M314092 八、新型說明： 【新型所屬之技術領域】 本創作係提供一插^丨扣 ’、種利用磁力驅動磨粒拋光之技術，尤 指其技術上，提供一插卢 ，、種在復與旋轉運動同時進行的磁力 磨抛光，並隨時補^新磨粒者。 【先前技術】 在傳統研磨加工中， 數it制# + & 、&或圓柱的拋光，往往都需要 数逼製耘才能完成 守甚久，另外電解拋光雖然可以快 速達到拋光的效果，作 j M决 成污染。 仁口电解液回收不易，容易對環境造 是以’針對上述習知姓椹％六+ -種更具理想實用性…所存在之問題點，如何開發 亦係相關孝者項钫+ 褥貝4費者所殷切企盼， a菜者肩努力研發突破之目標及方向。 有鑑於此，創作 命 人本於夕年從事相關產品之萝乎門芬 與設計經驗，針對上述 《衣w開發 終得一確具實用性之本創作。 l、杳填㈣後’ f新型内容】 :中’圓管或 耗時甚久； 但因電解液 社欲解決之技術問題點：習知之研磨加 的拋光，往往都需要數道製程才能完成 外電解拋光雖铁可 …快速達到拋光的效果 收不易’谷易對環境造成污染。 解決問題之技術特點：本 裝置，係包括一甚4 Η乍h I、一種磁力 描 磁場的控制系統、-旋… 構、-往復運動控制機構及 疋轉運動控制. 研磨液補充系统，其中該2 5 M314092 生磁場的控制系統，產生加工用的磁場 該旋轉運動控制機構，㈣並驅動往復 制件及夾制之加工件’ i生需求的旋轉 控制機構，控制加工件於磁場位置的往 磨液補m補充與更新拋光時磨粒 往復與旋轉運動同時進行的磁力研磨拋 新磨粒，使拋光效果更佳者。 • 對照先前技術之功效：提供一種磁 T性磨料放人卫件與磁極所形成的磁場 昜的作用下，會沿磁力線方向，排列形 此％〇 11磁力刷因磁力的作用，因此會 研磨壓力，而後藉由工件與磁極的相對 ，研磨拋光加工。磁力研磨是一種撓性研 私中，不僅無傳統研磨設備的振動或顫 不雙工件的幾何外形影響，通常只需短 籲表面粗度為〇.25μηι (Ra)的工件表面， 、下 同日寸加工表面無變質層，亦無微 工過程所產生的撓性磁力刷，因為可以 ^形’因此很適合對不規則曲面進行拋 磁力線具有優良的穿透能力，對於傳統 、C域’都可藉助磁力研磨進行抛光加 方式，不但加工速度快，而且磨料回收 的使用。 有關本創作所採用之技術、手段及 以驅動磨粒抛光， 運動控制機構之夾 運動，該往復運動 復運動頻率，該研 的損耗，藉此達到 光，並隨時補充更 力研磨抛光，是將 中，磁性磨粒在磁 成一束撓性磁力刷 在工件表面上產生 運動，對工件進行 磨拋光法，加工過 振現象，而且幾乎 短幾分鐘，就可將 f勉光至 Ο.ίμιη (Ra) 裂紋產生。而且加 隨著工件的表面而 光加工。另外由於 研磨無法進入加工 工。所以此種拋光 谷易，很適合業界 其功效，茲舉一較 6 M314092 佳實施例並配人同— 口圖式评細說明於后，相信本創作上述之目 的、構造及特糌，〆叮丄 ^ S可由之得一深入而具體的瞭解。 【實施方式]M314092 VIII, new description: [New technology field] This creation department provides a plug-in buckle, a kind of technology that uses magnetic force to drive abrasive grain polishing, especially in terms of its technology, providing a plug, and planting The magnetic grinding and polishing at the same time of the rotary motion, and the new abrasive grain is added at any time. [Prior Art] In the conventional grinding process, the polishing of the number of #+ &, & or cylinders often requires a number of forced 耘 to complete for a long time, and the electropolishing can quickly achieve the polishing effect. j M is determined to be polluted. The recovery of the electrolyte in Renkou is not easy, and it is easy to create an environmentally friendly problem. The problem is that it is more suitable and practical for the above-mentioned traditional surnames, 六6+-species, and how to develop it is also related to the filial piety item + mussel 4 The fee-seekers are eagerly awaiting, and the goal of a breakthrough is to develop the goal and direction of the breakthrough. In view of this, the creation of the life of the person in the eve of the year in the related products of Luo Ermenfen and design experience, in response to the above-mentioned "clothing w development has a practical and practical creation. l, 杳 fill (4) after 'f new content】: in the 'round tube or take a long time; but because of the technical problems that the electrolyte wants to solve: the polishing of the conventional grinding, often requires several processes to complete Electrolytic polishing, although iron can... quickly achieve the effect of polishing, it is not easy to use. Technical features for solving the problem: the device includes a control system of a magnetic field, a rotary structure, a reciprocating motion control mechanism, and a rotary motion control system. 