angle sensor 34. The motor 26 includes a motor shaft 36 on which the drive gear 28 is mounted. The output gear 30 is mounted on the output shaft 24. The intermediate gear structure 32 is positioned in a load path between the drive gear 28 and the output gear 30. The intermediate gear structure 32 includes at least one reduction gear 38 and an encoder 40. In the embodiments described herein, the intermediate gear structure 32 includes two reduction gears, namely a first reduction gear 38A and a second reduction gear 38B, and an encoder 40. However, it should be understood that the intermediate gear structure 32 can be configured to include one reduction gear, three reduction gears, or any other suitable number of reduction gears. In the illustrated embodiment, the angle sensor 34 is configured as a magnetic sensor. It should be understood that the angle sensor can alternatively be configured as an optical sensor or any other suitable type of sensor.

中間齒輪結構32中之各齒輪可旋轉地安置於一各自軸上。編碼器40可旋轉地安置於中間齒輪結構32之一第一軸42上,且輸出齒輪可旋轉地安置於一第二軸44上。如圖4至圖6中所繪示之馬達單元14中所展示,第二軸44經組態為相鄰於第一軸42,其等之間無另一軸。然而,應瞭解,第一軸42及第二軸44可替代地組態為由中間齒輪結構之一或多個齒輪及軸分離。軸係由一上齒輪軸支撐構件46及一下齒輪軸支撐構件48支撐。如圖4之分解圖中所展示,參考圖8,馬達單元14進一步包括其中安置馬達26、輸出轉軸24之至少部分及中間齒輪結構32之一外殼50。外殼50包含一基板。在一組裝狀態中,無線通信單元62安置於基板中。中間齒輪結構32相對於基板安置於外殼50之一第一側處,且無線通信單元62相對於基板安置於外殼50之一第二側處,第二側與第一側對置。Each gear in the intermediate gear structure 32 is rotatably mounted on its own shaft. The encoder 40 is rotatably mounted on a first shaft 42 of the intermediate gear structure 32, and the output gear is rotatably mounted on a second shaft 44. As shown in the motor unit 14 illustrated in Figures 4 to 6, the second shaft 44 is configured to be adjacent to the first shaft 42, with no other shaft between them. However, it should be understood that the first shaft 42 and the second shaft 44 can alternatively be configured to be separated from one or more gears and shafts of the intermediate gear structure. The shaft is supported by an upper gear shaft support member 46 and a lower gear shaft support member 48. As shown in the exploded view of Figure 4, and referring to Figure 8, the motor unit 14 further includes a housing 50 in which at least a portion of the motor 26, the output shaft 24, and the intermediate gear structure 32 are housed. The housing 50 includes a substrate. In an assembled state, the wireless communication unit 62 is disposed in the substrate. The intermediate gear structure 32 is disposed on a first side of the housing 50 opposite to the substrate, and the wireless communication unit 62 is disposed on a second side of the housing 50 opposite to the substrate, the second side being opposite to the first side.

在本文所描述之馬達單元14之組態中,輸出齒輪30之一可旋轉範圍由自行車變速器10之一旋轉限制結構52限制。角度感測器34經組態以偵測編碼器40之旋轉,且編碼器40與輸出齒輪30之間的一旋轉比使得編碼器40旋轉小於360度。以下方程式1中展示此組態之一通式,其中G係齒輪,n係齒輪數目,R係第n齒輪與第n'齒輪之間的旋轉比,且θn係第n齒輪之旋轉角。 方程式1:      θn × R(Gn:Gn') = θn' < 360°In the configuration of motor unit 14 described herein, the rotational range of one of the output gears 30 is limited by a rotation limiting structure 52 of the bicycle transmission 10. An angle sensor 34 is configured to detect the rotation of encoder 40, and a rotation ratio between encoder 40 and output gear 30 causes encoder 40 to rotate less than 360 degrees. Equation 1 below shows a general formula for this configuration, where G represents the gear, n represents the number of gears, R represents the rotation ratio between the nth gear and the n'th gear, and θn represents the rotation angle of the nth gear. Equation 1: θn × R( Gn :Gn ' ) = θn ' < 360°

