US20160010269A1 - Unit for dry cleaning textile articles using a composite solvent and for recycling the used composite solvent for re-use - Google Patents
Unit for dry cleaning textile articles using a composite solvent and for recycling the used composite solvent for re-use Download PDFInfo
- Publication number
- US20160010269A1 US20160010269A1 US14/761,374 US201414761374A US2016010269A1 US 20160010269 A1 US20160010269 A1 US 20160010269A1 US 201414761374 A US201414761374 A US 201414761374A US 2016010269 A1 US2016010269 A1 US 2016010269A1
- Authority
- US
- United States
- Prior art keywords
- composite solvent
- solvent
- dry cleaning
- fraction
- composite
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000002904 solvent Substances 0.000 title claims abstract description 271
- 239000002131 composite material Substances 0.000 title claims abstract description 233
- 238000005108 dry cleaning Methods 0.000 title claims abstract description 98
- 239000004753 textile Substances 0.000 title claims abstract description 67
- 238000004064 recycling Methods 0.000 title claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000000203 mixture Substances 0.000 claims abstract description 46
- 238000004140 cleaning Methods 0.000 claims abstract description 34
- 238000003860 storage Methods 0.000 claims abstract description 19
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 4
- 238000004821 distillation Methods 0.000 claims description 43
- 238000000034 method Methods 0.000 claims description 30
- QYMFNZIUDRQRSA-UHFFFAOYSA-N dimethyl butanedioate;dimethyl hexanedioate;dimethyl pentanedioate Chemical compound COC(=O)CCC(=O)OC.COC(=O)CCCC(=O)OC.COC(=O)CCCCC(=O)OC QYMFNZIUDRQRSA-UHFFFAOYSA-N 0.000 claims description 24
- QCAHUFWKIQLBNB-UHFFFAOYSA-N 3-(3-methoxypropoxy)propan-1-ol Chemical compound COCCCOCCCO QCAHUFWKIQLBNB-UHFFFAOYSA-N 0.000 claims description 23
- 239000004744 fabric Substances 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 10
- 239000000126 substance Substances 0.000 claims description 7
- UDSFAEKRVUSQDD-UHFFFAOYSA-N Dimethyl adipate Chemical compound COC(=O)CCCCC(=O)OC UDSFAEKRVUSQDD-UHFFFAOYSA-N 0.000 claims description 5
- MUXOBHXGJLMRAB-UHFFFAOYSA-N Dimethyl succinate Chemical compound COC(=O)CCC(=O)OC MUXOBHXGJLMRAB-UHFFFAOYSA-N 0.000 claims description 5
- XTDYIOOONNVFMA-UHFFFAOYSA-N dimethyl pentanedioate Chemical compound COC(=O)CCCC(=O)OC XTDYIOOONNVFMA-UHFFFAOYSA-N 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000004508 fractional distillation Methods 0.000 claims 7
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 23
- DURPTKYDGMDSBL-UHFFFAOYSA-N 1-butoxybutane Chemical compound CCCCOCCCC DURPTKYDGMDSBL-UHFFFAOYSA-N 0.000 description 8
- CYTYCFOTNPOANT-UHFFFAOYSA-N Perchloroethylene Chemical group ClC(Cl)=C(Cl)Cl CYTYCFOTNPOANT-UHFFFAOYSA-N 0.000 description 8
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 8
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- 150000001875 compounds Chemical class 0.000 description 5
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- 238000012360 testing method Methods 0.000 description 5
- 239000003963 antioxidant agent Substances 0.000 description 4
- 239000000645 desinfectant Substances 0.000 description 4
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- 235000019219 chocolate Nutrition 0.000 description 3
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical class [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000004043 dyeing Methods 0.000 description 3
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- OVSKIKFHRZPJSS-UHFFFAOYSA-N 2,4-D Chemical compound OC(=O)COC1=CC=C(Cl)C=C1Cl OVSKIKFHRZPJSS-UHFFFAOYSA-N 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 240000006240 Linum usitatissimum Species 0.000 description 2
- 235000004431 Linum usitatissimum Nutrition 0.000 description 2
- 231100000766 Possible carcinogen Toxicity 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000005119 centrifugation Methods 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 2
- AQEFLFZSWDEAIP-UHFFFAOYSA-N di-tert-butyl ether Chemical compound CC(C)(C)OC(C)(C)C AQEFLFZSWDEAIP-UHFFFAOYSA-N 0.000 description 2
- 235000014113 dietary fatty acids Nutrition 0.000 description 2
- POLCUAVZOMRGSN-UHFFFAOYSA-N dipropyl ether Chemical compound CCCOCCC POLCUAVZOMRGSN-UHFFFAOYSA-N 0.000 description 2
- 239000000194 fatty acid Substances 0.000 description 2
- 229930195729 fatty acid Natural products 0.000 description 2
- 150000004665 fatty acids Chemical class 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000006870 function Effects 0.000 description 2
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- 235000008390 olive oil Nutrition 0.000 description 2
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- 239000005416 organic matter Substances 0.000 description 2
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- 229920000728 polyester Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000001172 regenerating effect Effects 0.000 description 2
- 239000013557 residual solvent Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
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- 238000012546 transfer Methods 0.000 description 2
- 230000005068 transpiration Effects 0.000 description 2
