US3876631A - Process for the preparation of nitrogen-containing derivatives of acids - Google Patents
Process for the preparation of nitrogen-containing derivatives of acids Download PDFInfo
- Publication number
- US3876631A US3876631A US664594A US66459467A US3876631A US 3876631 A US3876631 A US 3876631A US 664594 A US664594 A US 664594A US 66459467 A US66459467 A US 66459467A US 3876631 A US3876631 A US 3876631A
- Authority
- US
- United States
- Prior art keywords
- peroxide
- compound
- formula
- reaction
- ammonia
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002253 acid Substances 0.000 title claims abstract description 52
- 238000000034 method Methods 0.000 title claims description 41
- 150000007513 acids Chemical class 0.000 title abstract description 19
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 title abstract description 8
- 238000002360 preparation method Methods 0.000 title description 6
- 150000001875 compounds Chemical class 0.000 claims abstract description 94
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims abstract description 41
- 229910052757 nitrogen Inorganic materials 0.000 claims abstract description 29
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 12
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 91
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 claims description 60
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 54
- 238000006243 chemical reaction Methods 0.000 claims description 52
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 26
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 16
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 13
- 239000012808 vapor phase Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 8
- YKHZGLKQBYTRHO-UHFFFAOYSA-N 11-cyanoundecanoic acid Chemical compound OC(=O)CCCCCCCCCCC#N YKHZGLKQBYTRHO-UHFFFAOYSA-N 0.000 claims description 6
- 239000007791 liquid phase Substances 0.000 claims description 6
- 239000011261 inert gas Substances 0.000 claims description 5
- 125000004432 carbon atom Chemical group C* 0.000 abstract description 22
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 123
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 116
- 150000002978 peroxides Chemical class 0.000 description 80
- 229910021529 ammonia Inorganic materials 0.000 description 61
- 239000000243 solution Substances 0.000 description 55
- 239000000047 product Substances 0.000 description 48
- POSWICCRDBKBMH-UHFFFAOYSA-N 3,3,5-trimethylcyclohexan-1-one Chemical compound CC1CC(=O)CC(C)(C)C1 POSWICCRDBKBMH-UHFFFAOYSA-N 0.000 description 42
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 38
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 34
- 239000000203 mixture Substances 0.000 description 27
- 239000003054 catalyst Substances 0.000 description 25
- 239000007787 solid Substances 0.000 description 25
- 239000002904 solvent Substances 0.000 description 25
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 238000004821 distillation Methods 0.000 description 23
- 239000000376 reactant Substances 0.000 description 22
- 150000001728 carbonyl compounds Chemical class 0.000 description 21
- 229910052739 hydrogen Inorganic materials 0.000 description 19
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 18
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 description 18
- 125000000217 alkyl group Chemical group 0.000 description 18
- 238000000921 elemental analysis Methods 0.000 description 17
- 239000011541 reaction mixture Substances 0.000 description 16
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 15
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 15
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N Butyraldehyde Chemical compound CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 14
- -1 aliphatic radicals Chemical class 0.000 description 14
- BGTOWKSIORTVQH-UHFFFAOYSA-N cyclopentanone Chemical compound O=C1CCCC1 BGTOWKSIORTVQH-UHFFFAOYSA-N 0.000 description 14
- 239000001257 hydrogen Substances 0.000 description 14
- VGVHNLRUAMRIEW-UHFFFAOYSA-N 4-methylcyclohexan-1-one Chemical compound CC1CCC(=O)CC1 VGVHNLRUAMRIEW-UHFFFAOYSA-N 0.000 description 12
- 239000000706 filtrate Substances 0.000 description 12
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 11
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 11
- 238000005984 hydrogenation reaction Methods 0.000 description 11
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 10
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 description 10
- 239000005695 Ammonium acetate Substances 0.000 description 10
- 229940043376 ammonium acetate Drugs 0.000 description 10
- 235000019257 ammonium acetate Nutrition 0.000 description 10
- 239000000284 extract Substances 0.000 description 10
- 159000000000 sodium salts Chemical class 0.000 description 10
- 229910052943 magnesium sulfate Inorganic materials 0.000 description 9
- 235000019341 magnesium sulphate Nutrition 0.000 description 9
- 239000000463 material Substances 0.000 description 8
- 150000002576 ketones Chemical class 0.000 description 7
- 239000003208 petroleum Substances 0.000 description 7
- 229920006395 saturated elastomer Polymers 0.000 description 7
- KWOLFJPFCHCOCG-UHFFFAOYSA-N Acetophenone Chemical compound CC(=O)C1=CC=CC=C1 KWOLFJPFCHCOCG-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 239000007788 liquid Substances 0.000 description 6
- MQWCXKGKQLNYQG-UHFFFAOYSA-N methyl cyclohexan-4-ol Natural products CC1CCC(O)CC1 MQWCXKGKQLNYQG-UHFFFAOYSA-N 0.000 description 6
- NLKNQRATVPKPDG-UHFFFAOYSA-M potassium iodide Chemical compound [K+].[I-] NLKNQRATVPKPDG-UHFFFAOYSA-M 0.000 description 6
- 238000003756 stirring Methods 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000004448 titration Methods 0.000 description 6
- HGBOYTHUEUWSSQ-UHFFFAOYSA-N valeric aldehyde Natural products CCCCC=O HGBOYTHUEUWSSQ-UHFFFAOYSA-N 0.000 description 6