2 5 M314092 The control system of the magnetic field generates the magnetic field for processing. The rotary motion control mechanism, (4) drives the rotating control mechanism of the workpiece and the workpiece to be copied and clamped, and controls the grinding of the workpiece at the magnetic field position. The liquid supplement m is supplemented with the magnetic grinding at the same time as the reciprocating and rotating motion of the abrasive grains during polishing, and the new abrasive grains are thrown to make the polishing effect better. • Compared with the effect of the prior art: providing a magnetic T-type abrasive to release the magnetic field formed by the magnetic pole and the magnetic pole, the magnetic force of the magnetic brush is arranged along the direction of the magnetic field line, so the grinding pressure is Then, by the workpiece and the magnetic pole, the polishing process is performed. Magnetic grinding is a kind of flexible research and development, not only the vibration of the traditional grinding equipment or the geometric shape of the workpiece, but usually only the surface of the workpiece with a surface roughness of 〇.25μηι (Ra), the same day There is no metamorphic layer on the surface of the inch, and there is no flexible magnetic brush generated by the micro-process. Because it can be shaped, it is very suitable for the magnetic field of the irregular surface. It has excellent penetrating ability. For the traditional, C-domain Polishing and adding by means of magnetic grinding, not only the processing speed is fast, but also the use of abrasive recycling. The technology and means used in this creation and the driving movement of the abrasive grain, the movement of the motion control mechanism, the reciprocating motion, the frequency of the movement, the loss of the research, thereby achieving the light, and adding more force grinding and polishing at any time, The magnetic abrasive grains are magnetically formed into a beam of flexible magnetic brush to move on the surface of the workpiece, the workpiece is subjected to grinding and polishing, and the over-vibration phenomenon is processed, and the laser is irradiated to Ο. ίμιη (Ra) in a few minutes. ) Cracks are generated. Moreover, light processing is performed along with the surface of the workpiece. In addition, the grinding cannot enter the workman. Therefore, this kind of polishing is easy, and it is very suitable for the industry's efficacy. Let's take a look at the 6 M314092 best example and match it with the same-mouth pattern. I believe that the above purpose, structure and features of this creation, 〆叮丄^ S can get an in-depth and specific understanding. [Embodiment]
為了要"T f至！均勻且細緻的抛光表面，磁力研磨設備除 了可^拴制磁％強度外，還必須可以產生複雜的運動路徑 以j除4寸疋研磨方向對拋光精度所造成的影響。另外為 了 k冋研磨效率，研磨液必須能適時的加入研磨區域，以 補充彳貝耗的磨撕。炎pq M __In order to be "T f to! Evenly and meticulously polished surface, in addition to the magnetic strength of the magnetic grinding equipment, the magnetic grinding equipment must also produce a complex motion path to eliminate the influence of the 4 inch 疋 grinding direction on the polishing accuracy. In addition, for the k冋 grinding efficiency, the slurry must be added to the grinding zone in a timely manner to supplement the abrasion of the mussels. Inflammatory pq M __