- SZNYYWIUQFZLLT-UHFFFAOYSA-N 2-methyl-1-(2-methylpropoxy)propane Chemical compound CC(C)COCC(C)C SZNYYWIUQFZLLT-UHFFFAOYSA-N 0.000 description 1
- IMOYOUMVYICGCA-UHFFFAOYSA-N 2-tert-butyl-4-hydroxyanisole Chemical compound COC1=CC=C(O)C=C1C(C)(C)C IMOYOUMVYICGCA-UHFFFAOYSA-N 0.000 description 1
- MRBKEAMVRSLQPH-UHFFFAOYSA-N 3-tert-butyl-4-hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1 MRBKEAMVRSLQPH-UHFFFAOYSA-N 0.000 description 1
- 244000056139 Brassica cretica Species 0.000 description 1
- 235000003351 Brassica cretica Nutrition 0.000 description 1
- 235000003343 Brassica rupestris Nutrition 0.000 description 1
- ZAFNJMIOTHYJRJ-UHFFFAOYSA-N Diisopropyl ether Chemical compound CC(C)OC(C)C ZAFNJMIOTHYJRJ-UHFFFAOYSA-N 0.000 description 1
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
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- 244000269722 Thea sinensis Species 0.000 description 1
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- 150000001298 alcohols Chemical class 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- QKSKPIVNLNLAAV-UHFFFAOYSA-N bis(2-chloroethyl) sulfide Chemical compound ClCCSCCCl QKSKPIVNLNLAAV-UHFFFAOYSA-N 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
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- 238000010409 ironing Methods 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
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- 239000002304 perfume Substances 0.000 description 1
- 230000002572 peristaltic effect Effects 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
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Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F43/00—Dry-cleaning apparatus or methods using volatile solvents
- D06F43/02—Dry-cleaning apparatus or methods using volatile solvents having one rotary cleaning receptacle only
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F43/00—Dry-cleaning apparatus or methods using volatile solvents
- D06F43/007—Dry cleaning methods
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F43/00—Dry-cleaning apparatus or methods using volatile solvents
- D06F43/08—Associated apparatus for handling and recovering the solvents
- D06F43/081—Reclaiming or recovering the solvent from a mixture of solvent and contaminants, e.g. by distilling
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F43/00—Dry-cleaning apparatus or methods using volatile solvents
- D06F43/08—Associated apparatus for handling and recovering the solvents
- D06F43/081—Reclaiming or recovering the solvent from a mixture of solvent and contaminants, e.g. by distilling
- D06F43/083—Condensing arrangements
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
- D06F43/00—Dry-cleaning apparatus or methods using volatile solvents
- D06F43/08—Associated apparatus for handling and recovering the solvents
- D06F43/081—Reclaiming or recovering the solvent from a mixture of solvent and contaminants, e.g. by distilling
- D06F43/085—Filtering arrangements; Filter cleaning; Filter-aid powder dispensers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/02—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using organic solvents
- D06L1/10—Regeneration of used chemical baths
-
- D06F2226/00—
Definitions
- the invention has for object a unit for dry cleaning textile articles using a composite solvent comprising multiple components and for recycling used composite solvent for the purposes of re-using it.
- the technical field of the invention can, in general, be defined as that of techniques for dry cleaning clothing, textiles, fabrics and similar items, and more particularly techniques for recycling dirty solvents in order to re-use them.
- the methods for dry cleaning textile articles use, in the washing phase, an organic solvent.
- an organic solvent can be a single-component solvent such as perchloroethylene which is classified as a possible carcinogen (category 3) by the European Union and which is now banned in France, or a composite solvent comprising multiple components such as aqueous solutions of propylene glycol ethers (see for example the documents of U.S. Pat. No. 6,273,919 (Hayday, W. A.), U.S. Pat. No.
- a method for dry cleaning textile articles comprises the steps consisting in: (a) placing the textile articles to be cleaned in contact with the liquid solvent in a washing and drying machine provided with a cleaning and stirring basket in rotation about a horizontal axis; (b) subjecting the textile articles in the presence of the solvent to rotation movements (alternating-reversed) in order to ensure removal of the dirt contaminating the textile articles; (c) extracting the used solvent from the basket by pumping, (d) subjecting the cleaned textile articles to centrifugation in order to extract the greatest possible amount of used solvent, and (e) removing the residual solvent by vaporization by injecting a flow of hot air through the textile articles.
- the recovered solvent is most often contaminated by different sorts of dirt, namely (i) insoluble dirt such as dust, balls or isolated strands of textile fibers and dyeing pigments detached from cleaned articles and (ii) soluble dirt such as fat, fatty acids coming from transpiration, coloring agents, etc.