- ITQTTZVARXURQS-UHFFFAOYSA-N 3-methylpyridine Chemical compound CC1=CC=CN=C1 ITQTTZVARXURQS-UHFFFAOYSA-N 0.000 description 5
- 238000004458 analytical method Methods 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 5
- 150000003997 cyclic ketones Chemical class 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 238000004949 mass spectrometry Methods 0.000 description 5
- 229910000510 noble metal Inorganic materials 0.000 description 5
- 239000001301 oxygen Substances 0.000 description 5
- 229910052760 oxygen Inorganic materials 0.000 description 5
- 239000012258 stirred mixture Substances 0.000 description 5
- 238000005979 thermal decomposition reaction Methods 0.000 description 5
- DTTUVJCTUOBJIR-UHFFFAOYSA-N 1-hydroperoxy-3,3,5-trimethylcyclohexan-1-amine Chemical compound CC1CC(C)(C)CC(N)(OO)C1 DTTUVJCTUOBJIR-UHFFFAOYSA-N 0.000 description 4
- UJBOOUHRTQVGRU-UHFFFAOYSA-N 3-methylcyclohexan-1-one Chemical compound CC1CCCC(=O)C1 UJBOOUHRTQVGRU-UHFFFAOYSA-N 0.000 description 4
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 239000010941 cobalt Substances 0.000 description 4
- 229910017052 cobalt Inorganic materials 0.000 description 4
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 150000003949 imides Chemical class 0.000 description 4
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 150000003254 radicals Chemical class 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 3
- LFSAPCRASZRSKS-UHFFFAOYSA-N 2-methylcyclohexan-1-one Chemical compound CC1CCCCC1=O LFSAPCRASZRSKS-UHFFFAOYSA-N 0.000 description 3
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000007868 Raney catalyst Substances 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 3
- 150000001408 amides Chemical class 0.000 description 3
- 150000001413 amino acids Chemical class 0.000 description 3
- 239000002585 base Substances 0.000 description 3
- NDKBVBUGCNGSJJ-UHFFFAOYSA-M benzyltrimethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)CC1=CC=CC=C1 NDKBVBUGCNGSJJ-UHFFFAOYSA-M 0.000 description 3
- 238000009835 boiling Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 3
- 239000002198 insoluble material Substances 0.000 description 3
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 229910052763 palladium Inorganic materials 0.000 description 3
- 238000000197 pyrolysis Methods 0.000 description 3
- 238000001228 spectrum Methods 0.000 description 3
- 239000001117 sulphuric acid Substances 0.000 description 3
- 235000011149 sulphuric acid Nutrition 0.000 description 3
- RAFOGKOTRLOFKP-UHFFFAOYSA-N 12-amino-12-oxododecanoic acid Chemical compound NC(=O)CCCCCCCCCCC(O)=O RAFOGKOTRLOFKP-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- SXVPOSFURRDKBO-UHFFFAOYSA-N Cyclododecanone Chemical compound O=C1CCCCCCCCCCC1 SXVPOSFURRDKBO-UHFFFAOYSA-N 0.000 description 2
- 238000004566 IR spectroscopy Methods 0.000 description 2
- 238000005481 NMR spectroscopy Methods 0.000 description 2
- DFPAKSUCGFBDDF-UHFFFAOYSA-N Nicotinamide Chemical compound NC(=O)C1=CC=CN=C1 DFPAKSUCGFBDDF-UHFFFAOYSA-N 0.000 description 2
- 229910000564 Raney nickel Inorganic materials 0.000 description 2
- 125000002015 acyclic group Chemical group 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 239000008346 aqueous phase Substances 0.000 description 2
- 125000004429 atom Chemical group 0.000 description 2
- 125000006297 carbonyl amino group Chemical group [H]N([*:2])C([*:1])=O 0.000 description 2
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 2
- 125000002843 carboxylic acid group Chemical group 0.000 description 2
- 125000004093 cyano group Chemical group *C#N 0.000 description 2
- CGZZMOTZOONQIA-UHFFFAOYSA-N cycloheptanone Chemical compound O=C1CCCCCC1 CGZZMOTZOONQIA-UHFFFAOYSA-N 0.000 description 2
- 238000000354 decomposition reaction Methods 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 238000011835 investigation Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N pentan-3-one Chemical compound CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 230000035484 reaction time Effects 0.000 description 2
- 238000001953 recrystallisation Methods 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- 235000017557 sodium bicarbonate Nutrition 0.000 description 2
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 2
- 239000012265 solid product Substances 0.000 description 2
- 238000004611 spectroscopical analysis Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- HTSABYAWKQAHBT-UHFFFAOYSA-N trans 3-methylcyclohexanol Natural products CC1CCCC(O)C1 HTSABYAWKQAHBT-UHFFFAOYSA-N 0.000 description 2
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- HSHNJGAKYWGJCI-UHFFFAOYSA-N 1-(1-aminocyclohexyl)peroxycyclohexan-1-amine Chemical compound C1CCCCC1(N)OOC1(N)CCCCC1 HSHNJGAKYWGJCI-UHFFFAOYSA-N 0.000 description 1
- ZPOUDMYDJJMHOO-UHFFFAOYSA-N 1-(1-hydroxycyclohexyl)peroxycyclohexan-1-ol Chemical compound C1CCCCC1(O)OOC1(O)CCCCC1 ZPOUDMYDJJMHOO-UHFFFAOYSA-N 0.000 description 1
- HLWCALWKEIQNHN-UHFFFAOYSA-N 1-hydroperoxy-4-methylcyclohexan-1-amine Chemical compound CC1CCC(N)(OO)CC1 HLWCALWKEIQNHN-UHFFFAOYSA-N 0.000 description 1
- LHNSKLNHAYYJBV-UHFFFAOYSA-N 2-carbamoylundecanoic acid Chemical compound CCCCCCCCCC(C(N)=O)C(O)=O LHNSKLNHAYYJBV-UHFFFAOYSA-N 0.000 description 1
- BUOSDFMMAQZHPV-UHFFFAOYSA-N 2-cyanoundecanoic acid Chemical compound CCCCCCCCCC(C#N)C(O)=O BUOSDFMMAQZHPV-UHFFFAOYSA-N 0.000 description 1
- XSNOLDSFHANOGA-UHFFFAOYSA-N 3,3,4-trimethylazepan-2-one Chemical compound CC1CCCNC(=O)C1(C)C XSNOLDSFHANOGA-UHFFFAOYSA-N 0.000 description 1
- FGSUUFDRDVJCLT-UHFFFAOYSA-N 3-methylazepan-2-one Chemical compound CC1CCCCNC1=O FGSUUFDRDVJCLT-UHFFFAOYSA-N 0.000 description 1
- ROTNQFPVXVZSRL-UHFFFAOYSA-N 4,4,6-trimethyl-7-oxabicyclo[4.1.0]heptan-2-one Chemical compound C1C(C)(C)CC(=O)C2OC21C ROTNQFPVXVZSRL-UHFFFAOYSA-N 0.000 description 1