下文將展示編碼器40相對於輸出齒輪30之不同位置之例示性方程式。在本文所展示之實例性公式中,輸出齒輪30表示為G0且θ0係輸出齒輪30之可旋轉角。在一較佳實施例中,輸出齒輪30與編碼器40之間的旋轉比係在4.5至7之間的一範圍內。當編碼器40係或安置於相鄰於輸出齒輪30之一齒輪(G1)上時,方程式以方程式2展示如下。 方程式2:      θ0 × R(G0:G1) = θ1 < 360°The following will show exemplary equations for different positions of encoder 40 relative to output gear 30. In the exemplary formulas shown herein, output gear 30 is denoted as G0 and θ0 is the rotation angle of output gear 30. In a preferred embodiment, the rotation ratio between output gear 30 and encoder 40 is in the range of 4.5 to 7. When encoder 40 is on or mounted on one of the gears ( G1 ) adjacent to output gear 30, the equation is shown as Equation 2 below. Equation 2: θ0 × R( G0 : G1 ) = θ1 < 360°

當編碼器40係或安置於與輸出齒輪30隔開兩個齒輪之一齒輪(G2)上時,方程式以方程式3展示如下。 方程式3:      θ0 × [R(G0:G1) × R(G1:G2)] = θ2 < 360°When encoder 40 is mounted on one of two gears ( G2 ) that is separated from output gear 30, the equation is shown as Equation 3 below. Equation 3: θ0 × [R( G0 : G1 ) × R( G1 : G2 )] = θ2 < 360°

當編碼器40係或安置於與輸出齒輪30隔開三個齒輪之一齒輪(G3)上時,方程式以方程式4展示如下。 方程式4:      θ0 × [R(G0:G1) × R(G1:G2) × R(G2:G3)] = θ3 < 360°When encoder 40 is mounted on one of three gears ( G3 ) that is separated from output gear 30, the equation is expressed as Equation 4 below. Equation 4: θ0 × [R( G0 : G1 ) × R( G1 : G2 ) × R( G2 : G3 )] = θ3 < 360°

當自行車變速器10之一本體之一部分(諸如基部構件16或可移動構件18A)及馬達單元連接至自行車變速器10之一連桿時,可旋轉範圍之一限制可為機械的。替代地,當輸出齒輪30接觸馬達單元14之外殼50時,輸出齒輪30之可旋轉範圍之限制可為電性的。When a part of the main body of the bicycle derailleur 10 (such as base component 16 or movable component 18A) and the motor unit are connected to a linkage of the bicycle derailleur 10, the limitation of the rotational range can be mechanical. Alternatively, when the output gear 30 contacts the housing 50 of the motor unit 14, the limitation of the rotational range of the output gear 30 can be electrical.

如下文將參考圖8描述,馬達單元14進一步包括經組態以根據角度感測器34之一偵測值來計算輸出齒輪30及輸出轉軸24之一者之一角度之一控制器60。因為編碼器受限於小於360度旋轉,所以即使關於自行車變速器10之位置之資料丟失(諸如電力中斷、齒隙或跳檔),但控制器60可自編碼器40與輸出齒輪30之間的旋轉比判定自行車變速器10之狀況(例如基部構件與可移動構件之相對位置)且因此判定傳輸系統之齒輪比。As will be described below with reference to Figure 8, motor unit 14 further includes a controller 60 configured to calculate the angle of either the output gear 30 or the output shaft 24 based on a detection value from angle sensor 34. Because the encoder is limited to rotation of less than 360 degrees, even if data regarding the position of the bicycle gearbox 10 is lost (e.g., power interruption, backlash, or gear skipping), controller 60 can determine the condition of the bicycle gearbox 10 (e.g., the relative position of the base component and the movable component) from the rotation ratio between encoder 40 and output gear 30, and thus determine the gear ratio of the transmission system.

圖5及圖6分別展示馬達單元14之一齒輪結構之一側視圖及一俯視圖。包含馬達轉軸36之馬達26驅動驅動齒輪28。驅動齒輪28驅動至少一減速齒輪38,其繼而驅動編碼器40。因此,編碼器40經組態以回應於馬達26之馬達轉軸36之一旋轉而旋轉。編碼器40驅動輸出齒輪30,其繼而驅動輸出轉軸,且輸出轉軸之一旋轉力傳輸至自行車變速器10之一連桿以移動變速器10。編碼器40可具有減速齒輪功能,使得編碼器40使自減速齒輪38傳輸之旋轉速度減速。Figures 5 and 6 show a side view and a top view of the gear structure of motor unit 14, respectively. Motor 26, including motor shaft 36, drives drive gear 28. Drive gear 28 drives at least one reduction gear 38, which in turn drives encoder 40. Therefore, encoder 40 is configured to rotate in response to rotation of motor shaft 36 of motor 26. Encoder 40 drives output gear 30, which in turn drives output shaft, and the rotational force of output shaft is transmitted to a linkage of bicycle gearbox 10 to move gearbox 10. The encoder 40 may have a reduction gear function, which enables the encoder 40 to reduce the rotational speed transmitted by the self-reducing gear 38.