- the recovered solvent is also very often contaminated by the water that comes from the relative humidity of the air, moisture (ex. sweat) contained in the textile articles to be cleaned, and/or the water introduced into the cleaning device following operations of pre-treating textile articles for example with aqueous stain-removing or aqueous pre-brushing solutions.
- Document US2012/0085634 discloses a method for dry cleaning textile articles using a composition constituted of a dry cleaning agent comprising a siloxane solvent, a hydrocarbon solvent or mixtures thereof and an amplifying compound, which makes it possible to increase a KB value of said composition. This method also comprises the recycling via distillation of the used cleaning composition for the purpose of re-using it.
- this method requires the implementing of a first energy-consuming atmospheric distillation (at more than 100° C.) but above all time-consuming, during which the water, azeotropes, and other volatile compounds are removed, followed by a second distillation under reduced pressure (at around 150° C.) during which the dry cleaning agent and the amplifying compound are recovered and redirected to the storage tank in order to be re-used.
- This method is delicate to implement for the recycling for the re-use of composite solvents of which the components can be broken down or be hydrolyzed at such temperatures or form separate azeotropes between them and/or with the water, making the distillation complicated and difficult to manage in the dry cleaning machine.
- this invention has for purpose to propose a method and a unit for dry cleaning textile articles using a composite solvent comprising multiple components, which also makes it possible to satisfactorily regenerate the used solvent for the purpose of a second use.
- This invention also has for purpose to propose such a method and such a unit that are simple and safe and which can adapt to different composite solvents.
- the solution proposed by the invention is a unit for the dry cleaning of textile articles using a composite solvent comprising several components, said unit comprising:
- This unit is remarkable by the fact that it further comprises a re-adjustment device for re-adjusting the composition of the recycled composite solvent by incorporating therein at least the portion of the component or components that was lost in the treatment device, said re-adjustment device comprises at least:
- the advantages of this invention consist in that the unit can be applied to the dry cleaning composite solvents currently available in the market, in particular to composite solvents of which the components can form between them and/or with water separate azeotropes and as such make the regenerating by distillation of the used composite solvent complicated and difficult to manage in the dry cleaning machine.
- the unit of the invention also has the advantage of allowing for the re-use of the recycled composite solvent and in optimum conditions.
- the recycled composite solvent recovers at least the portion of the component or components or at least the component or components that were lost during the step of treatment, and/or of recycling, with the step of treatment able to be carried out for example by filtration followed by a conventional distillation, preferably in a vacuum, then by settling; or by fractionated distillation, preferably in a vacuum.
- the re-adjustment device is provided with an analyzer making it possible to analyze the composition of the recycled composite solvent, in such a way as to determine the quantity of the component or components of the composite solvent to be taken from the storage tank or tanks of one or several components of the dry cleaning composite solvent, and to be introduced into the “buffer” tank.
- the cleaning chamber is provided with a perforated drum intended to receive the textile articles to be cleaned, said perforated drum being mounted rotatingly in said chamber, with the latter having:
- the treatment device for the used composite solvent comprises at least one filtration device for filtering insoluble dirt contained in said used composite solvent and a fractionated distillation unit, said treatment device comprising:
- the fractionated distillation unit is provided with a collection container configured to receive in a first step the overhead fraction F1 before it is discharged to the removal tank, then in a second step, the intermediate fraction F2 before it is sent to the buffer tank, said collection container:
- the dry cleaning composite solvent implemented in the unit according to the invention comprises at least:
- FIG. 1 diagrammatically shows a unit in accordance with the invention.
- FIG. 2 diagrammatically shows an alternative according to the invention.
- This invention is based on the experimental findings that the used composite solvents recovered after a first dry cleaning cycle of textile articles, recycled, in particular via distillation, and used again in another cleaning cycle, are less effective in removing hydrophilic dirt and/or hydrophobic dirt than starting composite solvents.
- This drop in performance can be explained by the fact that during the recycling operations, in particular via distillation, composite solvents lose one or several of their components or a portion of one or more of their components. Such a loss of component(s) or portion of component(s) induces a modification in the composition of the recycled composite solvents, and therefore a significant modification in the dry cleaning properties.
- This invention first aims for a method for dry cleaning textile articles using a composite solvent comprising multiple components and recycling used composite solvent for the purpose of re-use.
- this method comprises:
- a dry cleaning cycle comprising the putting of the textile articles to be cleaned in contact with the composite solvent
- composite solvent S comprising multiple components and suitable for the dry cleaning of textile articles according to this invention
- the composite solvent S can be mentioned that comprise at least:
- This composite solvent S was recently developed by the Applicant who was able to demonstrate that it manifests a strong cleaning power with regards to hydrophobic dirt (fat in particular), but also with regards to hydrophilic dirt (organic matter or water soluble minerals) which can appear on textile articles.