- XBPCUCUWBYBCDP-UHFFFAOYSA-N Dicyclohexylamine Chemical compound C1CCCCC1NC1CCCCC1 XBPCUCUWBYBCDP-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 description 1
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 1
- SZUKPSUMNNWOCI-UHFFFAOYSA-N NOO Chemical class NOO SZUKPSUMNNWOCI-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 1
- 239000004133 Sodium thiosulphate Substances 0.000 description 1
- YPPQDPIIWDQYRY-UHFFFAOYSA-N [Ru].[Rh] Chemical compound [Ru].[Rh] YPPQDPIIWDQYRY-UHFFFAOYSA-N 0.000 description 1
- IKHGUXGNUITLKF-XPULMUKRSA-N acetaldehyde Chemical compound [14CH]([14CH3])=O IKHGUXGNUITLKF-XPULMUKRSA-N 0.000 description 1
- 239000000061 acid fraction Substances 0.000 description 1
- YKIOKAURTKXMSB-UHFFFAOYSA-N adams's catalyst Chemical compound O=[Pt]=O YKIOKAURTKXMSB-UHFFFAOYSA-N 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical group 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000012431 aqueous reaction media Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000005587 bubbling Effects 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 239000012043 crude product Substances 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- NISGSNTVMOOSJQ-UHFFFAOYSA-N cyclopentanamine Chemical compound NC1CCCC1 NISGSNTVMOOSJQ-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 239000012259 ether extract Substances 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001030 gas--liquid chromatography Methods 0.000 description 1
- 239000012456 homogeneous solution Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 150000002829 nitrogen Chemical class 0.000 description 1
- RCPRQLSJGVLWRZ-UHFFFAOYSA-N o-aminooxyhydroxylamine Chemical compound NOON RCPRQLSJGVLWRZ-UHFFFAOYSA-N 0.000 description 1
- 239000012074 organic phase Substances 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 125000002081 peroxide group Chemical group 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- PXXKQOPKNFECSZ-UHFFFAOYSA-N platinum rhodium Chemical compound [Rh].[Pt] PXXKQOPKNFECSZ-UHFFFAOYSA-N 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 239000010948 rhodium Substances 0.000 description 1
- MHOVAHRLVXNVSD-UHFFFAOYSA-N rhodium atom Chemical compound [Rh] MHOVAHRLVXNVSD-UHFFFAOYSA-N 0.000 description 1
- 229910052707 ruthenium Inorganic materials 0.000 description 1
- 239000012047 saturated solution Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 description 1
- 235000019345 sodium thiosulphate Nutrition 0.000 description 1
- 239000002195 soluble material Substances 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 229940005605 valeric acid Drugs 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D201/00—Preparation, separation, purification or stabilisation of unsubstituted lactams
- C07D201/02—Preparation of lactams
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C255/00—Carboxylic acid nitriles
Definitions
- ABSTRACT Nitrogen-containing derivatives of alkane-a,w-dioic acids having nitrogen bound to the 12 carbon atom e.g. w-cyano-alkanoic acids and m-carbamoylalkanoic acids, are produced by heating a compound of formula where X and X are divalent aliphatic radicals which may be the same or different.
- the present invention relates to the production of nitrogen-containing derivatives of alkanoic acids.
- X and X are divalent aliphatic radicals, which may be the sameor different.
- Compounds of formula (F) such as compounds 1,1peroxydicyclopentylamine which is a white solid with a melting point of 22-23C.
- 1,1peroxydicycloheptylamine which boils in the range 120 130C at a pressure of 0.8 mm Hg.
- 1,1'peroxydicyclohexylamine which is a white solid insoluble in water but soluble in ethanol, which melts at 40 415C and distills at 94 97C at a pressure of 0.4 mm.I-lg. and at 138 140C at a pressure of 12 mm.I-Ig., may be made by reacting together at least one compound having the essential skeletal structure:
- the free valencies of the carbon atom in the structure (IX) may be satisfied by any group which will be inert under the reaction conditions, i.e., will not enter into reaction with ammonia or hydrogen peroxide.
- the carbonyl compound may be acyclic or cyclic.
- carbonyl compound is acyclic examples of suitable groups which may be bound to the free valencies are hydrogen and alkyl, preferably lower alkyl. It is preferred that at least one alkyl group is bound to a free valency of the carbon atom of structure (IX) the ether group being hydrogen or alkyl, to give compounds of formula where R is alkyl and R is hydrogen or alkyl. Prefera- -bly alkyl groups are bound to both free valencies. Specific examples of carbonyl compounds which may be used are acetone, ethyl methyl ketone, and nbutyraldehyde.
- the compounds .formedbyreaction of a compound of formula (X) with hydrogen peroxide and ammonia are those of formula (11)
- at least one compound of formula where 'X is a divalent radical may be used.
- Carbon atoms may be the only atoms in the ring.
- the cyclic ketone may be for example a ketone with between five and 12 carbon atoms in the ring, would then have 4 11 carbon atoms forming part of the ring.
- ketones examples include those of formulae R (x11) 82 I e R 6 R84 85 (XIII) where R to R are alkyl groups or hydrogen.
- R to R are hydrogen or lower alkyl e.g. methyl, ethyl, propyl, but compounds with longer alkyl chains can also be used.
- R to R are hydrogen or lower alkyl e.g. methyl, ethyl, propyl, but compounds with longer alkyl chains can also be used.
- Examples of compounds of the above formulae which may be used are those in which not more than one alkyl group is joined to each carbon atom in the ring. Compounds in which two alkyl groups are joined to a single carbon atom may be used, however. When the ring is a six carbon atom ring, then any gem-dialkyl groups are preferably substituted in positions 3,4 or on the ring.