多閱乐一圖所示，本創作磁力研磨拋光 裝置包含： 一產生磁場的控制系統（^ 一旋轉運動控制機構（4 ) 一往復運動控制機構（3 ) 一研磨液補充系統（2 )。As shown in the multi-drawing diagram, the magnetic grinding and polishing apparatus of the present invention comprises: a control system for generating a magnetic field (^ a rotary motion control mechanism (4), a reciprocating motion control mechanism (3), and a slurry replenishing system (2).
其中該產生磁場的控制 驅動磨粒拋光，該旋轉運動 往復運動控制機構（3 )之 需求的旋轉運動，該往復運 件於磁場位置的往復運動頻 ，補充與更新拋光時磨粒的 動進行磁力研磨拋光，並隨 效果者。 系統，產生加工用的磁場，以 控制機構（4 )，控制並驅動 夾制件及夾制之加工件，產生 動控制機構（3 )，控制加工 率’該研磨液補充系統（2 ) 知耗’據以達成往復兼旋轉運 補充更新磨粒，達最佳拋光 個完整說明如下 茲再將這些機構或控制系統作 (一）產生磁場的控制系統（1 )· 該產生磁場的控制系統（ (參閱第二圖所示）， 7 M314092 係由一組激石兹線圈、,，公、 應器供應電碌鐵♦、、r知、、且成的弘磁鐵，主要是利用電源供 整個系統可以八& 生加工時所須要的感應磁場。 乃為石兹極f 1 1 1 組（1 3 )、料 丄）、磁極座（1 2 )、線圈 )及固定結構（丄1 4)、螺絲（1 7)、墊片（工8 組（16)等組合5 a)之線圈底座（15)、線圈支座 於磁極座（1 2 )成’、中磁極（1 1 )是以螺絲鎖合 圈（1 3 )的軸心上’然後再將磁極座（1 2 )固定在線 )結合固定於線圈广“而、、泉圈（1 3 )則是與鐵心（1 4 合於線圈支座（^氏座（1 5 )，最終再將整個線圈組鎖 必須依照工件的吉”上。在這些元件令，磁極（1 1 ) 你閂尬 傻來設計，安裝時應注意工作高度及工 作間隙；而線圈紐r 乂 、、、（1 3 )是兩個使用銅線纏繞而成圓形 綠圈，為控制雷 ,^ - 兹場的重要組件，所以繞線的多募也疋 慮的重點。 (二）往復運動控制機構（3 ): ，包 ，而偏心 (3 2 )和（ 、滑動軸承座 7 ) ' )、平 的轴心偏量所 圖所示 该往復運動控制機構（3 )(參閱第 動力元件（3 1 3 )及偏心運動構件（3 a 運動構、件（3 a )由軸承蓋（3 1 )、軸承, 3 1 0 )、滑軌（3 3 )、轉動軸（3 4 ) (35)、轉動軸套筒（3 6 )、夾頭固定座 丁、d 8 )、固定座（3 9 )、偏心軸（3 、ύ丄2 )、夾制件（3 1 4 )組成。 往復運動的行程由偏心轴（3 1 1 j的于叫 才工制’往復運動頻率可由變頻控制器（圖中未示）調碎 8 .M314092 用動力元件（3 1 3) 軸（3 1 1 )驅動夾持 制件（3 1 4 )在線性 達° 或多爪夾頭。 參閱第四圖所示） )、傳動軸（4 2 )、 )、傳動輪（4 5 )、 7 )及動力構件（4 b 4 9)、螺絲（4 1 〇 4 )係將動力元件（4 皮帶輪、主軸及聯軸器 )帶動工件做旋轉運動 裔（圖中未示）調整， 中未示）上，以控制研 包 控制加工時的往復頻率。 干勳力是利 帶動偏心軸（3 1 1 V ^ 1 )，再由偏心 加工件的夾制件（1 、 d 1 4 ) ’使失 滑軌（3 3 )上作往復運動。 所述動力元件（313)為馬 _所述爽制件（314)為w (二）旋轉運動控制機構（4 ) · 該旋轉運動控制機構（4 )( 含傳動構#(“）之平鍵（41 軸承座（4 3 )、滾動轴承（4 4 傳動皮帶（4 6 )、滑動轴套（4 )之動力元件（4 8 )、固定座（ )所組成’該旋轉運動控制機構（ 8 )的動力經由傳動構件（4 a ) 等的傳動，而促使夾制件（3丄4 。此機構。旋轉速度是由轉速控制 並由轉速測定器顯示於顯示器（圖 磨加工時的迴轉轉速。 所述傳動構件（4 a)亦可為皮帶、正時皮帶、皮帶 輪，鏈條、鏈輪，齒輪，軸等。 所述動力元件（4 8 )為馬達。 (四）研磨液補充系統（2 ) ·· 該研磨液補充系統（2 )(參閱第五圖所示），包含 蠕動幫浦（2 1 )、研磨液攪拌機（2 2 )、裝研磨液的 9 M314092 容器（23)及輪送管 磨液補充系統（2 )最 充與更新。主要是靠蠕 中的研磨液透過輪送管 所述輸送管（2 5 前文係針對本創作 進行具體之說明；惟熟 本創作之精神與原則下 k更與修改，皆應涵蓋 中。 【圖式簡單說明】 第一圖 第二圖 第三圖 第四圖 第五_ 係本創作之立 係本創作之產 係本創作之往 係本創作之旋 係本創作之研 主要元件符號說明 1 )產生磁場的控制 12)磁極座 1 4 )鐵心 1 5 )線圈底座 1 7 )螺絲 2 )研磨液補充系統 2 2 )研磨液攪拌機 (24) 、 （25)等所組成。研 主要是要使流失的磨科能夠得到補 動幫浦（2 1 )，將κ 將各器（2 3 ) (2 5)’抽送到加工區域中。 )為橡膠軟管。 之車乂佳貫施例為太名t , 也例'本創作之技術特徵 悉此項技術之人士，先 备可在不脫離 對本創作進行變更與修&，而該等 於如下申請專利範圍所界定之範· 體不意圖。 生磁場的控制系統立體分解圖。 復運動控制機構立體分解圖。 轉運動控制機構立體分解圖。 磨液補充系統立體分解圖。 系統 8 磁極 線圈組 )固定結構 線圈支座組 墊片 蠕動幫浦 容器 10 .M314092 (2 4 )輸送管 ( 3 )往復運動控制機構 ；(311)偏心軸 (3 1 3 )動力元件 (3 1 4 )夾制件 (3 3 )滑軌 (3 5 )滑動軸承座 (3 7 )夾頭固定座 • ( 3 9 )固定座 (4 1 )平鍵 (4 3 )軸承座 • ( 4 5 )傳動輪 ‘ (4 7 )滑動轴套 (4 9 )固定座 (4 a )傳動構件 (2 5 )輸送管 (3 1 )軸承蓋 (3 1 2 )平鍵 (3 a )偏心運動構件 (32) ( 3 1 0 )軸承 (3 4 )轉動軸 (36)轉動軸套筒 (3 8 )螺絲 (4 )旋轉運動控制機構 (4 2 )傳動軸 (4 4 )滚動轴承 (4 6 )傳動皮帶 (4 8 )動力元件 (4 1 0 )螺絲 (4 b )動力構件 11Wherein the control of the generated magnetic field drives the abrasive grain polishing, the rotational motion required by the rotary motion reciprocating motion control mechanism (3), the reciprocating motion frequency of the reciprocating transporting member at