- the Applicant also demonstrated that such a composite solvent can be can be adapted to the type of dirt (hydrophobic or hydrophilic) as well as to the type of textile articles to be dry cleaned by varying the proportions of the three essential ingredients namely dipropylene glycol monomethyl ether, the amphiphilic solvent A and the dibasic ester B.
- this composite solvent also has the advantage of maintaining, in a solution or in a suspension, the liquid or solid dirt extracted during the operation of dry cleaning preventing it as such from being re-deposited on the cleaned textile articles.
- This composite solvent S can advantageously replace perchloroethylene (PERC) which is classified as a possible carcinogen (category 3) by the European Union and which is now banned in France for its use in dry cleaning machines.
- PERC perchloroethylene
- composite solvents S comprising: (i) dipropylene glycol monomethyl ether (DPM), mono-n-butyl ether of dipropylene glycol (PnB) and of dibasic ester DBE; (ii) dipropylene glycol monomethyl ether (DPM), mono-n-butyl ether of dipropylene glycol (DPnB) and of dibasic ester DBE; or (iii) dipropylene glycol monomethyl ether (DPM), mono-tert-butyl ether of dipropylene glycol (DPtB) and of dibasic ester DBE; or (iv) dipropylene glycol monomethyl ether (DPM), mono-n-butyl ether of dipropylene glycol (DPnB), mono-n-propyl ether of dipropylene glycol (DPnP), and of dibasic ester DBE; or (v) dipropylene glycol monomethyl ether (DPM), mono-n-butyl ether
- the preferred dibasic ester (DBE) according to the invention is the dibasic ester Rhodiasolv® RPDE marketed by Rhodia.
- This composite solvent S can advantageously further comprise all sorts of additional components normally used in the field of dry cleaning.
- additional components can be chosen from antioxidants, disinfecting agents, perfumes and mixtures thereof. These additional components can be present in the composition according to this invention in a quantity between 0.001% and 10% in w/w composition without substantially affecting its advantageous properties.
- antioxidant agents 2,6-di- tert -butyl-p-methylphenol (BHT), 2- tertio -butyl-4-hydroxyanisole (2-BHA) and 3-tertio-butyl-4-hydroxyanisole (3-BHA) or mixtures thereof can be mentioned.
- BHT 2,6-di- tert -butyl-p-methylphenol
- 2- tertio -butyl-4-hydroxyanisole (2-BHA)
- 3-tertio-butyl-4-hydroxyanisole 3-tertio-butyl-4-hydroxyanisole
- disinfecting agents By way of examples of disinfecting agents, quaternary ammonium salts, aldehydes, phenolic derivatives, halogenated compounds (e.g. iodinated), alcohols or others can be mentioned.
- Such disinfecting agents will have the role of making possible an action of disinfection of the textile articles to be cleaned, in particular household, medical or veterinary laundry. They furthermore have a cleaning action of the chamber devoted to dry cleaning.
- a preferred composite solvent S for the implementing of the method of dry cleaning articles according to this invention comprises:
- Such a composite solvent S further has the advantage of being able to be prepared by any method of mixing known to those skilled in the art, using non-toxic components, classified as easily biodegradable, inexpensive and available in the market. It advantageously has the form of a limpid and colorless liquid and can be conditioned, in anhydrous state, in any contained able to receive a liquid, such as for example, a storage tank made of steel or from plastic materials such as polyethylene and polypropylene.
- the step a) of the method according to this invention can be carried out by any method of dry cleaning known to those skimmed in the art.
- the textile articles are: i) placed in a washing and drying machine (known to those skilled in the art) comprising for example a leaktight chamber which is provided with a rotating perforated drum and which is connected to a solvent circuit comprising a solvent circulation device, ii) placed in contact with the composite solvent, for example par immersion, iii) stirred in the composite solvent according to the movement of rotation (alternating-reversed) in order to allow for the dissolution of the dirt contaminating the textile articles, iv) spun through centrifugation in order to extract the largest possible quantity of the used composite solvent, and dried v) in order to remove the residual solvent, for example by injecting a flow of hot air through the textile articles.
- a washing and drying machine comprising for example a leaktight chamber which is provided with a rotating perforated drum and which is connected to a solvent circuit comprising a solvent circulation device
- the phase of stirring iii) can be carried out at a temperature ranging from 15° C. to 60° C. according to the composite solvent used and the textile articles to be cleaned.
- This phase of stirring iii) can be repeated several times, for example two times.
- the hot air injected during the drying phase v) has a temperature greater than 40° C., preferably between 60° C. to 80° C., according to the composite solvent used and the textile articles to be cleaned.
- the used composite solvent is recovered in the step b), on the one hand, by pumping at the step of spinning iv) and, on the other hand, by cooling the vapors generated during the step of drying v).
- the solvent recovered as such is generally contaminated by various sorts of dirt, namely (i) insoluble dirt such as dust, balls or isolated strands of textile fibers and the dyeing pigments detached from cleaned articles and (ii) soluble dirt, whether hydrophilic or hydrophobic, such as fat, fatty acids coming from transpiration, etc.