- ketones which may be used are cyclopentanone, 2-methylcyclohexanone, 3-methylcyclohexanone, 4-methylcyclohexanone, 3,3,5-trimethylcyclohexanone (dihydroisophorone), and cycloheptanone.
- the compounds produced by reaction of a compound of formula (XI) with hydrogen peroxide and ammonia are those of formula (F). Where only one compound of formula (XI) is used, and the radical X is inert under the reaction conditions the radicals X and X in the compound of formula (F) will be the same although the compound of formula (F) may exist in a number of different stereoisomers.
- 1,1 '-dihydroxydicyclohexyl peroxide can be reacted with ammonia to give 1,1 -peroxydicyclohexylamine.
- a novel compound of formula (XXII) which may be produced by the process described above is l-amino- 3,3,5-trimethylcyclohexyl hydroperoxide. This compound whose structure was established by nuclear magnetic resonance and infra-red spectroscopy, and by elemental analysis is unstable if kept at temperatures much above C and melts with decomposition at 67 675C.
- the compound may be made by the process of the present invention using dihydroisophorone as the cyclic ketone U Y Me Me 00H Me NR MeMe
- Another novel compound which may be made by the process of the present invention is l-amino-4- methylcyclohexyl hydroperoxide which may be made by the process of the present invention using 4-methylcyclohexanone as starting material.
- compounds of formula (X) may be used, to give products of formula (II) while compounds of formula (XI) give products of formula (F)
- specific carbonyl compounds which may be used are formaldehyde, acetaldehyde, nbutyraldehyde, acetone, ethyl methyl ketone, diethylketone, acetophenone, cyclopentanone, cycloheptanone, and 3,5,5-trimethylcyclohexanone.
- All the reactions described above can be carried out without a catalyst, although catalysts can be used, by bringing the reactants into contact. This may be done by mixing the reactants in the liquid phase. Where the reactants are all liquids or gases as may often be the case when carbonyl compounds of structure (IX), hydrogen peroxide and ammonia are being reacted together, simple mixing of the reactants may be sufficient. Where one of the reactants is a solid it may be dissolved in a solvent, which should preferably be miscible with the other constituents of the reaction mixture. Thus when reacting carbonyl compounds with hydrogen peroxide and ammonia the solvent used should be miscible, preferably completely, with hydrogen peroxide and water.
- hydrogen peroxide is a reactant it will generally be in the form of an aqueous solution.
- the strength of this solution may vary between moderately wide limits.
- suitable hydrogen peroxide solutions are those containing between -l00% by weight of the total solution of hydrogen peroxide.
- commercially available solutions containing about 28-30% by weight of hydrogen peroxide are satisfactory.
- the reaction mixture may contain a hydrogen peroxide stabiliser e.g. sodium ethylene diamine tetraacetate (LDTA).
- the concentration of hydrogen peroxide in the reaction mixture in which it is used will depend not only on the strength of the hydrogen peroxide solution added but on the quantities of other reactants and solvents present.
- the quantity of hydrogen peroxide in the reaction mixture may vary over a wide range. Examples of suitable concentrations of hydrogen peroxide in the reaction mixture are those in the range 540% by weight, particularly suitable concentrations being those in the range 10-20% by weight.
- the molar ratio of ketone and hydrogen peroxide reacted together may vary over a moderately wide range for example between 4:! and 0.511 but when preparing compounds having the structural unit (I) it is preferred to use at least 2 moles of ketone for 1 mole of hydrogen peroxide, the stoichiometric ratio being 2:1.
- a molar ratio of ketone to hydrogen peroxide of about 121, this being the stoichiometric ratio for the reaction.
- ammonia is a reactant it may be fed into the reaction mixture in the form of a gas or as a solution in for example water.
- concentration of the ammonia solution may vary over moderately wide limits and 0.880 ammonia, i.e., an aqueous solution having a relative density of 0.880, is suitable.
- the reaction may be started with the ammonia added to the other reactants as a solution and may be continued by passing gaseous ammonia into the reaction mixture.
- ammonia is a reactant it is preferred to use a slight excess over the stoichiometric quantity but the quantity of ammonia is not critical.
- temperatures at which the reactions described above may be carried out will depend upon the thermal stability of the reactants and products as the use of temperatures sufficiently high to decompose the reactants and products must be avoided.
- temperatures which may be used are temperatures in the range 20C to +20C, in particular l0C to +l0C.
- temperatures in the range 20C to +20C in particular l0C to +l0C.
- reacting compounds of formula (XI) with hydrogen peroxide and ammonia or compounds of formula (XVII) or (XVIII) with ammonia it may be possible to use a somewhat wider range of temperatures, for example temperatures in the range 20C to +60C, preferably those in the range 0C to 50C. Temperatures of about 40C are often particularly suitable.
- temperatures in the range 20C to +20C for example temperatures in the range l0C to +10C in particular temperatures below 0C.
- the duration of the reaction when preparing compounds containing the structural unit (I) will depend upon the temperature and the particular reactants used and may vary over a wide range. The reaction may be complete in 2 to 3 hours but longer time may sometimes be desirable.
- the peroxide (I) and (XXII) may be recovered in any suitable manner or may be used, without recovery, in further reactions. Where the reaction is carried out in aqueous solution the peroxide of formula (I) will generally separate out as a solid or in a liquid layer from the aqueous solution. Where the peroxide (I) is to be reacted further, this product rich in peroxide (I) can be separated from the reaction mixture and used without further purification. Alternatively the peroxide (I) may be extracted from the reaction using a suitable organic solvent e.g. chloroform, ether, light petroleum, benzene, or ethyl acetate.
- a suitable organic solvent e.g. chloroform, ether, light petroleum, benzene, or ethyl acetate.
- the peroxide (I) may then be separated from the extract by distillation, if necessary under reduced pressure, provided that the distillation temperature is not so high as to decompose the peroxide.
- the compounds according to the present invention are not restricted to those made from carbonylcompounds (IX) carrying groups which are inert under the reaction conditions.