轉至圖7A,展示根據本發明之用於自行車變速器10之馬達單元14中之齒輪結構之一示意繪示。如上文所描述,包含馬達轉軸36之馬達26驅動驅動齒輪28。在圖7A所繪示之齒輪結構中,驅動齒輪28係一蝸桿齒輪。另外或替代地,驅動齒輪可為一圓形齒輪、一非圓形齒輪、一扇形齒輪或任何其他適合齒輪類型。角度感測器34經組態以偵測編碼器40之旋轉,其驅動輸出齒輪30及輸出轉軸。在圖7A之繪示實施例中,輸出齒輪30呈圓形,然而,應瞭解,輸出齒輪可替代地經組態為圖7B中所展示之一非圓形輸出齒輪130、圖7C中所展示之一扇形齒輪230或任何其他適合齒輪類型。Turning to Figure 7A, a schematic illustration of one of the gear structures in the motor unit 14 of a bicycle transmission 10 according to the present invention is shown. As described above, a motor 26, including a motor shaft 36, drives a drive gear 28. In the gear structure shown in Figure 7A, the drive gear 28 is a worm gear. Alternatively or concurrently, the drive gear may be a round gear, a non-round gear, a sector gear, or any other suitable gear type. An angle sensor 34 is configured to detect the rotation of an encoder 40, which drives the output gear 30 and the output shaft. In the illustrated embodiment of Figure 7A, the output gear 30 is circular; however, it should be understood that the output gear may alternatively be configured as one of the non-circular output gears 130 shown in Figure 7B, one of the sector gears 230 shown in Figure 7C, or any other suitable gear type.

轉至圖8,展示根據本發明之用於一自行車變速器10之一馬達單元14之一示意圖。為供電給馬達26,自行車變速器10包含經組態以與一電池58連接之一電力供應埠56,且電力供應埠56電連接至馬達26。如上文所描述及圖8中示意性展示,馬達單元14亦包含根據角度感測器34之偵測值來計算輸出齒輪30或輸出轉軸24之角度之控制器60,其安置於編碼器40上。如上文參考圖3B所描述,無線通信單元62經組態以與安置於一額外自行車組件66上之額外無線通信單元64通信。額外自行車組件66可為(例如)一額外控制器且可與一或多個開關68通信。儘管圖8將額外自行車組件66描繪為由供電給馬達單元14之相同電池58供電,應瞭解,在另一組態中,額外自行車組件66可由一單獨電池供電。一或多個開關68經組態以自騎乘者接收一換檔命令以開始換檔操作。因此,一或多個開關68可經組態為安裝於自行車1之手把上之換檔器。儘管上文描述額外自行車組件66可為一額外控制器,但應瞭解,額外無線通信單元64可安置於任何適合額外自行車組件上。Turning to Figure 8, a schematic diagram of a motor unit 14 for a bicycle derailleur 10 according to the present invention is shown. To power the motor 26, the bicycle derailleur 10 includes a power supply port 56 configured to connect to a battery 58, and the power supply port 56 is electrically connected to the motor 26. As described above and schematically shown in Figure 8, the motor unit 14 also includes a controller 60 mounted on an encoder 40 for calculating the angle of the output gear 30 or the output shaft 24 based on the detected value of an angle sensor 34. As described above with reference to Figure 3B, a wireless communication unit 62 is configured to communicate with an additional wireless communication unit 64 mounted on an additional bicycle assembly 66. The additional bicycle assembly 66 may be, for example, an additional controller and may communicate with one or more switches 68. Although Figure 8 depicts the additional bicycle assembly 66 as being powered by the same battery 58 that powers the motor unit 14, it should be understood that in another configuration, the additional bicycle assembly 66 may be powered by a single battery. One or more switches 68 are configured to receive a shift command from the rider to initiate a shifting operation. Thus, one or more switches 68 may be configured as a gearshift mounted on the handlebars of the bicycle 1. Although the additional bicycle assembly 66 described above may be an additional controller, it should be understood that an additional wireless communication unit 64 may be mounted on any suitable additional bicycle assembly.