- the used composite solvent recovered is also contaminated by the water which comes from the relative humidity of the air and/or the moisture (ex. sweat) contained in the textile articles to be cleaned, and/or the water introduced into the cleaning device following the operations of pre-treating textile articles for example with aqueous stain-removing or aqueous pre-brushing solutions.
- the preferred composite solvent S developed by the Applicant is contaminated at this stage by at least 0.5% w/w composite solvent S of water, in particular by at most w/w composite solvent S of water, as well as by insoluble dirt and soluble dirt.
- the step c) of the method of this invention has for purpose to purify the used composite solvent recovered in the step b) by removing at least the water, the dirt.
- the removal of the insoluble dirt is carried out via filtration on means of filtration selected in the group constituted by button (or pin) filters, carbon filters and combinations thereof.
- This filtration is constant from the beginning to the end of the dry cleaning cycle.
- the used composite solvent filtered as such is subjected to fractionated distillation.
- This fractionated distillation is, preferably, conducted under reduced pressure, in such a way as to remove an overhead fraction F1, on the one hand, and to collect an intermediate fraction F2, on the other hand.
- the overhead fraction F1 represents less than 15% w/w used composite solvent and contains at least water and one or several azeotropes formed between the water and one or several components of the composite solvent.
- the overhead fraction F1 can also contain one or several components or a portion of one or of several components of the distilling composite solvent at the same time as the water without necessarily forming azeotropes with the water.
- w/w used composite solvent means that the percentage is calculated in relation to the total weight of the used solvent to be treated by fractionated distillation.
- the intermediate fraction F2 shows more than 75% w/w used composite solvent and contains more preferably the dry cleaning composite solvent less at least one portion, by weight, of one or of several of its components, said portion was removed, for example, with the overhead fraction F1 and/or was lost in the bottom fraction of distillation as explained hereinbelow.
- the bottom fraction of the fractionated distillation is generally not recovered. It is withdrawn from the distillation unit and transferred to a tank for later treatment.
- This bottom fraction can contain insoluble dirt and/or soluble dirt. It can also contain another portion, by weight, of one or several components of the composite solvent, even one or several components of the composite solvent of which the boiling point is too high even under reduced pressure, such as antioxidants, disinfectants and surfactants which are possibly included in the composition of the dry cleaning composite solvent.
- the step of treating c), more preferably, by filtration followed by fractionated distillation, can be carried out during or in parallel to the dry cleaning cycle mentioned in the step a).
- amphiphilic solvent A′ mono-n-butyl ether of propylene glycol, mono-iso-butyl ether of propylene glycol, mono-tert-butyl ether of propylene glycol, mono-n-propyl ether of propylene glycol, mono-isopropyl ether of propylene glycol and mixtures thereof can be mentioned.
- the intermediate fraction F2 collected in the step c) therefore has a composition which is different from that of the composite solvent used for dry cleaning. In order to be able to use this fraction F2 in another dry cleaning cycle of textile articles, its composition has to be re-adjusted.
- the intermediate fraction F2 (or recycled composite solvent) is transferred from the treatment unit to a reserve tank wherein it composition will be supplemented by incorporating therein at least the portion, by weight, of the component or components that was lost during the step c).
- the portion to be incorporated into the composition of the recycled composite solvent (here the intermediate fraction F2) in the step d) comprises at least dipropylene glycol monomethyl ether, and where applicable one or several amphiphiles A having the following formula R—(O—C 3 H 6 ) n —OH (I) wherein n is an integer equal to 1 or 2, R represents an alkyl group in C 3 or in C 4 .
- the portion, by weight, to be incorporated into the composition of the recycled composite solvent can further comprise one or several dibasic esters B and/one or several additional components.
- the treatment and re-adjusting cycle represented by the steps c) to e) described hereinabove is entirely automatic and can be implemented during or in parallel to the dry cleaning phase of textile articles.
- this invention proposes to recover the overhead fraction F1 after N dry cleaning cycles and to subject it to a fractionated distillation.
- this second fractionated distillation is conducted in such a way as to remove an overhead fraction F′1, and to recover a fraction F′2, said fraction F′2 is intended to be added, before the step e) of re-adjusting, to the intermediate fraction F2 collected after the cycle N of dry cleaning.
- the overhead fraction F′1 removed during this second fractionated distillation contains a preponderant quantity of water.
- the number N of the dry cleaning cycles after said removed overhead fraction F1 must be recovered can be determined by those skilled in the art according to the composition of the composite solvent implemented and the selectivity of the fractionated distillation.
- the overhead fraction F1 recovered is retreated by fractionated distillation every N cycles of dry cleaning, for example every 10 to 50 cycles of dry cleaning, preferentially every 20 to 30 cycles of dry cleaning.
- the fraction F′1 containing a preponderant quantity (>50% w/w fraction F′1 ) of water distils at a temperature less than 100° c. under 200 mBars and the fraction F′2 to be added to the fraction F2, distils under pressures less than 70 mBars.