- the groups bonded to the free valencies shown in structure (I) may well differ from those found in the compounds from which the compound of structure (I) is prepared.
- ammonia and hydrogen peroxide are reacted together with a carbonyl compound which contains groups which react with ammonia and/or hydrogen peroxide it may often still be possible to obtain compounds containing the structural unit (I) but the groups bonded to the free valencies in the structure (I) will not necessarily then be the same as those bonded to the carbonyl group in the starting material.
- the perchloric acid equivalents of substances given in the examples were determined by titrating an anhydrous N/ 10 solution of perchloric acid in acetic acid with a solution in acetic acid of a weighed sample of the substance whose equivalent is being determined.
- the peroxide or active oxygen equivalents of substances given in the examples were determined by adding a saturated solution of potassium iodide (containing a quantity of potassium iodide in excess of that required to react with all the peroxide groups in the substance under investigation), to acetic acid to which a small quantity of sodium bicarbonate is added to generate carbon dioxide.
- a weighed sample of the substance under investigation is then added, the mixture heated on a boiling water bath for 5 minutes, and then cooled. A little water is then added and the mixture titrated with N/lO sodium thiosulphate solution.
- EXAMPLE II Ethyl methyl ketone (72 g.), 30% hydrogen peroxide (70 c.c.), ammonium acetate (8 g.) and sodium salt of E.D.T.A. (1.- g.) were mixed and treated with gaseous ammonia as in Example 1. The solution was stored at 0C overnight and then extracted with ether. Distillation of the ethereal extract gave a fraction (46.7 g.),
- This peroxide was of the type according to the present invention and this example illustrates the production of compounds according to the present invention from carbonyl compounds in which the groups bound to the carbonyl group are not inert.
- Example II The process of Example I was repeated but using 17.3 g. of 78% pure l-amino-3,3,5-trimethylcyclohexyl hydroperoxide, 30 c.c. of light petroleum and 3 drops of sulpuricacid. The reaction mixture was allowed to stand at 0C for 4 hours and then worked up as in Example I to give the same peroxide product as in Example I (15.4 g.).
- Butyraldehyde (14.4 g.) was mixed with petrol (b.p. 40 60) (50 cc.) and to the stirred solution at 0 was added l-amino-3,3,5-trimethylcyclohexyl hydroperoxide (17.3 g.; 89% pure). The peroxide dissolved within a few minutes. To the solution were added magnesium sulphate and concentrated sulphuric acid (6 drops) and the mixture stored at 0 overnight. The solution was filtered, the filtrate washed with water, dried and distilled to give unreacted butyraldehyde, dihydroisophorone and a product (11.1 g.), b.p. 85 ll0/1.0 mm. with a peroxide equivalent of 23 1 and a perchloric equivalent of 233. The elemental analysis gave C, 68.6%; H, 11.05%; N, 6.6%. The product was identified as:
- EXAMPLE XXIV 4-Methylcyclohexanone (50 g.), methanol cc.),- 0.880 ammonia cc.), 30% hydrogen peroxide (355 cc.), and EDTA (0.5 g.) were mixed at room tempera-f ture and the solution saturated with gaseous ammonia.) The mixture was stored for 1 week during which time; a solid product had separated. The product was ex-; tracted with light petrol (b.p. 40 60) to give some insoluble material (6.8 g.), m.p. 79 80(dec.), the 1amino-4-methylcyclohexyl hydroperoxide; peroxide equivalent (active oxygen), 147.5; perchloric acid equivalent 165.
- the petrol-soluble material was obtained as solid (26.4 g.) m.p. 119- 121; active oxygen equivalent 224; perchloric acid equivalent, 235.
- the elemental analysis gave C, 70.1% H, 10.5%; N, 6.0%.
- the LR. and N.M.R. spectra were in agreement with this product being the desired 4,4-dimethyl-l,l peroxy-dicyclohexylamine.
- the non-crystalline material (9.0 g.) contained unreacted 4-methyl-, cyclohexanone together with further peroxide.
- Example XXIX The same conditions were used as in Example XXVlll except that after the period of storage the bottom oily layer was separated, dissolved in ethanol, and the ethanolic solution added, with stirring, to water (2 litres). The 1,1-peroxy-dicyclohexylamine separated as solid and filtered off. The yield of slightly wet product was 82 g., redistillation giving 72.6 g. of pure peroxide.
- EXAMPLE XXXII EXAMPLE XXXIll A mixture of dihydroisophorone (44.9 g.; 0.31 mole), 0.880 ammonia cc.), ethanol cc.) and E.D.T.A. (sodium salt)(0.5 g.) was cooled and ca. 30% hydrogen peroxide (40 cc.; 0.375 mole) added. The stirred mixture was kept at below 0C and ammonia gas passed in. After 6 hours the solid produced was filtered off and the filtrate cooled and retreated with ammonia. Two further crops of solid were obtained. The solid had perchloric acid equivalent of 181 and peroxide equivalent of 164 and elemental analysis gave C, 65.2%; H, 10.9%, N, 7.8%, was washed with water,
- EXAMPLE XXXIV Dihydroisophorone (44.9 g.; 0.31 mole), 0.880 ammonia (60 cc.), methanol (150 cc.), and E.D.T.A. (sodium salt) (0.5 g.) were mixed and cooled; ca. 30% hydrogen peroxide (40 cc., 0.375 mole) was added, and the stirred, cooled mixture treated with ammonia as above.
- EXAMPLE XXXV 4-Methylcyclohexanone (50 g.) methanol (120 cc.), 0.880 ammonia (135 cc.), 30% hydrogen peroxide (35 cc.) and E.D.T.A. (0.5 g.) were mixed at room temperature (ca. 20C) and the solution saturated with gaseous ammonia. The mixture was stored for 1 week, during which time a solid product separated. The'product was extracted with light petrol (b.p. 40 60C). Insoluble material (6.8 g.) remained after the extraction. This material had m.p. 79 80(deo.) peroxide equivalent 147.5 and perchloric acid equivalent 165 and was identified as lamino-4-methylcyclohexyl hydroperoxide.