儘管已僅選擇選定實施例來繪示本發明,但熟習技術者將自本發明明白,可在不背離隨附申請專利範圍中所界定之本發明之範疇的情況下對本文作出各種改變及修改。例如,可根據需要及/或期望來改變各種組件之大小、形狀、位置或定向。展示為直接連接或彼此接觸之組件可具有安置於其等之間的中間結構。一個元件之功能可由兩個元件執行,且反之亦然。一實施例之結構及功能可用於另一實施例中。未必在一特定實施例中同時呈現所有優點。不同於先前技術之每個特徵(單獨或與其他特徵組合)亦應被視為申請人之進一步發明之一單獨描述,其包含由此(等)特徵體現之結構及/或功能概念。因此,根據本發明之實施例之上述描述僅供說明且並非為了限制由隨附申請專利範圍及其等效物界定之本發明。Although only selected embodiments have been chosen to illustrate the invention, those skilled in the art will understand from the invention that various changes and modifications can be made to this document without departing from the scope of the invention as defined in the appended claims. For example, the size, shape, position, or orientation of various components can be changed as needed and/or desired. Components shown as directly connected or in contact with each other may have an intermediate structure disposed between them. The function of one element can be performed by two elements, and vice versa. The structure and function of one embodiment can be used in another embodiment. Not all advantages may be present simultaneously in a particular embodiment. Each feature that differs from prior art (alone or in combination with other features) should also be considered a separate description of the applicant's further invention, including the structural and/or functional concepts embodied by such feature(s). Therefore, the above description of embodiments of the present invention is for illustrative purposes only and is not intended to limit the present invention as defined by the appended patent application and its equivalents.

1:自行車 2:框架 3:後輪 4:前叉 5:前輪 6:踏板 7:曲柄臂 8:曲柄軸 9:自行車鏈條 10:自行車變速器 10A:後自行車變速器 10B:前自行車變速器 12:自行車鏈輪 12A:後鏈輪 12B:前鏈輪 14:電子馬達單元 16:基部構件 16A:基部構件 16B:基部構件 18A:可移動構件 20A:連桿機構 20B:連桿機構 22A:鏈條導件 22B:鏈條導件 24:輸出轉軸 26:馬達 28:驅動齒輪 30:輸出齒輪 32:中間齒輪結構 34:角度感測器 36:馬達轉軸 38:減速齒輪 38A:第一減速齒輪 38B:第二減速齒輪 40:編碼器 42:第一軸 44:第二軸 46:上齒輪軸支撐構件 48:下齒輪軸支撐構件 50:外殼 52:旋轉限制結構 56:電力供應埠 58:電池 60:控制器 62:無線通信單元 64:額外無線通信單元 66:額外自行車組件 68:開關 130:非圓形輸出齒輪 230:扇形齒輪 P1:軸向中心平面1: Bicycle 2: Frame 3: Rear wheel 4: Front fork 5: Front wheel 6: Pedals 7: Crankarm 8: Crankshaft 9: Bicycle chain 10: Bicycle derailleur 10A: Rear bicycle derailleur 10B: Front bicycle derailleur 12: Bicycle sprocket 12A: Rear sprocket 12B: Front sprocket 14: Electric motor unit 16: Base component 16A: Base component 16B: Base component 18A: Movable component 20A: Linkage mechanism 20B: Linkage mechanism 22A: Chain guide 22B: Chain guide 24: Output shaft 26: Motor 28: Drive gear 30: Output gear 32: Intermediate gear structure 34: Angle sensor 36: Motor shaft 38: Reduction gear 38A: First reduction gear 38B: Second reduction gear 40: Encoder 42: First shaft 44: Second shaft 46: Upper gear shaft support component 48: Lower gear shaft support component 50: Housing 52: Rotation limiting structure 56: Power supply port 58: Battery 60: Controller 62: Wireless communication unit 64: Additional wireless communication unit 66: Additional bicycle assembly 68: Switch 130: Non-circular output gear 230: Sector gear P1: Axial center plane

將藉由參考結合附圖考量之以下詳細描述來輕易獲得本發明及其諸多伴隨優點之一更全面瞭解且較佳理解本發明及其諸多伴隨優點,其中:A more comprehensive and better understanding of the invention and its many accompanying advantages will be easily obtained through the following detailed description, taken in conjunction with the accompanying figures, in which:

圖1係根據本發明之併入用於一自行車變速器之一馬達單元之一實例性自行車之一右側視圖;Figure 1 is a right side view of an example bicycle according to the present invention, which is used in a motor unit of a bicycle transmission.