- FIGS. 1 and 2 schematize, according to two preferred embodiments, the organization of a unit in accordance with the invention.
- This unit comprises at least one dry cleaning chamber ( 1 ) configured to mix, during a cleaning cycle, the textile articles to be cleaned with the composite solvent; a tank ( 5 ) for storing the clean composite solvent; a device ( 8 ) for treating the used composite solvent in order to recycle the latter at least partially; and a device ( 9 ) for re-adjusting the composition of the recycled composite solvent.
- the tank ( 5 ) can have a capacity of 120 liters in the case of a cleaning unit provided for 12 to 14 KG of textile articles to be cleaned.
- a perforated drum ( 2 ), made of stainless steel, intended to receive the textile articles to be cleaned is mounted rotatingly in the cleaning chamber ( 1 ).
- this drum ( 2 ) is made of stainless steel, has a capacity of 200 L to 1500 L and can receive 9 Kg to 70 kg of textile articles to be dry cleaned.
- the rotating speed of the drum during a cleaning operation can vary for example from 1 revolution/minute to several hundred revolutions/minute, preferably from 300 rpm to 600 rpm, preferentially from 400 rpm to 500 rpm.
- the cleaning chamber ( 1 ), which is furthermore leaktight, has at least one opening ( 20 ) for the placing of textile articles to be cleaned in the perforated drum ( 2 ), with this opening ( 20 ) able to be closed (hermetically) by a door or a porthole; an orifice ( 3 ) connected to a duct for introducing ( 4 ) clean composite solvent which is placed in the storage tank ( 5 ); and an orifice ( 6 ) connected to a duct for recovering ( 7 ) used composite solvent after a cleaning cycle.
- the duct for the introduction ( 4 ) is, generally, provided with at least the following means (not shown in FIG. 1 ):
- the used composite solvent is removed by the recovery duct ( 7 ).
- the latter is, generally, provided with at least:
- the treatment device ( 8 ) is provided with a filtration device ( 12 ), such as a button (or pin) filter, an active carbon filter or combinations thereof, in order to clarify the used composite solvent, in particular in order to remove the insoluble dirt; and with a fractionated distillation unit ( 13 ) operating in such a way as to allow for, on the one hand, the removal of an overhead fraction F1 representing less than 15% w/w used composite solvent and containing at least the water, one or several azeotropes formed between the water and one or several components of the composite solvent; and, on the other hand, the recycling of an intermediate fraction F2 representing more than 75% w/w used composite solvent and containing the dry cleaning composite solvent less at least one portion, by weight, of one or of several of its components, said portion which was lost in the step of treatment c).
- a filtration device 12
- a fractionated distillation unit ( 13 ) operating in such a way as to allow for, on the one hand, the removal of an overhead fraction F1 representing less than 15% w
- the fractionated distillation unit ( 13 ) comprises at least the following means (not shown in FIG. 1 ): a distillation column provided at its base with a distiller and at its head with a condenser associated with a vacuum pump. Said distiller is supplied with used composite solvent, by the duct ( 12 a ) and has for function to vaporize at least partially the used composite solvent.
- the operating conditions of said distiller are conventional and are according to the used composite solvent to be treated by fractionated distillation, with the latter able to be implemented by temperature gradient under a constant pressure, or by pressure and temperature gradient.
- the temperature in the distiller can be maintained at a value less than 250° C., for example at a value ranging from 25° C. to 180° C., preferably from 120° C. to 160° C. under a reduced pressure of 65 mBars.
- the fractionated distillation unit ( 13 ) has at least a first outlet for the removal according to the arrow F1 of the overhead fraction F1 to a removal tank (or fluid container) ( 30 ) for later treatment for the purpose of re-use, and a second outlet for the recovery according to the arrow F2 of the intermediate fraction F2 which is sent via the duct ( 7 a ) to the buffer tank ( 10 ) wherein it has to be re-adjusted for the purpose of being re-used in another dry cleaning cycle.
- the capacity of the buffer tank ( 10 ) can be 60 liters in the case of a cleaning unit provided for 12 to 14 KG of textile articles.
- the removal tank ( 30 ) containing the overhead fraction F1 comprises a duct ( 300 ) connected to an injection device ( 301 ) which makes it possible to inject, after N dry cleaning cycles, the fraction F1 into the fractionated distillation unit ( 13 ) for the purpose of separating it into at least two fractions: an overhead fraction F′1 intended to be removed, and a fraction F′2 intended to be added, before the step of re-adjusting e) of the recycled composite solvent, to the intermediate fraction F2 collected after the cycle N of dry cleaning.
- the re-adjustment device ( 9 ) of the composition of the recycled composite solvent is comprised of at least:
- the re-adjustment device ( 9 ) can be provided with an analyzer ( 15 ) provided on the buffer tank ( 10 ) and which makes it possible to analyze the physical and/or chemical characteristics of the recycled composite solvent, in such a way as to determine the quantity of the component or components of the composite solvent to be introduced into this buffer tank ( 10 ).