- EXAMPLE XXXIX EXAMPLE XL l-Aminocyclohexyl hydroperoxide (13.1 g. butyraldehyde (7.2 g.), methanol (25 cc.) and ammonium acetate (1.0 g.) were mixed and stored at 0C overnight. Working up as in Example XXXIX, gave cyclohexanone and butyraldehyde, and a product (8.4 g.), b.p. 89/0.3 mm.
- each of the radicals -X and X which form part of the rings shown in For-F mula (F) may for example vary from four to 11, i.e., there may be from five to 12 carbon atoms in each ring.
- Examples of compounds of formula (F) are those compounds where X and X are divalent aliphatic radicals! and four to six of the carbon atoms in each of X and X" form part of the rings. Examples of such compounds are where R to R are alkyl groups or hydrogen.
- R to R is hydrogen or lower alkyl, e.g. having one to 10 carbon atoms in the chain, in particular those having from one to five carbon atoms in the chain e.g. methyl, ethyl, propyl.
- the present invention is concerned with the production of derivatives of alkane-a,co-dioic acids in which nitrogen is bound to the w-carbon atom.
- This nitrogen atom must therefore form part of a nitrogen-containing carboxylic acid derivative e.g. CONH CONH- CO- or CN.
- the a-carbon atom of the derivative of the alkane-a,wdioic acid may for example form part of a carboxylic acid group or of a derivative of a carboxylic group linked to the nitrogen on the w-carbon atom.
- Examples 6f derivatives of alkane-a,w-dioic acids having nitrogen bound to the w-carbon atom are decane-l,IO-dicarbonimide which is an example of the imide type of derivative;
- the peroxyamine fed to the thermal decomposition reaction may be in the form of the pure compound separated from the reaction mixture in which the peroxyamine is formed.
- Peroxyamine-rich products which can be readily separated from the reaction in which peroxyamine is produced may be used however without further purification.
- the peroxyamine often separates as an oil layer, containing also unchanged ketone, from the aqueous reaction medium. This oil layer can be fed to the thermal decomposition reaction without isolation of the peroxyamine.
- the reaction may be carried out in the liquid or vapor phase but if the maximum yield of the alkanea,m-dioic acid derivative is required it is preferred to carry out the reaction in the vapor phase.
- the preferred temperatures are in the range 300 to 1,000C e.g. temperatures in the range 300C to 600C. Where it is desired to produce the maximum yield of the nitrile-acid derivative it is preferred to use temperatures in the range 400C to 600C.
- the vapor phase reaction may be carried out in any suitable manner, for example by feeding a solution of the peroxyamine into the top of a heated column, which may be packed with inert material e.g. glass balls and withdrawing the product containing the desired derivatives from the base. It is desirable that the peroxyamines should be heated to the reaction temperature as quickly as possible. This may be achieved by spraying the peroxyamine, either molten or in solution, into gas heated to temperatures in excess of the desired reaction temperature, the gas being cooled to the desired reaction temperatures by vaporisation of the liquid.
- the pyrolysis may be carried out in an atmosphere of an inert gas, e.g. nitrogen.
- Any solvent which is inert to the conditions of the pyrolysis reaction may be used for dissolving the peroxide, e.g. ethanol, pyridine, B-picoline, benzene, chloroform, aqueous ethanol, cyclohexanone, tributylamine, ethylene glycol.
- the solution may be of any desired concentration for example %-100% by weight e.g. 50% 100% by weight peroxide based on weight of solvent.
- the solvent may in fact form a minor proportion of the mixture, thus mixtures consisting of 90% by weight of the peroxide (F) and 10% by weight of cyclohexanone may be used, the small proportions of cyclohexanone being sufficient to give a liquid mixture.
- the peroxide may also be fed as a vapour without solvent, e.g. in a stream of inert gas.
- the principal nitrogen containing derivatives of alkane-a, w-dlOiC acids produced in the vapor phase reaction are imides, nitrile-acids and acid-amides; if 1,1 -peroxydicyclohexylamine is heated in the vapor phase reaction at elevated temperature, the dicarbonimide is decane-l ,IO-dicarbonimide (H), the nitrile acid is 1 l-cyanoundecanoic acid (111) and the acid amide is 1 l-carbamoylundecanoic acid (IV).
- the skeletal structure of the derivatives produced will depend upon the nature and position of any substituents on the rings of the compound (F) fed to the reactor.
- the type of derivative produced will depend on the reaction conditions. High temperatures favor the formation of the nitrile acids. At a given temperature the proportion of nitrileacid is increased by increased by increasing the pressure at which the thermal decomposition is carried out, by decreasing the rate of feed to the heated column or by increasing the concentration of peroxide in the solvent, i.e., by increasing the contact time.
- the vapor phase reaction is rapid and examples of residence times of the peroxyamine which can be used are: 0.1 seconds to 2 seconds.
- Examples of methods by which the derivative of alkane-a,m dioic acid may be separated from the crude product are distillation and recrystallisation from solvents.
- the nitrogen-containing alkane-dioic acid derivatives produced in the thermal decomposition step such as w-carbamoyl-alkanoic acids and co-cyano-alkanoic acids may be converted to m-amino-alkanoic acids which are useful in the production of polyamides by hydrogenating them or their alkali metal salts, in the presence of a hydrogenation catalyst.
- the mixture of thermal decomposition products may be separated into its components which may be hydrogenated separately, or the mixture may be hydrogenated without being separated into its components.
- alkali metal salts of the nitrogen-containing alkane-dioic acid derivatives can be formed, these may be used in the hydrogenation reaction giving the corresponding alkali metal salts of the w-amino-alkanoic acid.
- alkali metal salts of w-carbamoyl-alkanoic acids and w-cyanoalkanoic acids may be used.
- the hydrogenation to give l-aminododecanoic acid is carried out in the presence of a hydrogenation catalyst.