圖2係自行車之一示意輪廓;Figure 2 shows the outline of one of the bicycles;

圖3A係根據本發明之引導與一自行車之一後鏈輪嚙合之一鏈條之一後自行車變速器之一側視圖;Figure 3A is a side view of a rear bicycle gearbox of a chain coupled to a rear sprocket of a bicycle according to the present invention;

圖3B係根據本發明之一前自行車變速器之一示意繪示;Figure 3B is a schematic diagram of a bicycle gearbox according to the present invention;

圖4係根據本發明之用於一自行車變速器之一馬達單元之一分解圖;Figure 4 is an exploded view of a motor unit for a bicycle transmission according to the present invention;

圖5係根據本發明之用於一自行車變速器之一馬達單元中之一齒輪結構之一側視圖;Figure 5 is a side view of a gear structure in a motor unit of a bicycle transmission according to the present invention;

圖6係根據本發明之用於一自行車變速器之一馬達單元中之一齒輪結構之一俯視圖;Figure 6 is a top view of a gear structure in a motor unit of a bicycle transmission according to the present invention;

圖7A至圖7C係根據本發明之用於一自行車變速器之一馬達單元中之一齒輪結構之示意繪示;及Figures 7A to 7C are schematic diagrams of a gear structure in a motor unit of a bicycle transmission according to the present invention; and

圖8係根據本發明之用於一自行車變速器之一馬達單元之一示意圖。Figure 8 is a schematic diagram of a motor unit for a bicycle transmission according to the present invention.

14:電子馬達單元 14: Electric Motor Unit

24:輸出轉軸 24: Output Shaft

26:馬達 26: Motor

28:驅動齒輪 28: Drive Gear

30:輸出齒輪 30: Output Gear

32:中間齒輪結構 32: Intermediate Gear Structure

34:角度感測器 34: Angle Sensor

38A:第一減速齒輪 38A: First reduction gear

38B:第二減速齒輪 38B: Second reduction gear

40:編碼器 40: Encoder

42:第一軸 42: First Axis

44:第二軸 44: Second Axis

46:上齒輪軸支撐構件 46: Upper gear shaft support component

48:下齒輪軸支撐構件 48: Lower gear shaft support component

50:外殼 50: Shell

52:旋轉限制結構 52: Rotational confinement structure

62:無線通信單元 62: Wireless Communication Unit

Claims (22)