- the analyzer ( 15 ) consists, for example, of a weight detector; a liquid level detector; a UV, visible or Infra-Red (IR) spectrometer; a refractometer; or other, said analyzer ( 15 ) being connected to a computer server of the type that integrates a processor and a memory wherein one or several computer programs are recorded.
- the analyzer ( 15 ) integrate instructions that, when they are executed by the processor, make it possible to implement the functionalities defined hereinafter.
- the analyzer ( 15 ) analyzes the physical and/or chemical characteristics of the recycled composite solvent and transfers this data to the server. The latter compares the characteristics determined for the recycled composite solvent contained in the buffer tank ( 10 ) with those of the clean dry cleaning composite solvent. It is then possible to determine the quantity of the component or components to be taken in the storage tank or tanks ( 11 ) and to be introduced into the buffer tank ( 10 ).
- the analyzer ( 15 ) as such transmits an adapted control instruction to the metering pump ( 14 ).
- the fractionated distillation unit ( 13 ) is provided with a collection container ( 31 ) configured to receive in a first step the overhead fraction F1 before it is removed according to the arrow F1 to the removal tank ( 30 ), then in a second step, the intermediate fraction F2 before it is sent according to the arrow F2 to the buffer tank ( 10 ).
- the collection container ( 31 ) has a drawing-off point ( 31 a ) in its lower portion, through which the overhead fraction F1 and the intermediate fraction F2 are removed to their respective tanks.
- the collection container ( 31 ) is provided with an analyzer ( 15 a ) which makes it possible to analyze the physical and/or chemical characteristics of the overhead fraction F1 of the overhead fraction F1 or of the fraction F2 before they are removed from said collection container ( 31 ), in such a way as to determine as described hereinabove the quantity of the component or components of the composite solvent to be introduced into this buffer tank ( 10 ).
- the analyzer ( 15 a ) can be of the same type as the analyzer ( 15 ) described hereinabove.
- the buffer tank ( 10 ) can also be provided with the analyzer ( 15 a ) (option not shown).
- only the buffer tank ( 10 ) is provided with the analyzer ( 15 a ).
- the dry cleaning composite solvent comprises at least:
- the various pumps that are provided in the unit of this invention are for example pumps of the centrifuge, peristaltic or vortex type. And, the various ducts of the unit are provided with valves of which the arrangement makes it possible to circulate the fluids correctly. These various pumps as well as the various valves can be controlled independently of each other in order to provide optimum operation of the unit according to the invention.
- the unit of this invention is advantageously a semi-industrial unit (hospitals, hotels . . . ) or for launderette or a unit for household use.
- the preferred composite solvents 1 to 6 of the invention are prepared using the ingredients indicated in the table hereinbelow via any method known to those skilled in the art.
- the dibasic ester DBE used in examples 1 to 6 is Rhodiasolv® RPOE marketed by Rhodia®.
- Composite solvents 1 to 6 that are anhydrous (not containing any added water), limpid and colorless, which are chemically stable, are obtained. These composite solvents can be stored for more than 1 year, and even more than 2 years, at a temperature less than 40° C., in closed containers and away from air and light. They add, in particular, the following properties:
- composite solvents 1 to 6 as dry cleaning solvents was studied on a panel of fabrics (10 cm ⁇ 10 cm) constituted of various fibers as well as on accessories that are frequently encountered on the textile articles.
- a first study covered the observation of deformation of the fabrics and the discoloration and the second on the effectiveness of the cleaning of stains.
- the fabrics were impregnated (via immersion) and mechanically stirred in composite solvents 1 to 6 pendant 10 min then dried in a ventilated oven at 70° C.
- composite solvents 1 to 6 as a dry cleaning solvent was studied on linings frequently encountered on textile articles such as buttons, plastic or metal zippers and glued sequins.
- the fabrics studied contained dirt caused by the following contaminants: olive oil, chocolate (Nutella®), mayonnaise, lipstick, red wine, ink and were compared with perchloroethylene and hydrocarbons. These tests were carried out without the use of a intensifier (surfactant).