- a hydrogenation catalyst for example (a) platinum catalysts in particular in the form of the finely divided metal e.g. Adams catalyst (b) palladium catalysts e.g. palladium on charcoal catalysts (c) rhodium catalysts.
- Other hydrogenation catalysts which may be used are the mixed noble metal catalysts e.g. rhodium-platinum, rhodium-palladium, rhodium-ruthenium, and ruthenium palladium catalysts and nickel and cobalt catalysts e.g. Raney catalysts.
- the reaction may be carried out in the liquid phase by mixing the material to be hydrogenated with a solvent.
- the solvent will conveniently be acetic acid when using noble metal hydrogenation catalysts and aqueous alcoholic or aqueous-alcoholic ammonia when using Raney nickel or cobalt catalysts.
- the catalyst is also intimately mixed with the solution which is then brought into intimate contact with the hydrogen. This may be conveniently done by bubbling hydrogen through the solution or by agitating the solution in a hydrogen atmosphere.
- the optimum temperature and pressure for the hydrogenation will depend upon the catalyst used. When noble metal catalysts are used the hydrogenation is conveniently carried out at room temperature e.g. between 10C 25C and at atmospheric pressures. When nickel and cobalt hydrogenation catalysts are used temperatures between 10C and 200C and pressures between 1 and 300 atmospheres may be conveniently used. The duration of the reaction will of course depend upon the reaction conditions and reaction times may be 5 hours or more and as short as 20 minutes or less.
- the w-amino-alkanoic acid produced in the hydrogenation reaction may be recovered in any convenient manner.
- a noble metal catalyst in acetic acid the catalyst is filtered off, the solvent evaporated to give the amino-acid, which may then be recrystallised, if required, from e.g. a large volume of water.
- Raney nickel or cobalt catalysts in an ammoniacal medium the amino-acid is largely precipitated on the catalyst, and may be extracted from the catalyst with a solvent e.g. acetic acid and/or hot water. Any amino-acid in the ammoniacal solvent in which the hydrogenation was carried out will be in the form of the ammonium salt.
- the acid may be liberated by neturalisation or by evaporating off the ammonia.
- EXAMPLE 2 A peroxide was prepared by reacting together 4-methylcyclohexanone, hydrogen peroxide, and ammonia. The resulting peroxide, 4,4-dimethyl-l,l peroxydicyclohexylamine (g.) was dissolved in ethanol (60 cc.) and the solution dropped through the heated column as in Example 1 at 400 and a pressure of 150 mm. in 45 minutes. Part of the peroxide had not reacted, so that the product, after evaporation of the ethanol, was redissolved in benzene (20 cc.) and the solution dropped through the same column in 1 hour.
- EXAMPLE 8 1,1-Peroxydicyclohexylamine (8 g.) dissolved in ethanol (40 c.c.) and pyridine (l c.c.) was fed to the reactor used in Example 5 through which a slow stream of nitrogen was passed at a temperature and pressure of 500 and 150 mm. respectively during 30 minutes. Distillation gave a caprolactam fraction 0.8 g.), a fraction (5.7 g.) containing ll-cyanoundecanoic acid (82% by titration) as well as caprolactam, and a residue (0.3 g.).
- EXAMPLE 1 l 1,1'-Peroxydicyclohexylamine (10 g.), dissolved in chloroform (20 c.c.) was fed to the reactor used in example 5 through which a slow stream of nitrogen was passed at a temperature and pressure of 440 and 15 mm. respectively during 35 minutes. Solvent was evaporated from the product, the residue treated with light petroleum, the solution cooled and imide (5.6 g.) filtered off. The filtrate was evaporated and residue distilled to give cyclohexanone (0.7 g.), a caprolactam fraction (0.9 g.), and a fraction (1.6 g.) containing mainly ll-cyanoundecanoic acid with some 11- carbamoylundecanoic acid.
- EXAMPLE 14 1,1Peroxydicyclohexylamine (8 g.) dissolved in a mixture of ethylene glycol g.) and ethanol (8 c.c.) was fed into the reactor used in Example 5 through I which a slow stream of nitrogen was passed at a temperature and pressure of 440 and 15 mm. respectively during 40 minutes. The product was diluted with chloroform, washed with water to remove glycol and ethanol, the chloroform solution evaporated and petrol added to the residue.
- caprolactam by gasliquid chromatography
- EXAMPLE l6 1,1'-Peroxydicyclohexylamine (14.8 g.) was distilled under nitrogen through a 21 in. long empty glass reactor heated by a furnace to a temperature of 500. The pressure inside the system was 0.1 mm.
- the product (14.7 g.) was shown to contain 8.6 g. of 11- cyanoundecanoic acid, 1.7 g. od caprolactam and 1.9 g. of cyclohexanone.
- EXAMPLE 17 The process of Example 15 was repeated but using instead of solid 1,1'-peroxydicyclohexylamine, a portion (16 g.) of the oil of which had separated from the aqueous layer when aqueous hydrogen peroxide, cyclohexanone, ammonia, were reacted together for 2 hours.
- the 16 g. of oil contained 14.2 g. of l,l'-peroxydicyclohexylamine.
- the product remaining after removal of the ethanol solvent weighed 13.6 g. and contained 11- cyanoundecanoic acid (7.8 g.), caprolactam (1.8 g.)
- EXAMPLE 18 1,1'-Peroxydicyclohexylamine (8 g.) in pyridine g.) containing Triton B (Triton B is benzyl trimethyl ammonium hydroxide)(0.l c.c. of a 40% aqueous solution) was heated under reflux at atmospheric pressure for 12% hours. Distillation of the mixture, which still contained 20% unreacted peroxide gave, in addition to pyridine and cyclohexanone, a fraction (2.0 g.), b.p. /l5 mm., containing 40% caprolactam together with the peroxide; and a fraction (2.6 g.), b.p. 155 270 at 15 mm. containing the C acid-amide (l l-carbamoylundecanoic acid).