一種用於自行車變速器(10)之馬達單元(14),其包括: 一輸出轉軸(24); 一馬達(26),其包含一馬達轉軸(36); 一驅動齒輪(28),其位於該馬達(26)之該馬達轉軸(36)上; 一輸出齒輪(30),其位於該輸出轉軸(24)上; 一中間齒輪結構(32),其定位於該驅動齒輪(28)與該輸出齒輪(30)之間的一負載路徑中,該中間齒輪結構(32)包含至少一減速齒輪(38)及一個編碼器(40);及 一角度感測器(34),其經組態以偵測該編碼器(40)之旋轉, 該編碼器(40)位於該輸出齒輪(30)及該至少一減速齒輪(38)之間。A motor unit (14) for a bicycle transmission (10) includes: an output shaft (24); a motor (26) including a motor shaft (36); a drive gear (28) located on the motor shaft (36) of the motor (26); an output gear (30) located on the output shaft (24); an intermediate gear structure (32) positioned in a load path between the drive gear (28) and the output gear (30), the intermediate gear structure (32) including at least one reduction gear (38) and an encoder (40); and An angle sensor (34) is configured to detect the rotation of the encoder (40), which is located between the output gear (30) and the at least one reduction gear (38). 如請求項1之用於自行車變速器(10)之馬達單元(14),其中 該至少一減速齒輪(38)包括一第一減速齒輪,且 該編碼器(40)相鄰於該第一減速齒輪,其等之間無另一齒輪。For example, the motor unit (14) for a bicycle gearbox (10) in claim 1, wherein the at least one reduction gear (38) includes a first reduction gear, and the encoder (40) is adjacent to the first reduction gear, with no other gear between them. 一種用於自行車變速器(10)之馬達單元(14),其包括: 一輸出轉軸(24); 一馬達(26),其包含一馬達轉軸(36); 一驅動齒輪(28),其位於該馬達(26)之該馬達轉軸(36)上; 一輸出齒輪(30),其位於該輸出轉軸(24)上; 一中間齒輪結構(32),其定位於該驅動齒輪(28)與該輸出齒輪(30)之間的一負載路徑中,該中間齒輪結構(32)包含至少一減速齒輪(38)及一個編碼器(40);及 一角度感測器(34),其經組態以偵測該編碼器(40)之旋轉, 該至少一減速齒輪(38)包括一第一減速齒輪,且 該編碼器(40)相鄰於該第一減速齒輪,其等之間無另一齒輪。A motor unit (14) for a bicycle transmission (10) includes: an output shaft (24); a motor (26) including a motor shaft (36); a drive gear (28) located on the motor shaft (36) of the motor (26); an output gear (30) located on the output shaft (24); an intermediate gear structure (32) positioned in a load path between the drive gear (28) and the output gear (30), the intermediate gear structure (32) including at least one reduction gear (38) and an encoder (40); and An angle sensor (34) is configured to detect the rotation of the encoder (40). The at least one reduction gear (38) includes a first reduction gear, and the encoder (40) is adjacent to the first reduction gear, with no other gear between them. 如請求項2或3之用於自行車變速器(10)之馬達單元(14),其中 該至少一減速齒輪(38)包括一第二減速齒輪,且 該第一減速齒輪位於該編碼器(40)及該第二減速齒輪之間。For example, the motor unit (14) for a bicycle gearbox (10) in claim 2 or 3, wherein the at least one reduction gear (38) includes a second reduction gear, and the first reduction gear is located between the encoder (40) and the second reduction gear. 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中 該至少一減速齒輪(38)設置於該編碼器(40)及該驅動齒輪(28)之間。As in claim 1 or 3, a motor unit (14) for a bicycle gearbox (10), wherein at least one reduction gear (38) is disposed between the encoder (40) and the drive gear (28). 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中 該編碼器(40)與該輸出齒輪(30)之間的一旋轉比使得該編碼器(40)旋轉小於360度。For example, the motor unit (14) for a bicycle gearbox (10) in request item 1 or 3, wherein a rotation ratio between the encoder (40) and the output gear (30) causes the encoder (40) to rotate less than 360 degrees. 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該輸出齒輪(30)之一可旋轉範圍由該自行車變速器(10)之一旋轉限制結構(52)限制。As in claim 1 or 3, a motor unit (14) for a bicycle gearbox (10) wherein the rotatable range of one of the output gears (30) is limited by a rotation limiting structure (52) of the bicycle gearbox (10). 如請求項7之用於自行車變速器(10)之馬達單元(14),其中在其中該自行車變速器(10)之一本體及該馬達單元(14)連接至該自行車變速器(10)之一連桿之一組態中,該可旋轉範圍之一限制係機械的。As in claim 7, a motor unit (14) for a bicycle derailleur (10), wherein in a configuration in which a body of the bicycle derailleur (10) and the motor unit (14) are connected to a link of the bicycle derailleur (10), the limitation of the range of rotation is mechanical. 如請求項7之用於自行車變速器(10)之馬達單元(14),其中在其中該輸出齒輪(30)接觸該馬達單元(14)之一外殼(50)之一組態中,該輸出齒輪(30)之該可旋轉範圍之一限制係電性的。As in claim 7, a motor unit (14) for a bicycle transmission (10), wherein in a configuration in which the output gear (30) contacts a housing (50) of the motor unit (14), the rotational range of the output gear (30) is limited electrically. 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該輸出齒輪(30)係非圓形的。For example, the motor unit (14) for a bicycle gearbox (10) in request item 1 or 3, wherein the output gear (30) is non-circular. 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中 該輸出齒輪(30)係一扇形齒輪。