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Detergent Compositions (AREA)
- Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)
- Processing Of Solid Wastes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Treatment Of Fiber Materials (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1350536 | 2013-01-22 | ||
| FR1350536A FR3001235B1 (fr) | 2013-01-22 | 2013-01-22 | Procede et installation de nettoyage a sec d'articles textiles a l'aide d'un solvant composite et de recyclage du solvant composite use en vue d'une reutilisation. |
| PCT/FR2014/050121 WO2014114880A2 (fr) | 2013-01-22 | 2014-01-22 | Installation de nettoyage a sec d'articles textiles a l'aide d'un solvant composite et de recyclage du solvant composite use en vue d'une reutilisation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US20160010269A1 true US20160010269A1 (en) | 2016-01-14 |
Family
ID=48170684
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US14/761,374 Abandoned US20160010269A1 (en) | 2013-01-22 | 2014-01-22 | Unit for dry cleaning textile articles using a composite solvent and for recycling the used composite solvent for re-use |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US20160010269A1 (fr) |
| EP (1) | EP2948585A2 (fr) |
| CN (1) | CN104955999B (fr) |
| FR (1) | FR3001235B1 (fr) |
| WO (2) | WO2014114880A2 (fr) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160136540A1 (en) * | 2013-05-21 | 2016-05-19 | Nanjing Jiusi High-Tech Co., Ltd. | A Technique and Apparatus for Recycling Volatile Organic Compounds of Coating Printing |
| US11225746B2 (en) | 2018-08-27 | 2022-01-18 | Ecolab Usa Inc. | System and technique for extracting particulate-containing liquid samples without filtration |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102016222253A1 (de) * | 2016-11-14 | 2018-05-17 | BSH Hausgeräte GmbH | Spektrometer, System enthaltend ein Spektrometer und ein Haushaltsgerät und Verfahren zu deren Betrieb |
| FR3135734B1 (fr) * | 2022-05-19 | 2025-06-20 | Alysee Services | installation et procédé de nettoyage à sec d’articles textiles composites. |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5612303A (en) * | 1993-06-15 | 1997-03-18 | Nitto Chemical Industry Co., Ltd. | Solvent composition |
| US7210182B2 (en) * | 2002-04-22 | 2007-05-01 | General Electric Company | System and method for solvent recovery and purification in a low water or waterless wash |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6273919B1 (en) | 1997-04-04 | 2001-08-14 | Rynex Holdings Ltd. | Biodegradable ether dry cleaning solvent |
| JP3515934B2 (ja) * | 2000-01-19 | 2004-04-05 | 浩平 澤 | ドライクリーニング装置及びドライクリーニング方法 |
| US6521580B2 (en) | 2000-02-22 | 2003-02-18 | General Electric Company | Siloxane dry cleaning composition and process |
| US20030226214A1 (en) * | 2002-05-02 | 2003-12-11 | The Procter & Gamble Company | Cleaning system containing a solvent filtration device and method for using the same |
| US20040111806A1 (en) * | 2002-12-11 | 2004-06-17 | Scheper William Michael | Compositions comprising glycol ether solvents and methods employing same |
| US7144850B2 (en) | 2004-08-25 | 2006-12-05 | Lyondell Chemical Technology, L.P. | Drycleaning method using dipropylene glycol dimethyl ether |
| TW201226655A (en) * | 2010-10-08 | 2012-07-01 | Greenearth Cleaning Llc | Dry cleaning solvent |
-
2013
- 2013-01-22 FR FR1350536A patent/FR3001235B1/fr active Active
-
2014
- 2014-01-22 WO PCT/FR2014/050121 patent/WO2014114880A2/fr not_active Ceased
- 2014-01-22 US US14/761,374 patent/US20160010269A1/en not_active Abandoned
- 2014-01-22 EP EP14706878.7A patent/EP2948585A2/fr not_active Withdrawn
- 2014-01-22 CN CN201480005689.5A patent/CN104955999B/zh not_active Expired - Fee Related
- 2014-01-22 WO PCT/FR2014/050120 patent/WO2014114879A2/fr not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5612303A (en) * | 1993-06-15 | 1997-03-18 | Nitto Chemical Industry Co., Ltd. | Solvent composition |
| US5612303B1 (en) * | 1993-06-15 | 2000-07-18 | Nitto Chemical Industry Co Ltd | Solvent composition |
| US7210182B2 (en) * | 2002-04-22 | 2007-05-01 | General Electric Company | System and method for solvent recovery and purification in a low water or waterless wash |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20160136540A1 (en) * | 2013-05-21 | 2016-05-19 | Nanjing Jiusi High-Tech Co., Ltd. | A Technique and Apparatus for Recycling Volatile Organic Compounds of Coating Printing |
| US11273388B2 (en) * | 2013-05-21 | 2022-03-15 | Jiangsu Jiumo High-Tech Co., Ltd. | Technique and apparatus for recycling volatile organic compounds of coating printing |
| US11225746B2 (en) | 2018-08-27 | 2022-01-18 | Ecolab Usa Inc. | System and technique for extracting particulate-containing liquid samples without filtration |
| US11739460B2 (en) | 2018-08-27 | 2023-08-29 | Ecolab Usa Inc. | System and technique for extracting particulate-containing liquid samples without filtration |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104955999A (zh) | 2015-09-30 |
| WO2014114879A3 (fr) | 2014-11-27 |
| WO2014114880A2 (fr) | 2014-07-31 |
| WO2014114880A3 (fr) | 2014-11-27 |
| WO2014114879A2 (fr) | 2014-07-31 |
| FR3001235B1 (fr) | 2015-01-23 |
| FR3001235A1 (fr) | 2014-07-25 |
| CN104955999B (zh) | 2016-12-28 |
| EP2948585A2 (fr) | 2015-12-02 |
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