the magnetic field position, supplementing and updating the dynamic force of the abrasive grain during polishing Grinding and polishing, and with the effect. The system generates a processing magnetic field to control the mechanism (4), controls and drives the clamping member and the clamped workpiece, generates a dynamic control mechanism (3), and controls the processing rate 'the polishing liquid replenishing system (2) 'According to the reciprocating and rotating replenishment to update the abrasive grains, the best polishing is complete. The following is the mechanism of the magnetic field. (1) The control system that generates the magnetic field ( Referring to the second figure), 7 M314092 is a set of galvanic coils, and the public and electrical supplies are supplied with electric iron ♦, r, and, and the main magnet is used for the whole system. Eight & the induced magnetic field required for the processing. It is the Shiz pole f 1 1 1 group (1 3 ), material 丄), magnetic pole seat (1 2 ), coil) and fixed structure (丄1 4), screw (1 7), the coil base (15 of the group 8 (16) and other combinations 5 a), the coil support is formed in the magnetic pole seat (1 2 ), and the middle magnetic pole (1 1 ) is screw-locked On the axis of the circle (1 3 ), and then the magnetic pole seat (1 2 ) is fixed in the wire) The spring circle (1 3 ) is connected with the iron core (1 4 in the coil support (^5 seat, and finally the entire coil group must be locked according to the workpiece). In these components, the magnetic pole ( 1 1) You are stupid to design, the installation height should pay attention to the working height and working gap; and the coils r, 、, (1 3 ) are two circular green circles wound with copper wire, for controlling the mine, ^ - The important components of the field, so the focus of the multi-raising is also the focus of attention. (b) Reciprocating motion control mechanism (3): , package, and eccentric (3 2) and (, sliding bearing housing 7) ') The flat axis deviation is shown in the figure of the reciprocating motion control mechanism (3) (see the first power element (3 1 3) and the eccentric moving member (3 a moving structure, the piece (3 a ) is covered by the bearing cover (3 1 ), bearing, 3 1 0 ), slide rail (3 3 ), rotating shaft (3 4 ) (35), rotating shaft sleeve (3 6 ), collet fixing seat, d 8 ), fixing seat (3 9 ), eccentric shaft (3, ύ丄 2), clamp member (3 1 4 ). The stroke of the reciprocating motion is controlled by the eccentric shaft (3 1 1 j is called the production process) Not shown) Blowing 8. M314092 Drive the clamping part (3 1 4 ) with the power element (3 1 3) shaft (3 1 1 ) in linear reach or multi-claw chuck. See figure 4) ), drive shaft (4 2 ), ), drive wheel (4 5 ), 7 ) and power components (4 b 4 9), screws (4 1 〇 4 ) are the power components (4 pulleys, spindles and couplings) The workpiece is rotated to make a rotating motion (not shown), which is not shown in the figure, to control the reciprocating frequency during processing. The dry honour is to drive the eccentric shaft (3 1 1 V ^ 1 ), and then the eccentric workpiece (1, d 1 4 ) ′ reciprocates the slip rail (3 3 ). The power element (313) is a horse. The cool member (314) is a w (two) rotary motion control mechanism (4). The rotary motion control mechanism (4) (including the flat key of the transmission structure #(") (41 bearing block (4 3 ), rolling bearing (4 4 drive belt (4 6 ), sliding bushing (4) power component (48), fixed seat () composed of 'rotary motion control mechanism (8) The power is transmitted via the transmission member (4 a ), etc., and the clamping member (3丄4. This mechanism. The rotation speed is controlled by the rotation speed and displayed by the rotation speed measuring device on the display (the rotation speed during the grinding process). The transmission member (4a) may also be a belt, a timing belt, a pulley, a chain, a sprocket, a gear, a shaft, etc. The power component (48) is a motor. (4) A slurry replenishing system (2) · The slurry replenishment system (2) (see Figure 5), including the peristaltic pump (2 1 ), the slurry mixer (2 2 ), the 9 M314092 container (23) with the slurry, and the wheel tube mill The liquid replenishing system (2) is the most refilled and updated. It mainly relies on the grinding liquid in the creeping through the conveying pipe. 2 5 The previous texts provide specific explanations for this creation; only the spirit and principles of the original creation should be covered and modified. [Simplified illustration] The first picture, the second picture, the third picture, the fourth picture _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 1 7) Screw 2) Grinding liquid replenishment system 2 2) Grinding liquid mixer (24), (25), etc. The main purpose of the research is to make the lost grinding department get the regenerative pump (2 1 ), which will Each device (2 3 ) (2 5) 'is pumped into the processing area.) It is a rubber hose. The ruthless example of the vehicle is Tai Ming T, and also the person who knows the technical characteristics of this creation. The pre-requisites can be modified and repaired without departing from the creation, and this is equivalent to the vane of the control system defined by the following patent application. The stereoscopic decomposition diagram of the control system of the magnetic field. The stereoscopic decomposition diagram of the complex motion control mechanism. Stereoscopic exploded view of the control mechanism. Exploded view. System 8 magnetic pole coil set) fixed structure coil support set gasket peristaltic pump container 10. M314092 (2 4 ) duct (3) reciprocating motion control mechanism; (311) eccentric shaft (3 1 3) power component (3 1 4 ) Clips (3 3 ) Slide rails (3 5 ) Slide bearing housings (3 7 ) Chuck mounts • ( 3 9 ) Mounting brackets (4 1 ) Flat keys (4 3 ) Housings • ( 4 5) Transmission wheel ' (4 7 ) Sliding bushing (4 9 ) Fixing seat (4 a ) Transmission member (2 5 ) Conveying pipe (3 1 ) Bearing cover (3 1 2 ) Flat key (3 a ) Eccentric movement Member (32) ( 3 1 0 ) bearing (3 4 ) rotating shaft (36) rotating shaft sleeve (3 8 ) screw (4) rotary motion control mechanism (4 2 ) drive shaft (4 4 ) rolling bearing (4 6) Transmission belt (4 8) power component (4 1 0) screw (4 b ) power member 11