For example, the motor unit (14) for a bicycle transmission (10) in request item 1 or 3, wherein the output gear (30) is a sector gear. 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該輸出轉軸(24)之一旋轉力傳輸至該自行車變速器(10)之一連桿。As in request item 1 or 3, a motor unit (14) for a bicycle gearbox (10) wherein the rotational force of one of the output shafts (24) is transmitted to one of the links of the bicycle gearbox (10). 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該自行車變速器(10)係包含一基部構件(16B)、一連桿機構(20)及一鏈條導件(22B)之一前自行車變速器(10B)。The motor unit (14) for a bicycle derailleur (10) as described in claim 1 or 3, wherein the bicycle derailleur (10) is a front bicycle derailleur (10B) comprising a base component (16B), a linkage mechanism (20) and a chain guide (22B). 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該自行車變速器(10)係包含一基部構件(16A)、一可移動構件(18A)、一連桿機構(20A)及一鏈條導件(22A)之一後自行車變速器(10A)。As in claim 1 or 3, a motor unit (14) for a bicycle derailleur (10), wherein the bicycle derailleur (10) is a rear bicycle derailleur (10A) comprising a base component (16A), a movable component (18A), a linkage mechanism (20A) and a chain guide (22A). 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該馬達單元(14)安置於該自行車變速器(10)之一基部構件(16A、16B)內。The motor unit (14) for a bicycle gearbox (10) as requested in item 1 or 3, wherein the motor unit (14) is housed within a base component (16A, 16B) of the bicycle gearbox (10). 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該自行車變速器(10)包含經組態以與一電池(58)連接之一電力供應埠(56),且該電力供應埠(56)電連接至該馬達(26)。As in claim 1 or 3, a motor unit (14) for a bicycle gearbox (10), wherein the bicycle gearbox (10) includes a power supply port (56) configured to connect to a battery (58), and the power supply port (56) is electrically connected to the motor (26). 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其進一步包括: 一外殼(50),其中安置該馬達(26)、該輸出轉軸(24)之至少部分及該中間齒輪結構(32);及 一無線通信單元(62),其經組態以與安置於一額外自行車組件(66)上之一額外無線通信單元(64)通信。The motor unit (14) for a bicycle transmission (10) as claimed in claim 1 or 3 further includes: a housing (50) in which at least a portion of the motor (26), the output shaft (24) and the intermediate gear structure (32) are housed; and a wireless communication unit (62) configured to communicate with an additional wireless communication unit (64) mounted on an additional bicycle assembly (66). 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其進一步包括: 一控制器(60),其經組態以根據該角度感測器(34)之一偵測值來計算該輸出齒輪(30)及該輸出轉軸(24)之一者之一角度。The motor unit (14) for a bicycle gearbox (10) as described in claim 1 or 3 further includes: a controller (60) configured to calculate an angle of one of the output gears (30) and the output shaft (24) based on a detection value of the angle sensor (34). 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該角度感測器(34)係一磁性感測器。For example, the motor unit (14) for a bicycle gearbox (10) in request item 1 or 3, wherein the angle sensor (34) is a magnetic sensor. 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該角度感測器(34)係一光學感測器。For example, the motor unit (14) for a bicycle gearbox (10) in request item 1 or 3, wherein the angle sensor (34) is an optical sensor. 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中該編碼器(40)經組態以回應於該馬達(26)之該馬達轉軸(36)之一旋轉而旋轉。As in request 1 or 3, a motor unit (14) for a bicycle gearbox (10) wherein the encoder (40) is configured to rotate in response to a rotation of one of the motor shafts (36) of the motor (26). 如請求項1或3之用於自行車變速器(10)之馬達單元(14),其中 該編碼器(40)可旋轉地安置於該中間齒輪結構(32)之一第一軸(42)上; 該輸出齒輪(30)可旋轉地安置於一第二軸(44)上;且 該第二軸(44)相鄰於該第一軸(42),其等之間無另一軸。For example, the motor unit (14) for a bicycle transmission (10) of claim 1 or 3, wherein the encoder (40) is rotatably mounted on a first shaft (42) of the intermediate gear structure (32); the output gear (30) is rotatably mounted on a second shaft (44); and the second shaft (44) is adjacent to the first shaft (42), with no other shaft between them.
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US16/916,117 US11565772B2 (en) 2020-06-30 2020-06-30 Bicycle derailleur, bicycle gear structure, bicycle motor unit, and front derailleur
US16/916,120 US11745828B2 (en) 2020-06-30 2020-06-30 Front derailleur and chain guide of bicycle derailleur
US16/916,119 US11697474B2 (en) 2020-06-30 2020-06-30 Bicycle derailleur and link pin for bicycle derailleur
DE102020211139.1A DE102020211139A1 (en) 2020-06-30 2020-09-03 MOTOR UNIT FOR BICYCLE DERAILLEUR
DE102020211139.1 2020-09-03

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