- Triton B is benzyl trimethyl ammonium hydroxide
- a process for the production of a derivative of an alkane-a,w-dioic acid having nitrogen bound to the w-carbon atom which comprises heating a compound of the formula wherein R to R are lower alkyl of one to 10 carbon atoms or hydrogen, in the vapor phase at a temperature of from about 300 C. to about 1,000 C.
- the solution is a solution in methanol, ethanol, cyclohexanone, pyridine, a pyridine base, chloroform, benzene, ethylene glycol or aqueous ethanol.
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Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
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| GB3610766 | 1966-08-12 | ||
| GB10070/67A GB1198422A (en) | 1966-08-12 | 1966-08-12 | Process for the preparation of Nitrogen-Containing Derivatives of Acids |
| GB4275666 | 1966-09-24 | ||
| GB4697166 | 1966-10-20 | ||
| GB5032466 | 1966-11-09 | ||
| GB1007167 | 1967-03-03 |
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| US664594A Expired - Lifetime US3876631A (en) | 1966-08-12 | 1967-08-11 | Process for the preparation of nitrogen-containing derivatives of acids |
| US04/667,061 Expired - Lifetime US3947406A (en) | 1966-08-12 | 1967-09-12 | Process for the production of lactams |
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| Application Number | Title | Priority Date | Filing Date |
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| US04/667,061 Expired - Lifetime US3947406A (en) | 1966-08-12 | 1967-09-12 | Process for the production of lactams |
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| US (2) | US3876631A (fr) |
| AT (2) | AT286956B (fr) |
| BE (2) | BE702603A (fr) |
| CH (2) | CH512440A (fr) |
| ES (2) | ES344030A1 (fr) |
| GB (1) | GB1198422A (fr) |
| NL (2) | NL6711091A (fr) |
| SE (1) | SE355355B (fr) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4971914A (en) * | 1984-12-11 | 1990-11-20 | Litmus Concepts, Inc. | Developer for fecal occult blood tests |
| US5053342A (en) * | 1987-12-24 | 1991-10-01 | Litmus Concepts, Inc. | Fecal occult blood test reagents |
| US5076966A (en) * | 1990-07-02 | 1991-12-31 | John J. McSheffrey | Composition and method for testing smoke detectors |
| CN114933548A (zh) * | 2022-05-30 | 2022-08-23 | 江苏扬农化工集团有限公司 | 一种由1,1’-过氧化双环己胺热解氨化生产十二烷二腈的方法 |
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| GB1309137A (en) * | 1970-09-07 | 1973-03-07 | Bp Chem Int Ltd | Production of 11-cyanoundecanoic acid |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1412979A (fr) * | 1964-11-02 | 1965-10-01 | Inventa Ag | Procédé pour la préparation d'acides omega-cyanocarboxyliques aliphatiques |
| GB1094273A (en) * | 1965-05-31 | 1967-12-06 | Grace W R & Co | Adipimide derivatives |
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| US3000879A (en) * | 1961-09-19 | Process for the production of |
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1966
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1967
- 1967-08-11 ES ES344030A patent/ES344030A1/es not_active Expired
- 1967-08-11 US US664594A patent/US3876631A/en not_active Expired - Lifetime
- 1967-08-11 NL NL6711091A patent/NL6711091A/xx unknown
- 1967-08-11 CH CH1131967A patent/CH512440A/fr not_active IP Right Cessation
- 1967-08-11 BE BE702603D patent/BE702603A/xx unknown
- 1967-08-11 SE SE11389/67A patent/SE355355B/xx unknown
- 1967-08-14 AT AT748867A patent/AT286956B/de not_active IP Right Cessation
- 1967-09-12 US US04/667,061 patent/US3947406A/en not_active Expired - Lifetime
- 1967-09-20 CH CH1314667A patent/CH476660A/fr not_active IP Right Cessation
- 1967-09-22 NL NL6713008A patent/NL6713008A/xx unknown
- 1967-09-22 BE BE704214D patent/BE704214A/xx unknown
- 1967-09-22 AT AT865967A patent/AT284807B/de not_active IP Right Cessation
- 1967-09-23 ES ES345390A patent/ES345390A1/es not_active Expired
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1412979A (fr) * | 1964-11-02 | 1965-10-01 | Inventa Ag | Procédé pour la préparation d'acides omega-cyanocarboxyliques aliphatiques |
| GB1094273A (en) * | 1965-05-31 | 1967-12-06 | Grace W R & Co | Adipimide derivatives |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4971914A (en) * | 1984-12-11 | 1990-11-20 | Litmus Concepts, Inc. | Developer for fecal occult blood tests |
| US5053342A (en) * | 1987-12-24 | 1991-10-01 | Litmus Concepts, Inc. | Fecal occult blood test reagents |
| US5076966A (en) * | 1990-07-02 | 1991-12-31 | John J. McSheffrey | Composition and method for testing smoke detectors |
| CN114933548A (zh) * | 2022-05-30 | 2022-08-23 | 江苏扬农化工集团有限公司 | 一种由1,1’-过氧化双环己胺热解氨化生产十二烷二腈的方法 |
| CN114933548B (zh) * | 2022-05-30 | 2023-07-25 | 江苏扬农化工集团有限公司 | 一种由1,1’-过氧化双环己胺热解氨化生产十二烷二腈的方法 |
Also Published As
| Publication number | Publication date |
|---|---|
| NL6713008A (fr) | 1968-03-25 |
| US3947406A (en) | 1976-03-30 |
| NL6711091A (fr) | 1968-02-13 |
| BE702603A (fr) | 1968-02-12 |
| DE1643640A1 (de) | 1971-10-14 |
| ES344030A1 (es) | 1968-11-01 |
| CH512440A (fr) | 1971-09-15 |
| CH476660A (fr) | 1969-08-15 |
| SE355355B (fr) | 1973-04-16 |
| GB1198422A (en) | 1970-07-15 |
| DE1643640B2 (de) | 1976-02-26 |
| AT284807B (de) | 1970-09-25 |
| ES345390A1 (es) | 1969-01-16 |
| BE704214A (fr) | 1968-03-22 |
| AT286956B (de) | 1971-01-11 |
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